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Journal of Materials Processing Technology 172 (2006) 451460
Numerical modelling and experimental validationof steel deep drawing processesPart I. Material characterization
Claudio Garca a, Diego Celentano a,, Fernando Flores b, Jean-Philippe Ponthot c
a Departamento de Ingeniera Mec anica, Universidad de Santiago de Chile, Avda. Bdo. OHiggins 3363, Santiago de Chile, ChilebDepartamento de Estructuras, Universidad Nacional de Cordoba, Casilla de Correo 916, 5000 Cordoba, Argentina
cLTAS-Milieux Continus et Thermomecanique, Universite de Liege, 1 Chemin des Chevreuils, B-4000 Liege-1, Belgium
Received 9 August 2004; accepted 8 November 2005
Abstract
This work presents an experimental characterization of the mechanical behaviour of the EK4 deep drawing steel. The experimental procedure
encompasses spectrometry, metalography, tension testing and hardness measurements. Special attention is devoted to the derivation of the elastic
and plastic parameters involved in the assumed constitutive model based on the anisotropic Hill-48 yield criterion. The simulation of the deformation
process during the whole tensile test is subsequently performed with the aim of assessing the adequateness of the proposed methodology. It should
be mentioned that the material parameters obtained with this procedure are the basic data for the modelling and experimental validation of different
deep drawing applications presented in Part II of this work.
2005 Elsevier B.V. All rights reserved.
Keywords: Forming process; Deep drawing; Material characterization
1. Introduction
A relevant aspect that has to be considered in the analysis
of any forming process is the knowledge of the mechanical
behaviour of the materials involved in it. This is particularly
difficult in metal sheet deep drawing operations due to the dif-
ferent complex mechanisms (finite strain plasticity, hardening,
damage, viscous effects, etc.) that develop in the blank material
during its deformation. Therefore, an adequate material charac-
terization is a crucial task that needs to be carried out in order
to design, control and/or eventually optimize the production of
a prescribed component.
Themanufacturing of steel sheets by means of press-working
represents a large industry that produces numerous parts for a
wide variety of applications. Specifically, the steelcommercially
known as EK4is nowadays extensively used in many deep draw-
ing operations (see, for instance [1]). Some particular features
Corresponding author.
E-mail addresses: [email protected] (C. Garca),
[email protected] (D. Celentano), [email protected] (F. Flores),
[email protected] (J.-P. Ponthot).
of it are specified in [2]: maximum admissible values for car-bon and nitrogen contents, ultimate tensile strength (UTS), yield
strength and hardness and, in addition, a minimum bound for
the fracture elongation. However, it is a well-known fact that
the final properties of the material under the EK4 denomination
are not a world-wide standard since rolled sheets provided by
various steel companies may behave completely different when
being deformed. This drawback definitely restricts the flexibility
of the process since usually expensive trial and error calibration
tests are required to tune the appropriate operation parameters.
The aim of this work is to present an experimental charac-
terization of the mechanical behaviour of a specific EK4 deep
drawing steel broadly employed in the industry [1]. Spectrom-
etry, qualitative metalographic observations, tensile testing and
hardness measurements are undertaken to this end. In particular,
the tensile tests have been conducted according to the standard
specifications [36] using specimens oriented at 0, 45 and 90
with respect to the sheet rolling direction. The experimentally
derived elastic and plastic parameters are the basic data for the
constitutive modeladopted to describe the material response dur-
ing the deformation process. A hyperelastic elastoplastic law
written in terms of Hencky stress and strain measures is con-
sidered [7]. Strain hardening and normal anisotropy (along the
0924-0136/$ see front matter 2005 Elsevier B.V. All rights reserved.
doi:10.1016/j.jmatprotec.2005.11.015
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452 C. Garca et al. / Journal of Materials Processing Technology 172 (2006) 451460
sheet thickness) effects are both considered via the Hill-48 asso-
ciate plasticity model [8]. Afterwards, this model is used in the
simulation of the material behaviour during the whole test via
a large strain shell formulation discretized within the finite ele-
ment context. Finally, the numerical results are validated with
the experimental measurements.
2. Material constitutive model
The constitutive model adopted in this work to describe the
sheet material behaviour is briefly presented below. More details
about this model can be found in [7], and references therein.
