Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on...

41
Solen Solen Background History Achievements & Awards Solen Group Manufacturing Facility & Support Office Capability Product Customer Success Factors 会社案内資料

Transcript of Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on...

Page 1: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen

Solen•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors 会社案内資料

Page 2: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Background

Established in 1985

Founder - Mr. Robin Yeh

Product Solenoid, Solenoid Valve (Pneumatic & Fluid),

Magnetic Clutch, Motor (Stepper, Mini, Brushless) & Unit Assembly

ISO9000, ISO14001 & TS16949 certified Manufacturing Locations & Regional Customer and Technical support offices

Provides OEM & ODM Service

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 3: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen History 1985 Solen Electric Co., Ltd. was founded 1986 Begin DC Solenoid production in Taoyuan 1987 Sign 5 years OEM contract with Japanese company

&transfer of mass production technology 1988 Acquire 60% Japanese facility in Kaohsiung, Taiwan 1989 Establish Solen EMI in Taoyuan (turning & machining) 1993 Acquire 100% Japanese facility in Kaohsiung, Taiwan 1995 Start up plastic injection facility / Begin Stepper Motor &

Clutch R&D 1996 Opening of new headquarters in Kuan-yin, Taoyuan / Start

up stamping & heat treatment facility 1997 ISO 9000 & IECQ certified / Opening of Solen Vietnam Plant

/ Start up Telfon, MOS2 & Surface treatment 1998 ISO14001 certified / Increase CNC lathing machine to 59 1999 Begin stepper motor & magnetic clutch production

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 4: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen History 2000 QS9000 certified / Development of Water Valves 2002 Taiwan President visitation 2003 Opening of new factory in Kaoshiung 2003 October, Opening of factory in Zhongshan, China 2003 October, awarded National Quality Award 2004 TS16949 Certified 2006 Solen Vietnam 2nd factory operation /Start up stamping , Turing & heat treatment facility 2009 Solen Vietnam 3rd factory operation / Start up Telfon, Surface treatment & Automatic plating 2011 Extend China Business Model To Domestic Comsuption

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 5: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Achievements & Awards•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 6: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Solen Group

Solen Electric Co. Ltd.HQ

Taoyuan, Taiwan

Solen EMI Co. Ltd.Taoyuan, Taiwan

Solen K.E.P.Z. Co. Ltd.Kaohsiung, Taiwan

Takahashi Co. Ltd.Kaohsiung, Taiwan

Solen Electric(Singapore) Pte Ltd

Marketing & TechnicalSupport Office

Solen ZhongsanZhongshan, China

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Solen Vietnam2nd & 3rd Factory

Ho Chi Minh, Vietnam

Solen VietnamHo Chi Minh, Vietnam

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Solen Solen Electric

Solen Electric focus on the design & development of new products or prototype samples, and also small quantity production lot for customers special order.

Trial production line, testing and verification of quality for new product before approval for launching into mass production.

Manpower : 130Space : 6200 sq m

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 8: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Solen EMI

Solen EMI plant focus on heat treatment of material, surface treatment (MOS2 & Teflon Coating), Precision stamping, and Turning machining process.

Total machineries:1. 75 units of CNC with bar feeder and other secondary facilities2. 34 Stamping machines –highest tonnage 250 tons.

Manpower : 50Space : 2000 sq m

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 9: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Takahashi

Takahashi focus on plastic injection:-

Coil bobbin, customized plastic parts, high precision gear (class 2-3), insert molding, coil encapsulation, Molding Machines: 93 stn.( ranging from 15~300tons )

Manpower : 20Space : 1000 sq m

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 10: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Solen K.E.P.Z.

Solen K.E.P.Z. focus on high volume production and has a class100 clean room facility to meet stringent environmental control products used in hard disk drive, medical products, etc. Quality and efficiency are our emphasis to ensure low cost production.

Manpower : 100Space : 3300 sq m

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

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Solen Solen China

Solen Zhongshan focus on MNC customers who relocate their production to China.

Manpower: 70Area: 1800 sq mScope : Sub & Final Assy

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

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Solen Solen Vietnam 1st Plant

Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production cost.

It was established in 1997 to meet the need and demand of our customers who are continuously seeking for lower cost and high volume product.

