F-MT - Multi Function Milling and Turning Centre

8
F-MT MULTITASKING MILLING-TURNING MACHINE

Transcript of F-MT - Multi Function Milling and Turning Centre

Page 1: F-MT - Multi Function Milling and Turning Centre

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out

prio

r no

tice.

The

gra

phic

s in

thi

s ca

talo

gue

shal

l rem

ain

the

prop

erty

of S

OR

ALU

CE.

11/

2012

MoRe iNfoRMaTioN abouT SoRaLuCe f-MT MuLTiTaSKiNG MiLLiNG-TuRNiNG MaCHiNe aTIf your mobile phone has the QR code reader tool you will be able to go directly to our site at www.soralucemillingboring.com

SORALUCEOsintxu auzoaP.O. Box 90E-20570 BERGARA (Gipuzkoa) Spain

Tel.: +34 943 76 90 76Fax: +34 943 76 51 [email protected]

SORALUCE GLOBAL SOLUTIONS

By the customer's side from the start:· Local sales service team at your disposal.

· Production process analysis by local product engineers.

· Feasibility analysis.

· Technical & financial studies.

Project management:· Machine set-up & commissioning.

· Personnel training.

· Production assistance.

Custom solutions:· Custom machining solutions.

· Machining process improvement studies.

· Tooling.

· Fixturing.

· Software.

· Customer part machining acceptance trials.

Together throughout a machine's life:· Technical assistance by local service engineers.

· Telephone support.

· Hotline.

· Service contracts.

· Preventive maintenance.

· Spare part management .

F-MT MULTITASKING MILLING-TURNING MACHINE

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

MULTI-PURPOSE MILLING AND TURNING MACHINE

DYNAMIC AND VERSATILESuited to customer’s requirement

With this unique solution SORALUCE opens a new dimension in the integration of several processes in one machine: traditional milling machine operations plus turning capabilities for heavy duty components, providing the possibility of manufacturing complex components in one machine and in one single setup.

These Multi-Task machines can complete all operations in a single setup – turning, milling, boring, drilling, tapping – on very intricate parts for industries such as the aeronautical, energy and precision engineering components, being suitable for unitary and serial production.

F-MT MULTITASKING MILLING-TURNING MACHINE

This compact solution is based in the successful SORALUCE FL model, integrating now a flexible working area that can be configured to the customers’ needs with one or multiple working stations with fixed tables and rotary tables usable for both milling and turning operations.Machine table is prepared for the integration of a turning table, so both turning table and machine table surfaces are at the same height, providing a highly versatile and ergonomic working area.

For a performing turning behaviour, the machine is equipped with a specific turning attachment, connected to the head by means of an adaptor flange.

The turning attachment is locked to the head by means of a Hirth coupling. This solution, developed by SORALUCE, protects the bearings from the turning efforts and provides highly versatile features, giving flexibility to attach other head attachments as spindle extensions or angular heads.

Capto C8 equipped tools are used for the turning operations, being available both manual and automatic tool change versions for the turning tools.

The machine includes a fully enclosed working area with automatic operated doors and widely dimensioned windows for a very convenient view of the working area.

A separate room for the ATC enables to change the tools during the working cycle and the complete perimeter closing enables to have a very clean integration of the complete machine into the workshop within a compact footprint.

The control panel is located on an indexing and telescopic pendant arm, which allows the full control from the outside when working in automatic mode and very close to the head and the part when setting up the component.

www.soralucemillingboring.com

Page 2: F-MT - Multi Function Milling and Turning Centre

This

doc

umen

t is

not

con

trac

tual

. SO

RAL

UC

E re

serv

es t

he r

ight

to

mak

e ch

ange

s to

all

mod

els

with

out

prio

r no

tice.

The

gra

phic

s in

thi

s ca

talo

gue

shal

l rem

ain

the

prop

erty

of S

OR

ALU

CE.

11/

2012

MoRe iNfoRMaTioN abouT SoRaLuCe f-MT MuLTiTaSKiNG MiLLiNG-TuRNiNG MaCHiNe aTIf your mobile phone has the QR code reader tool you will be able to go directly to our site at www.soralucemillingboring.com

SORALUCEOsintxu auzoaP.O. Box 90E-20570 BERGARA (Gipuzkoa) Spain

Tel.: +34 943 76 90 76Fax: +34 943 76 51 [email protected]

SORALUCE GLOBAL SOLUTIONS

By the customer's side from the start:· Local sales service team at your disposal.

