SIM Superlining-PE1000 GB ND RZ -...

SIMONA worldwide

PRODUCTION SITES

Plant ITeichweg 1655606 KirnGermany

Plant IISulzbacher Straße 7755606 KirnGermany

Plant IIIGewerbestraße 1–277975 RingsheimGermany

SIMONA Plast-Technik s.r.o.U Autodílen 2343603 Litvínov-ChudeřínCzech Republic

SIMONA ENGINEERING PLASTICS (Guangdong) Co. Ltd.No. 368 Jinou RoadHigh & New Technology Industrial Development ZoneJiangmen, GuangdongChina 529000

SIMONA AMERICA INC.101 Power Boulevard Archbald, PA 18403USA

Boltaron Inc.A SIMONA Group CompanyOne General StreetNewcomerstown, OH 43832USA

SALES OFFICES SIMONA S.A.S. FRANCEZ.I. 1, rue du Plant Loger95335 Domont CedexFrancePhone +33 (0) 1 39 35 4949Fax +33 (0) 1 39 [email protected]

SIMONA UK LIMITEDTelford DriveBrookmead Industrial ParkStafford ST16 3STGreat BritainPhone +44 (0) 1785 22 2444Fax +44 (0) 1785 22 20 [email protected]

SIMONA AG SWITZERLANDIndustriezoneBäumlimattstrasse 164313 MöhlinSwitzerlandPhone +41 (0) 61 8 55 9070Fax +41 (0) 61 8 55 [email protected]

SIMONA S.r.l. ITALIAUNIPERSONALEVia Padana Superiore 19/B20090 Vimodrone (MI)ItalyPhone +39 02 25 08 51Fax +39 02 25 08 [email protected]

SIMONA IBERICA SEMIELABORADOS S.L.Doctor Josep Castells, 26–30Polígono Industrial Fonollar08830 Sant Boi de Llobregat SpainPhone +34 93 635 4103Fax +34 93 630 88 [email protected]

SIMONA-PLASTICS CZ, s.r.o.Zdebradská ul. 7025101 Rícany -JazloviceCzech RepublicPhone +420 323 63 78 37Fax +420 323 63 78 [email protected] www.simona-cz.com

SIMONA POLSKA Sp. z o.o.ul. Wrocławska 36Wojkowice k / Wrocławia55-020 ŻórawinaPolandPhone +48 (0) 71 3 52 80 20Fax +48 (0) 71 3 52 81 [email protected]

OOO “SIMONA RUS”Prospekt Andropova, 18, Bl. 6115432 MoscowRussian FederationPhone +7 (499) 683 00 41Fax +7 (499) 683 00 [email protected]

SIMONA AG

Teichweg 1655606 KirnGermanyPhone +49 (0) 67 52 14-0Fax +49 (0) 67 52 [email protected]

SIMONA FAR EAST LIMITEDRoom 501, 5/FCCT Telecom Building11 Wo Shing StreetFo Tan, Hong KongChinaPhone +852 29 47 01 93Fax +852 29 47 01 [email protected]

SIMONA ENGINEERING PLASTICS TRADING (Shanghai) Co. Ltd.Room C, 19/F, Block AJia Fa Mansion129 Da Tian Road, Jing An DistrictShanghaiChina 200041Phone +86 21 6267 0881Fax +86 21 6267 [email protected]

SIMONA AMERICA INC.101 Power Boulevard Archbald, PA 18403USA Phone +1 866 501 2992 Fax +1 800 522 [email protected]

Boltaron Inc.A SIMONA Group CompanyOne General StreetNewcomerstown, OH 43832USAPhone +1 800 342 7444 Fax +1 740 498 [email protected]

Upon publication of a new edition all previous editions shall become void. The authoritative version of this publication can be found on our website at www.simona.de. All information furnished in this publication reflects our current scope of knowledge on the date of publication and is designed to provide details of our products and potential fields of application (errors and omissions excepted, including typographical mistakes).

SIMONA® PE 1000 superliningLining Plastics for the Bulk Materials Industry

SIMONA Plastic Sheets for Mining, Quarrying and the Transport of Bulk Materials

Your benefits at a glance No incrustations of bulk material No bridging caused in hoppers Enhanced protection of plant

and machinery against wear Faster bulk material flow

Excellent properties Very low dynamic friction

coefficient High wear resistance Good UV resistance Chemical resistance High corrosion resistance High impact strength Service temperature range

from –260°C to +80°C

SIMONA high-performance plastic

sheets have been designed to

meet the full range of materialflow,

friction and wear challenges

associated with bulk materials.

