WE AUT MATE YOUR WORLD

EN

DIGITALIZED MECHANICAL ENGINEERING – SMART & EFFICIENT.Automation perfects every production process, making it more reliable and thus more profitable. Production automation today already goes hand-in-hand with the digital integration of all production steps – and the near future will see even more of this integration.

The benefits of this development are immense. Important keywords are: Traceability, preventive maintenance through intelligent sensors and software (predictive maintenance) and data-based optimization of products and production (big data optimization).

We are constantly developing these and other key technologies – for our customers in mobility, the healthcare sector, manu-facturers of commercial and consumer goods and also for in-creasingly networked, cross-industry production environments.

PIA AUTOMATION

WELCOMETO PLANET PIA.

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TO BE YOUR LEADING PARTNER IN AUTOMATION. WORLDWIDE.Our entrepreneurial vision is to be the best partner for the automation needs of our customers around the globe.

MISSION:_ We deliver tailor-made automation solutions to the whole world._ We fulfill the widely varying needs and expectations of our customers with solutions from our strong product portfolio._ We lead the field in quality, reliability, and innovation._ We act responsibly toward our customers, our investors, and our social environment.

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WELCOME TO THE WORLD OF AUTOMATION. WELCOME TO PIA.PIA Automation is the leading specialist for technically complex and economically mature assembly systems and production lines. The brand name PIA stands for Passion, Inspiration and Ambition.

Our goal is to enable our customers to achieve profi table production at the highest feasible technological level. Since the 1970s, we have built up and continuously developed our unique know-how to this end. Our automation competence ranges from specialized manual workstations for effi cient lean production to complex production plants.

In nine factories on three continents (Europe, USA, and China) we can access diff erent areas of expertise and can develop and implement a tailor-made solution concept for each customer and each task – and also provide support in the long term.

Today, our company is one of the world’s leading providers in the automation industry, serving all branches of industry with a global network that makes profi table use of automated production methods.

We realize a production technology for our customers that is already optimally equipped for the challenges of digitizing and integrating production processes and the upcoming requirements of Industry 4.0.

The most important resource is – and will always be – the ambition, the knowledge and the ever-increasing dedication of our highly qualifi ed employees to realize the best and (at the same time) most economical and state-of-the-art production solution for our customers.

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STRATEGIC BUSINESS UNITS

CLOSE TO OUR CUSTOMERS – WORLDWIDE.

To ensure maximum proximity to our customers, our strategic business units (SBUs) organize the best possible cooperation between our locations worldwide.

In this way, we optimize the project-related cooperation of the PIA locations and ensure that locally available expertise is ideally introduced and made available.

The permanent contact for our customers is a PIA Key Account Manager, who works with the SBU leaders at each location within the company, managing and accessing the specialist skills for the project at hand.

PIA STRATEGIC BUSINESS UNITS (SBU) | RESPONSIBILITIES

PIA CHINA

PIA US

PIA CANADA

PIA AUSTRIA PIA BAD NEUSTADT PIA AMBERG

CO-OPERATION CO-OPERATION

POWERTRAIN SYSTEMS &MODULES (eDrives)

INDUSTRY 4.0

LIFE CYCLE SERVICES

AUTOMOTIVEINFOTAINMENT /

MMI

AUTOMOTIVESAFETY(ADAS)

AUTOMOTIVECOMPONENTS

(e-storage)

MICROCOMPONENTS

LIFE SCIENCE(Healthcare &

Consumer)

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BRANCHES9

KEY FACTS

KEY FACTS

1.357 EMPLOYEES

OFFICE SPACESQM

22.700

PRODUCTION SPACE

SQM43.400

CHINA Ningbo PIA Automation Holding Co., Ltd.NingboProduction space: 7900 spmOffi ce space: 2400 spmEmployees: 180

GERMANY PIA Automation Bad Neustadt GmbHBad Neustadt a. d. SaaleProduction space: 8700 spmOffi ce space: 6200 spmEmployees: 250

PIA Automation Amberg GmbHAmbergProduction space: 9200 spmOffi ce space: 5700 spmEmployees: 330