Manpower : 900Space : 3,300 sq m

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

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SolenSolen Vietnam 2nd & 3rd

PlantSolen Vietnam 2nd & 3rd

Plant is set up for the purpose to further increase our competitive advantage through localization vertical integration. This plant will contain the plastic injection, stamping, machining, turning, heat treatment & surface finishing facilities.

Area: 6500 m2

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 14: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Solen Singapore

Solen Singapore focus on Marketing, Technical and Customer Support to the American, European & Oceania.

Manpower: 12Area: 370 sq m

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 15: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Capability

Assembly Stamping

Turning & Machining Coil Winding

Plastic InjectionWire Harness

SpringManufacture

Heat & SurfaceTreatment

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 16: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Stamping

• 43 units of stamping machines

•15-250 ton capability

•Multi-Stage Progressive Stamping

•Single minute mold change

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 17: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Wire Harness

•5 wire Harness Machines

•Customized Lengths

•Customized Terminals

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 18: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Coil Winding

•>360 units of winding machines

•Coil Winding Evaluation System

•NC Winding Capability

•Non-Symmetric Winding

•In-House Magnetization

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 19: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Turning & Machining

•79 units of NC

•OD tolerance capability of 5microns

•Multi-Spindle Capability

•Post-Machining De-Burring Capable

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 20: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Heat & Surface Treatment•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

•5 furnaces

•Annealing Capability

•Teflon Coating

•Copper, Nickel & Zinc Plating

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Solen Plastic Injection

• 97 units of molding machines

• 15-300 tons capability

• Component Size capability from 3mm upwards

• Class 2-3 Plastic Gear capable

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 22: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Spring

•5 units of automatic machines

•Coil Ends capable

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 23: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Assembly

•Disk Drive and Medical Product

capable with class 100 cleanroom

•Turnkey Assembly

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 24: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Product

Solenoid

Pneumatic Valve

Water/Liquid Valve

Motor – DC, Brushless,

Shaded Pole & Stepper

Encapsulated Coil Unit Assembly

•Background•History•Achievements & Awards•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 25: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen

.寡頭業務、商品 ( 製品 )選定 技術面、Professional and Expertise

(1) 交直流電磁螺線管 ( AC/DC Solenoid )

• 應用於代替手動作業,即機器自動化必要且關鍵性的零組件。

• 應用於代替遠端機械動作作業,即機器遠端遙控必要且關鍵性的零組件。

• 應用於家電、汽車、OA 事務機器、金融機器、醫療器材、健康器材、工業機器…..等。

OPEN SOLENOID FLAPPER SOLENOID PUSH/PULL SOLENOID

TUBULAR SOLENOID AC SOLENOID

寡頭業務、取代不易、關鍵性商品 ( 製品 ) 永不落伍,永如旭日、不斷成長

Page 26: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen

.寡頭業務、商品 ( 製品 )選定 技術面、Professional and Expertise

(2) 電磁制御水閥 (Solenoid Water Valve)

• 應用於代替手動作業,即機器自動化必要且關鍵性的零組件。

• 應用於代替遠端機械動作作業,即機器遠端遙控必要且關鍵性的零組件。

• 應用於家電、汽車、醫療器材、健康器材、工業機器…..等。

冰箱用水閥

Refrigertor洗衣機用水閥

Washer免治馬桶用水閥

Bidet自販機用水閥

Vending Machine電解水用水閥

Electrolyze Water

寡頭業務、取代不易、關鍵性商品 ( 製品 ) 永不落伍,永如旭日、不斷成長

Page 27: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen

.寡頭業務、商品 ( 製品 )選定 技術面、Professional and Expertise

步進馬達Stepping

直流馬達

DC直流無刷馬達DC Brushless

蔽極式馬達Shaded Pole

(3) 馬達 ( Motor )

• 應用於代替手動作業,即機器自動化必要且關鍵性的零組件。

• 應用於代替遠端機械動作作業,即機器遠端遙控必要且關鍵性的零組件。

• 應用於家電、汽車、 OA 事務機器、金融機器、醫療器材、健康器材、工業機器…..等。

寡頭業務、取代不易、關鍵性商品 ( 製品 ) 永不落伍,永如旭日、不斷成長

Page 28: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen

.寡頭業務、商品 ( 製品 )選定 技術面、Professional and Expertise

(4) 電磁制御氣閥 ( Solenoid Air Valve )

