Title of Submission - savap.org.pk4)/ARInt.2017(8.4-04).pdf · Besides a general guide for the...
Transcript of Title of Submission - savap.org.pk4)/ARInt.2017(8.4-04).pdf · Besides a general guide for the...
Academic Research International Vol. 8(4) December 2017
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Copyright © 2017 SAVAP International ISSN: 2223-9944, e ISSN: 2223-9553
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AN OVERALL GUIDANCE AND PROPOSITION OF A WBS
TEMPLATE FOR CONSTRUCTION PLANNING OF THE TEMPLATE
(JACKET) PLATFORMS
Fatemeh Nouban1, Kabir Sadeghi
2, Mohammad Abazid
3
1Assistant Professor, Civil Engineering Department, Near East University, Nicosia,
2Professor, Civil Engineering Department, Near East University, Nicosia,
3Ph.D. candidate, Civil Engineering Department, Near East University, Nicosia, TURKEY.
ABSTRACT
The template platforms have very important roles in the offshore petroleum industry.
Therefore, special attention should be directed to the right planning, design, and
construction of the template platforms especially for the sea water depth under 400m.
Since the available templates in the literature for WBS to construct a template
(Jacket) platform, are not sufficient, in this paper, a detailed Work Breakdown
Structure (WBS) template is proposed for the construction of this type of offshore
structures. The proposed WBS gives a good guidance for the planning design,
construction load-out, transportation and installation phases of a template platform
and is useful for the client, contractor and consultant parties in EPC projects. The
proposed WBS template may be used for the planning phase and the conceptual,
basic and detail design phases. The proposed WBS is prepared using the studies
which were performed on the existing installed template platforms.
Besides a general guide for the design construction, load-out, transportation and
installation of the offshore template (Jacket) structures is presented in this paper.
Keywords: Planning, design, construction, installation, Template platform,
jacket, WBS
INTRODUCTION
Offshore platforms are among the most significant and the tallest structures in the world
which must operate reliably in a wide range of very challenging environments. Template
platforms are important infrastructures that have big impacts on the petroleum industries.
Furthermore, template platforms are the platforms that are the most common type used
worldwide. The goal of this paper is submitting an overall guidance and proposing a WBS
template for construction of the template platforms as a general guidance for the clients,
consultants, and contractors. Since in the phases of planning, conceptual and basic design,
some important decisions such as the selection of location for construction of the template
platform, the allocation of budget for getting the related approvals from the top management
of the petroleum authorities, to submit the conceptual and basic design documents to the
Planning and Budget Organization, and finally the Parliament for getting approvals and
budget, as well as for the bid process and selection of contractor, having WBS for
construction of a template platform is necessary. Since the available templates in the
literature for WBS to construct a template platform are not sufficient, a detailed WBS
template is proposed in this paper. Using the proposed WBS template, helps the client,
contractor and consultant parties, particularly at the planning phase of a template platform,
and gives general guidance at the design and construction phases.
The proposed WBS template may be used for planning, conceptual, basic and detail design
phases. For construction design phase a more detailed WBS is required.
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Offshore platforms have many uses including oil/gas drilling and production. These offshore
structures must function safely for design lifetimes of twenty-five years or more.
This paper covers mainly the planning, design, construction, and installation of the fixed
template (jacket) offshore platforms. For additional information on the environmental data
together with necessary formulas and the data needed for design and analysis of such
structures, the instructions, data and recommendations given by (API, 2010), (Sadeghi, 1989,
2001, 2004, 2007a, 2007b, 2008 and 2013), (US Army Coastal Engineering Research Center,
1980), (US Army Corps of Engineers, 2002), (Nouban and Sadeghi, 2013 and 2014), (US
Army Corps of Engineers, 2011), (Nouban, 2015) and (Nouban et al., 2016) can be used.
TEMPLATE (JACKET) PLATFORMS
Template platforms, also called jacket platforms are made of steel. Template platforms
comprise basically of a jacket, decks, and piles. The main advantage of these type of platform
is their stability. As they are attached to the sea floor, there is limited movement due to the
effects of wind, current and wave forces. However, these platforms cannot be used in
extremely deep water (i.e. in the water depths more the 400m).
TEMPLATE PLATFORMS DESIGN BASES
The principals for the design and analysis of fixed template platforms (Jacket), along with
recommendations for design, analysis, construction, load-out, transportation and installation
of this type of platforms, are provided in some references such as the code of practice of
(API, 2010), as well as the books written by (Sadeghi, 1989, 2001) and are presented briefly
below.