PIA Automation Service DE GmbHEsslingen, ErfurtProduction space: 150 spmOffi ce space: 100 spmEmployees: 17Service Provider

AUSTRIA PIA Automation Austria GmbHGrambach/GrazProduction space: 8000 spmOffi ce space: 4500 spmEmployees: 370

USA PIA Automation US Inc.Evansville, IndianaProduction space: 6800 spmOffi ce space: 2500 spmEmployees: 110

CANADA PIA Automation Canada Inc.Toronto, OntarioProduction space: 2200 spmOffi ce space: 900 spmEmployees: 70

CROATIA PIA Automation Croatia d.o.o.ZagrebProduction space: 500 spmOffi ce space: 350 spmEmployees: 30Service Provider

PIA CORE COMPETENCIES

KNOW-HOW IN EVERY DIRECTION.Our competence in the development, implementation and support of automated production plants is based on specific know-how in all the necessary areas.

VARIABLE PIA BASIC MODULES AND SYSTEM ELEMENTSThe right solution for every requirement: We draw on a stock of mature and standardized production modules such as assembly cells, rotary indexing plants and linear transfer systems, which can all be confi gured quickly and fl exibly to become fully automatic and robot-supported assembly systems.

MASTERY OF ALL PROCESSES AND PROCEDURESAs experienced special machine manufacturers, we are experts in a wide variety of manufacturing processes that play a role in various manufacturing steps, part feeding, assembly & dosing processes and testing & marking procedures.

MANUFACTURING EXECUTION SYSTEM (MES)Features such as the integration of production in MES systems, component handling via AGV systems, conti-nuous traceability, complete data monitoring, integration of testing & measuring systems and digital production control are standard at PIA.

KNOW-HOW TRANSFER VIA PIA STRATEGIC BUSINESS UNITS (SBU)“The whole is more than the sum of its parts” – this perfectly describes PIA’s networked organization. The bundled expertise of the PIA locations (SBUs) supports the local PIA Key Account Management with techno-logical expertise.

KNOWLEDGE OF THE PRODUCTION-RELEVANTFRAMEWORK CONDITIONSRegulations, technical regulations, standards and norms – but also environmental infl uences, the procure ment of important components or contractual agreements are success factors for plant implementation.

PRODUCT KNOW-HOW AND IN-DEPTH INDUSTRY KNOWLEDGEWe support our customers in Design for Manufacturing and Assembly (DFMA) and in the selection of the right manufacturing process. Thanks to decades of industry knowledge, PIA is familiar with a variety of products and their specifi c requirements – and with economically optimized production strategies.

DATA ANALYSIS AND INDUSTRY 4.0 APPLICATIONSWe are increasingly integrating intelligent software and sensors into the production plants, providing information about the condition of the plant. Thanks to this regular and automatic evaluation, we not only provide our customers with data, but also present complex inter-relationships and derive relevant fi ndings.

MODULAR, COMBINABLE

SYSTEM ELEMENTS IN THE MODULAR

SYSTEM

MES AND ADDED VALUE

IN DIGITAL APPLICATIONS

KNOW-HOW TRANSFER VIA

WORLDWIDE, NETWORKEDLOCATIONS &

STRATEGIC BUSINESS UNITS (SBUS)

KNOWLEDGE OF ALLPRODUCTION-

RELEVANTFRAMEWORKCONDITIONS

PRODUCT KNOW-HOW

AND PROFOUND INDUSTRY

KNOWLEDGE

DATA ANALYSIS &INDUSTRY 4.0APPLICATIONS

MECHANICALPROCESSES &

TECHNOLOGIES

AUTOMATIONCOMPETENCE

PIA SYSTEM TECHNOLOGIES

PRECISION AND FUNCTION.uft.

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MOBILITY

DRIVING ONWARDS INTO THE FUTURE – INTELLIGENTLY.Development dynamics in the automotive industry is a field that is increasing rapidly. Driven by innovations in drive technology & digitalization and fueled by global challenges, concepts such as e-mobility and autonomous driving are completely redefining individual mobility.