· Production process analysis by local product engineers.

· Feasibility analysis.

· Technical & financial studies.

Project management:· Machine set-up & commissioning.

· Personnel training.

· Production assistance.

Custom solutions:· Custom machining solutions.

· Machining process improvement studies.

· Tooling.

· Fixturing.

· Software.

· Customer part machining acceptance trials.

Together throughout a machine's life:· Technical assistance by local service engineers.

· Telephone support.

· Hotline.

· Service contracts.

· Preventive maintenance.

· Spare part management .

F-MT MULTITASKING MILLING-TURNING MACHINE

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

MULTI-PURPOSE MILLING AND TURNING MACHINE

DYNAMIC AND VERSATILESuited to customer’s requirement

With this unique solution SORALUCE opens a new dimension in the integration of several processes in one machine: traditional milling machine operations plus turning capabilities for heavy duty components, providing the possibility of manufacturing complex components in one machine and in one single setup.

These Multi-Task machines can complete all operations in a single setup – turning, milling, boring, drilling, tapping – on very intricate parts for industries such as the aeronautical, energy and precision engineering components, being suitable for unitary and serial production.

F-MT MULTITASKING MILLING-TURNING MACHINE

This compact solution is based in the successful SORALUCE FL model, integrating now a flexible working area that can be configured to the customers’ needs with one or multiple working stations with fixed tables and rotary tables usable for both milling and turning operations.Machine table is prepared for the integration of a turning table, so both turning table and machine table surfaces are at the same height, providing a highly versatile and ergonomic working area.

For a performing turning behaviour, the machine is equipped with a specific turning attachment, connected to the head by means of an adaptor flange.

The turning attachment is locked to the head by means of a Hirth coupling. This solution, developed by SORALUCE, protects the bearings from the turning efforts and provides highly versatile features, giving flexibility to attach other head attachments as spindle extensions or angular heads.

Capto C8 equipped tools are used for the turning operations, being available both manual and automatic tool change versions for the turning tools.

The machine includes a fully enclosed working area with automatic operated doors and widely dimensioned windows for a very convenient view of the working area.

A separate room for the ATC enables to change the tools during the working cycle and the complete perimeter closing enables to have a very clean integration of the complete machine into the workshop within a compact footprint.

The control panel is located on an indexing and telescopic pendant arm, which allows the full control from the outside when working in automatic mode and very close to the head and the part when setting up the component.

www.soralucemillingboring.com

Page 3: F-MT - Multi Function Milling and Turning Centre

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

High dynamics The machine is provided with high dynamics: 45 m/min for the X axes and 35 m/min for the Y and Z axes, being the acceleration of 2 m/s2 in each individual axis. This, combined with the high power and torque of the main spindle and the improved thrust forces in all axes (up to 16 kN), results in a state-of-theart solution for high chip removal capacity and stable cutting conditions for both milling and turning.

BACKGROUND CONCEPTS

Long lasting high precisionRigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.

High performanceHigh precision and efficiency provided by a high torque direct drive spindle motor, which also guarantees low heat, reduced noise and no maintenance.

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty design and high dynamics provides the optimum in power and cutting speed capability.

Driving system

CONSTRUCTION CHARACTERISTICS

Rigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.

Guiding system

CHARACTERISTICS F-MT 3000 F-MT 4000 F-MT 5000

Longitudinal traverse, “X” axis mm 3000 4000 5000

Vertical traverse, “Y” axis mm 1600

Cross traverse, “Z” axis mm 1000 / 1300

Heads Universal / Orthogonal

Spindle power kW 43

Spindle nose taper ISO-50 / HSK-100

Spindle speed range rpm 4000 / 5000 / 6000

Rapid traverse mm/min 45000 (X axis) / 35000 (Y, Z axes)

CNC system Heidenhain iTNC 530 / Heidenhain TNC640 / Siemens 840 D SL

Coolant system External coolant system over a ring / Internal coolant system up to 70 bar

Tool magazine No. tools 40 / 60 / 80 / 100 / 120

Machine weight kg 31000 32100 33200

TECHNICAL SPECIFICATIONS F-MT

LAYOUT F-MT

1000/1300

1600 41

30

3000 / 4000 / 5000

95010001150

3450

7100 / 8150 / 9300

7100 / 8150 / 9300

3150

3450

Dimensions in mm.

