T1 T2 T3 14 A2 6mm T1 T2 T3 T4 T5 T6 B1 B2 B3 B4 B5 B6 B7 ...

HIGH VOLTAGE ONLY !

T1

- PLC LOGIC -

INPUTS & OUTPUTS ON PLC

R

CLASS II LOW VOLTAGE ONLY !

F2 F3

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

F5F4

F7

8 PLCS.

CR3

F1

53

22

81

16

17

18

39

82 53

OPTIONAL

DWG. NO.

(DISCONNECT SWITCH)

(OPEN BUTTON)

T1

L1

T3T2

L3L2

3

32 27

2 PLCS.

7

35

2

20

ST

B

N N W V UG

ND

9

F2

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

USE CLASS CC

FUSES O NLY

RATED 600V, 30A

F5F4

F7

F1

220V 1ø CONFIGURATION

3ø 208-240V, 460-480V, 575V

7 10

2 PLCS.

36 10

NOTE:

SEE FUSING TABLE ON WIRING DIAGRAM FOR CORRECT FUSE SIZE AND TYPE.

PART #

MODEL NUMBER

REVSHEETDWG NO

DATE ISSUED

R

C

BY APPROVEDDATEECNDESCRIPTION

REVISION HISTORY

REV

1

A

C

B

D

A

B

C

D

2345678

8 7 6 5 4 3 1

REVDWG NO

TITLE

SIZE

DSHEETSCALE

DO NOT SCALE DRAWING

DATE

DATE

DATE

CHECKED BY

APPROVED BY

DRAWN BY

REF

INITIAL ECN

OVER

0

INCH TOLERANCES

UP TO

0.125

5

1.25

40

80

15

0.25

1.25

15

40

5

FINISH

+/- 1 DEG

80

ANGLES

0.125 0.25 0.010

0.040

0.060

0.100

0.125

0.020

0.030

+ / -

0.005MM-DD-YY

NEXT ASSEMBLY

PARTS LIST / MATERIAL

ITEM PART NO.QTY DESCRIPTION

RITE-HITE DOORS INC.

7832E001

7832E001

9"=1'

CONTROL BOX, LAYOUT

FASTRAX XL, i-COMM II

FasTraxXL

1759....

TAH 8/19/2014

2014

26

L1 L2 L3 U V W

+ PE PE

OV A1 10V A2

T1 T2 T3 T4

B2 B3 B4 B5 B6 B7

T5 T6

B1

6mm

10mm

RS 485

1

8 PLCS.

23

4 PLCS.

PLACE LABEL HERE FOR RH

DRIVE & OPPOSITE SIDE FOR LH

13

2 PLCS.4 PLCS.

FINAL ASSEMBLY

7832M001/27832E002

ADD UL 508A LABEL (ENCLOSED)

TO BACKPANEL (NOT SHOWN)

NOTES:

CR1

H1 H2 H3 H4

X3 X2 X1

BR

K

NOTE: DISABLE FILTER BY PULLING OUT FILTER TAB ON ALL CONTROL

TECHNIQUES DRIVES, EXCEPT 400V.

FILTER TO BE ENABLED (TAB IN) IF

CBOX VOLTAGE IS 400V.

NOTE: FOR ALL CONTROL TECHNIQUES

DRIVES, THE DRIVE SERIAL NUMBER MUST BE MARKED ON THE FRONT OF THE DRIVE,

VISIBLE WHEN THE COVER IS REMOVED.

41

41

29

GN

DG

ND

24

L1 L2 L3 13 A1

T1 T2 T3 14 A2

AB

MCR1K09 10

De

tect

Loop

sen

s. A

dj.

5

Pre

s. /

puls

e

6 7 8 9 10

APEMs

Ent

ry /

Exi

t

Pre

s. /

puls

eE

ntry

/ E

xit

100m

s / 5

00m

s

Rel

ay A

Rel

ay A

Rel

ay B

Rel

ay B

Pul

seN

ot U

sed

2 3 4

ON

Po

wer

Fre

q. A

djus

t

Rel

ay A

,BA

SBAc

t / P

ass

Pre

s. T

ime

Adj

.1

min

to

8

52

28

54

OPT.

OPT.

4

3

X2

X1 N.O. CH

2C

H1

VERIFY THAT THIS DRAWING HAS NOT BEEN SUPERCEDED BY NEWER REVISION. ABOVE APPLIES ONLY WHEN DRAWING IS CURRENT.

