Parts List VD200 Gear pump - Nordsonemanuals.nordson.com/adhesives/English_Manuals/7146281.pdf ·...

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

Bulk MeltersVersaDrum� VD200

with Gear Pump

Parts List P/N 7146281_11- English -

Issued 01/16

P/N 7146281_11 � 2016 Nordson CorporationVD_GEAR_PARTS

Hinweis

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2008.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change

without notice.

2016 All rights reserved.- Translation of the original document -

TrademarksAccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, Build‐A‐Part, CanWorks, Century, CF,CleanSleeve, CleanSpray, Color‐on‐Demand, ColorMax, Control Coat, Coolwave, Cross‐Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue,DuraDrum, Durafiber, DuraPail, Dura‐Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, estylized, ETI‐stylized, Excel 2000, Fibrijet, Fillmaster, FlexiCoat, Flexi‐Spray, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill,GreenUV, HDLV, Heli‐flow, Helix, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo, iTRAX, JR, KB30, Kinetix, KISS, Lean Cell, Little Squirt,LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics, Micro‐Meter, MicroSet, Microshot, Millenium, Mini Blue,Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, NexJet, No‐Drip, Nordson, Optimum, Package of Values, Paragon, PatternView, PermaFlo, PICO,PicoDot, PluraFoam, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro‐Flo, Program‐A‐Bead,Program‐A‐Shot, Program‐A‐Stream, Program‐A‐Swirl, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S.design stylized, Seal Sentry, Sealant Equipment & Engineering, Inc., SEE and design, See‐Flow, Select Charge, Select Coat, Select Cure, Servo‐Flo,Shot‐A‐Matic, Signature, Slautterback, Smart‐Coat, Smart‐Gun, Solder Plus, Spectrum, Speed‐Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead,Sure Clean, Sure Coat, Sure‐Max, Sure Wrap, Tela‐Therm, Tip‐Seal, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra,UniScan, UpTime, u‐TAH, Value Plastics, Vantage, Veritec, VersaBlue, Versa‐Coat, VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, VP Quick Fit,Walcom, Watermark, When you expect more., X‐Plane are registered trademarks - ® - of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, Allegro, AltaBlue, AltaSlot, Alta Spray, AquaCure, Artiste, ATS, Auto‐Flo,AutoScan, Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, ClassicIX, Clean Coat, Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo‐Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid,DuraCoat, e.dot+, E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, EquiBead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus,Freedom, G‐Net, G‐Site, Genius, Get Green With Blue, Gluie, Ink‐Dot, IntelliJet, iON, Iso‐Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin,MicroMax, Mikros, MiniEdge, Minimeter, MonoCure, Multifil, MultiScan, Myritex, Nano, OmniScan, OptiMix, OptiStroke, Optix, Origin, Partnership+Plus,PatternJet, PatternPro, PCI, PharmaLok, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue,PURJet, PurTech, Quad Cure, Quantum, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil,SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, StediFlo, StediTherm, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH,Tempus, ThruWave, TinyCure, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista,WebCure, YESTECH, 2 Rings (Design) are trademarks - � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

Table of Contents I

P/N 7146281_11� 2016 Nordson Corporation VD_GEAR_PARTS

Table of Contents

Product Configuration 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Configuration Code 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Year of production 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to Use Illustrated Parts List 3. . . . . . . . . . . . . . . . . . . . . . . . .Fasteners 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Component Designation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VersaDrum (Gear Pump) 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assembly Overview 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assembly Overview - Pallet Load Frame / Two‐Pumps 8. . . . . . . .Ship With Kit 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spare Parts and Service Kits 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device, Container Detection 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Drum Clamp, H220 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Drum Clamp, H795 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Device, Platen Position Inquiry 13. . . . . . . . . . . . . . . . . . . . . . . . . . .Platen Assembly 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Two‐Pumps Platen Assembly 16. . . . . . . . . . . . . . . . . . . . . . . . . . .Platen 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melting Plate 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Aeration (Automatic) 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Aeration (Manual) 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Deaeration 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Sensor 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Brass Shim for Pressure Sensor 27. . . . . . . . . . . . . . . . . . . . . . . . .Safety Valve (Adapter Plate) 28. . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Control Valve & Plug 29. . . . . . . . . . . . . . . . . . . . . . . . . . .Pump 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump SN0371 to SH0773 30. . . . . . . . . . . . . . . . . . . . . . .Gerotor Pump GN/GH 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump DN 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump SN1891 to SH6272 32. . . . . . . . . . . . . . . . . . . . . . .Gear Pump with tandem seal SN…V 33. . . . . . . . . . . . . . . . . . .Pump Sealing Kits & Assembly Tools for Variseal Pumps 34.