SIMONA® PE 1000 superlining

is a premium line of products with

excellent slip properties and

extremely high wear resistance.

Outstanding diversity Mining and quarrying:

hoppers, shafts, chutes,

sub-chutes, conveyors Transport and handling:

tippers, trucks, excavator

buckets, dozer blades, fenders,

ship holds, rail wagons Storage and production:

silos, filling funnels, waste

bins, material feeders

Product Range SIMONA® PE 1000 superlining



has advanced tribological proper-

ties as well as superior wear and

abrasion resistance. Combining

cost-effectiveness with outstand-

ing reliability, SIMONA® PE 1000

superlining has been specially

developed for bulk-handling

operations.

SIMONA® PE 1000

This ultra-high-molecular-weight

polyethylene (PE-UHMW) has

excellent tribological properties as

well as a high impact strength

and wear resistance. SIMONA®

PE 1000 is used primarily in the

field of mechanical engineering

and transport technology as well

as in the port and marine fender

industry.

Every application places specific

demands on the lining material.

In order to meet these require-

ments, SIMONA offers you

products with properties that are

tailored to certain areas of use.

All SIMONA products are suitable

both for new con structions and

for subsequent refurbishment.

Product RangeSIMONA® PE 1000


Pressed sheets (formats/thicknesses in mm)

Formats on request

8 to 120 8 to 120

Colours bluenaturalblackgreen

bluenaturalblackgreen

The SIMONA Product Range for Smooth Handling of Bulk Materials

System meets safety

For applications in the bulk mate-

rials industry, SIMONA offers an

end-to-end system consisting

of plastic sheets for lining appli-

cations as well as metal-based

installation material – safe and

reliable solutions from a single

source.

Best-in-class quality

Our products and services are

guaranteed to give you the very

best quality imaginable. SIMONA

AG’s Management Systems for

Quality, Environmental and Energy

are certified to DIN EN ISO 9001,

DIN EN ISO 14001 and DIN EN

ISO 50001.

Fastening the sheets

The correct method of fastening

ensures reliable retention within

the plant and prolongs service

life. SIMONA recommends having

linings only fitted by experienced,

certified installation teams.

The fasteners should always be

made of stainless steel. The

number and layout of fasteners

depends on requirements.

Depending on the bulk material,

we recommend installing

the lining sheets with overlaps.

Delivery service

Products in various formats and

thicknesses are available from

stock. Please contact our sales

department for further details

concerning availability:

Phone +49 (0) 67 52 14 -0 Fax +49 (0) 67 52 14 -211 [email protected]

Consulting service

You will be able to rely on our ex-

tensive know-how and high level

of technical expertise in the field

of polymer engineering. Our Tech-

nical Service Centre team looks

forward to assisting you:

Phone +49 (0) 67 52 14 -587 Fax +49 (0) 67 52 14 -302 [email protected]

The cost of lining an existing

hopper with plastic is one third of

the cost of mild steel. Moreover,

plastic is half the weight of steel,

despite being three times as thick.

Lighter and more cost-effective

than steel

Low coefficient of friction

In hoppers lined with PE-UHMW

(ultra-high molecular weight poly-

ethylene) the material usually

flows down perfectly without any

remnants. When constructing the

hoppers it is therefore possible

to use more acute angles for the

walls. In addition, tipping angles

required for unloading are smaller.

Maximum wall friction angle (hopper test with limestone, 60–120 mm)

Source: BV Kalk

M PE-UHMW 14.8°M Mild steel 29.0°M Concrete 37.3°

The sand-slurry test shows that

PE-UHMW is much more wear-

resistant, and hence more durable,

than mild steel or aluminium.

Low wear

Wear figures according to sand-slurry test

PE-UHMW 90

Mild steel 160

Aluminium 300

Bulk material applications

Coal, iron ore, copper ore,

phosphates, limestone, sodium

carbonate, nickel ore, bauxite,

gravel, clay, loam, calcium

sulphate, china clay, potassium

salt, silica sand, zinc, talc,

detergents, wood, salt, sugar,

cereals, fodder, etc.