N/A

THIS DRAWING COVERS DOORS CONFIGURED AFTER 1/1/2015

PRIOR

SCOPE

ST

B

N N

BR

K

44 45

1 8 67850015 SCR,PHLP,DR/TP,#8X1/2

2 1 51000013 FUSE HOLDER,3POLE,600V,30A

LABEL,PORT,SET,TRXXL,ICOMMII

� OPTIONAL COMPONENTS �

SOCKET, RELAY, 1-POLE, 250VAC, 10AMP

TRANS,BEA,433,1BTN

CTRLR,IND LOOP,DUAL,12/24V

HARN,WIRE KIT,WARN DVC,ICMII

� LANGUAGE DEPENDENT LABELS �

WARNING DEVICE RELAY OPTION

RADIO CONTROL OPTION

INDUCTION LOOP OPTION

{53

52

AND

AND

51

1

1

1

1

1 52000058

70350002

66450014

66250020

17500010

AND

AND

AND

AND

2"

2"

1" 74000014

74000019

74000020

A/R 73750078

RELAY, SPDT, 24VDC, 10AMP

RCVR,BEA,433,12-24V,1FN

VELCRO, PSA, LOOP,BLACK, 1"

VELCRO, PSA, LOOP, BLACK, 2"

VELCRO, PSA, HOOK, BLACK, 2"

OR

81

1

1 53850710

53850712

LABEL,SET,TRAXXL,ELECT,ICOMMII

HARN,INDUCTION LOOP,ICOMMIIAND 1 52000056

*DIN RAIL,LOW-PROFILE,3-1/2" (ALSO FOR WIRELESS OPTIONS)AND 1 38120029

*TERMINAL,END STOP,SCREWLESS (ALSO FOR WIRELESS OPT.)AND 2 73100024

TERMINAL,END STOP,SCREWLESS AND 2 73100024

{

3 1 53300047 INV,2HP,460V,3PH,CNTRL TECH

OR 1 53300046 INV,2HP,230V,1-3PH,CNTRL TECH208-230V

460V

OR 1 53300044 INV,2HP,575V,3PH,AB-FLEX40575V

5 1 12200068 7804M204 BACKPANEL,PNCH,14X16,W/FLNG

6 1 38120006 DIN RAIL,LOW-PROFILE,6.5"

7 2 51000001 FUSE,.5AMP,600V,TIME DELAY + 400-575V

OR 2 51000023 FUSE,1AMP,600V,CC,TIME DELAY208-230V, 220 1Ø

8 1 51000002 FUSE,1AMP,250V,TIME DELAY

9 1 43750131 7804M210 ENCL,PNCH,CBOX,FBRGLS,8000/XL

NOT 220V 1ø

10 A/R 51000003 FUSE HOLDER,2POLE,600V,30A +

11 1 51000004 FUSE HOLDER,1POLE,300V,12A +

14

15 2 67850065 SCR,FHWH,#8X9/16BLK K-LATH

16 1 72700258 SW,PB,EXT,GRN,LED,22MM

17 1 72700201 SW,DISCONNECT,600V,10HP

18 1 72700202 SW,DISCONNECT,OPERATOR

19 1 73100019 TERMINAL,END BAR,FUSE HOLDER

20 4 73100024 TERMINAL,END STOP,SCREWLESS

21 30 73250004 TIE,CABLE,NYLON,4",18#

22 1 73550029 XFMR,100VA,208/230/460V:24/115

23 4 74100004 WSHR,LOCK,INT/EXT,#10,ZNC

24 3

25 2

26 1

27 8

73100087 TERMINAL,WA,CAGE,20A,3HOLE,GND

73100086 TERMINAL,WA,CAGE,20A,3HOLE,BAR

73100081 TERMINAL,WA,CAGE,20A,JUMP,2P

73100085 TERMINAL,WA,CAGE,20A,3HOLE

28 1 65100026 9999E0057 DCC,RH,24VDC,UNIVERSAL,ICOMMII

29 1 65700006 POWER SUPPLY,DIN,24VDC,18W

30 4 71300005 STANDOFF,NYLON,PCB,3/16X1

32 1 38120031 DIN RAIL,LOW-PROFILE,8"

AND 1 73100083 TERMINAL,WA,CAGE,20A,2T,3H,BAR OPTIONAL NON-POWERED OPEN

OR 1 73550030 XFMR,100VA,380/415/575V:24/115400V OR 575V

208-230V OR 460-480V

12ADD UL 508A LABEL (ENCLOSED)

TO BACKPANEL (NOT SHOWN)

AND 1 52000057 HARN,WIRE KIT,TRAX,NON-PWR II

IF (220V 1 {QTY=2} ELSE {QTY=1}

13 1 65000550 PLATE,MNT,ICOMM 7804M205

OR 1OR 1

LABEL,CBOX,CVR,FASTRAX, I-COMM82 1 53850519LABEL,SPAN,CBOX,CVR,FASTRAX,I-COMMOR 1 53850539LABEL,GERMAN,CBOX,CVR,FASTRAX,I-COMMOR 1 53850548LABEL,DUTCH,CBOX,CVR,FASTRAX,I-COMMOR 1 53850552

NOTE: DISABLE FILTER BY PULLING OUT FILTER TAB ON ALL CONTROL

TECHNIQUES DRIVES, EXCEPT 400V.

FILTER TO BE ENABLED (TAB IN) IF

CBOX VOLTAGE IS 400V.