Increased requirements for safety, comfort, driver assistance, telematics and connected cars are the focus of production solutions in demand. Competitive production with the highest degree of complexity and networking will only be possible through the perfect digital integration of smart factories networked with all stakeholders. Automated and digitally optimized production processes are at the heart of this development.

We at PIA are working hard on these concepts. As one of the leading providers of assembly systems for OEMs, Tier-1 and Tier-N suppliers we offer future-proof production concepts.

PIA KNOW-HOW_ Complete solutions for laser welding, optimum technology for the weight reduction of components, for the drive train and utilization of cost reduction potential_ High variety of types through highly fl exible setup

ASSEMBLY LINE SYSTEMS _ Double clutches_ Torsional dampers_ Hybrid drive modules_ Front and rear drive modules_ Transfer transmissions_ Power take-off s_ Transmissions_ Torque vectoring units_ Wheel hubs_ FDU & RDU assemblies_ Camshafts_ Balance shaft units_ Turbochargers_ Rocker covers_ Oil sumps, piston cooling systems

The automotive powertrain is undergoing major changes. The demands on the system in terms of performance, fuel consumption, exhaust emissions and durability have increased enormously. PIA Automation off ers compre-hensive production solutions for gasoline, diesel, hybrid and electric drive systems.

PIA Automation has decades of system expertise in this segment. Numerous technology developments in the powertrain are based on automated processes that have been developed and refi ned by PIA.

POWERTRAIN

DRIVES ARE OUR STRENGTH.

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A wide variety of variants, new drive concepts, the inter-action of combustion technology and electric drives in hybrid concepts – all this requires a rethinking process for automobile production – and consequently for the development of automated assembly systems.

Adaptable concepts are gaining in importance. The market demands fl exible and reliable production sys-tems. That’s why PIA focuses on fl exible and expandable assembly stations, such as partly automated assembly cells linked via conveyor belts and buff er carts – and ready for the integration of additional units. Robot technology is also used in combination with semi- automatic stations.

E-MOBILITY

RE-PRODUCING THE CAR.

PIA KNOW-HOW_ Laser welding and assembly of hybrid components_ End-of-line test benches (functional test and noise, vibration and harshness test)_ Production, testing and quality assurance concepts_ Flexible assembly lines (quantity- dynamic and multiple variants)_ End-of-line test-check of all engine performance data_ Assembly layouts based on lean aspects_ Battery simulators_ Noise and vibration testing

ASSEMBLY LINE SYSTEMS _ Assembly of e-modules for hybrid vehicles_ E-Drive with parking lock_ Stator and rotor assembly_ Integrated e-axles_ Charging interfaces/plugs_ Power electronics systems_ A/D converters_ High-voltage cables BMS (battery management systems)_ Electric pumps_ 48V components _ Electric fi lters_ Inverters_ EOL test stands

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ASSEMBLY LINE SYSTEMS

Passenger protection systems _ Gas generators for airbags_ Igniters for airbag gas generators_ Micro gas generators_ Complete airbag modules_ Assembly of hybrid side generators_ Active protection systems ABS, ESP, BAS (Brake Assistant System)

Belt buckle assembly systems _ Fully automated production line for 5 variants_ Belt buckles, belt tensioners, belt buckle holders_ Belt rewinding units

Sensor assembly systems _ Tire pressure sensors and distance measurement_ Acceleration and temperature sensors

PIA KNOW-HOW_ Certified for handling explosives (classes T1 and T2 pursuant to §20 of the Explosives Act)_ Processing of solid and liquid propellants_ Fuel compression with 3D shaking units_ Welding under high-pressure atmosphere_ Laser welding of fuel-filled parts

The demands on active and passive safety equipment in automobiles are increasing: The number and design of the airbags and their functionality and 100% reliability in an emergency place high demands on traceable and MES connected series production.

In this segment, we offer a range of matured production solutions for safety devices that are indispensable in today’s automotive industry.

SAFETY

EXTENSIVE SAFETY EXPERIENCE.