Properties SIMONA® PE 1000 superlining

SIMONA worldwide

PRODUCTION SITES

Plant ITeichweg 1655606 KirnGermany

Plant IISulzbacher Straße 7755606 KirnGermany

Plant IIIGewerbestraße 1–277975 RingsheimGermany

SIMONA Plast-Technik s.r.o.U Autodílen 2343603 Litvínov-ChudeřínCzech Republic

SIMONA ENGINEERING PLASTICS (Guangdong) Co. Ltd.No. 368 Jinou RoadHigh & New Technology Industrial Development ZoneJiangmen, GuangdongChina 529000

SIMONA AMERICA INC.101 Power Boulevard Archbald, PA 18403USA

Boltaron Inc.A SIMONA Group CompanyOne General StreetNewcomerstown, OH 43832USA

SALES OFFICES SIMONA S.A.S. FRANCEZ.I. 1, rue du Plant Loger95335 Domont CedexFrancePhone +33 (0) 1 39 35 4949Fax +33 (0) 1 39 [email protected]

SIMONA UK LIMITEDTelford DriveBrookmead Industrial ParkStafford ST16 3STGreat BritainPhone +44 (0) 1785 22 2444Fax +44 (0) 1785 22 20 [email protected]

SIMONA AG SWITZERLANDIndustriezoneBäumlimattstrasse 164313 MöhlinSwitzerlandPhone +41 (0) 61 8 55 9070Fax +41 (0) 61 8 55 [email protected]

SIMONA S.r.l. ITALIAUNIPERSONALEVia Padana Superiore 19/B20090 Vimodrone (MI)ItalyPhone +39 02 25 08 51Fax +39 02 25 08 [email protected]

SIMONA IBERICA SEMIELABORADOS S.L.Doctor Josep Castells, 26–30Polígono Industrial Fonollar08830 Sant Boi de Llobregat SpainPhone +34 93 635 4103Fax +34 93 630 88 [email protected]

SIMONA-PLASTICS CZ, s.r.o.Zdebradská ul. 7025101 Rícany -JazloviceCzech RepublicPhone +420 323 63 78 37Fax +420 323 63 78 [email protected] www.simona-cz.com

SIMONA POLSKA Sp. z o.o.ul. Wrocławska 36Wojkowice k / Wrocławia55-020 ŻórawinaPolandPhone +48 (0) 71 3 52 80 20Fax +48 (0) 71 3 52 81 [email protected]

OOO “SIMONA RUS”Prospekt Andropova, 18, Bl. 6115432 MoscowRussian FederationPhone +7 (499) 683 00 41Fax +7 (499) 683 00 [email protected]

SIMONA AG

Teichweg 1655606 KirnGermanyPhone +49 (0) 67 52 14-0Fax +49 (0) 67 52 [email protected]

SIMONA FAR EAST LIMITEDRoom 501, 5/FCCT Telecom Building11 Wo Shing StreetFo Tan, Hong KongChinaPhone +852 29 47 01 93Fax +852 29 47 01 [email protected]

SIMONA ENGINEERING PLASTICS TRADING (Shanghai) Co. Ltd.Room C, 19/F, Block AJia Fa Mansion129 Da Tian Road, Jing An DistrictShanghaiChina 200041Phone +86 21 6267 0881Fax +86 21 6267 [email protected]

SIMONA AMERICA INC.101 Power Boulevard Archbald, PA 18403USA Phone +1 866 501 2992 Fax +1 800 522 [email protected]

Boltaron Inc.A SIMONA Group CompanyOne General StreetNewcomerstown, OH 43832USAPhone +1 800 342 7444 Fax +1 740 498 [email protected]

Upon publication of a new edition all previous editions shall become void. The authoritative version of this publication can be found on our website at www.simona.de. All information furnished in this publication reflects our current scope of knowledge on the date of publication and is designed to provide details of our products and potential fields of application (errors and omissions excepted, including typographical mistakes).

Material SpecificationsSIMONA® PE 1000


Density, g /cm3, DIN EN ISO 1183

0.930 0.930

Molecular weight, g /mol ≥ 4.0 Mio. ≥ 9.0 Mio.

Yield stress, MPa, DIN EN ISO 527

19 19

Elongation at yield, %, DIN EN ISO 527

≥ 10 ≥ 10

Tensile modulus of elasticity, MPa, DIN EN ISO 527

750 720

Impact strength, kJ/m2, DIN EN ISO 179

no break no break

Shore hardness D, (15 s), DIN EN ISO 868

60 61

Sand Slurry, % 100 80

Specific surface resistance, Ohm, IEC 60093

≥ 10 14 ≥ 10 14

Fire behaviour, DIN 4102

normal flammability

normal flammability

Temperature range,°C –260 to +80 –260 to +80

Material Specifications SIMONA® PE 1000 superlining

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SIM Superlining-PE1000 GB ND RZ -...

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