2.1. Strain and stress measures
The so-called Hencky deformation tensor is chosen here
as the main kinematic state variable since it is an objective
(Lagrangian) strain measure and constitutes, in addition, a natu-
ral extension of the unidimensional logarithmic strain. Consid-
ering the sheet as a thin shell with a curvilinear local coordinatesystem over its middle surface, this deformation is defined as:
e = LT ln()L (1)
where and L, respectively, include the eigenvalues and the
associated eigenvectors of the right stretch tensor U such that
U2 =FTF, F being the deformation gradient tensor (T is the
transpose symbol). Note that the strain related to the sheet thick-
ness variation is simply e3 =ln(t/t0), where t/t0 is the thickness
ratio between the deformed and initial configurations. The other
two eigenvalues define the principal (in-plane) stretches in the
shell surface. Consistently, the Hencky stress tensor T, whose
expression is given in Section 2.2, is used in this context.
2.2. Stressstrain law
A linear hyperelastic stressstrain law expressed in terms
of Hencky measures is considered to describe the material
behaviour:
T = C : (e ep) (2)
where C is the isotropic elastic constitutive tensor correspond-
ing to the plane stress condition and ep is the plastic contribution
ofe. As can be seen, an additive elasticplastic decomposition
of the Hencky strain is assumed based in the fact that the elas-tic deformations are usually small in many steel deep drawing
processes. The evolution law ofep is given below.
2.3. Plastic behaviour
It has been long recognized that the use of the associate rate-
independent plasticity theory including the classical anisotropic
Hill-48 yield criterion is a useful framework to simulate sheet
responses subjected to deep drawing operations [8]. Although
the further assumption of planar isotropy (or normal anisotropy)
appreciably simplifies the formulation, this situation was found
to be approximately fulfilled in many applications (see e.g.
[1012]). In this context, the yield function written in terms of
the Cauchy stress tensor (that can be derived from T through
a proper kinematic transformation; see Section 4.1) under the
plane stress condition (i.e. 33 = 13 = 23 = 0) reads:
F= 211 + 222
2R
1+ R1122 +
2(1+ 2R)
1+ R212 (C
p)2 = 0
(3)
where R is the average Lankfords coefficient accounting for the
non-isotropic plastic behaviour along the shell thickness and Cp
is the isotropic hardening function given by:
Cp = Ap(ep0 + e
p)np
(4)
where Ap and np are the hardening parameters, ep is the effec-tive plastic deformation and e
p0 is an assumed initial value such
that y = Ap(e
p0)
np
, with y being the yield strength defining the
material initial elastic domain. The effective plastic deformation
rate is computed as ep=
2/3 ep : ep with the following evo-
lution equation for ep:
ep=
F
(5)
where is the rate (or increment in this framework) of the plas-
tic consistency parameter calculated according to the standard
procedures of the plasticity theory [13].
The yield strength together with the hardening parametersand average Lankfords coefficient are all derived, as described
in Section 3, from the experimental data measured during tensile
tests applied to the EK4 steel.
3. Experimental procedure
Theexperimentalprocedure adoptedin thiswork to characterize themechan-
ical behaviour of the EK4 steel consisted in the following steps.
3.1. Chemical composition
This routine taskaimed at checking the adequate composition of the selected
materialis carried outby means of an optical spectrometer. Theaveragechemical
compositionof theEK4 steelis shown in Table1. Itis seen that thecarboncontent
present in this materialis less than 0.08%whichis themaximum bound typically
required for this kind of deep drawing steels [2].
3.2. Metalography
Metalographic observations in the sheet plane and thickness for the unde-
formed material are, respectively, shown in Figs. 1 and 2. A ferritic matrix with
Table 1
Average chemical composition of EK4 steel (% in weight)
C (%) 0.0457 Mn (%) 0.1936 P (%) 0.0093 S (%) 0.0045 Cr (%) 0.0375
Ni (%) 0.0114 Al (%) 0.0049 Cu (%) 0.0302 Co (%) 0.0080 Fe (%) 99.58
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C. Garca et al. / Journal of Materials Processing Technology 172 (2006) 451460 453
Fig. 1. Metalography of EK4 steel in the sheet plane.
Fig. 2. Metalography of EK4 steel in the sheet thickness.
uniformly distributed equiaxial grains can be appreciated in both planes pre-
cluding in this way the presence of any grain alignment.
