Supplied Air Monitoring System - SATA SATA SUPPLIED AIR RESPIRATOR The NIOSH ap-proved SATA vision...

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Transcript of Supplied Air Monitoring System - SATA SATA SUPPLIED AIR RESPIRATOR The NIOSH ap-proved SATA vision...

  • Components and Accessories for SATA® Supplied Air Respirators

    Your SATA Dealer:

    © Dan-Am Co.

    Exclusive Independent Nationwide Distributor of SATA Products in the US and Puerto Rico

    Dan-Am Co.® One Sata Drive

    Spring Valley, MN 55975

    Tel: 800-533-8016 Fax: 800-633-7282

    www.satausa.com • e-mail: satajet@satausa.com 42 S

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    Nationwide Distributor of SATA Spray Equipment

    Dan-am Co.®

    A Complete System For Worker Health Protection

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    SATA® vision™ 2000

    Full Hood Only Order # 51854

    Full Hood w/Charcoal Belt Unit Order # 36384

    Full Hood w/Industrial Belt Valve Order # 60707

    SATA vision 2000 Charcoal Belt Unit Order # 37200

    SATA top air™ humidifier Ensures a better working environment with humidified breathing air to prevent dry mucous membranes. Order # 89086

    Activated Charcoal Filter Replacement cartridge for the supplied air belt unit. Order # 13904

    Belt Unit Support Straps Helps prevent belt sagging from the additional weight of the SATA top air humidifier and the air hose. Order # 15412

    PREMOFLEX Non-Gassing Hose

    Top quality non-gassing hose for breathing air and air tools from 25' to 100'

    25' Order #3366 35' Order #4635 50' Order #6633

    SUPPLIED AIR MONITORING SYSTEM

    Calibration Kit For calibrating the X767 Carbon Monoxide monitor. Includes test gas and valve with tubing in handy carrying case.

    Order # X81-1231K

    Remote Alarm Optional remote alarm for X767 CO monitor.

    Standard 78db alarm buzzer with cable. Order # XA176

    Extra loud 104db remote alarm buzzer with cable. Order # XA176A

    Choose the SATA filter unit, Carbon Monoxide monitor, Premoflex hose length, 1 or 2-person setup that best suits your operation from the list of part numbers below. All required SATA hoses, nipples, couplings, and SATA vision 2000 supplied air respirators are factored in the part number.

    Other system combinations are available on inquiry. Using the air fresh half mask, 3 stage charcoal filter units and longer hose lengths are other possibilities. If your ideal system is not listed above, please call 800-533-8016 for assistance.

    X 4 6 7 3 5 2

    (Supplied Air Monitoring System)

    EXAMPLE for part no. X467352

    This example includes:

    Build your custom *S*A*M*S System from these components

    Supplied Air Respirator

    Carbon Monoxide Monitor

    Compressed Air Filter

    Filter Unit 2 0/244 Filter Unit (P/N 44404) 3 0/284 Filter Unit (P/N 44484) 4 0/444 Filter Unit (P/N 92296) 5 0/484 Filter Unit (P/N 92320)

    CO Monitor 44 X144 ICOM (P/N X144) 58 X758 Cube (P/N X758) 67 X767 Guardian (P/N X767-PLUS)

    Hose Length 35 35' Hose (P/N 3366-35) 50 50' Hose (P/N 6633-50)

    1 or 2 Person 1 1 Person Setup 2 2 Person Setup (2 person recieves only one X758 or X767 and only one filter unit)

    All systems include whip hose (P/N 55640), Coupler (P/N 13599) & Nipples (P/N 13656) where required,

    Vision 2000 Full Hood and Activated Charcoal Belt Unit (P/N 36384)

    This part number includes: 1 - 0/444 Filter unit

    1 - X767 CO Monitor

    2 - Whip hoses with Couplers and Nipples

    2 - 35' Hoses

    2 - Vision 2000 Full Masks with Charcoal belt units

    X

  • Figure 4

    • Conforms to government regulations

    • Delivers clean Grade D air

    • Monitors for Carbon Monoxide

    • NIOSH Approved Respirator

    • Compressed air free of particles,

    oil and condensation

    The *S*A*M*S

    Advantage

    Figure 1

    Carbon Monoxide is an odorless, colorless, highly poisonous gas caused by partial combustion. Combustion does not take place in a compressor. Yet an overheated compressor could convert lubricating oil to Carbon Monoxide or contaminated air could be drawn into the compressor intake from an outside environment.

