RFID at REWE Group - rfidjournal.net · 10 REWE Group RFID - project order Project aim: Evaluation...
Transcript of RFID at REWE Group - rfidjournal.net · 10 REWE Group RFID - project order Project aim: Evaluation...
RFID at REWE GroupPROCESSES - TECHNOLOGY - FUTURE
2 REWE Group – Facts and Figures
Number of employees
290.42145,10 Bn. €
domestic: 196.856international: 93.565
Gross turnover
Number of outlets
12.719domestic : 9.492international: 3.227
3 REWE Group - Strategic Business Units
FULL-RANGENATIONAL
FULL-RANGEINTERNATIONAL
SPECIALIST ANDCOOPERATIONS
BUSINESS TO BUSINESS
TRAVEL AND TOURISM
DISCOUNTNATIONAL AND
INTERNATIONAL
INTERNATIONALAustria: BILLA, MERKUR, PENNY, BIPA, ITS-BILLAItaly: PENNY, BILLA, STANDA, Iperstanda, BIPASwitzerland: PRODEGA/GROWA, HOWEG France: Prodirest, AldisService Plus (tranGourmet) Poland :: BILLA SELGROS Hungary : PENNYService Plus (tranGourmet) Poland :: BILLA, SELGROS Hungary : PENNYCzech Republic: PENNY, BILLA Slovakia : BILLA Romania : BILLA, PENNY, SELGROS Croatia : BILLA, BIPA Ukraine: BILLABulgaria: BILLA Russia: BILLA Latvia: iki Lithuania: iki
4 REWE Group - Top 10 in the food trade
59,4Carrefour
Gross turnover 2007 (food trade)*in billion Euro
Gross turnover 2006 (food retail)*in billion Euro
32,5
23,1
20,3
Edeka
REWE Group
Schwarz-Gruppe
43,5
37,7
36 4
Tesco
REWE Group
Schwarz Gruppe19,7
14,3
8,8
7,7
Aldi
Metro Group
Tengelmann
Lekkerland
36,4
33,8
33,1
Schwarz-Gruppe
Metro Group
Edeka
5,9
2,5
2,8
Schlecker
Norma
dm-Drogeriemarkt
28,2
24,1
Aldi
Auchan
23,4
22,6
Ahold
Intermarche
5 REWE Group - International activities
REWE Group operates in 15 countries more than 3,200 BILLA supermarkets and PENNY discounters.
30,5%international
69,5%domestic
6 REWE Group – The logistics
24 Distribution centers with 89 warehouses
C d h 975 000 ²Covered warehouse space 975.000 m²
Commissioning of 36 millionen europallets /
roll containers per year
(> 1 billion picks)
7.500 employees
1 900 trucks daily1.900 trucks daily
7 REWE Group - Output structure of goods
Output structure of goods (Germany 2007): 1.100.699.000 units:
5%4%5%
14% 44% Dry Food
Fresh
Fruits &VegetablesDeepFrozenMeat
28%
8 REWE Group – Storage space in Germany
Total storage space in Germany (12/2007); 974.836 sqm:
10%
7%51%
2%
4%KoloFrischeO&GFleisch
13%
TKKsonst. TSAllgemein
13%
9 REWE Group – fleet total
Performance data Fleet 2006
Total fleet: 1.919 trucks =450 own trucks Mileage
Delivered Quantity: 1.100.669.000 units
1.469 partner trucks
100 723 948 Miles = 3 995 x around the earth
Number delivered Transportation units (TE): 36.181.283 TE
3.995 x around the earth
Mileage: 100 723 948 Miles
P j t i E l ti f RFID t h l i d i t ti i t th l i ti
10 REWE Group RFID - project order
Project aim: Evaluation of RFID technologies and proper integration into the logisticprocesses of REWE Group. Calculation of ROI for the RFID application inthe warehouse Norderstedt.
Project length: 15 monthProject length: 15 month
RFID as a link between the information- flow and the goods- flow
without RFID
d fl i f ti fl
with RFID
Movement of goodsd d d t goods flow information flowproduced data
11 REWE Group RFID – Gate development
J 2005 M 2005 S t b 2005January 2005 May 2005 September 2005
June 2006 June 2007 August 2007
12 REWE Group RFID – Forklift development
M h 2005 A il 2005 S t b 2005March 2005 April 2005 September 2005
June 2006 April 2007 August 2007
Manufacturer Distributioncenter Market
13 REWE Group RFID – Supply Chain
Manufacturer Distributioncenter Market
Storage
Shelf management
Loading
Inventory management
Goods receiving
Storage
StorageCommissioning
Shipping
Production
Despatch advice (DESADV)
Goods receiving
Storage
14 REWE Group RFID - The Processes
15 REWE Group RFID - Despatch advice (DESADV)
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping (pending)
Despatch advice(DESADV)
Supplier
Order
DESADV
Before delivery the supplier sends anEANCOM® message (DESADV)
This message includes all important informations about the delivery
16 REWE Group RFID - delivery slot booking
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping(pending)
Goods receiving
17 REWE Group RFID - slot administration
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping(pending)
Vehicle yet ynot arrived
Vehicle is unloaded
Vehicle ready unloaded
18 REWE Group RFID - RFID Gate
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping(pending)
Direction detection by sensors
InfraredRadar
19 REWE Group RFID - RFID Gate traffic light
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping(pending)
Traffic lights green: gate ready
Traffic lights red: gate not ready
Green light flashes: RFID tag is reading
20 REWE Group RFID - pre-delivery check
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping(pending)
21 REWE Group RFID - pre-delivery check
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping(pending)
22 REWE Group RFID - Fast Runner & E-Ticket
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping(pending)
Storage
23 REWE Group RFID - RFID Forklift
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping(pending)
Storage
Picture: Fa. Deister
24 REWE Group RFID - Commissioning
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping(pending)
Commissioning(pending)
When picking:
marriage between cargo and Roll Containersand Roll Containers
25 REWE Group RFID – Shipping area
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping (pending)Shipping (pending)
26 REWE Group RFID – Shipping gate
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping Shipping (pending)
The tour data are communicated by the
handheld with the shipping pp ggate.