3.3. Tensile test
The geometric configuration of the EK4 steel sheet sample to be tested
according to the standard specifications [3,4] is sketched in Fig. 3. The distance
between thetwo markers denotes theinitial extensometer lengthtaken as 50mm
in this case. Therespectiveinitial values forthe width andthickness in thework-
ing zone are w0 = 12.5 mm and t0 = 0.6 mm. The specimens have been cut along
three differentorientations (0,45 and90) with respect to therolling directionof
the sheet during its manufacturing process. A nearly gradual reduction in width
is considered in order to trigger the necking development that has to take place
approximately at the middle of the extensometer length. This tapered profile
fits the usual standards since the difference between the adopted maximum and
minimum width values existing in the extensometer length is lower than 1%
[3,4].
The average engineering stressstrain curves obtained with 18 samples (six
for each orientation) considering a load cell of 2.5 mm/min are plotted in Fig. 4.
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454 C. Garca et al. / Journal of Materials Processing Technology 172 (2006) 451460
Fig. 3. Tensile specimen (dimensions (mm)).
Fig. 4. Average engineering stressstrain curves of EK4 steel for specimens
oriented at 0, 45 and 90 with respect to the rolling direction.
The material uniformity was reflected in the remarkably low dispersion found
in the measurements for each orientation. As usual, the engineering stress is
defined as P/A0, where P is the axial load and A0 = w0t0 is the initial transversal
area, whilethe engineering strainor elongation is computed as (LL0)/L0, with
L and L0 being the current and initial extensometer lengths, respectively. At the
beginning of the deformation process, the material behaves elastically. Once
the yield strength is reached, a plastic deformation without hardening develops
within theelongationrangeof 0.481%.Thisresponse, usuallyknownas Luders
band formation [14], is a typical phenomenon observed for low carbon steels
whose negative effect on the drawing properties has been limited in this case by
means of a cold rolling applied to the material during its manufacturing process.
Then, the plastic hardening starts and the load increases up to a maximum value
Table 2
Parameters obtained from the tensile test applied to EK4 steel samples
Youngs
modulus
(GPa)
Yield
strength
(MPa)
Maximum
load (kN)
UTS
(MPa)
Fracture
elongation
(%)
Average 212 183 2.168 285 46.7
Range () 6.80 2.80 0.030 3.00 4.1
Table 3
Average original and final dimensions of EK4 steel tensile samples
Original Final Ratio (final/original)
Width (mm) 12.5 7.67 0.61
Thickness (mm) 0.600 0.397 0.66
Extensometer length (mm) 50.0 72.3 1.44
Transversal area (mm2) 7.50 3.05 0.41
that takes place in a wide elongation plateau (from 25 to 35%, approximately).
For higher levels of elongation, as it is well-known, the load decreases since
the effect of the reduction of the transversal area at the necking zone is stronger
than that of the hardening mechanism. As can be observed in Fig. 5, a highly
localised(ductile) necking develops until the rupture of the specimen that occurs
at a elongation of about 47%. The average experimentally measured values
(considering the three orientations) for the Youngs modulus, yield strength,
maximum load, ultimate tensile strength (UTS) and elongation at the fracture
stage are summarized in Table 2. It is seen that these values fit the admissible
bounds usually considered for the EK4 steel [2], i.e. maximum yield strength of
210 MPa, UTS ranging from 270 to 350 MPa and minimum fracture elongation
of 38%. Moreover, some average original and final characteristic dimensions of
the sample are presented in Table 3.
The experimental characterization of the plastic behaviour that is subse-
quently accomplished is mainly aimed at deriving the hardening parameters Ap
and np and the average Lankfords coefficient R involved in the constitutive
model described above. Details of the methodology followed to obtain such
constants are given below.
Since the engineering stressstrain relationship cannot provide a proper
description of the hardening material response during the whole tension pro-
cess, an alternative stressstrain curve defined in terms of an equivalent stress
eq andan equivalentstrain eq isusedtothisend [5]. Accordingto theprocedure
Fig. 5. Geometric configurations of the sample: (a) necking zone and (b) rupture.