Retractable Drip Shield 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Cylinders 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Kit 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Components 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tower 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Control 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Panel - Pneumatic Component Designation until 05/2015 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Hoses 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Schematic until 05/15 42. . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Panel - Pneumatic Component Designation since 06/2015 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Hoses 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Schematic since 06/15 46. . . . . . . . . . . . . . . . . . . . . . .

Warning Labels 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical Components 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outside Electrical Cabinet 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Electrical Cabinet 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII


Pneumatic Panel - Electrical Component Designation until 05/2015 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service Kit Valve 1V6, Pneumatic plate, Fe 57. . . . . . . . . . . . . . . .Position Switches, Motor, Configurable Items 58. . . . . . . . . . . . . .Interfaces and Hose Receptacles 60. . . . . . . . . . . . . . . . . . . . . . . .

Accessory Kits 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Light Tower 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Exhaust Hood 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Exhaust Hood - Pallet Load Frame 62. . . . . . . . . . . . . . . . . . . . . . .Rear Fence 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Change Over 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Secondary Bleed Valve 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mechanical Platen Stop 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Drum Loading Ramp 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Roller Conveyor 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fiber Drum Jacket 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cover, IPC Display 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .By‐Pack Frequency Converter 67. . . . . . . . . . . . . . . . . . . . . . . . . . .Swing Arm 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Retractable Drip Shield 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Schedule of Fasteners 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VersaDrum (Gear Pump) 1


Product Configuration

The configuration code and the table indicate the components and parts of this product that are configurable.The codes are also used to identify the spare parts.

VD200-RK4D2MX/XXXXXXXXXXX

1V

2D

32

40

50

6-

7R

8K

94

10D

112

12M

13X

14/

15X

16X

17X

18X

19X

20X

21X

22X Code

Box

ADHESIVE MELTERVersaDrum

Nordson Engineering GmbHLilienthalstr. 6D 21337 Lüneburg - Germany

www.nordson.comSerial No: Year

Configuration Code

2 VersaDrum (Gear Pump)


Configuration Code (Forts.)



Year of productionThe year and month of production are indicated in the serial number on theID plate:

...

G July

H August

J September

K October

...LU10J01234

Year Month

How to Use Illustrated Parts List

The parts lists in this section are divided into the following columns:

Item— Identifies illustrated parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in the illustration.A row of hyphens in the column Part (‐ ‐ ‐ ‐ ‐) indicates that this part cannot be ordered separately.

Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.

Quantity— The quantity needed per unit, assembly or subassembly. Theabbreviation AR (as required) is used when this item is a bulk item orwhen the quantity per assembly depends on the product version ormodel.

Fasteners

Fasteners are shown as Fx in every illustration, whereby ”x” indicates thenumber of the fastener in the list Schedule of Fasteners at the end of thisdocument.

Component Designation

The electrical components are labeled in accordance with DIN 40719, part 2.



Intentionally left blank



VersaDrum (Gear Pump)



Assembly OverviewNOTE: Electrical component designation see Electrical Components beginning on page 48.

14

13

12

11

10

9

6

7

4

8

1

2

18

5

16

15

19

17

1

20

3

Fig. 1



Item Part Description Note Quantity Box Code

- ------ Retractable Drip Shield page 35 1 23

26

D

X

1 ------ Device, container detection page 10 1

2 ------ Drum clamp page 11 1 16 P,F

3 ------ Device VD200 platen position inquiry page 13 1

4 ------ Platen assembly page 14 1

5 ------ � Melting plate page 20 -

6 ------ � Motor page 14 -

7 ------ � Pump page 30 -

8 7116951 Pneumatic cylinder D160-1090 A 2

9 207088 Cover VB/DB tower, top 1

10 394758 Cover VB/DB 50 tower, top 1

11 207553 Cover VB/DB tower, front top 1

12 394963 Cover DuraPail tower, front switch 1

13 207083

7104841

Cover VB/DB tower, front switch

Cover VB tower, front switch P3

1

1

9

21

4

1,3

14 207082 Cover VB/DB tower, front bottom 3

15 ------ Aeration (manual) page 22 - 17 X

- ------ Aeration (automatic) page 21 - 17 A

16 ------ Electrical Components page 48 -

203208 Filter mat back top (el. cabinet) NS 1

203204 Filter mat front top (el. cabinet) NS 1

203207 Filter mat front bottom (el. cabinet) NS 1

17 207086 Console VB/DB IPC 1

394829 Sealing cord D2,5 NS AR

18 ------ Light tower page 61 1 20 W

19 ------ Exhaust Hood page 61 1 24

26

E

X

20 7131829 Drum stop VD/DD 1 26 X

NS: Not Shown

NOTE A: Service Kit is available. Refer to page 36, Service Kit



Assembly Overview - Pallet Load Frame / Two‐Pumps

� Two‐pumps option only available with Ni120 temperature sensors and only with pumps Box 10:F,P,C,S,G,R