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PIA KNOW-HOW_ Recording of production process data / traceability_ Largely setup-free production_ Standardized modules_ Examination and testing of all functionalities_ Complete test documentation_ Consistent, software-based procedures_ Use of measuring robots_ Optical and haptic tests_ Torque checks up to 0 Ncm

ASSEMBLY LINE SYSTEMS _ Assembly and testing of glow plugs_ Fully automatic production of valves_ Component assembly for seat height adjustment_ Assembly of components for engine management_ Assembly of electronic and electromechanical components

Automobile manufacturers are constantly developing a range of widely differing new components, such as the 4-zone air conditioner, adjustable mirrors and seats with memory function. Small size, minimum weight, long service life and optimized energy demands are important requirements.

One main task is to check and guarantee the quality and functions of components during assembly processes. PIA specializes in the development of measures that secure processes during product development – and then delivers production systems that run with reliable productivity.

COMPONENTS

RECEPTIVE FOR NEW IDEAS.

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The autonomous driving project involves an extremely sophisticated upgrade of vehicle technology. A variety of sensors, cameras and control units must be installed in such a way that they can provide reliable data without interference and without being affected by mechanical stress or weather conditions.

In this field, our automation systems can create solutions that meet the highest requirements.

AUTONOMOUS DRIVING

CHALLENGE, AMBITION, PASSION.

Trouble-free operation is vital, especially in driver assistance and control systems. Our many years of experience in the areas of automotive safety and electronics production help us to meet the high demands placed on our products.

With our modular, adaptable and quickly converted automation modules, we provide the perfect basis for a wide range of products with short product life cycles suitable for serial production.

ADVANCED DRIVER ASSISTANCE SYSTEMS (ADAS)

CREATING THE CAR OF TOMORROW TODAY.

PIA KNOW-HOW_ Modular automation modules_ adaptable and easy-setup automation modules_ Camera adjusting and checking

ASSEMBLY LINE SYSTEMS _ Fully automatic assembly lines for radar sensors_ Fully automatic camera production line_ Ultrasonic sensors

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CONSUMER GOODS

MANUFACTURING MORE ECONOMICALLYWITH AUTOMATION.The automation of manufacturing processes is the indispensable foundation for consistently high product quality, reliable functionality and profitable mass production. Production today must be more adaptable and flexible than ever: increasingly shorter product life cycles and more and more individualization of products are increasing the demands on production plants immensely.

OUR COMPETENCE RESULTS IN PROFITABILITY FOR OUR CUSTOMERS

_ High output, fast cycle time due to design-optimized production_ High degree of system availability through fast on-site service_ Short development times thanks to standardized production modules_ Consistent interlocking of development, implementation and service_ Intense interest in the development of new procedures

MANUFACTURING FASTER AND MORE ECONOMICALLY.Our knowledge of critical product properties and specifi c production processes gives our customers a competitive edge. The focus here is on shortening time-to-market and rapid implementation of cost-eff ective mass production at the highest quality level.

DESIGN FOR MANUFACTURING AND ASSEMBLY (DFMA) – WORKSHOPS FOR OPTIMIZED MANUFACTURING.Product design and production processes are interdepen-dent. As experts in economical manufacturing processes, we contribute our experience (gained from a variety of industry-specifi c solutions) to product development right from the start.

ADDED VALUE FOR OUR CUSTOMERS: PIA AS A GENERAL CONTRACTOR.As an experienced system integrator, PIA securely integrates various production elements such as injection molding machines, automatic winding machines and packaging modules into production lines and, as a general contractor, guarantees the faultless implemen-tation of the plant.

ASSEMBLY LINE SYSTEMS _ Electric toothbrushes_ Manual toothbrushes_ Chargers for electric toothbrushes_ Razor cutting heads_ Epilators_ Fever thermometers_ Vacuum cleaners_ Hairdryers_ Door locks_ Grooved ball bearings_ Brush discs_ Power sockets_ Thermostatic valves_ Self-closing housings_ Cutting units for wet razors_ White goods components_ Refrigerator compressors_ Spice mill grinders

EXPERTISE IN SPECIAL PLANT CONSTRUCTION.PIA has over 40 years of experience in mechani-cal engineering and automation. Together with the product know-how of our customers, this com-petence generates competitive advantages: The better product, produced more cost-eff ectively. As ambitious engineers, we are always prepared to take unconventional paths for the fi rst time with auto mated processes.