Construction Stages
Offshore platform construction typically includes the following phases: i) Planning, ii)
Design, iii) Procurement, iv) Construction, v) Load-out, vi) Transportation, vii) Installation,
and viii) Commissioning.
The fabrication of the steel structures of template platforms is performed in construction
yards located a significant distance from the installation site. The Load-out, transportation,
and installation of jackets require special designs and structural strength calculations. A
detailed work breakdown structure (WBS) is required for the phases of planning, design, and
construction of such structures. For more information, refer to (Muyiwa and Sadeghi, 2007),
(Sadeghi and Babolian, 2016), (Nouban, 2016) and (Sadeghi and Nouban, 2016).
Different Analyses Needed
The main analyses required for the design of a template platform are: i) In- place analysis, ii)
Earthquake analysis, iii) Fatigue analysis, iv) Impact analysis, v) Temporary analysis, vi)
Load-out analysis, vii) Transportation analysis, viii) Appurtenances analysis, ix) Lift or
launch analysis, x) Upending analysis, xi) Up-righting analysis, xii) Un-piled stability
analysis, xiii) Pile and conductor pipe drivability analysis, xiv) Pile and conductor pile design
(Tamlinson, 1987), xv) Cathodic protection analysis, xvi) Transportation analysis, and xvii)
Installation analysis.
Codes of Practice
The design and analysis of template platforms can be conducted in accordance with the API-
RP-2A-WSD. The API specifies minimum design criteria for a 100-year design storm.
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Loading
Loading applied to the platforms include the ship impact; dead and live loads; current, wind,
earthquake; fatigue. The load combinations are considered in the design phase. For further
information, refer to (Sadeghi, 1989 and 2001).
Design and Analysis of Mudmats and Piles
The soil related design of offshore structures includes the mudmat and pile design. Each
project acquires a site-specific soil report showing the soil stratification and its characteristics
for load bearing in tension and compression, shear resistance, and load-deflection
characteristics of axially and laterally loaded piles. The soil report needs to show the
calculated minimum axial capacities for piles of the same diameter as the platform design
piles, SRD curves, different types of mudmat bearing capacity, pile group action curves,
shear resistance values, pile tip end bearing values and lateral pile axial capacity values.
The soil characteristics are also used for a pile drivability analysis.
Software Used in the Design of Template Platforms
The following software can be used for the structural analysis of template platforms:
i. SACS, FASTRUDL, MARCS, OSCAR, StruCad or SESAM for structural analysis.
ii. Maxsurf, Hydromax, Seamoor for the hydrodynamic calculations of barges.
iii. GRLWEAP, PDA, CAPWAP for pile analyses.
Structural Analysis
A typical template platform normally has a topside containing the Main Deck, a Cellar Deck,
Sub-Cellar Deck and a Helideck. The topside is connected to the top of the piles. The piles
extend from the top level of the jacket through the mudline and into the soil. The jacket may
serve as a template for the driving of the through-leg piles (The piles are driven through the
inside of the legs of the jacket). The piles may be driven from outside of the legs of the jacket
in the case of using skirt piles and using an underwater hammer.
The structural model file consists of:
i. The mudline elevation and water depth,
ii. Members sizes,
iii. Soil data including; mudmat bearing capacity, pile groups, T-Z, P-Y, Q-Z curve data,
iv. Joint coordinates,
v. Marine growth weight and locations,
vi. Inertia and mass coefficients,
vii. Distributed load surface areas,
viii. Wind areas,
ix. Anode weights and locations,
x. Appurtenances weights and locations,
xi. Conductor pipes and piles weights and their locations,
xii. Load cases include dead, live, environmental, crane loads and etc.
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The structural analysis is a static linear analysis of the structure above the mudline combined
with a static nonlinear analysis of the soil with the piles.
Checks are made for all tubular joint connections to analyze the strength of tubular joints
against punching. The punching shear analysis is referred to as “joint can analysis”.
The platforms must be capable to withstand the most severe design loads and also surviving a
design lifetime of fatigue loading.
A detailed fatigue analysis is required to assess cumulative fatigue damage. The analysis
required is a “spectral fatigue analysis” or simplified fatigue analysis according to API. The
fatigue analysis is performed with input from a wave scatter diagram and from the natural
dynamic response of the platform by applying the Palmgren-Miner formula.