Page 4: F-MT - Multi Function Milling and Turning Centre

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

High dynamics The machine is provided with high dynamics: 45 m/min for the X axes and 35 m/min for the Y and Z axes, being the acceleration of 2 m/s2 in each individual axis. This, combined with the high power and torque of the main spindle and the improved thrust forces in all axes (up to 16 kN), results in a state-of-theart solution for high chip removal capacity and stable cutting conditions for both milling and turning.

BACKGROUND CONCEPTS

Long lasting high precisionRigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.

High performanceHigh precision and efficiency provided by a high torque direct drive spindle motor, which also guarantees low heat, reduced noise and no maintenance.

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty design and high dynamics provides the optimum in power and cutting speed capability.

Driving system

CONSTRUCTION CHARACTERISTICS

Rigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.

Guiding system

CHARACTERISTICS F-MT 3000 F-MT 4000 F-MT 5000

Longitudinal traverse, “X” axis mm 3000 4000 5000

Vertical traverse, “Y” axis mm 1600

Cross traverse, “Z” axis mm 1000 / 1300

Heads Universal / Orthogonal

Spindle power kW 43

Spindle nose taper ISO-50 / HSK-100

Spindle speed range rpm 4000 / 5000 / 6000

Rapid traverse mm/min 45000 (X axis) / 35000 (Y, Z axes)

CNC system Heidenhain iTNC 530 / Heidenhain TNC640 / Siemens 840 D SL

Coolant system External coolant system over a ring / Internal coolant system up to 70 bar

Tool magazine No. tools 40 / 60 / 80 / 100 / 120

Machine weight kg 31000 32100 33200

TECHNICAL SPECIFICATIONS F-MT

LAYOUT F-MT

1000/1300

1600 41

30

3000 / 4000 / 5000

95010001150

3450

7100 / 8150 / 9300

7100 / 8150 / 9300

3150

3450

Dimensions in mm.

Page 5: F-MT - Multi Function Milling and Turning Centre

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

High dynamics The machine is provided with high dynamics: 45 m/min for the X axes and 35 m/min for the Y and Z axes, being the acceleration of 2 m/s2 in each individual axis. This, combined with the high power and torque of the main spindle and the improved thrust forces in all axes (up to 16 kN), results in a state-of-theart solution for high chip removal capacity and stable cutting conditions for both milling and turning.

BACKGROUND CONCEPTS

Long lasting high precisionRigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.

High performanceHigh precision and efficiency provided by a high torque direct drive spindle motor, which also guarantees low heat, reduced noise and no maintenance.

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty design and high dynamics provides the optimum in power and cutting speed capability.

Driving system

CONSTRUCTION CHARACTERISTICS

Rigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.

Guiding system

CHARACTERISTICS F-MT 3000 F-MT 4000 F-MT 5000

Longitudinal traverse, “X” axis mm 3000 4000 5000

Vertical traverse, “Y” axis mm 1600

Cross traverse, “Z” axis mm 1000 / 1300

Heads Universal / Orthogonal

Spindle power kW 43

Spindle nose taper ISO-50 / HSK-100

Spindle speed range rpm 4000 / 5000 / 6000

Rapid traverse mm/min 45000 (X axis) / 35000 (Y, Z axes)

CNC system Heidenhain iTNC 530 / Heidenhain TNC640 / Siemens 840 D SL

Coolant system External coolant system over a ring / Internal coolant system up to 70 bar

Tool magazine No. tools 40 / 60 / 80 / 100 / 120

Machine weight kg 31000 32100 33200

TECHNICAL SPECIFICATIONS F-MT

LAYOUT F-MT

1000/1300

1600 41

30

3000 / 4000 / 5000

95010001150

3450

7100 / 8150 / 9300

7100 / 8150 / 9300

3150

3450

Dimensions in mm.

Page 6: F-MT - Multi Function Milling and Turning Centre

This

doc

umen

t is

not

con

trac

tual

. SO

RAL

UC

E re

serv

es t

he r

ight

to

mak

e ch

ange

s to

all

mod

els

with

out

prio

r no

tice.