SOLUTIONS FOR INCREASED LIABILITY REQUIRE-MENTS AND TRACEABILITY.PIA plant technology controls the acquisition, collection, storage, processing and forwarding of data during production in the high cycle range. Product ID codes (DMC, QR, RFID) are processed and applied to each fi nished assembly or end product by printing, engraving or gluing.

MORE EFFICIENCY THROUGH DIGITALIZEDAND NETWORKED PRODUCTION.In the course of Industry 4.0, intelligently networked assembly systems monitor their own production capability and report any disturbances to the operator or directly to PIA Service.

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HEALTHCARE

RELIABLE, SAFE AND ECONOMICAL.

Due to demographic developments, medical technology and pharmaceuticals require the use of increasingly newer medical technologies. The focus is on absolute reliability, the highest hygiene standards and 100% documentation and traceability. Future-proof PIA com-plete solutions are the benchmark for specifi c assem-bly tasks in the fi eld of medicine and pharmaceuticals.

MANUFACTURING FASTER AND MORE ECONOMICALLY.PIA AUTOMATION SOLUTIONS CREATE ADDED VALUE IN THE PRODUCTION OF MEDICAL PRODUCTS.

_ Custom-made production solutions for the highest possible hygiene requirements_ Flexibly confi gurable meditec® special modules for every production target_ High level of in-house competence in qualifi cation and documentation_ Test concepts developed specifi cally for individual products_ Cost advantages through automation-friendly product design

FLEXIBLE PRODUCTION SOLUTIONS.In this sector, our production modules enable the imple-mentation of an extremely fl exible production strategy that can be adapted to the product requirements. The spectrum ranges from manual workstations and semi- automatic production lines to fully automatic systems.

A SUITABLE ASSEMBLY LINE SYSTEM FOR EVERY MEDICAL PRODUCT.The meditec® systems from PIA meet all requirements for hygiene, fl exibility and production targets. PIA meditec® semi automatic, rotary indexing and linear transfer systems and the PIA meditest® system form the basis for inno vative production processes in the medical sector.

TESTED BY THE FRAUNHOFER INSTITUTE FOR CLEANROOM COMPATIBILITY.The PIA linear transfer system is the fi rst assembly system for medical technology tested by the Fraunhofer Institute for clean room suitability. We create automatic production plants up to clean room class 8.

THE RIGHT SOLUTION FOR EVERY PRODUCTION GOAL.It’s still a long way to serial production in medical tech-nology: The meditec® manual workstation is ideal for the production of clinical samples or for proof of principles; semi-automatic production lines are designed for the production of small series; fully automatic systems such as the meditec® linear transfer systems achieve extremely short cycle rates of up to 200 cycles/min.

PIA MOUNTING SYSTEMS – HEALTHCARE MEDITEC® MEDITEST®:

MEDITEC® SEMI AUTOMATIC_ For small series, clinical tests and process validation_ Up to 20 cycles/min_ Up to cleanroom class 6_ Simply adapted to new types

MEDITEC® ROTARY INDEXING ASSEMBLY SYSTEM_ For the fast assembly of components_ Up to 60 cycles/min_ Up to cleanroom class 5_ Components up to 80 mm

MEDITEC® LINEAR TRANSFER SYSTEM_ For the fast assembly of complex assemblies_ Up to 200 cycles/min_ Up to cleanroom class 6_ Components up to 60 x 160 mm

MEDITEST® SYSTEM_ for testing pens and autoinjectors with active substances_ Torque test, force/path test, gravimetric and optical test_ Up to cleanroom class 8_ Unmanned operation

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PIA PROCESS KNOW-HOW

THE RIGHT TECHNOLOGY.

PIA plant technology is designed for maximum process reliability. Ergonomic operating concepts and automation modules that can be customized to meet individual requirements guarantee maximum performance quality.

Every technical process is perfectly adapted to the product to be manufactured and to the specifi c requirements of our customers. We can fall back on a multi tude of proven feeding, assembly, dosing, testing, marking and packaging processes. And because it’s only the result that counts, we’re always prepared to take unconventional paths in the development of assembly solutions.