OR 1 53850711 LABEL,SPAN,SET,TRXXL,ICOMMII

CTRLR,WIRELESS ACT,BTR,12-24V56 1 17500025

{

4 1 15650290 CABLE,INVERTER,24/4 UTP

AND 1 73100084 TERMINAL,WA,CAGE,20A,2T,3HOLE

54 1 17000028 CNTOR,24VDC,9AMP,4NO{

TRANS,BEA,433,2BTNAND A/R

TRANS,BEA,433,3BTNAND A/R

73750079

73750080

31 1 51950089 SCRDRV,ENCDR TERM,ICOMII

NOT SHOWN

LABEL,PORTUGUESE,CBOX,CVR,FASTRAX,I-COMMOR 1 53850647OR 1

LABEL,ENG/FRNCH,WRN57 1 53850685

LABEL,ENG/FR,DNGR,HIGH VOLTAGEAND 1 53850684CANADA SPECIFICATION OPTION {

55

12

34

5

67

89

10

6

24

V

70V

8

CL

SG

9RE

10

BK

WY

1

OP

EN

2

CLS

3

ST

OP

4

O/C

5

CO

M

AC

TIV

AT

OR

PO

WE

RS

AF

ETY

RF C

om

Fault

Rem

ote

Pairing

WIR

ELE

SS

HO

ST

56

OPT.

DC POWER CONSUMPTION <= 22W

OR 1 65700007 POWER SUPPLY,DIN,24VDC,30W,CGDC POWER CONSUMPTION > 22W

AND *SEE INDUCTION LOOP OPTION BELOWWIRELESS ACTIVATION OPTION

82

10 8

11

25

81

30 15 537

OR

38

40 51

OPT.

19

{AND 1 52000068 9999M043 HARN,WIRELESS HOST,ICOMMII

34 52000059 HARN,WIRE KIT,ICOMMII,TRAX

35 3 51000033 FUSE,10AMP,600V,CC,KLDR

OR 3 51000051 FUSE,15AMP,600V,CC,KLDR

1

OR 3 51000055 FUSE,6AMP,600V,CC,KLDR

36 2 51950077 FUSE,20AMP,600V,CC,KLDR

208 or 230V

575V

220V 1ø

400-460V

37 1 66550005 RESISTOR,INVRTR,460V,2HP

AND 2 67850015 SCR,PHLP,DR/TP,#8X1/2{400-460V

38 1 66550004 RESISTOR,INVRTR,230V,2HP

AND 2 14500370 BRKT,ATTACH,TRLY,CBL CARRIER

AND 2 67850015 SCR,PHLP,DR/TP,#8X1/2

AND 2 55600006 NUT,HEX,#10-24,ZNC

AND 2 67850030 SCR,RHMS,PHLP,#10-24X3/4,ZNC

AND 2 74100001 WSHR,LOCK,SPLIT,#10,ZNC

AND 2 74100002 WSHR,FLAT,13/64X1/2X.036,ZNC

{208-230V

39 1 53850305 LABEL,WARNING,HOTNOT CANADA SPEC PACKAGE

40 1 66450014 RLY,SPDT,24VDC,10AMP

AND 1 70350002 SCKT,RLY,1POLE,250VAC,10AMP

41 1 53850566 LABEL,CBOX,DO NOT DRILL (2 PART LABEL - TOP & SIDE OF CBOX)

44 1 53850709 7832D001 LABEL,FASTRAXXL,WIRING GUIDE

42 2 55290009 MOUNT,CABLE TIE,1X1,PSA

43 1 16960001 CONN, CND, STRT, L/T, 1"

NOT SHOWN

45 1 53850663 7822D005 LABEL,CVR,TRAX/FR,WIRING GUIDE

EXPENSEDEXPENSED

OR 1 38120033 DIN RAIL,LOW-PROFILE,9"

ACTIVATION OPTION

53

12-2

4V

AC

/DC

CO

MN

ON

C

ON

12

10R

D43

3

12-24V

AC/DC

COM

NO

NC

PUL | TOG

0.5s | 10s

DE

LAY

NO

DE

LAY

PO

WE

RH

OLD

TIM

ELE

AR

N

AC

TL

EA

RN

46

46 1 67850177 SCR,GROUND,#10-32X3/8

AND 1 53850048 LABEL,GROUND

HT

R

HT

R

DC POWER CONSUMPTION <= 22W

DC POWER CONSUMPTION > 22W

OPTIONAL PREANNOUNCE RELAY WIRING

PREANNOUNCE RELAY

24VAC POWER

INCOMING POWER

FROM END USER

SUPPLIED

DISCONNECT

NOTES:

ALL WIRES ARE 18 AWG BLUE, UNLESS

OTHERWISE MARKED.

ALL 24VDC CONTROL WIRES ARE BLUE.

- INDICATES OPPOSITE END OF WIRE

WARNING:

ALL BLACK WIRES ARE AT POTENTIALLY

LETHAL VOLTAGES.