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C. Garca et al. / Journal of Materials Processing Technology 172 (2006) 451460 455
Fig. 6. Mean equivalent stress vs. equivalent deformation.
originally proposedby Bridgman[15], these variables can be, respectively, com-
puted as eq =fBP/A and eq = eq/E+ p, wherefB(p) 1 is an assumed known
correction factor (i.e. the conditions fB =1 and fB < 1, respectively, account
for the uniaxial and triaxial stress distributions that occur before and after thenecking formation) applied to the mean true axial stress P/A, A is the current
transversal area at the necking zone (A = wt, where w and t are the current
width and thickness, respectively), Eis the Youngs modulus and p =ln(A0/A)
is the true (logarithmic) deformation. As can be seen, w and tare the additional
variables to be measured. It should be mentioned that the correction factor fBhas been exclusively obtained for isotropic materials tested in specimens that
only develop diffuse necking (e.g. either cylindrical or strip samples with a
relativelyhigh t0/w0 ratio [16]). Therefore,this methodologycannot be straight-
forwardly applied to the present case. However, a simplified procedure can be
adopted. It basically consists in plotting a eq eq curve with the available
experimental data within the deformation range that exhibits uniaxial stress dis-
tribution (035% for this material), i.e. prior to the onset of necking where the
condition fB = 1 holds. Although this simpler approach is not strictly valid for
the whole deformation range up to rupture, it ensures a reasonably accurate
material characterization. Fig. 6 shows the experimental data (correspondingto 10 specimens) for the eq eq relationship together with the potential
correlation derived from them via the application of a classical least-squares
technique to Eq. (4). The resulting hardening parameters are: Ap = 566 MPa and
np = 0.345.
The measurement of the average Lankfords coefficient accounting for the
normal anisotropy of the sheet has been performed according to the standard
specifications [6]. The recommended expression to compute this parameter,
defined as the ratio between the width and thickness deformations for sheets
specimens oriented at 0, 45 and 90 with respect to the rolling direction, is
R0,45,90 =ln(w/w0)/ln(l0w0/lw) which, as can be seen, assumes the incompress-
ible nature of the plastic flow. In order to minimize the experimental errors
associated with the measurement of the sample dimensions, the adequate use of
this equation is restricted to the elongation range corresponding to the develop-
ment of uniaxial stress with hardening, i.e. around 1025% in this case. The
average Lankfords coefficient is given by R = 1/4(R0 + 2R45 +R90). Theassumption of planar isotropy can be assessed by the so-called earing index
defined as R = 1/4(R0 2R45 +R90). The Lankfords coefficient together with
the earing index for the EK4 steel are summarized in Table 4. As can be
appreciated, this steel presents a relatively high value of R that makes it appro-
priate for deep drawing applications. Moreover, the small value of R found
for this steel indicates that it exhibits a low planar anisotropy and, therefore,
Table 4
Lankfords coefficients and earing index of EK4 steel
R0 R45 R90 R R
Average 1.62 1.50 2.00 1.65 0.16
Range () 0.13 0.06 0.12
Fig.7. Engineering stressstraincurves for differentload cellvelocities V(spec-
imens oriented at 0 with respect to the rolling direction).
this fact justifies the use of a simplified yield crietrion as that presented in
Section 2.3.
The influence of strain rate effects on the mechanical behaviour of the EK4steel has been evaluated by measuring the variation of both the yield strength
and UTS when performing tensile test at different load cell velocities. The cor-
responding results are shown in Fig. 7 and Table 5. Although a noticeable strain
rate dependency can be observed on the yield strength, the maximum difference
in the plastic responses (given for instance by the UTS values) is around 10%.
This relatively small difference allows the application of the hardening parame-
ters obtainedabove under lowload cell velocities to other deformation stiuations
undergoing higher strain rates (e.g. a reasonable bound within which many real
applications fit is ep
< 0.1 s1 [1012,14]).
A photographic tracking of the necking formation that develops at high
levels of tensile elongation is sketched in Fig. 8 with the sake of qualitatively
characterizing the fracture of this material. The necking evolution starts with
two symmetric diffuse shear bands that progressively become more localised
as the elongation increases. The severe thickness reduction that mainly takes
place at the center of the sample causes a sudden initiation of a crack thatimmediately propagates in an unstable form along only one shear band that can
be visually detected as a narrow groove inclined around 68 with respect to the
axial direction of the specimen. It is seen that the grid drawn on the sample
distorts until the very instant of crack propagation since from that time onwards
thefurther deformation is completely confined to theshearbandwhere, as noted
in [16], the plane stress condition is no longer valid.
3.4. Hardness test
The objective of the hardness measurements carried out in this work is two-
fold: first, to check thesuitableness of thehardnessvalue foundfor theEK4 steel
considered here and, second, to verify the well-known relationship stating the
direct proportion between hardnessvaluesand strain hardening effects expressed
by the variable Cp (see Eq. (4)). The hardness Rockwell unit in the scale 30T
(HR30T) is used in the measurements done to original and deformed samples.