    Painting causes excessive solvent vapor. Most solvents cause toxic effects if they are absorbed into the bloodstream. Isocyanate hardeners and waterborne material are especially hazardous. A Carbon Monoxide monitor, SATA filter unit and full hood supplied air respirator safeguard the worker. The *S*A*M*S system from Dan- Am Company is cost effective and meets government regulations.

    The combination of a properly located compressor providing adequate air volume and design of the air delivery system with a top quality filter unit and CO monitor will ensure Grade D breathing air.

    The Air Compressor

    The safety professional or business manager faced with providing clean Grade D breathing air for personnel working in hazardous environments may find information complex and inconsistent. The most important and confusing area is defining the capacity and duty cycle to prevent compressor damage. Consulting with the compressor supplier is usually the best solution to establish air volume requirements. Usually a low-pressure (150 psi) compressor is utilized in the majority of breathing air systems. They are in universal use in body shops and many other industrial manufacturing firms.

    Air compressors are normally of the reciprocating or axial screw type. Either type will provide safe, clean breathing air when properly located, filtered and monitored. Compressors are available in oil-lubricated and oil-free types. An oil- lubricated compressor must have heat and/ or carbon monoxide monitoring according to OSHA regulations 29 CFR 1910.134 (i) (7). The statute was written over concern that carbon monoxide would be generated in oil-lubricated high-pressure compressors. But any compressor, whether oil-lubricated or oil-less, could inhale dangerous levels of carbon monoxide. Regulations apply to any compressor used as the source of breathing air.

    Excerpts from The Federal Code of Regulations Title 29 Labor part 1910.134 (i) (7); “For oil lubricated compressors, the employer shall use a high-temperature

    or carbon monoxide alarm, or both. If only a high-temperature alarm is used, the air from the compressor shall be frequently tested to monitor carbon monoxide levels...” In addition, OSHA Title 29 CFR part 1910.134 (i) (1) (ii) air quality specification states; “Compressed breathing air shall meet at least the requirements for Grade D breathing air described in ANSI/Compressed Gas Association commodity specification G-7.1-1989, to include: (A) Oxygen content (v/v) of 19.5 - 23.5%; (B) Hydrocarbon (condensed) content of 5 milligrams per cubic meter of air or less; (C) Carbon Monoxide (CO) content of 10 ppm or less; (D) Carbon Dioxide content of 1000 ppm or less; and (E) Lack of noticeable odor. (See figure 2)

    Choosing the location of the compressor that supplies the breathing air system is crucial. If intake air is clean and free of toxic gases the remainder

    of the system should not cause any special problem. However, if

    the compressor air intake is located inside a manufacturing plant, on the roof in proximity to vents and exhausts, or through a waIl into an environment of auto exhaust, or within any toxic environment, there is virtually no chance that the system will function satisfactorily. Badly worn compressors often introduce excessive oil into the air delivery system and produce greater demands on the filtering or conditioning units. Overall maintenance of the compressor and regular draining of receivers is essential in avoiding oil accumulation.

    THE AIR PIPE SYSTEM

    Often pipes may be a long distance from the compressor to the delivery point. Pipes of adequate diameter and proper material to avoid pressure loss and contamination of the air stream are required. The most common material in

    use is black iron pipe. With proper design, filtering and monitoring, it is fully acceptable. Thermo- plastic pipes should never be used

    because the material might out-gas in the event of high ambient temperatures. “Out-gassing” is a term meaning the release of toxic gases as air flows over the material used in the manufacturing process. The size of pipe and over-all system design for a major installation would exceed the scope of this review. See figure 1 and 3 for a general overview of pipe diameter based on CFM, length of pipe run