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    Small punch testing for determining the cryogenic fractureproperties of 304 and 316 austenitic stainless steels

    in a high magnetic field

    Yasuhide Shindo *, Yoko Yamaguchi, Katsumi Horiguchi

    Department of Materials Processing, Graduate School of Engineering, Tohoku University, Sendai 980-8579, Japan

    Received 22 December 2003; received in revised form 12 April 2004; accepted 16 April 2004

    Abstract

    This paper examines the effect of magnetic field on the fracture properties of austenitic stainless steels at liquid helium tem-

    perature (4 K). Small punch tests were performed on cold-rolled 304 and 316 austenitic stainless steels. Previously proposed

    correlation for small punch and elasticplastic fracture toughness test methods was applied to predict a small punch test-based

    fracture toughness from equivalent fracture strain.

    2004 Elsevier Ltd. All rights reserved.

    Keywords: Metals (A); Structural materials (A); Liquid helium (B); Mechanical properties (C); Superconducting magnets (F)

    1. Introduction

    Austenitic stainless steels are the primary structural

    materials for the superconducting applications, in which

    they are subjected to high magnetic fields at liquid he-

    lium temperature (4 K). The presence of a strong mag-

    netic field enhances the strain-induced martensitic

    transformation in some of these materials at low

    temperatures. If the structural materials selected for

    superconducting applications undergo martensitic

    transformation under service conditions, there may be

    unanticipated effects, such as changes in the fracture and

    deformation properties that can potentially degrade the

    performance of the device [1].

    Experimental efforts have been made to examine theeffect of magnetic field on the tensile and fracture

    properties of metastable austenitic stainless steels at 4 K.

    Fultz and Morris [2] studied the plastic deformation of

    AISI 304L and AISI 304LN stainless steels in magnetic

    fields as large as 18 T (tesla) at temperatures of 4, 77 and

    290 K. They found that the effects of high magnetic

    fields on the deformation behavior were probably too

    small to be of engineering importance in the design of

    large superconducting magnets. Fukushima et al. [3]using compact (CT) specimens precracked at 77 K,

    suggested that there may be a significant decrease in the

    fracture toughness of 304 stainless steel at 4 K in a 9 T

    magnetic field. Murase et al. [4] also observed that an 8

    T magnetic field decreased the 4-K fracture toughness of

    304 CT specimens precracked at 77 K. However, Chan

    et al. [5] using CT specimens precracked at room tem-

    perature, found that an increase in the fracture tough-

    ness of 304 CT specimens tested at 4 K in an 8 T

    magnetic field was observed relative to the fracture

    toughness of CT specimens tested in 0 T. They con-

    cluded that this improvement is expected as a result of

    magnetostatic effects and transformation strain differ-ences due to the excess martensite formed within the

    magnetic field, and the increase in strain hardening

    rates. The direction of fracture toughness change is

    influenced both by the stability of the alloys and by the

    specimen preparation conditions, such as precracking

    temperature. The stability of martensitic transforma-

    tions and thus the mechanical properties of 304 are

    sensitive to factors such as its C, N, and Ni content [6]

    and grain size. The C and Ni content in the alloy used in

    Ref. [5] was a slightly lower than that in the alloys used

    by Fukushima et al. [3] and by Murase et al. [4]. Chan

    * Corresponding author. Tel./fax: +81-22-217-7341.

    E-mail address: [email protected] (Y. Shindo).

    0011-2275/$ - see front matter 2004 Elsevier Ltd. All rights reserved.

    doi:10.1016/j.cryogenics.2004.04.008

    Cryogenics 44 (2004) 789792

    www.elsevier.com/locate/cryogenics

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    et al. [1] examined the fracture behavior of CT speci-

    mens made from austenitic stainless steels of differing

    stability in a 4 K, 8 T magnetic field environment. The

    least stable alloy showed a large reduction in the 4-K

    fracture toughness with an 8 T magnetic field. The

    amount of fracture toughness reduction with an 8 T

    magnetic field decreased as the stability of the specimens

    increased. They found that this difference in fracture

    behavior is attributed to the enhancement of martensitic

    transformation about the crack tip during the fracture

    process in a magnetic field.

    Because of the limited space available in high-field

    mechanical property testing facilities, a test specimen

    much smaller than the standard CT specimen would be

    extremely desirable. Shindo et al. [7] examined the use of

    small punch (SP) testing to estimate fracture toughness of

    austenitic stainless steels and weld metals at 4 K, and

    assessed correlation between equivalent fracture strain

    and elasticplastic fracture toughness JIC. Following JIS

    Z 2284 [8] standard test method, all JIC data were ob-tained using 25-mm-thick CT specimens. Shindo et al. [9]

    using circumferentially notched bar specimens, also

    investigated the cryogenic fracture toughness of austen-

    itic stainless steels and weld metals. Recently, Yamaguchi

    et al. [10] investigated the effect of magnetic field on the

    cryogenic fracture toughness of alloy 908, a ferromag-

    netic austenite, using SP and notch tensile specimens. The

    4-K fracture properties of alloy 908 were not changed

    significantly by magnetic field. The theoretical model [11]

    predicted a negligible magnetic field effect on the stress

    intensity factor for a crack in low-permeability materials.

    The purpose of this study is to examine the effect

    of magnetic field on the cryogenic fracture properties

    of austenitic stainless steels, and establish the suitabil-

    ity of SP testing technique for fracture characterization

    of cryogenic structural materials at 4 K in magnetic

    fields. SP tests were performed with thin plate specimens

    at 4 K in magnetic fields of 0 and 6 T. Two austenitic

    stainless steels of differing stability, SUS304 and SUS316

    were selected for this test series. A method outlined by

    Shindo et al. [7] was applied to predict a SP test-based

    fracture toughness from equivalent fracture strain.