Completely new value creation potential is opened up by the digital integration of technological pro cedures and processes, enabling the networking of all relevant stakeholders.

NETWORKING: INVOLVEMENT OF VARIOUS STAKEHOLDERS

PIA KNOW-HOW: TECHNOLOGIES AND PROCESSES FOR AUTOMATED PRODUCTION

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FEEDING DOSING ASSEMBLING CHECKING MARKING PACKAGING

CUSTOMERS MARKETS 3rd PARTIES SUPPLIER MAINTENANCE ETC.

BIG DATA / ALGORITHMSINDUSTRY 4.0

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PIA SERVICE PORTFOLIO

AUTOMATION AT EVERY LEVEL.

PIA SYSTEM MODULESDepending on the project and the task at hand, PIA can use sophisticated system components when designing automated production systems.

This enables innovative solutions to be set up on the basis of cost-eff ective and scalable standard modules: fast, reliable and always at the highest technological level. The components range from simple manual workstations to special assembly line systems with low and high cycle rates and fully automatic production lines.

LEAN PRODUCTION SYSTEM

PERFORMANCE: 6 P/MINFLEXIBILITY: 80%

SERVO AND CAM ROUNDTABLECGM/EGM

PERFORMANCE: 70 P/MINFLEXIBILITY: 50%

PNEUMATIC & SERVO CARRIER SYSTEMVGM/KGM/RGM

PERFORMANCE: 25 P/MINFLEXIBILITY: 60%

EOL TEST STAND

PERFORMANCE: TEST OF ALL PHYSICAL VARIABLES

SERVO & CAM LINEAR SYSTEMSWT /SKT

PERFORMANCE: 300 P/MINFLEXIBILITY: 50%

ROBOT & CO-ROBOT

PERFORMANCE: 6 P/MINFLEXIBILITY: 100%

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PIA RANGE OF SERVICES

FROM THE CHALLENGE TO THE SOLUTION.During the course of the project, we offer our customers a complete service portfolio in every project phase – and at all service levels: in technological core competencies, in customer- oriented project management and on the digital level through the generation of considerable added value thanks to the integration of digital applications.

PRO

DU

CT

FRAMEWORK

CONDITIONS

PIA ELEMEN

TS

_ Function_ Dimensions_ Materials_ Tolerances, individual parts & finished part_ Accuracy of assembly _ Forces _ Surfaces_ Delivery conditions

_ Implementation regulations_ Cycle time_ Environmental conditions _ Environmental influences _ Availability _ Contractual arrangements

CON

CEPT

PROJECTION

REALIZATION

AFTER-SALES

_ Project planning_ Calculation / offer_ Order receipt / kick-off

_ Contact_ Product analysis and DFMA_ Plant concept / layout_ Feasibility analyses_ Process security

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PRO

DU

CT

FRAMEWORK

CONDITIONS

PIA ELEMEN

TS

_ PIA lean production systems_ PIA robot cells_ PIA rotary indexing systems_ PIA linear transfer systems_ PIA cam-driven systems

_ Injection molding machines_ Winding machines_ Furnaces_ Cooling units_ Lasers_ Welding applications_ Image processing systems _ Stamping and bending

CON

CEPT

PROJECTION

REALIZATION

AFTER-SALES

_ Training / production support_ Service / maintenance_ Wear & tear parts_ Repairs / retrofitting_ Extensions / conversions_ 24h hotline

_ Design_ Production / programming_ Commissioning / optimization_ Verification / qualification_ Preliminary acceptance / delivery_ Setup / training_ Test run / final acceptance

_ Project planning_ Calculation / offer_ Order receipt / kick-off

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INDUSTRY 4.0

THE FUTURE HAS BEGUN.In the past, the focus in the automation industry was mainly on the realization of efficient mechanical concepts. PIA is one of the world’s leading players in this field. Today and in the future, the focus is on the rapidly advancing digitalization of production (Industry 4.0), which brings with it completely new dimensions for increases in efficiency.