STB

BLK 14 GA

BLK 14 GA

BLK 14 GA

EARTH GROUNDGND

LINE VOLTAGE

LINE VOLTAGE

LINE VOLTAGE

MOTOR

MOTOR

MOTOR

V

U

W

F3

F2

F1

SW0 DISCONNECT

L2

L3

L1

T2

T3

T1

EARTH GROUND

AC

GND

3

CR31

4

5

WHT 18 GA

F7

43

OPEN/RESET SWITCH

AC NEUTRAL

AC NEUTRALN

N

WHT 18 GA

GN/YE

BLK 18 GA

BLK 14 GA

BLK 14 GA

BLK 14 GA

BLK 18 GA

BLK 18 GA

230V

208V

H1X1

X224V

H2

H3

F5

TRANSFORMER

460V

100 VA120V X3

H4 F4

MOTOR

MOTOR

MOTOR

L3

L2

L1

FUSE F3 NOT PRESENT

ON 220V SINGLE PHASE

CONTROLS

WIRE NOT USED ON 220V 1ø

PB FAULT LAMP

X1 X2

J4-2

J4-8

J4-1

L

POWER SUPPLY

PE

N

PS1

V+

V-

J4-3

5 TWISTS/FT. MIN

IND

UC

TION

LOO

PC

ON

TR

OLLE

R

13

25

47

610

89

GN/YE

J4-15

J4-13

PART #

MODEL NUMBER

REVSHEETDWG NO

DATE ISSUED

R

C

R


REVISION HISTORY

REV

1

A

C

B

D

A

B

C

D

2345678

8 7 6 5 4 3 1

REVDWG NO

TITLE

SIZE

DSHEETSCALE


DATE

DATE

DATE

CHECKED BY

APPROVED BY

DRAWN BY

REF

INITIAL ECN

OVER

0

INCH TOLERANCES

UP TO

0.125

5

1.25

40

80

15

0.25

1.25

15

40

5

FINISH

+/- 1 DEG

80

ANGLES

0.125 0.25 0.010

0.040

0.060

0.100

0.125

0.020

0.030

+ / -

0.005MM-DD-YY

NEXT ASSEMBLY




7832E003

7832E003

RITE-HITEDOORS INC.

9"=1'

ALLEN-BRADLEY INVERTER

WIRING DIAGRAM

FASTRAX XL, i-COMM II

FasTraxXL

1759....

TAH 8/19/2014

2014

MCR1

NON-POWERED OPEN

CUT-OUT RELAY

FINAL ASSEMBLY

7832M001/2

L3

L2

L1

T3

T2

T1

BRAKE RELAY

1

GN/YE GND

GND

J4

J4-7 J4-12

BU/WH

BU

MODBUS CABLE

K0N-K0 COMMON

K0-RELAY K0 OUT

YDC0 - DC OUTPUT

K1-RELAY K1 OUT

K2-RELAY K2 OUT

YDC1 - DC OUTPUT

YDC2 - PHOTOEYE TEST

K1N-K1 COMMON

K2N-K2 COMMON

X1-

ST

OP

PB

X0-

OP

EN

PB

DC

-24V

DC

0V-0

V D

C

X2-

TOR

QU

E R

EV

ER

SE

X3-

AC

TIV

AT

ION

X4-

CLO

SE

PB

X5-

TO

GG

LE IN

PU

T

X6-

AC

TIV

AT

ION

X7-

AC

TIV

AT

ION

X10

-PH

OTO

EY

E L

OW

X11

-PH

OT

OE

YE

TO

P

INPUTS LAYOUT

TOP ROW

BOTTOM ROW

11

INDUCTION

LOOP A

J4-x

EARTH GROUNDGND

EARTH GROUNDGND

TERMINALS GROUNDED

TO BACKPANEL

1

2

3

4

5

6 8

7 9

10

11

12

13

14

15

16

17

18

19

20

GN

ENCODER TERMINALSSEE FIELD DIAGRAM

X0

X1

X2

X3

X4

X5

X6

X7

X8

X9

X10

X11

INDUCTION

LOOP B

LPA

LPB

TO J4-9

TO J4-17

24VDC IN

0VDC IN

TO J4-4

RELAY 1

RELAY 1

PREANNOUNCE OPTIONSTB

F6

24VAC STANDARD ON

FASTRAXFR ONLY

V

W

U

S

T

R

INVERTER

01

02

11

03

04

09

17

STOP

+24VDC

RUN FWD

RUN REV

DIGITAL COM

OPTO COM

OPTO OUT 1CR15

PE

PE

RJ45 PORT

J4-16

J4-11

R2

R3

RELAY COM

RELAY N.C. - TORQUE

DC

X2

GROUNDED TO

MOUNTING PLATE

06

05 DIG IN 1

DIG IN 2

FAULT INPUT MUST BE WIRED

TO "DC" FOR DOORS WITHOUT

NON-POWERED OPTION

CONNECTOR TABLE

THIS TABLE SHOWS THE FUNCTION OF EACH OF THE CONNECTORS ON THE UNIVERSAL CONTROLLER. THE

VOLTAGES LISTED FOR EACH PIN ASSUME THAT EITHER THE INPUT OR OUTPUT IS ACTIVATED.

