8193724_parts

WIRE FEEDER WELDERS (125 & 140 MODELS)

P-653 P-653

PARTS LIST FOR

Wire Feeder Welders(125 & 140 Models)

RETURN TO MAIN INDEX

Index of Sub Assemblies




Illustration of Sub Assemblies




04-29-2013WIRE FEEDER WELDERS (125 & 140 MODELS)

P-653-AP-653-A

ILLUSTRATION OF SUB-ASSEMBLIES

44

33

11 22






Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and col-umn the desired part is located on for your particular code machine.

P-653-A.1P-653-A.1

Wire Feeder Welders (125 & 140 Models)

For Codes: 11631 thru 11639 and 12100 thru 12107

CODE NO.

11631 1 1 1 1 1(PRO CORE™ 125)

11632 1 1 1 1 1(WELD PAK® 125HD)

11633 1 1 1 1 1(EASY-CORE™ 125)

11634 2 1 2 2 2(PRO MIG™ 140)

11635 2 1 2 2 2(WELD PAK® 140HD)

11636 2 1 2 2 2(MIG PAK® 140)

11637 2 1 2 2 2(EASY MIG™ 140)

11638 1 1 1 1 1(WORK PAK™ 125)

11639 1 1 1 1 1(CORE-PAK® 125)

Magnum 100 L Gun & Cable

K530-6

P-202-E.2Wraparound & Door Assembly

P-653-F

4

Case Back & Bottom Asbly

P-653-E

3

Center Panel Assembly &

Control P.C. Board

P-653-D

2

Case Front Assembly

P-653-C

1

Miscellaneous Items

P-653-B.2

SUB ASSEMBLY PAGE NAME

PAGE NO.

Sub Assembly ItemNo.

RETURN TO MAIN INDEX





Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and col-umn the desired part is located on for your particular code machine.

Oct-13WIRE FEEDER WELDERS (125 & 140 MODELS)

P-653-A.2P-653-A.2

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

Wire Feeder Welders (125 & 140 Models)

For Codes: 11631 thru 11639 and 12100 thru 12107

CODE NO.

12100 3 2 3 3 3(PRO CORE™ 125)

12101 4 2 4 4 4(PRO MIG™ 140)

12102 3 2 3 3 3(WELD PAK® 125HD)

12103 4 2 4 4 4(WELD PAK® 140HD)

12104 4 2 4 4 4(MIG PAK® 140)

12105 3 2 3 3 3(EASY-CORE™ 125)

12106 4 2 4 4 4(EASY MIG™ 140)

12107 3 2 3 3 3(CORE-PAK® 125)

Magnum 100 L Gun & Cable

K530-6

P-202-E.2Wraparound & Door Assembly

P-653-F

4

Case Back & Bottom Asbly

P-653-E

3

Center Panel Assembly &

Control P.C. Board

P-653-D

2

Case Front Assembly

P-653-C

1

Miscellaneous Items

P-653-B.2

SUB ASSEMBLY PAGE NAME

PAGE NO.

Sub Assembly ItemNo.




Illustration of Sub Assemblies RETURN TO MAIN INDEX

MISCELLANEOUS ITEMS (THESE ITEMS ARE NOT ILLUSTRATED)

Work Cable S11609-29 1 X X X XWork Clamp M12033 1 X X X XWire Reel Spindle Adapter M15445-1 1 X X X XHow to Weld DVD S26375 1 X X X XGas Hose Assembly S19303 * 1 • X • XGas Regulator 3000290 1 • X • X

Apr-2014WIRE FEEDER WELDERS (125 & 140 MODELS)