The Palmgren-Miner formula, proposed in 1945, does not reflect the temporal sequence of
loading cycles and is based only on the number of cycles. Dissipated energy-based fatigue
formulas (not only based on cycle numbers) such as Sadeghi’s fatigue formula gives more
accurate results (Sadeghi et al., 1993a and 1993b), (Sadeghi, 1995, 1998a and 1998b),
(Sadeghi and Nouban, 2010, 2011, 2016, 2017a and 2017b), (Sadeghi and Sadeghi, 2013).
Construction
All materials, welds, and welders should be tested carefully. For cutting, fitting, welding, and
assembling, shop drawings are necessary.
Load-out and Transportation
The jackets are generally built onshore in “construction yards” for cost savings and to
facilitate construction. Upon completion, they have to be loaded out and to be transported to
the offshore assembly site. The design and analysis of a jacket include load-out and
transportation calculation as well. All stages of the load-out should be considered and the
stresses should be checked. Before transportation, the sea-fastening analysis is performed
and the platform parts (jacket, decks, and appurtenances) are fastened to the barge. In the
transportation analysis, the motions of roll, pitch, heave, and yaw should be considered.
To perform a transportation analysis, an environmental report showing the worst sea-state
conditions during that time of the year throughout the course of the intended route need to be
available for design.
Installation
All the structural members should be designed to withstand the lifting/launching, upending,
up-righting, and other installation stresses.
The jackets must be designed to be self-supporting during pile driving and installation period.
Mudmats are used in the bottom horizontal brace level which transfer the temporary loads to
the seabed surface and soil before the completion of pile driving operation. The mudmats are
made of stiffened steel plates and are generally located adjacent to the jacket leg connections
near the mudline level.
The piles must be designed to withstand the stresses during pile driving operation. The piles
are installed in sections. The first section must be long enough to go from a few meters above
the top of the jacket leg to the mudline. The other sections (add-ons) must be welded to the
first section (main piece) and the following add-ons at an elevation slightly higher than the
top of the jacket legs.
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When all the piles have been driven to the required design target penetrations, they will be
cut at the design “top of pile” elevation. The jacket will then be welded to the piles about 1.0
meters or less below the top of the piles around scheme plate.
GENERAL STATEMENT ABOUT WBS
The work breaks down structure (WBS) is used to define the work for a project and to
develop that project's schedule. (Project Management Docs, 2014).
A WBS can show the followings at a glance:
1. What are the various elements of the project?
2. How the necessary work is distributed among the elements of the project?
3. How the larger elements of the project are subdivided into smaller ones?
In different references (Fredrick, 1997), (Project Management Docs, 2014), (Sadeghi and
Aleali, 2008), (Sadeghi and Babolian, 2016), (Nouban and Sadeghi, 2013), (Nouban, 2014),
general guidance and templates for different phases of various projects are submitted. In
general, the available templates for WBS in literature are not enough for construction of a
template platform. Therefore, by combining the literature review and the experiences from
the execution of some template platforms, a WBS template to construct the template
platforms is proposed.
The Proposed WBS template can be a good guidance for clients, contractors, and consultant
to construct a template platform as listed below:
Work Breakdown Structure template for construction of a template platform (Jacket)