CONN. PIN # FUNCTION VOLTAGE

J4

1 24 VDC

2 RESET INPUT (X12)

3 POWER SUPPLY INPUT 24 VDC

4 LOOP INPUT (X13) 24 VDC

5 CHAINFALL POWER OUTPUT

6 FAULT INPUT (X14) 24 VDC

7 WARN. DEV. POWER OUTPUT 24 VDC

8 PB LIGHT OUT (YDC3) 0 VDC

9 IND. LOOP POWER OUTPUT 24 VDC

10 IZONE ALARM OUTPUT (YDC4) 0 VDC

11 INVERTER OUTPUT (B5) 24 VDC

12 WARN. DEVICE OUTPUT (YDC5) 0 VDC

13 INVERTER COMMON (B2)

14 CHAINFALL OUTPUT (YDC6)

15 POWER SUPPLY INPUT 0 VDC

16 SPARE OUTPUT (YDC7) 0 VDC

17 IND. LOOP POWER OUTPUT 0 VDC

18 RS485 + COMMUNICATIONS 1 VDC

24 VDC

19 EARTH GROUND 0 VDC

20 RS485 - COMMUNICATIONS -1 VDC

PB POWER OUTPUT

24 VDC

24 VDC

0 VDC

F6 2 AMP-

CURRENT RATINGVOLTAGE

CONTROL BOX FUSING

208, 230 3Ø

F4/5

DEVICE

F1/2/3

1 AMP

1/2 AMP

10 AMP

15 AMP

440-480 H1-H4

220, 1Ø 20 AMP

460 3Ø

400 - 575

208, 220, 230

415

575

OPTIONAL TRANSFORMER SETTINGS

LINE VOLTAGE

380

H1-H3

H1-H4

H1-H2

TAPS

6 AMP575 3Ø

F7 1 AMP-

STANDARD TRANSFORMER SETTINGS

LINE VOLTAGE

220-240

208

TAPS

H1-H3

H1-H2

OPTIONAL NON-POWERED OPEN RELAY WIRING

13

MCR1A1

14

A2

CH1 CH2

FIELD CONNECTED

CHAINFALL SWITCH

CHAINFALL TERMINALS LOCATED ON UPPER DIN RAIL

J4-5 J4-14

J4-6

NOTE: FOR DOORS WITHOUT THE NON-POWERED OPEN OPTION, THE

FAULT INPUT WIRE LABELED "MC14" MUST BE WIRED TO A DC

TERMINAL ON THE i-COMM II FOR THE DOOR TO OPERATE.

OPTIONAL WIRELESS ACTIVATION

0V

DC

X6

6

24

V

70V

8

CL

SG

9RE

10

BK

WY

OP

EN

2

CL

S

3

ST

OP

4

O/C

5

CO

M

AC

TIV

ATO

R

PO

WE

RS

AFE

TY

RF C

om

Fault

Rem

otePairing

WIR

ELE

SS

HO

ST

SEE 7822E011 FOR PAIRING INSTRUCTIONS

12

34

5

67

89

10

X9-

PH

OTO

EY

E (J

AM

)

X8-

NO

T U

SE

D

LINE VOLTAGES

FASTRAX XL 17.8A

STYLE

DOOR

220, 1Ø

9.2A 5.4A

400, 3Ø

5.4A

460, 3Ø

3.7A

575, 3Ø

FULL LOAD AMP REQUIREMENTSTABLE OF CONTROL BOX

LINE VOLTAGES

FASTRAX XL 30A

STYLE

DOOR

220, 1Ø

15A 10A

400, 3Ø

10A

460, 3Ø

10A

575, 3Ø

TABLE OF RECOMMENDED FEEDER SERVICE AMPERAGES

208, 3Ø 230, 3Ø

208, 3Ø 230, 3Ø

9.2A

15A

3 4BRAKE OUTPUTBRK

MOTOR & BRAKE HEATERS (120V)HTR

2 4

CR1

PART #

MODEL NUMBER

CR

REVSHEETDWG NO

R


REVISION HISTORY

REV

1

A

234

B

A

B

4 3 1

DESCRIPTIONQTY PART NO.ITEM


NEXT ASSEMBLY

REV

SHEET

UP TOOVER

INCH TOLERANCES

+ / -DO NOT SCALE DRAWING

TITLE

DATE

DATE

MM-DD-YY

SIZE

SCALE

B

CHECKED BY

APPROVED BY

DRAWN BY

REF

INITIAL ECN

DATE ISSUED

0.25

5

1.25

15

80

40

0.125

0.25

1.25

5

15

40

-

FINISH

ANGLES +/- 1 DEG

80

0.040

0.060

0.100

0.125

0.010

0.020

0.030

0 0.125 0.005

DWG NO

DATE


7832E004

7832E004

RITE-HITEDOORS INC.

4"=1'

FASTRAX XL FIELD WIRINGENCODER, i-COMM II

FasTraxXL

TAH 8/19/2014

2014

** NOTE: THE WIRES IN TERMINALS W & V

MAY BE REVERSED TO

CHANGE MOTOR ROTATION.

CONNECTIONFRAME GROUND

GN

YE

CHAIN-FALL

OPTIONAL

WH

BN

MOTOR

WH OR RD

BN OR BK

**

CH2 - CHAIN HOIST TERM 2

BLUE 18 AWG

8 COND. CABLE

W -

BK

#1

U -

BK

#3

GN

D -

GN

YE

V -

BK

#2

7 C

ON

D. 1

6 A

WG

GR

EY

JA

CK

ET,

SH

IELD

ED

BK

#2

BK

#3

GN

YE

BK

#1

CH1 - CHAIN HOIST TERM 1

BR

K -

BK

#4

BK

#6

BRAKE

END USER

SUPPLIED POWER

DISCONNCET

BU

#D

C

BU

#X

11

BU

#X

10

BU

#X

8

BU

#X

9

BU

#Y

DC

2

BU

#0V

MOTOR JUNCTION BOX

TERMINAL STRIP

LOW VOLTAGE

TERMINALS

(LESS THAN 30V)

BK

#5

BK

#4

ENCODER

GRAY 8 COND.