Table6 summarizes theseresults. It is appreciated thatthe averagehardness value
found for the original sample fits the standard requirements (according to [2],
the corresponding maximum value is 50). Moreover, higher hardness values are
Table 5
Average parameters of EK4 steel obtained at different load cell velocities
Load cell velocity (mm/min) Yield strength (MPa) UTS (MPa)
2.5 183 285
100 220 309
250 232 312
300 236 314
400 243 316
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456 C. Garca et al. / Journal of Materials Processing Technology 172 (2006) 451460
Fig. 8. Necking formation evolution for different levels of elongation (magnification: 30).
Table 6
Hardness values of EK4 steel measured in the HR30T scale
Original sample Deformed sample
Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Zone 7
Average 38.5 39.3 53.8 52.5 48.4 51.1 51.7 40.4
Range () 1.3 0.7 1.8 2.9 3.6 3.2 2.8 3.6
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C. Garca et al. / Journal of Materials Processing Technology 172 (2006) 451460 457
observedin those zones thatexperienced larger strain hardening effects ratifying
the validity of the above mentioned relationship.
4. Numerical simulation of the tensile test
The performance of the adopted constitutive model including
the material parameters obtained via the experimental character-
ization describedabove areboth assessed in thesimulation of the
mechanical response during the tensile test of EK4 steel sheet
samples. Some relevant features of the discretized formulation
used in the analysis are concisely given below. A full description
of it can be found in [7,9].
4.1. Principle of virtual work
The Hencky strainstress pair eTdescribed in Section 2 can
be easily transformed to the usual Green-Lagrange strain E and
second PiolaKirchhoff stress S. These last conjugated tensors
present, as it is well-known, some practical advantages when
solving the equilibrium equation through the principle of virtualwork whose expression is [17]:
0
ETSd0 =
0
uTB0 d0 +
0
uTt0 d0 (6)
where 0 is the material configuration of a body subjected to
a body force B0 and a traction force t0 on its boundary 0 and
u is the displacement vector field. The mentioned strainstress
transformations are, respectively, given by [7]:
E =1
2L
T(2 1)L (7)
and
S= LTSLL (8)
with 1 being the the unity tensor and
[SL] =1
2
L
TTL
[SL] =2ln(/)
(2 2)
L
TTL
(9)
Furthermore, the Cauchy stress tensor can be computed as
[17]:
=1
det(F)FSFT
4.2. Discretized formulation
A simple rotation-free thin (KirchhoffLove) shell triangle
is used in the simulation [7]. The basic idea of this discretized
formulation is to combine the standard finite element interpo-
lation with finite volume concepts which allows to express the
curvatures over a control domain in terms of the displacement
gradients along the domain edges. These gradients are in turn
written as a function of the deflections of the nodes belonging to
an element patch surrounding the control domain and this leads
Fig. 9. Basic shell triangle (BST): element patch definition.
Table 7
Material properties of EK4 steel used in the simulations
Youngs modulus (E) 212 GPa
Poissons ratio (v) 0.32
Yield strength (Cth) 183 MPa
Hardening parameter (Ap) 566 MPa
Hardening exponent (np) 0.345
Average Lankfords coefficient (R) 1.65
Fig. 10. Finite element mesh used in the simulation (mesh composed of 511
shell elements and 292 nodes).
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458 C. Garca et al. / Journal of Materials Processing Technology 172 (2006) 451460
to a relationship between curvatures and nodal displacements.
This three-node shell triangle termed BST (for basic shell trian-
gle; see Fig. 9) has showed an excellent behaviour for both linear
and non-linear analysis of shell structures. Moreover, a very
good performance was observed when modelling large strain
plasticity responses as those typically found in sheet stamping
problems by using, in particular, the hyperelastic material con-
stitutive model described in Section 2. Different aspects related
to the accuracy and efficiency of this formulation are reported
in [7,9].
4.3. Results and discussion
Based on the experimental characterization of the EK4 steel
described above, the main objective of the present analysis is to
validate the predictions of the material constitutive model with
the experimental measurements obtained in the tensile test of
sheet specimens.
The material properties considered in the numerical analysis
are shown in Table 7. The spatially non-uniform finite element
mesh shown in Fig. 10 has been chosen in order to describe
Fig. 11. Comparison between experimental and numerical results. (a) Engineering stressstrain curve. Results at the section undergoing extreme necking: (b) mean
true axial stress vs. true deformation; (c) load vs. true deformation; (d) ratio of current to initial width (mean values along thickness); and (e) ratio of current to initial
thickness (mean values along width).