1 Initiation
1.1 project definition
1.1.1 Project description
1.1.2 Preliminary project timetable
1.1.3 Preliminary project budget
1.1.4 Project technical specification
1.2 Preliminary scope of work
1.3 Perform feasibility study
1.4 Preliminary Drawings
1.5 Evaluate project needs, develop major study list
1.5.1 Evaluation of short-term benefits.
1.5.2 Evaluation of long-term benefits.
1.6 Complete major studies and market recommendations
1.6.1 Evaluation of the market
1.6.1.1 Identifying the related marketing centers
1.6.1.2 Evaluation the related marketing centers
1.6.1.3 Collecting the data for the producing product
1.6.2 Evaluation of long-term and short-term benefits.
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1.6.2.1 Evaluation of short-term benefit
1.6.2.2 Evaluation of long-term benefit
1.6.2.3 Providing the total benefit
1.7 Providing scope of work for structural system
1.8 Develop general scope for project objectives
1.9 Develop project management plan
1.10 Submission of project charter
1.11 Submission of documents approval system
2 Planning
2.1 Creation of preliminary scope statement
2.2 Determination of project team
2.3 Project team Kick-Off Meeting
2.4 Developing the project plan
2.4.1 Preliminary topside layout
2.4.1.1 Preliminary main deck layout
2.4.1.2 Preliminary cellar and sub-cellar deck layouts
2.5 Submission of project plan
2.6 Milestones and project plan approval
3 Conceptual design
3.1 Reviewing the requirements
3.1.1 Produce accurate and complete requirements
3.1.2 Specifying, analyzing and validating early requirements
3.2 Conceptual calculations
3.2.1 In-place analysis
3.2.2 Earthquake analysis
3.2.3 Fatigue analysis
3.2.4 Impact analysis
3.2.5 Temporary analysis
3.2.6 Loadout analysis
3.2.7 Transportation analysis
3.2.8 Appurtenances analysis
3.2.9 Lift/Launch analysis
3.2.10 Upending analysis
3.2.11 Uprighting analysis
3.2.12 Unpiled stability analysis
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3.2.13 Pile and conductor pipe drivability analysis
3.2.14 Cathodic protection analysis
3.3 Conceptual drawings
3.3.1 Conceptual jacket drawings
3.3.2 Conceptual piles drawings
3.3.3 Conceptual decks drawings
3.3.4 Conceptual boot landing drawings
3.3.5 Conceptual helipad drawings
3.4 Conceptual MTO and requisition
3.5 Conceptual project budget
3.6 Conceptual project performance time schedule
4 Construction site assessments
4.1 Identify the potential sites
4.2 Comparison of different sites.
4.3 Assess regulatory and environmental impacts
4.4 Identify permitting requirements
4.5 Recommend site
4.6 Apply for permits
4.6.1 Secure Environmental Organization permit
4.6.2 Secure Army Organization permit
4.6.3 Secure national petroleum organization permit
4.6.4 Secure miscellaneous permits
4.7 Select the site
5 Scope Management
5.1 Develop scope management plan
5.2 Develop scope statement
5.3 Approve scope statement
5.4 Create work breakdown structure (WBS)
6 Basic design
6.1 Endorsing conceptual design documents
6.2 Performing soil investigation
6.2.1 Cone penetration test
6.2.2 Vane shear test
6.2.3 Standard Penetration Test
6.2.4 Unconsolidated and consolidate un-drained tri-axial tests
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6.2.5 In-situ pile test
6.3 Performing calculations (design)
6.3.1 In-place analysis
6.3.2 Earthquake analysis
6.3.3 Fatigue analysis
6.3.4 Impact analysis
6.3.5 Temporary analysis
6.3.6 Loadout analysis
6.3.7 Transportation analysis
6.3.8 Appurtenances analysis
6.3.9 Lift/Launch analysis
6.3.10 Upending analysis
6.3.11 Uprighting analysis
6.3.12 Unpiled stability analysis
6.3.13 Pile and conductor pipe drivability analysis
6.3.14 Cathodic protection analysis
6.4 Preparing drawings
6.4.1 Basic jacket drawings
6.4.2 Basic piles drawings
6.4.3 Basic decks drawings
6.4.4 Basic boot landing drawings
6.4.5 Basic helipad drawings
6.5 Preparing the specifications/procedures
6.6 Submitting the MTO and requisition list
6.7 Selection of final alternative (Selected variant)
6.8 Approve basic design
7 Time/Cost Management
7.1 Activity definition
7.2 Activity sequencing
7.3 Activity resource estimates
7.4 Activity duration estimates
7.5 Develop schedule
8 Risk Management
8.1 Risk management planning
8.2 Risk Identification
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8.3 Qualitative risk Analyses
8.4 Quantitative risk Analyses
8.5 Risk response plan