ENCODER CABLE

HIGH VOLTAGE TERMINALS

(GREATER THAN 100 VOLTS)

F2 F3

USE CLASS CCFUSES ONLY

RATED 600V, 30A

F5F4

F7

F1 N N W V UG

ND

GN

D

BR

K

BK

#2

BK

#3

GN

YE

BK

#1

2 COND. 18 AWG

GREY JACKET

(RD & BK WIRES)

- OR -

2 COND. 18 AWG

DARK BLUE JACKET

(WH & BN WIRES)

BU

#0V

- D

C C

OM

MO

N

BU

#D

C -

24V

DC

BU

#X

11 -

PH

OT

OE

YE

(T

OP

)

BU

#X

10 -

PH

OT

OE

YE

(LO

WE

R)

BU

#X

9 -

PH

OT

OE

YE

(JA

M)

BU

#X

8 -

AC

TIV

AT

ION

GR

Y 3

PN

K 6

GR

N 5

YE

L 4

BLU

7R

ED

8W

HT

1

GN

D

USE CLASS CCFUSES ONLY

RATED 600V, 30A

BK

#5

BK

#6

2 3 412 3 41

3ø INCOMING POWER

TERMINATED AT F1,F2,F3 FUSE

HOLDER.22 LB-IN MAX

ALL FIELD WIRING CONDUCTORS

TO BE STRANDED COPPERINCOMING POWER: 75°C MIN

LOW VOLTAGE CONTROL: 60°C MIN

0V DC COMMON

0V DC COMMON

DC 24VDC

DC 24VDC

DC 24VDC

YDC2 PHOTOEYE TEST

X11

X9

X8

X10

PHOTOEYE (TOP)

PHOTOEYE (C.W.)

ACTIVATION

PHOTOEYE (LOWER)

BU #DC

BU #X11

BU #X10

BU #X8

BU #X9

BU #YDC2

BU #0V

MOTOR/BRAKE

CABLE

DR

AIN

- G

RO

UN

D

F2 F3F1GN

D

**D

O N

OT

SP

LIC

E W

IRE

S**

ST

B

ACTIVATIONX7

DC 24VDC

BU #X7

BU

#X

7 -

AC

TIV

AT

ION

BU

#X

7

DT

+

CK

+

0V

0V

GN

D

DT

-

CK

-

0V

GN

D

DC

DR

AIN

- G

RO

UN

D

BR

N 2

X0

X1

X2

X3

X4

X5

X6

X7

X8

X9

X10

X11

GR

Y 3

PN

K 6

GR

N 5

YE

L 4

BLU

7R

ED

8W

HT

1

BR

N 2

DR

AIN

BU #YDC2 - PHOTOEYE TEST

CH

2C

H1

DOUBLE TIER TERMINAL

LOCATED ON UPPER DIN-RAIL

MC

14 -

FA

ULT

INP

UT

DOORS WITHOUT

NON-POWERED

OPEN OPTION

TR

IM F

OIL

SH

EA

THD

R/B

RD

TR

IM F

OIL

SH

EA

TH,

BR

AID

, AN

D D

RA

IN

DRN/BRD TERMINATED

ON BACK PANEL

DR

N/B

RD

NON-DRIVE SIDE HEADER

TERMINAL STRIP

LOW VOLTAGE

TERMINALS

(LESS THAN 30V)

0V DC COMMON

0V DC COMMON

DC 24VDC

DC 24VDC

DC 24VDC

YDC2 PHOTOEYE TEST

X11

X9

X8

X10

PHOTOEYE (TOP)

PHOTOEYE (C.W.)

ACTIVATION

PHOTOEYE (LOWER)

ACTIVATIONX7

DC 24VDC

GRAY 22 AWG

6 COND. CABLE

WH

BLU

ORG

BLK

RD

GN

BLU

0V -

WH

DC

- B

LUY

DC

2 -

OR

GX

9 -

BLK

X8

- R

DX

7 -

GN

BRN

DC

- B

RN

WH

T-I

SO

LAT

E

0V -

BLU

X10

- B

LK

C.W

. M

ON

ITO

R

BLA

CK

CA

BLE

18"

PH

OT

OE

YE

BLA

CK

CA

BLE

DC

- B

RN

WH

T-I

SO

LAT

E

0V -

BLU

X11

- B

LK

54"

PH

OT

OE

YE

BLA

CK

CA

BLE

0V -

BLU

WH

T-I

SO

LAT

E

X9

- B

LK

DC

- B

RN

BLA

CK

CA

BLE

DC

- B

RN

YD

C2

- B

LU

BLA

CK

CA

BLE

DC

- B

RN

YD

C2

- B

LU

BLA

CK

CA

BLE

DC

- B

RN

0V -

BLU

NON-DRIVE SIDE

PHOTOEYE

RECEIVER

(COUNTERWEIGHT

MONITOR ONLY)