The optimization process using digital technologies has long since begun and is now in full swing.

_ Optimization of plant design and plant construction_ Optimization of the manufactured products_ Optimization of upkeep, service and the maintenance of machines

At all levels, PIA develops solutions that open up new optimization potential. We make use of the data supplied by sensors and actuators in the production system that provide information on the condition of the plant and on going production.

By using our measuring computer system piaDynamics we can prepare measuring results in such a way that they can be analyzed, measured and graphically displayed. With our software solution piaOptimum we are able to detect bottlenecks in complex inter-linked assembly systems, and harmonize and optimize production processes afterwards.

The preparation and analysis of this extensive data provides insights for targeted improvements at all levels – and across all project phases:

PROJECT PLANNING & SALES

PLANNING &CONSTRUCTION

CONSTRUCTION &COMMISSIONING

SERVICE, MAINTENANCE & OPTIMIZATION

The high data quality of systems already implemented_ facilitates the planning of new installations_ increases calculation accuracy

New plants are simulated with the help of 3D layouts and VR applications as early as the conception phase_ This clearly illustrates all production steps _ Communication with the customer becomes more transparent and considerably easier.

A detailed analysis of previous planning_ provides valuable knowledge and_ enables innovative solutions to be found

By simulating a “digital twin”_ work steps can be parallelized_ errors and deviations are detected early_ cost-reducing and time-saving measures can be implemented

By using intelligent sensors, piaDynamics and the PIA 4.0 software piaOptimum

_ set-up can be faster_ data can be processed, analyzed, and bottle- necks detected_ required quality can be achieved easier

The networking with PIA branches allows

_ mobile data analysis_ remote access of PIA experts for trouble- free adjustments

The PIA 4.0 software pi-aOptimum enables smart maintenance._ preventive maintenance thanks to intelligent sensors_ runtime monitoring_ diagnoses and automatic coupling to global networks via “piaSphere”_ remote maintenance with e.g. Smart Glasses_ continuous optimization of production through fast evaluations

PIA 4.0

MAKING BIG DATA SMART.

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EQUIPMENTREGULAR ANALYSES

OPTIONAL OPTIMIZATION

_ Upgrade of hardware and software equip- ment (if needed)_ Installation of PIA Factory Agent (“data collector”) within the system’s network_ Engineering of data connection and standard analyses by PIA application technician_ Training and briefing of customer personnel

_ Variation: self analysis carried out by customer/plant operator_ Variation: analysis carried out by PIA Analysis Team _ Analysis of pia- Optimum data carried out by a PIA analyst _ Identification of possible causes within PIA Analysis Team for the top topics _ Regular (monthly, quarterly) presentation of the detailed analysis

_ Based on the detailed analysis measures with a timeline and responsible persons will be recommended_ Offers and implemen- tation of optimization measurements will be carried out by PIA Automation

CUSTOMER SERVICE 4.0 BY USING piaOptimum

PIA SERVICE

CLOSE TO THE CUSTOMER, CLOSE TO PRODUCTION.We offer a range of always-available services to ensure the availability of your production facilities.

These services include repair and maintenance services, software updates and upgrades (e.g. change and version management), 24-hour hotline, routine maintenance, inspections and comprehensive support during commissioning, such as production support, training and staff training courses.

We will arrange the right services for you in the Customer Service Center (CSC). Thanks to the digital expansion of our service infra structure, we can offer added value in maintenance and repair – e.g. through preventive maintenance using intelligent sensors and remote main-tenance via networking with our international competence centers.

PIA SERVICE: COMPETENCE ON CALL._ Availability of our solutions during production_ Fast reaction times and short decision paths_ Access to expert knowledge via our worldwide network_ Remote maintenance via the digital connection of sensors, actuators and controllers

PIA ACADEMY

KNOW-HOW CALLS PIA HOME!In the automation industry, the skills and abilities of employees are by far the most important resource. Training, further education and knowledge acquisition are therefore top priorities at PIA. Ongoing training is one of the most important pillars of PIA’s personnel policy.