9 Bidding Process and Selection of EPC contractor
9.1 Publish the project announcement for the interested contractors
9.2 Sending the documents of project to potential contractors
9.2.1 Condition of project performing
9.2.2 Drawings
9.2.3 Calculation note
9.2.4 Technical specifications
9.3 Evaluation of the received proposal
9.3.1 Evaluation of the received technical proposal
9.3.2 Evaluation the method statement
9.3.3 Evaluation of the received commercial proposal
9.3.4 Evaluation of bonds
9.4 Selection of successful contractor
9.4.1 Preparing a comparison table for the received proposals
9.4.2 Comparison of the received technical proposals
9.4.3 Comparison of the received commercial proposals
9.4.4 Weighting the selection factors and applying the selection criteria
9.4.5 Selecting the successful contractor
9.5 Contracting process
9.5.1 Preparation of the contract documents
9.5.2 Submit bond and insurance documents
9.5.3 Receive notice to proceed and sign the contract
9.5.4 Signing and awarding the contract
10 Detail Design
10.1 Selection of and approval of the detail design sub-contractor
10.1.1 Evaluation of the documents and background of the consultant
10.1.2 Holding meetings & visiting the facilities of the consultant
10.1.3 Applying the client's procedures to consultant & approve the consultant
10.2 Introducing the client's representative for supervising the detail design performance
10.2.1 Determine the scope of work of the client's representative for supervising the
detail design
10.2.2 Take progress of supervising the detail design
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10.3 Basic documents endorsements by EPC contractor
10.3.1 Endorsement of the basic design
10.3.2 Endorsement of the basic calculations
10.3.3 Endorsement of the basic drawings
10.3.4 Endorsement of the basic technical specifications
10.3.5 Endorsement of the basic fabrication procedures
10.3.6 Endorsement of the soil mechanics reports
10.3.7 Endorsement of the topography and bathymetry drawings
10.4 Performing Calculations
10.4.1 Platforms calculations
10.4.1.1 Jacket analysis
10.4.1.1.1 In-place analysis
10.4.1.1.2 Earthquake analysis
10.4.1.1.3 Fatigue analysis
10.4.1.1.4 Impact analysis
10.4.1.1.5 Temporary analysis
10.4.1.1.6 Loadout analysis
10.4.1.1.7 Transportation analysis
10.4.1.1.8 Appurtenances analysis
10.4.1.1.9 Lift/Launch analysis
10.4.1.1.10 Upending analysis
10.4.1.1.11 Uprighting analysis
10.4.1.1.12 Unpiled stability analysis
10.4.1.1.13 Pile and conductor pipe drivability analysis
10.4.1.1.14 Cathodic protection analysis
10.4.2 Topside (decks)
10.4.2.1 In-situ analysis
10.4.2.2 Earthquake analysis
10.4.2.3 Decks analysis
10.4.2.4 Temporary analysis
10.4.2.5 Loadout analysis
10.4.2.6 Transportation analysis
10.4.2.7 Appurtenances analysis
10.4.2.8 Lift analysis
10.4.3 Mechanical calculations
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10.4.3.1 Water pipelines facilities analysis
10.4.3.2 Oil/gas pipelines facilities analysis
10.4.3.3 Sanitary facilities analysis
10.4.4 Electrical calculations
10.4.4.1 Electricity supplying facilities analysis
10.4.4.2 Lightening facilities analysis
10.5 Preparing drawings
10.5.1 Jacket drawings
10.5.2 Piles drawings
10.5.3 Decks drawings
10.5.4 Boot landing drawings
10.5.5 Helipad drawings
10.5.6 Mechanical drawings
10.5.6.1 Water pipelines facilities drawings
10.5.6.2 Oil/gas pipelines facilities drawings
10.5.6.3 Sanitary facilities drawings
10.5.7 Electrical Drawings
10.5.7.1 Electricity supplying facilities drawings
10.5.7.2 Lightening facilities drawings
10.6 Preparing Material-Take-Off (MTO)
10.6.1 MTO of required amount of steel beams profiles
10.6.2 MTO of different sizes of required steel pipes
10.6.3 MTO of different sizes of required steel sheets
10.6.4 MTO of required fenders
10.6.5 MTO of required mooring chains and appurtenances
10.6.6 MTO of required mechanical equipment
10.6.7 MTO of required electrical equipment
10.6.8 List of required machinery
10.7 Preparing Technical specifications
10.7.1 Technical specifications for steel beams profiles
10.7.2 Technical specifications for steel pipes
10.7.3 Technical specifications for steel sheets
10.7.4 Technical specifications for fenders
10.7.5 Technical specifications for bumpers
10.7.6 Technical specifications for mooring chains and appurtenances
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10.7.7 Technical specifications of required mechanical equipment