The

gra

phic

s in

thi

s ca

talo

gue

shal

l rem

ain

the

prop

erty

of S

OR

ALU

CE.

11/

2012

MoRe iNfoRMaTioN abouT SoRaLuCe f-MT MuLTiTaSKiNG MiLLiNG-TuRNiNG MaCHiNe aTIf your mobile phone has the QR code reader tool you will be able to go directly to our site at www.soralucemillingboring.com

SORALUCEOsintxu auzoaP.O. Box 90E-20570 BERGARA (Gipuzkoa) Spain

Tel.: +34 943 76 90 76Fax: +34 943 76 51 [email protected]

SORALUCE GLOBAL SOLUTIONS

By the customer's side from the start:· Local sales service team at your disposal.

· Production process analysis by local product engineers.

· Feasibility analysis.

· Technical & financial studies.

Project management:· Machine set-up & commissioning.

· Personnel training.

· Production assistance.

Custom solutions:· Custom machining solutions.

· Machining process improvement studies.

· Tooling.

· Fixturing.

· Software.

· Customer part machining acceptance trials.

Together throughout a machine's life:· Technical assistance by local service engineers.

· Telephone support.

· Hotline.

· Service contracts.

· Preventive maintenance.

· Spare part management .

F-MT MULTITASKING MILLING-TURNING MACHINE

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

MULTI-PURPOSE MILLING AND TURNING MACHINE

DYNAMIC AND VERSATILESuited to customer’s requirement

With this unique solution SORALUCE opens a new dimension in the integration of several processes in one machine: traditional milling machine operations plus turning capabilities for heavy duty components, providing the possibility of manufacturing complex components in one machine and in one single setup.

These Multi-Task machines can complete all operations in a single setup – turning, milling, boring, drilling, tapping – on very intricate parts for industries such as the aeronautical, energy and precision engineering components, being suitable for unitary and serial production.

F-MT MULTITASKING MILLING-TURNING MACHINE

This compact solution is based in the successful SORALUCE FL model, integrating now a flexible working area that can be configured to the customers’ needs with one or multiple working stations with fixed tables and rotary tables usable for both milling and turning operations.Machine table is prepared for the integration of a turning table, so both turning table and machine table surfaces are at the same height, providing a highly versatile and ergonomic working area.

For a performing turning behaviour, the machine is equipped with a specific turning attachment, connected to the head by means of an adaptor flange.

The turning attachment is locked to the head by means of a Hirth coupling. This solution, developed by SORALUCE, protects the bearings from the turning efforts and provides highly versatile features, giving flexibility to attach other head attachments as spindle extensions or angular heads.

Capto C8 equipped tools are used for the turning operations, being available both manual and automatic tool change versions for the turning tools.

The machine includes a fully enclosed working area with automatic operated doors and widely dimensioned windows for a very convenient view of the working area.

A separate room for the ATC enables to change the tools during the working cycle and the complete perimeter closing enables to have a very clean integration of the complete machine into the workshop within a compact footprint.

The control panel is located on an indexing and telescopic pendant arm, which allows the full control from the outside when working in automatic mode and very close to the head and the part when setting up the component.

www.soralucemillingboring.com

Page 7: F-MT - Multi Function Milling and Turning Centre

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

High dynamics The machine is provided with high dynamics: 45 m/min for the X axes and 35 m/min for the Y and Z axes, being the acceleration of 2 m/s2 in each individual axis. This, combined with the high power and torque of the main spindle and the improved thrust forces in all axes (up to 16 kN), results in a state-of-theart solution for high chip removal capacity and stable cutting conditions for both milling and turning.

BACKGROUND CONCEPTS

Long lasting high precisionRigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.

High performanceHigh precision and efficiency provided by a high torque direct drive spindle motor, which also guarantees low heat, reduced noise and no maintenance.

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty design and high dynamics provides the optimum in power and cutting speed capability.

Driving system

CONSTRUCTION CHARACTERISTICS

Rigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.