(NON-DRIVE SIDE)

PHOTOEYE

TRANSMITTERS

DRIVE SIDE

PHOTOEYE

RECEIVERS

(18" & 54")

BLU

BLK

BRN

BLK

RD

GN

BLK

BLK

ORG

BRN

BLU

NOTE: THE BLU WIRE ON THE

COUNTERWEIGHT MONITOR MUST BECONNECTED TO "0V"

HT

RN

- B

K #

5B

K #

4

2121

BK

#6

BK #6 - SPARE

(ISOLATE)

*BK #6 - SPARE

(ISOLATE)

*

PART #

MODEL NUMBER

REVSHEETDWG NO

DATE ISSUED

R

C

R


REVISION HISTORY

REV

1

A

C

B

D

A

B

C

D

2345678

8 7 6 5 4 3 1

REVDWG NO

TITLE

SIZE

DSHEETSCALE


DATE

DATE

DATE

CHECKED BY

APPROVED BY

DRAWN BY

REF

INITIAL ECN

OVER

0

INCH TOLERANCES

UP TO

0.125

5

1.25

40

80

15

0.25

1.25

15

40

5

FINISH

+/- 1 DEG

80

ANGLES

0.125 0.25 0.010

0.040

0.060

0.100

0.125

0.020

0.030

+ / -

0.005MM-DD-YY

NEXT ASSEMBLY




7822E011

7822E011

RITE-HITEDOORS INC.

9"=1'

K

K

FasTrax SERIES

ACTIVATION WIRING

i-COMM II

FasTrax/FasTrax FR

RPB 7/24/2008

5288

3/9/20072008

H ADD ACTIVATION OPTIONS 6825 1/15/2014 TAH

J BEA RADIO CONTROLS 6893 7/16/2014 TAH

K ADD YK0 NOTE FOR EUROPE 6964 2/2/2015 TAH

NOTES

This drawing assumes input functions are set to factory defaults. WARNING - never connect motion sensors to a toggle input.

Terminals "X6", "X7" are automatic reclose.

Terminal X7 on the motor terminal strip can be used for activation devices such as motion sensors and pull cords.

Terminals "DC" are DC common for inputs.

**For true toggle operation use terminal "X5".

(Pull cords, push button or radio controls only.)

***For Reverse hold open connect sensors to UNUSED input.

(i.e. X3, X6, or X7 and assign that input a function of "6" in the i-COMM menu. Multiple sensors can be connected in parallel.

Consult i-COMM manual and/or Door manual for additional instructions.

Control Box

Warning Device Strobe

120VAC U.L. Listed .30 Amp Max

Additonal Relay Required

N

STB

Note: Consult i-COMM manual to see which inputs can be assigned

interlock in function. Connect YK0

to whichever input is selected to

become interlock in. No other

devices should be connected to this input. Terminal must be

assigned to Interlock through

i-COMM menu on both doors. (i.e.

If X3 is to be assigned a function of

Interlock Input, the menu ("Input

Func X3") should be set to a value

of "0")

Output YK0 (K0 relay) should

remain at the default setting of "0"

on both doors.

2 Door Non-Sequential Interlock

DC

YK0N

X3

YK0

Door1

YK0N

Door2

DC

X3

YK0

Wire

Beacon/Strobe

Wire

BEA Motion Sensors

Presence Sensor

X6***

DC

X3***

DC

Control Box

Control Box

Wire Each device as shown.

Control Box

WH

GN

X6**

DC

STB

Switch

SW

SW

N

DC

0V

DC

Wire

Wire

Alarm

Photoeye

BN

BU

BK

BEA MATRIXINDUCTION LOOP

PHOTOEYESPUSHBUTTONS & PULL-CORDS

120V STROBE

NON-SEQUENTIAL

2 DOOR INTERLOCK

120VAC ALARM

Warning Device Strobe

120VAC U.L. Listed .30 Amp Max

Additonal Relay Required

X6***

DC

BEA IS40 Motion/Presence Sensor

4-GN

3-WH

5-YE

X3***

DC

GRN/BLK

YE/BLK

Presence Sensor

DC

X3***

BN

BU GN

WH

YE

Set X3 to a value of 6-Reverse

IS-40 Hold OpenSet X3 to a value of (6-Reverse)

WH/BLK

not used

not usedSet X3 to a value of 6-Reverse

BN

BU

not used

not used

not used

IND

UC

TIO

N L

OO

PC

ON

TR

OL

LE

RSee X7 noteSee X7 note

See X7 note

See X7 note

Control Box Control Box

0V

DC

0V

DC

Sensor

BK

RD

BEA - Falcon, Eagle,

MS08 BEA - DK-12US Control Box

0V

DC

BEA - IS-40

2-BK

1-RD

Control Box

0V

DC

Sensor

BK

RD

BEA - IRIS

BK

RD

Retroreflective or Thru Beam Receiver

Control Box

Thru Beam Emitter

DC

0V

X6***

Photoeye

BN

BU

OG

PHOTOEYES

Standard configuration is combined mode with DIP switches #1-9 in the OFF position and DIP switch #10 in the ON position. For independent mode and other DIP switch settings, consult the

BEA Matrix D12-24 User Manual.

