SMALL DIAMETER BEVELER SDB 206/2 - · PDF fileSMALL DIAMETER BEVELER SDB 206/2 ... Hemos...

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Transcript of SMALL DIAMETER BEVELER SDB 206/2 - · PDF fileSMALL DIAMETER BEVELER SDB 206/2 ... Hemos...

  • Part Number: 56-MAN-01

    Revision No: 1

    i

    RevisedSept. '00

    SMALL DIAMETERBEVELERSDB 206/2

    TUBE & PIPETUBE & PIPETUBE & PIPETUBE & PIPETUBE & PIPECUTCUTCUTCUTCUT-OFF MA-OFF MA-OFF MA-OFF MA-OFF MACHINESCHINESCHINESCHINESCHINES

    Mod. SDB 206/2 S/N

  • SDB 206/2 SMALL DIAMETER BEVELER

    TABLE OF CONTENTS

    SECTION I. INTRODUCTION TO OPERATOR .............................................................................. 4

    SECTION II. STANDARD EQUIPMENT .......................................................................................... 5

    SECTION III. SAFETY INSTRUCTIONS ....................................................................................... 6-9

    SECTION IV. CE DECLARATION OF CONFORMITY .................................................................... 10

    SECTION V. SDB 206/2 SET-UP & OPERATING PROCEDURES ............................................11-20

    A. SDB 206/2 Mandrel Selection ............................................................................... 12

    B. Mandrel Placement ............................................................................................... 12

    C. Form Tooling Set-up ............................................................................................. 12

    D. Mounting SDB 206/2 to Pipe ............................................................................... 13

    E. Continuous Operation ........................................................................................... 13

    F. Tips for a good finish ............................................................................................ 13

    G. Flange Facing Conversion Procedure ................................................................... 14

    H. Flange Facing Setup & Operating Procedures ..................................................15-20

    SECTION VI. MAINTENANCE ........................................................................................................ 22

    SECTION VII. MISCELLANEOUS CHARTS & GRAPHS ............................................................23-30

    SECTION X. PARTS LISTS AND EXPLODED VIEW DRAWINGS ...........................................31-57

    206/2 Beveling Machine Assembly .......................................................................32-33

    56-000-01 Pneumatic Drive Assembly...................................................................34-35

    56-305-00 Electric Drive assembly ........................................................................36-37

    56-413-00 Hydraulic Drive Assembly .....................................................................38-39

    Captivated Leg Mandrel .........................................................................................40-41

    3-Jaw Independent "Short Perch" Mandrel ............................................................42-43

    3-Jaw Independent "Short Perch" Mandrel (for 3-6.08" I.D.) ..................................44-45

    Obsolete Standard Mandrel ...................................................................................46-47

    Collet Mandrel Tube & Pipe ...................................................................................48-49

    56-421-00 SDB 206/2 Flange Facing Conversion Kit .............................................50-53

    56-404-00 SDB 206/2 Flange Facing Module .........................................................54-55

    56-414-01 Mandrel Assembly ................................................................................56-57

    Air Motor Shematic ...............................................................................................58-61

    SECTION XI. ORDERING INFORMATION ..................................................................................... 62

  • SDB 206/2 SMALL DIAMETER BEVELER

    4

    I. INTRODUCTION TO OPERATOR

    The Wachs Model SDB206 was designed for produc-tion pipe beveling on pipe with 2.28" to 6.58"(57.91mm167.13mm) I.D.* It utilizes form cuttersmade from high speed steel or carbide that cansimultaneously bevel, counterbore and prepare theland in one operation. It features a unique two man-drel system with adapters to cover its full range. TheWachs Model SDB206 is manufactured with heavyduty bearings and bushings to ensure its reliability foruse on a production basis. Please read this manualthoroughly before attempting to use this tool.

    FAST SETUP Set up and operate from storage case to pipe in under 10minutes. QUICK CHANGE extension legs use captivatedfasteners to mount firmly to mandrel. One adjustment, universal three leg chuck automaticallycenters and squares the machine in pipe I.D. Install or adjust tool bits in seconds.

    EASY OPERATION Convenient Fail safe on/off motor valve. Adjustable hand grip speed control. In-feed hand wheel with indices for precise measurement. Adjustable dual key design makes tool feed

    easy, absorbs torque, reduces operator fatigue andincreases safety.

    Compact design requires minimal radial clearance of only2.25"

    Powerful 1-1/2 horse power air motor easily machines.750"( 19.05 mm) wall stainless pipe or tube.

    Setup square in elbows, tees, and valves with adjustable 3-leg fitting mandrel.