Guiding system

CHARACTERISTICS F-MT 3000 F-MT 4000 F-MT 5000

Longitudinal traverse, “X” axis mm 3000 4000 5000

Vertical traverse, “Y” axis mm 1600

Cross traverse, “Z” axis mm 1000 / 1300

Heads Universal / Orthogonal

Spindle power kW 43

Spindle nose taper ISO-50 / HSK-100

Spindle speed range rpm 4000 / 5000 / 6000

Rapid traverse mm/min 45000 (X axis) / 35000 (Y, Z axes)

CNC system Heidenhain iTNC 530 / Heidenhain TNC640 / Siemens 840 D SL

Coolant system External coolant system over a ring / Internal coolant system up to 70 bar

Tool magazine No. tools 40 / 60 / 80 / 100 / 120

Machine weight kg 31000 32100 33200

TECHNICAL SPECIFICATIONS F-MT

LAYOUT F-MT

1000/1300

1600 41

30

3000 / 4000 / 5000

95010001150

3450

7100 / 8150 / 9300

7100 / 8150 / 9300

3150

3450

Dimensions in mm.

Page 8: F-MT - Multi Function Milling and Turning Centre

This

doc

umen

t is

not

con

trac

tual

. SO

RAL

UC

E re

serv

es t

he r

ight

to

mak

e ch

ange

s to

all

mod

els

with

out

prio

r no

tice.

The

gra

phic

s in

thi

s ca

talo

gue

shal

l rem

ain

the

prop

erty

of S

OR

ALU

CE.

11/

2012

MoRe iNfoRMaTioN abouT SoRaLuCe f-MT MuLTiTaSKiNG MiLLiNG-TuRNiNG MaCHiNe aTIf your mobile phone has the QR code reader tool you will be able to go directly to our site at www.soralucemillingboring.com

SORALUCEOsintxu auzoaP.O. Box 90E-20570 BERGARA (Gipuzkoa) Spain

Tel.: +34 943 76 90 76Fax: +34 943 76 51 [email protected]

SORALUCE GLOBAL SOLUTIONS

By the customer's side from the start:· Local sales service team at your disposal.

· Production process analysis by local product engineers.

· Feasibility analysis.

· Technical & financial studies.

Project management:· Machine set-up & commissioning.

· Personnel training.

· Production assistance.

Custom solutions:· Custom machining solutions.

· Machining process improvement studies.

· Tooling.

· Fixturing.

· Software.

· Customer part machining acceptance trials.

Together throughout a machine's life:· Technical assistance by local service engineers.

· Telephone support.

· Hotline.

· Service contracts.

· Preventive maintenance.

· Spare part management .

F-MT MULTITASKING MILLING-TURNING MACHINE

F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

MULTI-PURPOSE MILLING AND TURNING MACHINE

DYNAMIC AND VERSATILESuited to customer’s requirement

With this unique solution SORALUCE opens a new dimension in the integration of several processes in one machine: traditional milling machine operations plus turning capabilities for heavy duty components, providing the possibility of manufacturing complex components in one machine and in one single setup.

These Multi-Task machines can complete all operations in a single setup – turning, milling, boring, drilling, tapping – on very intricate parts for industries such as the aeronautical, energy and precision engineering components, being suitable for unitary and serial production.

F-MT MULTITASKING MILLING-TURNING MACHINE

This compact solution is based in the successful SORALUCE FL model, integrating now a flexible working area that can be configured to the customers’ needs with one or multiple working stations with fixed tables and rotary tables usable for both milling and turning operations.Machine table is prepared for the integration of a turning table, so both turning table and machine table surfaces are at the same height, providing a highly versatile and ergonomic working area.

For a performing turning behaviour, the machine is equipped with a specific turning attachment, connected to the head by means of an adaptor flange.

The turning attachment is locked to the head by means of a Hirth coupling. This solution, developed by SORALUCE, protects the bearings from the turning efforts and provides highly versatile features, giving flexibility to attach other head attachments as spindle extensions or angular heads.

Capto C8 equipped tools are used for the turning operations, being available both manual and automatic tool change versions for the turning tools.

The machine includes a fully enclosed working area with automatic operated doors and widely dimensioned windows for a very convenient view of the working area.

A separate room for the ATC enables to change the tools during the working cycle and the complete perimeter closing enables to have a very clean integration of the complete machine into the workshop within a compact footprint.

The control panel is located on an indexing and telescopic pendant arm, which allows the full control from the outside when working in automatic mode and very close to the head and the part when setting up the component.

www.soralucemillingboring.com