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-653-B.2

DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-653-B.2

* Deluxe version available as K586-1.Includes S19303 Gas Hose Asbly

Inde

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P-653-CP-653-C

Case Front Assembly

1A1A

1010

667C7C 1B1B

2A2A

5A5A5B5B7B7B

4A4A

4A4A4B4B

4B4B

33

33

7A7A





Part Numbers

Part Numbers

Part Numbers

Part Numbers

1A Case Front G4812-2 1 X X1B Thread Forming Screw S9225-63 4 X X2A Nameplate (Codes 11631 & 12100) L12395-13 1 X X2A Nameplate (Codes 11632 & 12102) L12395-16 1 X X2A Nameplate (Codes 11633 & 12105) L12395-17 1 X X2A Nameplate (Codes 11634 & 12101) L12395-14 1 X X2A Nameplate (Codes 11635 & 12103) L12395-18 1 X X2A Nameplate (Codes 11636 & 12104) L12395-19 1 X X2A Nameplate (Codes 11637 & 12106) L12395-20 1 X X2A Nameplate (Code 11638) L12395-21 1 X X2A Nameplate (Codes 11639 & 12107) L12395-22 1 X X3 Knob S18425-1 2 X X4A Lock Washer T9695-5 2 X X4B Nut T10940-10 2 X X5A Selector Switch M22433 1 X X5B Plain Washer S9262-12 1 X X5C Lock Washer (Not Shown) T9695-5 1 X X5D Nut (Not Shown) T10940-10 1 X X6 Switch T10800-59 1 X X7 Harness (125A), Includes: L15833 1 X •7 Harness (140A), Includes: L15766 1 X •7 Harness (125A), Includes: L16471 1 • X7 Harness (140A), Includes: L16470 1 • X7A Square Flange Female Receptacle S18657 1 X X7B Potentiometer T10812-109 1 X X7C Self Tapping Screw S8025-96 2 X X10 Thread Forming Screw S8025-101 1 X X

Oct-13WIRE FEEDER WELDERS (125 & 140 MODELS)



P-653-C.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-653-C.1

#





Sub Assembly Illustration





P-653-DP-653-D

Center Panel Assembly & Control P.C. Board

11

44

55 66

77

1717

1010

1111

1212

8899

2A2A

1919

2B2B33

2C2C

2D2D

2E2E

2020

2Bb2Bb

2Bc2Bc

2Ba2Ba

2Bd2Bd

1818

04-29-2013ndex of Sub Assemblies




Part Numbers

Part Numbers

Part Numbers

Part Numbers

Center Panel Assembly (L15790), Includes: NSS 1 X X X X1 Center Panel L15805 1 X X X X2 Wire Drive/Output Stud Assembly, Includes: L15789 1 X X X X2A Wire Drive Mount L15782 1 X X X X2B Wire Drive Assembly, Includes: L12537-3 1 X X X X2Ba Drive Roll (.025/.035 & Key) KP2948-1 1 X X X X2Bb Inner & Outer Wire Guides KP3199-1 1 X X X X2Bc Thumb Screw L12537-3G 1 X X X X2Bd Retaining Knob L12537-3N 1 X X X X2Be Key (Not Shown) L12537-3U 1 X X X X2C Output Stud S25937 2 X X X X2D 1/4-20 x .75 HHCS CF000014 2 X X X X2E Plain Washer S9262-98 4 X X X X2F Lock Washer (Not Shown) E106A-2 2 X X X X2G 1/4-20 HN (Not Shown) CF000017 2 X X X X3 Self Tapping Screw S8025-92 4 X X X X4 P.C. Board Standoff S19300-9 6 X X • •4 P.C. Board Standoff S19300-9 2 • • X X4 P.C. Board Standoff S14020-10 4 • • X X5 Bow Washer T10781-10 1 X X X X6 Wear Plate S18423-1 1 X X X X7 Spindle Shaft S24227-1 1 X X X X8 Spindle Spacer S24226 1 X X X X9 Wing Nut T9968-5 1 X X X X10 Plain Washer S9262-120 1 X X X X11 Lock Washer E106A-16 1 X X X X12 3/8-16 x .625 HHCS CF000018 1 X X X X15 Self Tapping Screw (Not Shown) S8025-92 5 X X X X17 Control P.C. Board L15733-[ ] 1 X • • •17 Control P.C. Board L15722-[ ] 1 • X • •17 Control P.C. Board L16253-[ ] 1 • • X •17 Control P.C. Board L16252-[ ] 1 • • • X17A Self Tapping Screw (Not Shown) S8025-76 2 • • X X18 Spool Gun Decal T13086-211 1 X X X X19 Wing Nut T9968-6 2 X X X X20 Spool Gun Switch T10800-59 1 X • X •20 Spool Gun Switch T10800-65 1 • X • X




P-653-D.1


P-653-D.1

Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board alongwith any necessary jumpers or adapters. The dash number brackets [ ] have purposely beenleft blank as to eliminate errors, confusion and updates.