10.7.8 Technical specifications of required electrical equipment
10.7.9 Technical specifications of required machinery
10.7.10 Reviewing/comment/approve the technical documents
10.7.11 Final report for technical documents
10.8 Preparing fabrication procedures
10.8.1 Fabrication procedure for platforms
10.8.1.1 Fabrication procedure for jacket construction and installation
10.8.1.2 Fabrication procedure for piles drivability
10.8.1.3 Fabrication procedure for deck construction and installation
10.8.1.4 Fabrication procedure for fenders installation
11 Procurement
11.1 Preparing procurement procedures and requisitions
11.1.1 Requisition for different sizes of steel beams profiles
11.1.2 Requisition for different sizes of required steel pipes
11.1.3 Requisition for different sizes of required steel sheets
11.1.4 Requisition for required fenders
11.1.5 Requisition for required amount of pumpers
11.1.6 Requisition for required mooring chains and appurtenances
11.1.7 Requisition for required anodes
11.1.8 Requisition for required secondary materials
11.1.9 Requisition for required mechanical equipment
11.1.10 Requisition for required electrical equipment
11.1.11 Requisition for required machinery
11.1.11.1 Requisition for pipes/plates cutting machine
11.1.11.2 Requisition for welding machine
11.2 Preparing expediting and inspection procedures
11.3 Send the technical specifications, MTO, and requisitions to suppliers
11.4 Contacting the suppliers
11.4.1 Correspond to the suppliers
11.4.2 Review of the proposals
11.5 Performa negotiation meeting with suppliers
11.5.1 Evaluation of the new ideas in the meeting
11.5.2 Make agreement with suppliers
11.6 Evaluate the received proposals
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11.7 Perform test on the purchased materials
11.7.1 Ensuring to have the necessary equipment
11.7.2 Ensuring to have the resources available
11.7.3 Testing the materials & equipment
11.8 Shipment and delivery of materials
11.8.1 Evaluate various project delivery approaches on time
11.8.2 Getting good services & equipment on time
11.9 Inventory the materials equipment
11.9.1 Inventory various materials
11.9.2 Inventory various equipment
11.10 Storing the delivered materials at the site
12 Construction
12.1 Yard and Work-Force Mobilization
12.2 Receipt of Materials
12.3 Evaluation and purchasing of consumables
12.4 Construction design
12.4.1 Preparing Safety Manual and Plan
12.4.2 Preparing Shop Drawings
12.4.3 Preparing QA/QC, NDT, and Dimensional Control Plan
12.4.4 Design a macro task
12.4.5 Modelling the structure
12.4.6 Main platform construction design
12.4.6.1 In-situ analysis
12.4.6.2 Earthquake analysis
12.4.6.3 Ship impact analysis
12.4.6.4 Piles analysis
12.4.6.5 Piles drivability analysis
12.4.6.6 Decks analysis
12.4.6.7 Fenders analysis
12.4.6.8 Mooring systems analysis
12.4.6.9 Cathodic protection analysis
12.4.6.10 Fatigue analysis
12.4.6.11 Temporary analysis
12.4.6.12 Loadout analysis
12.4.6.13 Transportation analysis
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12.4.6.14 Appurtenances analysis
12.4.6.15 Lift/Launch analysis
12.4.6.16 Upending analysis
12.4.6.17 Uprighting analysis
12.4.6.18 Unpiled stability analysis
12.4.6.19 Pile and conductor pipe drivability analysis
12.4.6.20 Cathodic protection analysis
12.4.7 Construction design drawings
12.4.7.1 Jacket drawings
12.4.7.2 Piles drawings
12.4.7.3 Decks drawings
12.4.7.4 Boot landing drawings
12.4.7.5 Helipad drawings
12.4.8 Preparing Technical specifications
12.4.8.1 Technical specifications for steel beams profiles
12.4.8.2 Technical specifications for steel pipes
12.4.8.3 Technical specifications for steel sheets
12.4.8.4 Technical specifications for bumpers
12.4.8.5 Technical specifications for mooring chains and appurtenances
12.4.8.6 Technical specifications of required mechanical equipment
12.4.8.7 Technical specifications of required electrical equipment
12.4.8.8 Technical specifications of required machinery
12.4.8.9 Reviewing/comment/approve the technical documents
12.4.8.10 Final report for technical documents
12.4.9 Fabrication procedure for platforms
12.4.9.1 Fabrication procedure for jacket construction and installation
12.4.9.2 Fabrication procedure for piles drivability
12.4.9.3 Fabrication procedure for deck construction and installation
12.4.9.4 Fabrication procedure for fenders installation