    VERSATILE DESIGN Compact, heavy duty cast Aluminum housing is tough yet

    lightweight. Four tool rotating head with large easy to access tool

    locking set screws. Precision tapered roller bearing and self lubricating

    bushing maximize machine life. High strength, mandrel shaft and wide surface chuck legs

    maximize rigidity. Right angle air motor placement satisfies minimum

    clearance requirements. Special heat treated ring and pinion gears for demanding

    pipe prepping applications. Corrosion and wear resistant finish applied to

    external components

    SECTION I STANDARD EQUIPMENT

    Packaging:The machine is shipped in a plastic storage box withthe mandrels, leg extensions and form tools. Allnecessary operating tools are provided.

    Controls:ON/OFF, deadman type and speed control valve

    Standard Equipment:Storage case, Operating tool and standard mandrelassembly 2.28" - 6.58".

    Optional Equipment: Flange facing, single point attachment Precision tool placement head Small I.D. mandrel and low clearance headfrom 1.91" to 2.46" I.D. Extender set (8" schedule 40 Carbon Steel only)

    7.63" to 8.20" I.D.

  • SDB 206/2 SMALL DIAMETER BEVELER

    5

    SECTION II MACHINE SPECIFICATIONS

    MACHINE NOISE LEVELS:NOTE: NOISE LEVELS HAVE BEEN MEASURED AT 1 METER HIGH AND 1.6 METERS AWAY.

    Machining Capacity*: All pipe and tube sizes 1.91" I.D. through 8.20" I.D.Machining Function: To Bevel, deburr, face, flange and groove medium wall pipeTool RPM: 0-30 RPM (Variable)Maximum Axial Feed: 2-1/2" (63.5mm)Tooling: Ground HSS form tools (carbide optional)Tool Slots: 4 totalClamping System: Stainless Steel Shoes with hand operating viseClearance Radius: 2-1/4" (58mm) from pipe centerline (with small head)Feed System: Manual Infeed Hand WheelAxial Feed Rate: Revolution .08" per revolutionDrive: Pneumatic (70 cfm at 90 psi) Standard; Hyd. & Elec. OptionalWeight: 35 lbs.(16 kg)complete with air motor and mandrelShipping Weight: 65 lbs. (30 kg)Finish: Hard annodize, CAD plate, black nitride coatingDimensions: Overall length: 18-5/8" (473mm)

    Overall head height: 27" (685.8mm)Beveling head width: 4-1/2" (115mm)

    MachineModel

    SDB 206/2

    Maximum Sound Level(Decibels)

    89dBA

    Average Sound Level(Decibels)

    62dBA

    *STANDARD RANGE IS 2.28" TO 6.58" I.D., WITH OPTIONAL EQUIPMENT RANGE EXTENDS TO 1.91" TO 8.20"

  • SDB 206/2 SMALL DIAMETER BEVELER

    6

    1. READ THE OPERATING MANUAL!!Reading the setup and operating instructions prior tobeginning the setup procedures can save valuabletime and help prevent injury to operators or damage tomachines.

    2. INSPECT MACHINE & ACCESSORIES!Prior to machine setup physically inspect the machineand it's accessories. Look for worn tool slides, loosebolts or nuts, lubricant leakage, excessive rust, etc. Aproperly maintained machine can greatly decrease thechances for injury.

    3. ALWAYS READ PLACARDS & LABELS!All placards, labels and stickers must be clearlylegible and in good condition. Replacement labels canbe purchased from the manufacturer.

    4. KEEP CLEAR OF ROTATING PARTS!Keep hands, arms and fingers clear of all rotating ormoving parts. Always turn machine off before attempt-ing any adjustments requiring contact with the ma-chine or it's accessories.

    5. SECURE LOOSE CLOTHING & JEWELRY!Loose fitting clothing, jewelry; long, unbound hair canget caught in the rotating parts on machines. Bykeeping these things secure or removing them you cangreatly reduce the chance for injury.

    6. KEEP WORK AREA CLEAR!Be sure to keep the work area free of clutter andnonessential materials. Only allow those personneldirectly associated with the work being performed tohave access to the area if possible.

    ALWAYS WEAR PROTECTIVE EQUIPMENT:

    WARNINGImpact resistant eye pro-tec t ion must be wornwhile operating or workingnear this tool.

    CAUTIONPersonal hearing protectionis required at all times whenoperating or working nearthis tool.

    Read the Following thor-oughly before proceeding

    Since 1883, EH Wachs has built a reputation for quality and a commitment to consumer satis-faction. In accordance with this, Wachs must take on the added responsibility of doing our best toassure the safest use of our equipment.

    We have assembled a list of safety reminders to aid in creating the safest possible workingenvironmen