Nikhil Koratkar 110 8 Street, Troy,

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Silicon based Nano-Scoops for High-Power Lithium-Ion Battery Anodes Nikhil Koratkar Professor Editor CARBON (Elsevier) Department of Mechanical, Aerospace, and Nuclear Engineering Rensselaer Polytechnic Institute 110 8 th Street, Troy, New York, USA.

Transcript of Nikhil Koratkar 110 8 Street, Troy,

Page 1: Nikhil Koratkar 110 8 Street, Troy,

Silicon based Nano-Scoops for

High-Power Lithium-Ion Battery Anodes

Nikhil Koratkar

ProfessorEditor CARBON (Elsevier)

Department of Mechanical, Aerospace, and Nuclear Engineering

Rensselaer Polytechnic Institute

110 8th Street, Troy,

New York, USA.

Page 2: Nikhil Koratkar 110 8 Street, Troy,

Research Objective

• Need for a power source that can provide high power density and high energy density

• Research aim: To design electrode nano-architectures that can retain mechanical integrity over hunderds of cycles while providing a high capacity even when cycled at very high C-rates (> 20C)

Source: M. Winter, R. J. Brodd, Chem. Rev. 2004, 104, 4245.

Page 3: Nikhil Koratkar 110 8 Street, Troy,

Why is power output low for Li-ion Cells ?

Cathode: It is the source of Lithium. Ex: LiCoO2, LiFePO4

Anode: It is a host material for insertion of Li+. Ex: Graphite, porous carbon

Electrolyte: It offers a medium for the transport of Li+. Ex: solution of lithium-salt electrolytes, such as LiPF6, LiBF4, or LiClO4, in an organic solvent such as alkene carbonates

Source: R. Teki, M. K. Datta, R. Krishnan, T. C. Parker, T. –M. Lu, P. N. Kumta, N. Koratkar, Small, 2009, 5, 2236.

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Need for improvement ?

• Charge / discharge capacity: It is a measure of the total charge per unit weight stored or recovered from the electrode material. The standard units for specific capacity are (mAh/g). The specific capacity is also a measure of the “Energy Density” of the battery.

• C-rate: A rate of nC corresponds to a full discharge in 1/n hours. This parameter monitors rate of charge/discharge as well as magnitude of current. It captures the “Power Density” of the battery.

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Alternative Anode Materials: Quest for Higher Energy Density !

Alloy Capacity (mAh/g) Volumetric change (%)

Li22Si5 4200 400

Li3As 840 201

Li3Sb 564 147

LiAl 993 94

LiC6 372 10

Silicon has been proposed as the anode instead of carbon. Higher the Li capacity, larger the accompanying volumetric change

Source: A. Patil, V. Patil, D. Shin, J. Choi, D. Paik, S-J. Yoon, Mater. Res. Bull. 2008, 43, 1913.

Page 6: Nikhil Koratkar 110 8 Street, Troy,

Prior Art: Silicon Films as Anode

Advantage: High theoretical charge capacity of 4200 mAh/g (10 times larger than carbon) Disadvantage: 400 % volume expansion leading to pulverization and delamination of the electrode films.

(a) Specific capacity plotted as a function of cycle number. (b) Stress-induced cracking of the film after a few cycles. (c) Delamination and peeling of the film from the collector electrode after extended cycling [2]

Source: J. P. Maranchi, A. F. Hepps, A. G. Evans, N. T. Nuhfer, P. N. Kumta, J. Electrochem. Soc. 2006, 153, A1246.

Page 7: Nikhil Koratkar 110 8 Street, Troy,

Nano-Silicon Reports

(a) Scanning electron micrographs of the porous Si particles indicating a pore wall size of ~40 nm. (b) Capacity vs. cycle number.

Source: H. Kim, B. Han, J. Choo, J. Cho, Angew. Chem. 2008, 47, 10151.

(a) Concept schematic of Si nanowire electrode (b) Scanning electron micrograph of Si nanowires that comprise the device anode. (c) Capacity vs. cycle number.

Source: C. K. Chan, H. Peng, G. Lin, K. McIlwrath, X. F. Zhang, R. A. Huggins, Y. Cui, Nat. Nanotechnol. 2008, 3, 31.

0.05C

Page 8: Nikhil Koratkar 110 8 Street, Troy,

Our Concept: Strain graded carbon-aluminum-silicon nano-scoop anode architecture

• C nanorods – oblique angle flux (85° from normal)

• Al and Si scoops – normal flux incidence

• Tested at 40C (51.2 A/g), 60C (76.8 A/g), 100C (128 A/g)

10%

94%280%

C

AlSi

Before

Lithiation

After

Lithiation

10%

94%280%

C

AlSi

10%

94%280%

10%

94%280%

C

AlSi

Before

Lithiation

After

Lithiation

200 nm

Si

Al

C

100 nm

Si wafer 200 nm

Si

Al

C

100 nm

Si wafer 200 nm

Si

Al

C

100 nm

200 nm200 nm

Si

Al

C

100 nm

Si wafer

Coin cell testing

Page 9: Nikhil Koratkar 110 8 Street, Troy,

C-Al-Si Nanorods: Oblique Angle Deposition (OAD)

Sputter Target (C, Al, Si)

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Results: Specific Capacity vs. Cycle Index

C-rate: 40C

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Evidence of Li Insertion into Si scoops at 40C

Unlithiated

Lithiated: 40C

Direct Physical

Evidence of

Li+ insertion into

The Si Scoops

Page 12: Nikhil Koratkar 110 8 Street, Troy,

Effect of Strain Gradation

C

Al

Si Si

Cr Vs.

(0%)

(280%)

(10%)

(94%)

(280%)

C

Al

Si Si

C Vs.

(280%)

(10%)

(10%)

(94%)

(280%)

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Results: Ragone Plot

Advantages: Energy density of 100 Wh/kg at C-rate of 40C Power density as high as 250 kW/kg Stability in performance

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Journal Publication: Nano Letters

5th Highest Downloaded Paper

on Nano Letters Web-site in

Jan/Feb 2011

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Limitation of Nanoscoops • Poor Mass Scalability !

Area Mass Density Target: ~5 mg/cm2

(need 100-fold increase as compared to nano-scoops to build a compact cell)

Exploring silicon spirals with gradation in strain

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Questions ?