F-MT MULTITASKING MILLING-TURNING MACHINE

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F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

MULTI-PURPOSE MILLING AND TURNING MACHINE

DYNAMIC AND VERSATILESuited to customer’s requirement

With this unique solution SORALUCE opens a new dimension in the integration of several processes in one machine: traditional milling machine operations plus turning capabilities for heavy duty components, providing the possibility of manufacturing complex components in one machine and in one single setup.

These Multi-Task machines can complete all operations in a single setup – turning, milling, boring, drilling, tapping – on very intricate parts for industries such as the aeronautical, energy and precision engineering components, being suitable for unitary and serial production.

F-MT MULTITASKING MILLING-TURNING MACHINE

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High dynamics The machine is provided with high dynamics: 45 m/min for the X axes and 35 m/min for the Y and Z axes, being the acceleration of 2 m/s2 in each individual axis. This, combined with the high power and torque of the main spindle and the improved thrust forces in all axes (up to 16 kN), results in a state-of-the-art solution for high chip removal capacity and stable state-of-the-art conditions for both milling and turning.

Eco-design machine SORALUCE is the first company in the Machine Tool sector to gain certification for its Product Design and Development Process Management System (Eco-Design) in accordance with UNE 150.301:2003 standard (ISO 14006).

The environmental management system has produced an overall environmental impact reduction in excess of 12%, consisting of:· 9% less consumption during manufacturing.· 16% less electricity consumption during use.· 10% less lubricant during use.

BACKGROUND CONCEPTS

Long lasting high precisionRigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.

High performanceHigh precision and efficiency provided by a high torque direct drive spindle motor, which also guarantees low heat, reduced noise and no maintenance.

The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty design and high dynamics provides the optimum in power and cutting speed capability.

Driving system

CONSTRUCTION CHARACTERISTICS

INA linear guiding system with recirculating cylindrical rollers on each axes (X-Y-Z) guarantees immense stability and high precision.

A system that guarantees high dynamics, minimum maintenance and low heating levels.

Guiding system

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F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

SORALUCE MILLING-BORING HEADS

MILLING AND BORING HEAD RANGE F-MT

Universal head32 kW 2,5º x 2,5º / 1º x 2,5º / 0,001º x 0,001º 4000 / 5000 / 6000 rpm

Compact orthogonal head32 kW 2,5º x 2,5º / 1º x 1º 4000 / 5000 rpm

SORALUCE Milling-Boring Heads are well known for being first class thanks to their reliability. The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, etc.) are distinguished by their precision and high performance, enabling accurate complex milling, boring, drilling, reaming and taping operations.

Complete design, manufacturing, assembly and verification processes are conducted in-house, under the same roof, by an experienced team of highly skilled designers and assembly engineers.

To ensure high quality heads, the workshop is equipped with state-of-the-art, temperature and humidity controlled, high precision manufacturing machinery and assembly equipment.

With strict in-process quality controls and exhaustive run-off on specific test benches, SORALUCE certifies the highest quality for the most critical elements on this kind of machines.

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Installed on a separate closed area, the magazine is located out of the working area at one extreme of machine longitudinal traverse in a fixed position.

The protection between the working area and the magazine is equipped with an automatic window which allows tool change.

Up to 250 tools

Max. Tool length: 400 / 600mm.

Max. Tool diameter: 250mm.

TOOL MAGAZINE

MACHINE ENCLOSURE

The machine includes a fully enclosed working area with automatic operated doors and widely dimensioned windows for a very convenient view of the working area.

A separate room for the ATC enables to change the tools during the working cycle and the complete perimeter closing enables to have a very clean integration of the complete machine into the workshop within a compact footprint.

The control panel is located on an indexing and telescopic pendant arm, which allows the full control from the outside when working in automatic mode and very close to the head and the part when setting up the component.

M type tool magazine Tool arena

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F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

This compact solution is based in the successful SORALUCE FL model, integrating now a flexible working area that can be configured to the customers’ needs with one or multiple working stations with fixed tables and rotary tables usable for both milling and turning operations. Machine table is prepared for the integration of a turning table, so both turning table and machine table surfaces are at the same height, providing a highly versatile and ergonomic working area.