The PIA Academy is the most important part of personnel development at PIA Automation. Participation in training and further education events is a key criterion for internal career development. The PIA Academy focuses on three modern principles of effective knowledge acquisition: lifelong learning, interactive training (with digital media) and blended learning (a combination of virtual online learning settings with face-to-face teaching).

VALUE-BASED LEARNING: OlymPIA2020At PIA, it is important to us not only to convey dry technical facts, but also to communicate our corporate values:

_ Trust and respect_ Teamwork_ Openness and honesty_ Courage_ Passion and ambition

The PIA Academy takes a holistic approach to employee training. Technical expertise, methodical skills and social skills are taught and practiced. The high professional level of the learning content offered is ensured by expert trainers who work at the forefront of current projects in the automation industry.

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PIA FOUNDATION

COMMITMENT TO OUR SOCIETY.We are convinced that entrepreneurial thinking and action are fi rmly linked to social responsibility. That is why we support activities that contribute to the common good of society. Organizationally, we bundle the social commit-ment of the individual PIA locations under the umbrella of the PIA Foundation in order to develop even more impact.

Within the framework of the PIA Foundation, we are dedicated to the following topics:

_ proactive support for science and research_ inspiration and support for young talent_ building and promoting a healthy society

In all these measures, we see ourselves as a partner who – adapting to the content of the project and the local conditions – provides support in the form of know-how, active action, donations or sponsorship. During implementation, we make sure that the activities are in line with both the PIA values and the strategic goals of the respective location. This ensures a sustainable link between corporate strategy and the content of the PIA Foundation.

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EUROPE

PIA Automation Holding GmbHSchweinfurter Str. 5-9 97616 Bad Neustadt a. d. Saale, GermanyP +49 (0) 97 71 92 – 1000 F +49 (0) 97 71 92 – 8980 M info@piagroup.com

PIA Automation Bad Neustadt GmbHSchweinfurter Str. 5-9 97616 Bad Neustadt a. d. Saale, GermanyP +49 (0) 97 71 92 – 1000 F +49 (0) 97 71 92 – 8980 M info@piagroup.com

PIA Automation Amberg GmbHWernher-von-Braun-Str. 5 92224 Amberg, GermanyP +49 (0) 9621 608 – 0 F +49 (0) 9621 608 – 290 M info@piagroup.com

PIA Automation Service DE GmbHNiederlassung Erfurt Stotternheimer Straße 37b 99087 Erfurt, Germany P +49 361 262 79 610 F +49 361 262 79 609 M sales@piagroup.de

PIA Automation Service DE GmbHNiederlassung Stuttgart Kollwitzstraße 1 73728 Esslingen am Neckar, Germany P +49 711 504 82 841 F +49 711 968 95 554 M sales@piagroup.de

PIA Automation Austria GmbHTeslastraße 8 8074 Grambach/Graz Austria P +43 316 4000 0 F +43 316 4000 29 M info@piagroup.at

PIA Automation Croatia D.O.O.Kaptol Centar – Office Tower Nova Ves 11, 2.kat (2nd Floor) Zagreb, Croatia, 10000 P +385 (91) 600-2044 M info-cr@piagroup.at

NORTH AMERICA

PIA Automation US Inc.5825 Old Boonville Highway Evansville, IN 47715 USA P +1 812 485 5500 M info-us@piagroup.com

PIA Automation Canada Inc.355 Norfinch Drive Toronto, North York, Ontario M3N 1Y7 Canada P +1 416 665 9797 F +1 416 661 8338 M sales@piagroup.ca

ASIA

Ningbo PIA Automation Holding Co., Ltd.Building 1# No. 1266, Juxian Road Hi-Tech Park | Ningbo, Zhejiang Province Post code: 315040 PRC P +86 (574) 8907 – 3871 F +86 (574) 8907 – 8964 M info-cn@piagroup.com

PIA Automation is your strong partner for the design and implementation of sophisticated assembly automation systems in the mobility, commercial and consumer goods, medical technology and pharmaceutical sectors.

At its locations in Germany, Austria, Croatia, China, Canada and the US, PIA Automation offers a mature range of products and solutions for assembly and automation systems as well as reliable worldwide service.

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