X3

DC

LZR-i30 Presence Sensor

WH

ORG

BLK/WH

GRN/WH

GRN

not used

Control Box

0V

DC

BEA - LZR-i30

BK

RD

ORG/BLKnot used

BU

WH/BU

DC

YDC2

Sensor Sensor

WARNING DEVICE RELAY

BEA ACTIVATION

MISCELLANEOUSACTIVATION

PREANNOUNCE

DEVICES

INTERLOCKS

DC

YK0N

X3

YK0

Door1

YK0N

Door2

DC

X3

YK0

SEQUENTIALINTERLOCK

X5

DC

YK1N

YK1

YK1N

YK1

X5

DC

2 Door Sequential Interlock

REQUIRED I/O SETTINGS:

X3 = 0 Interlock In

X5 = 5 Sequential Activation In

YK0 = 0 Interlock Out

YK1 = 16 Sequential Act. Out

Note: Activation of Door 1 will

automatically activate Door 2 (and

vice versa) after the first door has

closed. Sequence resets after

both doors have cycled once.

Pairing:

WIRELESS

PUSHBUTTONS & PULL-CORDS

Control Box

X6**

DC

DC

0V

Host (Receiver)

6

4

5

7

To pair with a wireless device, first remove the plastic strip under the batteries in the remote unit to energize the device. On the Host (Receiver)

press "Remote Pairing". The "RF Com" LED will begin to flash. Next press the pair button on the remote unit. The units will then pair. Activate the door to test. Repeat procedure if necessary.

1 2 3 4 5

6 7 8 9 10

6

24V

7

0V

8

CLSG

9

RE

10

BKWY

1

OPEN

2

CLS

3

STOP

4

O/C

5

COM

ACTIVATOR

POWER SAFETY

RF Com

F aul t

RemotePairing

2.4GHz Wireless Activation

YK0N

X3

YK0

DC

Door1 Door2

YK0

DC

NON-SEQUENTIAL 3 DOOR INTERLOCK

YK1N

YK1 YK1

3 Door Non-Sequential Interlock

REQUIRED I/O SETTINGS:

X3 = 0 Interlock In (Must be on to open)

YK0 = 0 Interlock Out (On when door closed)


YK1N

Door3

YK0N

YK0

YK1

X3

DC

YK0N

X3

YK1N

not used

not used

Only 1 door may be open at a time.

YK0N

X3

YK0

DC

Door1 Door2

YK0

DC

NON-SEQUENTIAL 4 DOOR INTERLOCK

YK1N

YK1 YK1

4 Door Non-Sequential InterlockREQUIRED I/O SETTINGS:

X3 = 0 Interlock In (Must be on to open)




YK0N

X3

YK1N

Only 1 door may be open at a time.

YK2N

YK2

YK1N

YK0N

YK1

YK0

Door4

YK2N

YK2

X3

DC

Door3

YK0

YK1

DC

YK0N

YK1N

X3

YK2 YK2N YK2 YK2N

For sensor monitoring connect WH/BUwire to YDC2. The input must be

changed to 19 - LZR In N/C. Connect WH/BU to 0V otherwise and

set the input to 6 - Reverse N/C.

J4-7

or DC

STB

J4-12 or YDC_

F7 or L

CONTROL BOX WIRINGPREANNOUNCE RELAY

Control Box

N

AC

X6**

DC

Pullcord

HTR.

HTR.

SW.

SW.

HEATED PULL CORD

Heated Pull Cord (FasTraxFR/LD only)

See X7 note

Relay Air Curtain

AIR CURTAIN

INTERLOCK (120V)

11(4)

14(3)

Output Com

Ouput

A2(1)

A1(5)

i-COMM

YDC_

DC

Note: Consult i-COMM manual for

available output functions. Connect

relay contact to Air Curtain control.

Change YDC_ to 1 (on when door

not closed). Separate relay must be

used for isolation with 120VAC.

INSTALL SPDT RELAY IN CBOX

11(4)

DC COILA2(1)A1(5)

14(3)

Control Box Air Curtain

AIR CURTAIN

INTERLOCK (24V)

YK0N

YK0

Output Com

Ouput

Note: Consult i-COMM manual for

available output functions. Connect

YK0 & YK0N to Air Curtain control.

Change YK0 to 1 (on when door not

closed).

433MHz Radio Control

Control Box

X6**

DC

0V

DC

Receiver

BK

GN

RD

WH

RADIO CONTROL

1. SET DIP SWITCHES 1&2 TO OFF.2. PRESS LEARN W/NO DELAY.

3. PRESS TRANSMITTER BUTTON REPEATEDLY UNTIL BLUE LED ON RECEIVER ILLUMINATES.

NOTE: IF THE DOOR HAS EUROPEAN CE SPECIFICATIONS, OUTPUT YK0

IS NOT AVAILABLE. USE OUTPUTS YK1 & YK2 FOR INTERLOCKING. A

4-DOOR INTERLOCK MAY NOT BE POSSIBLE WITHOUT ADDING A SEPARATE RELAY.

T1 T2 T3 14 A2 6mm T1 T2 T3 T4 T5 T6 B1 B2 B3 B4 B5 B6 B7 ...

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