For a performing turning behaviour, the machine is equipped with a specific turning attachment, connected to the head by means of an adaptor flange.

The turning attachment is locked to the head by means of a Hirth coupling. This solution, developed by SORALUCE, protects the bearings from the turning efforts and provides highly versatile features, giving flexibility to attach other head attachments as spindle extensions or angular heads.

Capto C8 equipped tools are used for the turning operations, being available both manual and automatic tool change versions for the turning tools.

TURNING CAPABILITIES

MACHINE STRUCTURE

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F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N EF - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

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CHARACTERISTICS F-MT 3000 F-MT 4000 F-MT 5000

Longitudinal traverse, “X” axis mm 3000 4000 5000

Cross traverse, “Y” axis mm 1000 / 1300

Vertical traverse, “Z” axis mm 1600

Heads Universal / Orthogonal

Spindle power kW 43

Spindle nose taper ISO-50 / HSK-100

Spindle speed range rpm 4000 / 5000 / 6000

Rapid traverse mm/min 45000 (X axis) / 35000 (Y, Z axes)

CNC system Heidenhain TNC640 / Siemens 840 D SL

Coolant system External coolant system over a ring / Internal coolant system up to 70 bar

Tool magazine No. tools 40 / 60 / 80 / 100 / 120 / 250

Machine weight kg 31000 32100 33200

TECHNICAL SPECIFICATIONS F-MT

LAYOUT F-MT

7100 / 8150 / 9300

3000 / 4000 / 5000 X = 3000 / 4000 / 5000

5800

Y= 1

000

/ 130

0

Y= 1

000

/ 130

01240

1485

max.Ø 2100

7100 / 8150 / 9300 3000 / 4000 / 5000

X = 3000 / 4000 / 5000

1240

255

1610

2400 / 3400 / 4400

1160

2000 / 3000 / 4000

1485

500

Z =

160

065

140

1016

10

Y = 1000 / 1300

430 / 130

750 / 1050

1350

500

Z =

160

0

180

1610

Y = 1000 / 1300

830 / 530

-30 / 270

200

65 0

60

1570

Y = 1000 / 1300

660 / 360

130 / 430140

1500

Y = 1000 / 1300

740 / 440

50 / 350

Ø 1730

1480

Ø 1690

1500

0

max.Ø 2100

Ø 1560

1350

Dimensions in mm.

Milling and boring operations on the machine table

Dimensions with

theoretical tool length

from 200 mm

Dimensions with

theoretical tool length

from 200 mm

Dimensions with

theoretical tool length

from 100 mm

Dimensions with

theoretical tool length

from 100 mm

Milling and boring operations on the rotary table

External diameter turning operation on the turning table

Face turning operation on the turning table

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F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E

MULTITASKING APPLICATIONSThe F-MT multitasking milling and turning machine allows to perform various operations of milling, turning, drilling and grinding in the same machine, leading the machining of multiple pieces of different sizes and shapes with high efficiency and precision.

Bearing support

Bearing block

Angle piece

AC-Housing

Intermediate frame

Saddle

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Pelton turbine

Table

Guide support frame

Shaft housing

Bearing housing

Holder

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SORALUCEOsintxu auzoaP.O. Box 90E-20570 BERGARA (Gipuzkoa) Spain

Tel.: +34 943 76 90 76Fax: +34 943 76 51 28soraluce@soraluce.comwww.danobatgroup.com

SORALUCE GLOBAL SOLUTIONS

By the customer's side from the start:· Local sales service team at your disposal.

· Production process analysis by local product engineers.

· Feasibility analysis.

· Technical & financial studies.

Project management:· Machine set-up & commissioning.

· Personnel training.

· Production assistance.

Custom solutions:· Custom machining solutions.

· Machining process improvement studies.

· Tooling.

· Fixturing.

· Software.

· Customer part machining acceptance trials.

Together throughout a machine's life:· Technical assistance by local service engineers.

· Telephone support.

· Hotline.

· Service contracts.

· Preventive maintenance.

· Spare part management .

If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com

www.soraluce.com