    2. Experimental procedures

    2.1. Materials and specimen

    The compositions of the commercial SUS304 and

    SUS316 plates used in this work are listed in Table 1.

    SUS304 is metastable with respect to austenitic-

    to-martensitic transformation and undergo a phase

    transition from an fcc structure to a more stable bcc

    martensite on deformation at low temperatures; SUS316

    is stable with respect to austenitic-to-martensitic trans-

    formation. Both were obtained as 10 mm thickness plate

    in the cold-rolled condition. The initial volume fraction

    of a0 martensite was determined using the relationship

    between saturation magnetization and amount of a0

    martensite obtained by X-ray diffraction [12]. The sat-

    uration magnetization was measured using a vibrating

    sample magnetometer. The percent martensite is 0.8%

    for 304 and 0.4% for 316. Small, thin plate specimens

    of 10 10 0.5 mm were sliced by electro discharge

    machining and tested in the as-received condition. The

    SP specimens were oriented with the thickness direction

    parallel to the rolling direction.

    2.2. Testing method

    The high-field SP testing was done using a load frame

    designed and constructed to fit into the bore of a 8 T

    superconducting magnet with a 77 mm diameter work-

    ing bore. The punch and the specimen holder, designed

    for SP tests, are shown in Fig. 1. The SP specimen

    holder consisted of an upper and lower die and four

    clamping screws. All test fixtures were fabricated using

    SUS310 that is completely stable with respect to mar-

    tensitic transformation.

    SP tests were performed at 4 K in magnetic fields of 0

    and 6 T. The specimens were oriented such that the axis

    of the solenoid field was parallel to the specimen loaddirection. The stroke rate was 0.2 mm/min. Displace-

    Table 1

    Chemical compositions of SUS304 and SUS316 stainless steels (wt%)

    C Si Mn P S Ni Cr Mo

    SUS304 0.06 0.47 0.89 0.028 0.001 8.54 18.28

    SUS316 0.05 0.43 1.04 0.023 0.001 13.69 16.46 2.51

    Fig. 1. Schematic of small punch test device.

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    ment was measured by measurement of the motion of

    the punch relative to the lower die using a 20-mm-

    diameter ring-shaped clip-on gage. The clip-on gage

    response with and without a 6 T magnetic field was

    measured at 4 K. The effect of magnetic field on the clip-

    on gage response was negligible.

    3. Results and discussion

    All loaddisplacement curves for both SUS304 and

    316 SP specimens are represented in Figs. 2 and 3. In the

    4-K SP tests of austenitic stainless steels and weld met-

    als, an approximate definition of equivalent fracture

    strain eqf was adopted [7]:

    eqf 0:0756dmax

    t0

    1:83; 1

    where dmax is the displacement at peak load and t0 is theinitial thickness. The SP test-based fracture toughness

    JCSP can be estimated from the equivalent fracturestrain as

    JCSP 957:7eqf 29:5; 2

    where JCSP has units of kJ/m2. Standard deviation is

    24 kJ/m2. The JCSP values of SUS304 decrease 30%from approximately 303 to 213 kJ/m2 on going from 0 to

    6 T, while those values of SUS316 decrease 5% from 0 T

    condition (274 kJ/m2) to 261 kJ/m2 at 6 T. Decreases in

    fracture toughness are detected with an applied mag-

    netic field, depending on the alloy stability. The lessstable SUS304 has the large percentage reduction while

    SUS316 has not changed significantly. The transfor-

    mation related factor important to the fracture behavior

    is the formation of lower toughness a0 martensite. A

    material that transforms easily produces a brittle zone,

    reducing its measured fracture toughness.

    Our results showing a decrease in fracture toughness

    with application of a magnetic field are consistent withsome experimental data obtained from CT specimens

    [3,4]. At present, fracture toughness is usually deter-

    mined using CT specimens, which are rather expensive

    to manufacture and require relatively sophisticated

    laboratory equipment to test. The advantages of the SP

    test are reduced specimen machining costs compared to

    CT specimens and simplified test methodology. The SP

    test approach is shown to be a viable option for evalu-

    ating the material toughness at 4 K in magnetic fields.

    4. Conclusions

    The 4-K fracture toughness of austenitic stainless

    steels, SUS304 and SUS316, in magnetic fields are

    characterized by small punch test. The results are sum-

    marized as follows:

    1. SUS304 shows a decrease in the measured fracture

    toughness at 4 K with the application of magnetic

    field.

    2. The magnetic field has a measurable influence on the

    4-K fracture toughness of SUS304.

    3. For SUS316, the magnetic field effect is not large

    enough to affect mechanical design.4. The magnitude of change in 4-K fracture toughness

    with the application of magnetic field is a function

    of the stability of the alloy.

    References

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    [2] Fultz B, Morris Jr JW. Effects of high magnetic fields on the flow

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    0.5 1.0 1.5

    0.5

    1.0

    1.5

    0

    0 T

    6 T

    Displacement (mm)

    Load(kN)

    SUS304

    SP test

    4 K

    Fig. 2. Loaddisplacement curves for SUS304 SP specimens.

    0.5 1.0 1.5

    0.5

    1.0

    1.5

    0

    0 T

    6 T

    Displacement (mm)

    Load

    (kN)

    SUS316

    SP test

    4 K

    Fig. 3. Loaddisplacement curves for SUS316 SP specimens.

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