12.5 Endorsement of Material
12.5.1 Testing the materials
12.5.2 Check the quantity of materials
12.6 Evaluation and purchasing of consumables
12.7 Provide the needed equipment/machinery
12.7.1 Pipes/plates cutters
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12.7.2 Pipes/plates filters
12.7.3 Welding machine
12.8 Testing
12.8.1 X-Ray test
12.8.2 Ultrasonic test
12.8.3 Magnetic particular test
12.8.4 Die penetration test
12.8.5 Air test of buoyancy tanks
12.8.6 Water test of buoyancy tanks
12.9 Fabrication of appurtenances
12.9.1 Barge bumpers
12.9.2 Boat landing
12.9.3 Buoyancy tanks
12.10 Construction of jacket
12.10.1 Jacket fabrication
12.10.2 Preparing piles pieces
12.10.3 Deck construction
12.10.4 Fenders installation
12.10.5 Mooring systems installation
12.10.6 Installation of anodes
12.11 Construction of mechanical facilities
12.11.1 Construction of water pipelines facilities
12.11.2 Construction of oil/gas pipelines facilities
12.11.3 Construction of sanitary facilities
12.12 Construction of electrical facilities
12.12.1 Construction of electricity supplying facilities
12.12.2 Installation of lightening facilities
12.13 Preparing As-Built drawing and certification dossier
12.14 Preparation of safety manual and plan for operation phase
12.15 Demobilization
13 Load-out
13.1 Safety manual and plan
13.2 Seafastening Drawings
13.3 Marine warranty surveyor review and approval
13.4 Positioning the barge and barge ballasting
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13.4.1 Arrangement of the ballast tanks
13.5 Fixing the cables
13.5.1 Cables as the parallel links to use winches
13.5.2 Flexible control lines & cables for the ballast systems
13.6 Testing the drums and pulling equipment
13.6.1 Control the limitations on minimum breaking load of the wire ropes
13.6.2 The skid beam top surface is cleaned & ground smooth for any projection
13.6.3 All preparations & checks are completed pulling the equipment
13.7 Pulling the jacket
13.7.1 Push/Pull system to be used to pull the heavy platform (if needed)
13.8 Seafastening the jacket
13.9 Finishing the loadout phase
13.9.1 Detaching the cables
13.9.2 Twisting of the barge in the seaway
14 Launching
14.1 Cutting the sea fastenings
14.1.1 All preparation for launch the offshore location have been completed
14.1.2 Start of lounging
14.2 Deballasting the barge tanks
14.2.1 Checking the barge bending moment & shear force during launch
14.2.2 Barge stern submergence
14.3 Pulling the jacket
14.4 Launching the jacket
14.4.1 Initiating jacket launch
14.4.2 Allowable rocker reactions & barge submergence
15 Installation
15.1 Cutting the sea fastenings
15.1.1 Upending the jacket
15.1.2 Uprighting the jacket
15.1.3 Control the stability of jacket in Unpiled condition
15.2 Detecting the buoyancy tanks
15.3 Driving the piles
15.3.1 Drive the main piece
15.3.2 Drive the add-one
15.3.3 Piles installation
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15.4 Attaching the appearances
15.4.1 Barge bumpers
15.4.2 Boat landing
15.4.3 Attaching the other appearances
15.5 Testing the welds and repairing the paints
15.6 Installation of topside
15.6.1 Lifting decks
15.6.2 Welding the deck legs to the Jacket
16 Commissioning
16.1 Commissioning of compressor
16.2 Commissioning of other equipment
16.2.1 Load testing
16.2.2 Transformer & relay testing
16.2.3 Condenser efficiency testing
17 Close-out
17.1 Issuing final dossier
17.1.1 Issue the calculation note
17.1.2 Issue As-Built drawings
17.1.3 Issue of final technical specifications
17.1.4 Issue of final fabrication procedures
17.1.5 Issue of equipment manuals
17.2 Finalizing the administration and financial issues
17.3 Issue Fire and Safety instructions and manuals
17.4 Releasing good performance guarantee
17.5 Delivery of the project
CONCLUSION
An overall guidance and a detailed WBS template are proposed for the planning, design,
construction, and installation of the template platforms. Using the proposed WBS template
helps the clients, contractors, and consultants, particularly in the planning and conceptual
design phase of a template platform. It gives a good guidance to design and construction of
template (Jacket) platforms. The proposed WBS shows close agreement with the actual
procedures used in the template platforms constructed, in the case study Iranian waters.
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