NSS - Not Sold SeparatelyIndex of Sub Assemblies









P-653-EP-653-E

Case Back & Bottom Assembly

11

2A2A

66

7A7A

7B7B

4A4A

10A10A

11A11A

10B10B

5A5A

5B5B 2B2B

1717

8B8B





Part Numbers

Part Numbers

Part Numbers

Part Numbers

1 Case Back & Bottom G6874 1 X X X X2A Fan S18977-12 1 X X X X2B Thread Forming Screw S9225-94 4 X X X X4A Transformer/Choke Assembly L15734-2 1 X • X •4A Transformer/Choke Assembly L15734-1 1 • X • X4B Thread Forming Screw (Not Shown) S9225-94 4 X X X X4C Lock Washer (Not Shown) E106A-1 4 X X X X5A Rectifier L15838 1 X X X X5B Heat Sink Holder S22168 2 X X X X5C 1/4-20 x 1.00 HHCS (Not Shown) CF000015 2 X X X X5D Lock Washer (Not Shown) E106A-2 2 X X X X5E Plain Washer (Not Shown) S9262-98 4 X X X X5F 1/4-20 HN (Not Shown) CF000017 2 X X X X6 Circuit Breaker T12287-40 1 X X X X7A Plug Button T10397-23 1 X • X •7B Solenoid M17294-16 1 • X • •7B Solenoid M17494-10 1 • • • X7C Plain Washer (Not Shown) S9262-149 1 • X • •7C Plain Washer (Not Shown) S9262-10 1 • • • X7D Conduit Locknut (Not Shown) T14370-1 1 • X • X8A Power Cord (Not Shown) S15254-26 1 X X X X8B Grommet T9274-13 1 X X X X10A Capacitor S13490-244 1 • X • X10B Capacitor Bracket S18434-5 1 • X • X10C Rivet (Not Shown) T12584-14 3 • X • X11A Resistor S10404-145 1 • X • X11B Blind Rivet (Not Shown) T12584-15 1 • X • X15 Rating Decal (Not Shown) S26499-1 1 X • X •15 Rating Decal (Not Shown) S26499-2 1 • X • X17 Country of Origin Decal S24727-2 1 X X • •




P-653-E.1


P-653-E.1










P-653-FP-653-F

Wraparound & Door Assembly

1B1B

1F1F

1H1H

1D1D

1G1G

1C1C

1E1E

1A1A

1J1J

1K1K

1010

22





Part Numbers

Part Numbers

Part Numbers

Part Numbers

1 Wraparound & Door Asbly (M20452-5 ), Includes: NSS 1 X X X X1A Door L12320-1 1 X X X X1B Case Side G6875 1 X X X X1C Hinge (Includes: S25898-2) S25898-1 2 X X X X1D Self Tapping Screw S8025-92 4 X X X X1E Handle L12602 1 X X X X1F Thread Forming Screw S9225-53 1 X X X X1G Warning Decal M16196 1 X X X X1H Side Decal S27368-2 2 X X X X1J Nascar Decal S27370-2 1 X X X X1K Door Latch S21033 1 X X X X2 Self Tapping Screw S8025-92 9 X X X X5 Wiring Diagram (125 Amp) M22477-1 1 X • • •5 Wiring Diagram (140 Amp) M22477 1 • X • •5 Wiring Diagram (125 Amp) M24970 1 • • X •5 Wiring Diagram (140 Amp) M24969 1 • • • X10 Procedure Decal (125 Amp) L12603-9 1 X • X •10 Procedure Decal (140 Amp) L12603-10 1 • X • X




P-653-F.1


P-653-F.1

NSS - Not Sold SeparatelyIndex of Sub Assemblies









NOTES





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