• 應用於代替手動作業,即機器自動化必要且關鍵性的零組件。

• 應用於代替遠端機械動作作業,即機器遠端遙控必要且關鍵性的零組件。

• 應用於家電、汽車、 OA 事務機器、金融機器、醫療器材、健康器材、工業機器…..等。

熱水器用瓦斯閥Boiler

工業用氣閥Industry

工業用氣閥Industry

血壓計用氣閥Blood Pressure

寡頭業務、取代不易、關鍵性商品 ( 製品 ) 永不落伍,永如旭日、不斷成長

Page 29: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen

.寡頭業務、商品 ( 製品 )選定 技術面、Professional and Expertise

(5) 電磁制御幫浦 ( Electric Water Pump )

• 應用於家電、汽車、醫療器材、健康器材、工業機器…..等。

寡頭業務、取代不易、關鍵性商品 ( 製品 ) 永不落伍,永如旭日、不斷成長

洗衣機幫浦Washer

洗衣機幫浦Washer

電動熱水瓶幫浦Thermos

冰箱用幫浦Refrigerator

Page 30: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen

.寡頭業務、商品 ( 製品 )選定 技術面、Professional and Expertise

(6) 關鍵性組件 ( Key Unit Assy )

• 應用於自販機、汽車、 OA 事務機器、醫療器材、工業機器…..等。

寡頭業務、取代不易、關鍵性商品 ( 製品 ) 永不落伍,永如旭日、不斷成長

自販機送料機構Vending Machine

影印機傳動機構Copier

影印機傳動機構Copier

Page 31: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen Worldwide Customers•Background•History•Achievements & Awards•Sales Performance•Solen Group•Manufacturing Facility & Support Office•Capability•Product•Customer•Success Factors

Page 32: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen

• 擁有世界一流大廠、廣大客戶群 World class benchmark supplier – product applications

1 ) 家用電器 類、Home Appliances

6 ) 汽車 類、Automotive

3 ) 自動販賣機 類、Vending Machine

4 ) 事務機器 類、Office Automation

5 ) 金融機器 類、Banking Machine

2 ) 住宅設施 類、Facility

8 ) 工業機器 類、Industry Machine

7 ) 遊戲博奕機器 類、Game Machine

( 世界知名大廠、永不倒閉、是信統永續經營的伙伴 )

Page 33: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen1 ) 家用電器 類、Home Appliances

- Whirlpool - HITACHI

- Electrolux - TOSHIBA

- Bosch - PANASONIC

- Arcelik - SHARP

- GE - MITSUBISHI

- MABE - SANYO

Page 34: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen2 ) 住宅設施 類、Facility

- Zurn USA - HITACHI

- Salon USA - TOSHIBA

- Honeywell USA Europe - PANASONIC

- SIT Italy - SHARP

- Generac USA - TOTO

- INAX

Page 35: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen3 ) 自動販賣機 類、Vending Machine

- 富士電機

- 久保田

- SANDEN

- TOSHIBA

- PANASONIC

Page 36: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen4 ) 事務機器 類、Office Automation

- XEROX USA - CANON

- Lexmark USA - RICOH

- OCE Germany Holland - KYOCERA MITA

- HP USA - SHARP

- BROTHER

- KONICA MINOLTA

Page 37: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen5 ) 金融機器 類、Banking Machine

- Diebold USA

- Fujitsu

- Glory

- Hitachi Omron

Page 38: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen6 ) 汽車 類、Automotive

- BENZ - JAGUAR

- BMW - FORD

- AUDI - MAZDA

- VW - TOYOTA

- VOLVO - SUBARU

- SAAB

Page 39: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen7 ) 遊戲博奕機器 類、Game Machine

- OMRON JAPAN

- FUJITSU JAPAN

Page 40: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen8 ) 工業機器 類、Industry Machine

- SCHLAFHORST GERMANY - ASSA ABLOY USA

- ATE GERMANY - MITSUBISHI JAPAN

- NUMATIC GERMANY - BROTHER JAPAN

- ASCO FRANCE - JUKI JAPAN

- SCHNEIDER FRANCE USA - NEWERA JAPAN

- ADAMS RITE USA - HITACHI JAPAN

- GE 工業 USA - KUBOTA 農機 JAPAN

Page 41: Solen - hisatoyo.jp Presentation 2011 Rev.pdf · Solen Vietnam 1st Plant Solen Vietnam focus on high volume production to capitalize the high worker discipline and low labor production

Solen