The verification of the data occurs in the handheldoccurs in the handheld directly without other
access to the Middleware.
27 REWE Group RFID – Wrong roll container
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping Shipping(pending)
R d li htRed light:
Wrong Roll Container
28 REWE Group RFID – Proper roll container
Despatch advice(DESADV)
Goods receiving Storage Commissioning(pending)
Shipping Shipping(pending)
Green light:
Proper Roll Container
29 REWE Group RFID - Projects
RFID Roll Out
• Roll-Out of the technologiy into the REWE DCs
RF Display
•Tracking the display palettes within a promotion from the supplier into the REWE Markets with RFID
RF Tex-Log
• RFID on item level in fashion
VISTA
• Inventory Management with RFID in Returnable Transport Items (RTI)
30 REWE Group RFID – DC roll-out
Rosbach
Rüsseina
Wiesloch
31 REWE Group RFID - Display project
Project RF-Display
32 REWE Group RFID – Display readpoints
4.RE 550
Supplier REWE DC Markets
12.SH 8. Passage
5.RE
13.SH 9. Passage
631Lager Stelle
1.SH
9. Passage
6.RE
14.SH 10. Passage
675Supplier / CHEP 2.RE
3.SH
g
Date: YYYY.MM.DDTime: HH:MM:SSPalett: SSCC / GRAI
EPCIS:
7.WE 785
Partner16. Disposal
Display: SGTINReadpoint: SGLN, WA-GateBusiness Step: shipping In stores receiving identical
with shipping gate
15.SH 11. Passage
33 REWE Group RFID – Display installation
Markets
Receiving Gate Passage Gate
34 REWE Group RFID – Display Devicemanagement
Filialien
Devicemanagement
35 REWE Group RFID – Display alerts
SaleBack11 2 64 5 73
Market
Promotion
+60-3-4-7-14
DisposalTransfer Sales floor
Goods receiptStore
Goods issueSuppliert
-6
Goods receiptDC
Goods issue DC
OrderSales floor(Passage)
StoreSuppliert DC DC
Alerts with an adequate lead time allows anAlerts with an adequate lead time allows anerror correction in a due time!
36 REWE Group RFID – Tex-Log project
Project Tex-Log
37 REWE Group RFID -
2
Supplier toom Market
Store Sales area
4.Table
5.Hallstand
RFID labelswill removed
71
9.RE
2.RE
3.Gate
6.RFID Shelf
Hallstand 7.Check-out
1.SH
8. SH
Gate
38 REWE Group RFID -
Smart-ShelfRFID-Gate RFID Checkout
39 REWE Group RFID -
Project Vista
40 REWE Group RFID -
SGTIN(= serialisierte EAN)( )
S i l Shi i C t i C d (SSCC)Serial Shipping Container Code (SSCC)(= NVE)
Global Returnable/Individual Asset Identification (GRAI/GIAI)(= EAN-loading equipment ID)( EAN loading equipment ID)
Roll Container, Satten, Iso-Boxen, etc,
41 REWE Group RFID -
Submited THM, Norderstedt VISTA Circulation Owner
RC Plastik gelb YES REWE intern REWE
RC Cigarettes YES REWE intern REWE
Europalette NO open owner
DD-Palette NO open owner
Chep Palete (1/1, ½, ¼ ) YES open Chep (Pool)
RC Flowers smal YES open CC (Pool)
RC Flowers big NO open CC (Pool)
Roll Box (Shipper) NO REWE intern REWE
RC 3 iti TK (St ll ) NO REWE i t REWERC 3-seitig TK (Stelle) NO REWE intern REWE
Einwegdisplay NO open owner
TKK Box farbig YES REWE intern REWE
Plastik Pal H1 NO open ownerp
Satte E1 – E3 NO open REWE
IFCO Kiste YES open IFCO (Pool)
Ph 7 Ch
42 REWE Group RFID -
WE/WA
KE
WE/WA
Phase 2:RC Plastik,
Phase 6: Beverage Tray, CC Rolli
Phase 7: Chep Palett
Norderstedt
WE/WADC 81 SHRE
Bocci
KERC Plastik,Zigaretten RC, Retouren RC
Phase 5: EuroFlower container
DC 84
DisposalPhase 1:ISO Box / RC
SHO&GRE
O&G (n.n.)If
Phase 4: Ifco
KE
WE/WA
KE
WE/WAIfco
KEPhase 3:Recycling„Gelber Sack“ StelleLehrte
43 REWE Group -
"Nothing in the world is as powerful as an idea whose time has come." Victor Hugo Writer
https://supplier.rewe-group.com