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C. Garca et al. / Journal of Materials Processing Technology 172 (2006) 451460 459
correctly the large stress and deformation gradients expected in
the necking zone. Due to symmetry, only one-fourth of the spec-
imen is studied. Fitting the specifications of Fig. 3, the neck in
the middle of the specimen is triggered by assuming a very small
linear width variation along its length. The axial displacement
imposed at the top boundary is denoted as Uand it is increased
up to a value that corresponds to the fracture elongation (see
Table 2). Moreover, four layers have been considered to per-
form the numerical integration of the constitutive law along the
sheet thickness [9].
Fig. 11 shows a comparison between experimental and
numerical results for the engineering stressstrain relationship
and some variables at the section undergoing extreme necking:
the mean true axial stress and load both against the true (loga-
rithmic) deformation and, in addition, the width and thickness
ratios versus the elongation. These curves include experimen-
tal measurements corresponding to specimens oriented at 0, 45
and 90 with respect to the rolling direction. An overall good
agreement between the numerical predictions and the average
experimental values can be observed in these curves. The rel-atively small differences can be considered as approximately
bounded within the experimental uncertainty range.
The experimentalnumerical discrepancies appearing in the
engineering stressstrain curve can be mainly attributed to the
inaccuracy of the potential correlation at the beginning of the
plastic region. The experimentally measured load decreases
from an elongation of 35% or, equivalently, to a logarithmic
deformation of 0.38 onwards. The corresponding deformations
provided by the simulation are very similar to these values. As
already commented on in Section 3.3, a geometrical instability
(instead of a constitutive one) caused by the necking formation
occurs since the mean true axial stress continues increasing until
the fracture stage. Moreover, note that the well-known simplified
condition [14] stating that the related logarithmic deformation
at the point of maximum load has to be equal to the hardening
exponent is approximately verified in this case. At high levels
of deformation, the regions of the specimen outside the necking
zone are being elastically unloaded.
The numerical predictions for the mean w/w0 and t/t0 ratios
match the normal anisotropy condition quantified by the Lank-
fords coefficient (see Section 3.3). This is apparent at the begin-
ning of the test, where a uniaxial stress is achieved, since the
reduction in t/t0 is, as expected, lower than that of w/w0. In this
case, the following relationship (ww0)/w0 R(t t0)/t0 is
approximately fulfilled. Once the neck is formed, a reverse trendis found, i.e. a stronger variation in t/t0 is observed such that
(ww0)/w0 < R(t t0)/t0.
Although the hardening parametershave beenexperimentally
derived within an elongation range upperly bounded by the point
for which the load starts decreasing, the reasonably good fitting
Fig. 12. Effective plastic deformation contours for an elongation of 43.2%: (a) whole sample and (b) detail at the necking zone.
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460 C. Garca et al. / Journal of Materials Processing Technology 172 (2006) 451460
of thenumerical results to theexperimental ones shownin Fig.11
confirms the validity of the material characterization carried out
in Section 2 even beyond such point.
The effective plastic deformation contours at a deformation
stage close to the rupture of the specimen are sketched in Fig. 12.
A non-uniform distribution is clearly obtained due to the com-
plex deformation pattern of the neck. A diffuse shear band
development canalso be appreciated where its slope nearly coin-
cides with that observed in the experiments (see Section 3.3). It
should be mentioned, however, that the constitutive model used
in the simulation cannot cope with the modelling of damage and
crack propagation effects.
5. Conclusions
A detailed experimental characterization of the EK4 deep
drawing steel has been presented. In particular, the low disper-
sion found in the experimental data measured during the tensile
test allowed a consistent derivation of some material parame-
ters which, in turn, are involved in a constitutive model that wassubsequently used to simulate the material response during such
deformation process. The experimental validation of the numer-
ical results has been satisfactory. Hence, the procedure followed
to characterize the mechanical behaviour of this material has
proved to be a basic and useful tool to undertake a realistic
experimentally-based modelling of complex sheet forming pro-
cesses.
Acknowledgements
The supports provided by the Chilean Council of Research
and Technology CONICYT (FONDECYT Projects No.
1020026 and 7020026) and the Department of Technological
and Scientific Research at the University of Santiago de Chile
(DICYT-USACH) are gratefully acknowledged. The authors
wish to express their appreciation to the Aeronautical Techni-
cal Academy at Santiago de Chile and the Compa na Tecno-
Industrial (CTI) for the provision of experimental facilities.
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