Preview To Lean Accounting Seminar 2010

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www.leanbeans.net Copyright 2010 Lean Bean s LLC 1 Preview to Growing Revenues and Growing Revenues and Profits Profits With Lean Beans” With Lean Beans” One-Day Seminars 2010 Two-Day Workshops March & April 2010

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Transcript of Preview To Lean Accounting Seminar 2010

Page 1: Preview To Lean Accounting Seminar 2010

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Preview to

““Growing Revenues and ProfitsGrowing Revenues and ProfitsWith Lean Beans”With Lean Beans”

One-Day Seminars 2010Two-Day Workshops March & April 2010

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Financial Executive Research Foundation

Lean Accounting Overview

Lean Recreates the Financial System

Conclusion

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44 Traditional Standard Cost vs Lean Target Cost

Agenda

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Traditional Accountant• “Bean Counter”

• Messenger of “Doom & Gloom”

• Concerned only with Control

• Variance Analysis / Paralysis

FERF: Financial Executive FERF: Financial Executive Research FoundationResearch Foundation

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FERF “Initiative on Organization and

Strategy in Financial Management”

• Commitment to Cultural Change

• Finance plays a major role in this Organizational Change

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“Old” Paradigms vs “New”

• MBO• What gets done &

what gets measured counts

• Vertical organization• Control• Isolated “functions”

• MBV (VALUE)• “How” we achieve

success is what really counts

• Horizontal organization• Empowerment• Integrated Teams

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Cost Accounting vs Cost Management

Cost Accounting = Transactions

= “Bean counting”

= Standards

Cost Management= Target costing

= QFD

= Cost Planning

COSTS Should COSTS Should NotNot Just HAPPEN! Just HAPPEN!

“Old Paradigm”

“New Paradigm!”

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“Themes” Found to be Truein Lean Enterprises

• Accountants must transform themselves from “bean counters” to “business partners.”“business partners.”

• Financial Statements must be in a language

that operations people can understand! • Change focus from Cost Accounting to

Cost ManagementCost Management.• Mind what you measure!• “Make-the-Month” mentality is THE barrier.

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Traditional Standard Cost System Encourages the Wrong Behavior!

• Standard Cost tells us to keep all of our people & all of our machines busy 24/7 making product to absorb overhead.

• Does not provide daily information for Continuous Improvement.

• Takes more time and effort away from actual business of satisfying the Customer.

• Measures performance monthlymonthly against last year’s “most representative” actual cost.

• Lean tells us not to “make one” until the customer “takes one.”

• Lean provides daily and hourly information in Visuals.

• Lean gives the customer what he wants, when he wants it_ not building inventory.

• Measures actual cost performance this month against this month’s “target” and last month’s actual.

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Target CostThe New Lean Cost System

A Target Cost is the allowable amount of cost that can be incurred on a product

and still earn the required profit from that product.

Target Cost = Market Price – Target Profit

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Financial ReportingAnd GAAP

Standard CostStandard Costvs.vs.

Target CostTarget Cost

Standard CostStandard Costvs.vs.

Target CostTarget Cost

Internal Performing“Stretch” Goals

InternalMeasurement

Management Accounting and

Contribution Margin

External Measurement

Ties to the “Books”

Standard Cost vs. Target Cost

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• Price is Customer driven today• Target Cost is not cost plus!• Price determines Cost• Design is key• Uses cross-functional Teams

(Cost reduction is no longer just

an accountant’s job!)• Suppliers involved early• Customer-driven

Not an achievement of standards, but “How high can we go?”Not an achievement of standards, but “How high can we go?”

Target Costing

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Traditional Standard Costing vs Lean Cost Management

• Standard Cost• Absorption• Variance Analysis

/Paralysis• O/H allocation based

on DLH & MH• Cost System =

Standard & Absorption

• Target / Actual Cost• Low/No INV, & Var Cost• Variance of Actual to

Target/ Trend Analysis• O/H allocation based on

Cycle Time• Cost System = anything

that drives the right behavior

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Traditional Standard Costing vs Lean Cost Management

• Valuing Inventory• Controlling Transactions

• Financial Metrics and MBO

• S/T Goals (Operating Income)

• Make-the-Month• Cost Accounting

• Eliminating Inventory• Controlling Processes• Non-financial Metrics

and MBV• L/T Goals (Inv Turns,

Customer Satisfaction• Cycle time = Takt time• Cost Management

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Traditional Standard Costing vs Lean Cost Management

• Cut Costs• Save Cash• ABC Cost Allocation

• Traditional Standard Cost P&L

• Cut Wastes• Create Cash• No Cost Allocation (all

costs are direct costs)

• “Checkbook style” P&L

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Register Today!Register Today!

• Lean Financial Statements

• Lean Strategic Budgeting / Target Costing

• Lean Measurements / Metrics

• Lean HR, Lean SOX, Transactional Lean

• Lean Six Sigma

View our schedule at www.leanbeans.netSeminar contains more additional information on…