� Two‐pumps option is not available with 2 H/G pairs (Box 11:>2)

19

50

4

2

20

Fig. 2

Item Part Description Note Quantity Box Code

50 ------ Retractable Drip Shield page 35 1 23

26

D

W

2 ------ Drum clamp page 11 1 16 P,F

4 ------ Two‐Pumps Platen Assembly page 16 1 27 D,K

19 ------ Exhaust Hood - Pallet Load Frame page 62 1 24

26

E

W

20 7140866 Drum stop 1 26 W



Ship With Kit

Item Part Description Quantity Note Box Code

- 422464 Hexagon socket screw key SW4 DIN911 AMF 1

- 1034145 ADAPTER,PNEUMATIC,MALE 1/4 BSPP X1/4NPT

1

- 7136730 Catch pan VD VX 2

- 7126909 Hose connect.ftg.a9/16UNF-a1 1/16UNF AR

- 7126910 Hose connect.ftg.a3/4UNF-a1 1/16UNF AR 13 P

- 7126911 Hose connect.ftg.a1 1/16UNF-a1 1/16UNF AR 13 N

- 7140077 Hose connect.ftg.a1 5/16UNF-a1 1/16UNF AR 15 K

- 972033 Hose connect.ftg.a1 5/8UNF-a1 1/16UNF AR 15 M

- 253145 Two‐way key no.5 (control cabinet) 1

AR: As Required



Spare Parts and Service Kits

Device, Container Detection

1

3

52

6

8

39F1

4

9

7

Fig. 3


- 7140277 Device container detection VP/VD compl. 1

1 ------ � Base plate,device container detect.VP/VD 1

2 ------ � Plate, intiator VX device cont.detection 1

3 ------ � Leg spring d2xDi11 n=2,25 VP/VD 1

4 ------ � Tight-fit screw ISO7379 M8x16 D10/12.9 1

5 ------ � Washer M8 DIN6340 1

6 ------ � Allan head cap screw M5x10 DIN912 SST 1

7 ------ � Cover black D9,5-11 1

8 7140289 Position switch, roller lever IP66 1

9 ------ Cable gland polyamid M20x1,5 1



Drum Clamp, H220

1

7

F27

F28

2

13

F34

F32

F35

F33F5

3

Fig. 4


-

1

2

7140407

7140831

7140903

Drum clamp VD/DD D567/571 H220

� Clamp

� Brackets

1

1

1

16

26

P

X

-

1

3

------

7140831

7140834


� Clamp

� Bracket

1

1

2

16

26

P

W

7 7140581 SERVICE KIT Drum clamp latch 1 16 P,F



Drum Clamp, H795

7

4

F27

F28

5

4

6

F34

F32

F35

F33F5

66

6

Fig. 5


-

4

5

7140406

7140830

7140902


� Clamp

� Brackets

1

1

1

16

26

F

X

-

4

6

------

7140830

7140834


� Clamp

� Bracket

1

1

4

16

26

F

W

7 7140581 SERVICE KIT Drum clamp latch 1 16 P,F



Device, Platen Position Inquiry

1

5

2

4

F2

F3F12

3

F1

6

Fig. 6


- ------ Device platen position inquiry, VD 1

1 7140280 � Mounting plate VD200 100x10x 80 1

2 7126851 � Contact maker bar VD200 L1350 M10 1

3 7126205 � Mounting plate VP/VD position switch 4

4 ------

7140289

7140289

7140289

� Cable, level switch VD

� � Position switch, roller lever IP66

1

1

1

1

Empty

Low

Topedge

5 7126195 � Mounting kit BT16 8

6 7126297 � Cable gland, membrane M20x1,5 3



Platen Assembly

8

1

1

2

9

7

10

3

4

6

11

11

3

4

12

5

4

F13

22

Fig. 7

AR: As Required




1 7126808 Motor 1,5kW v. BG30-27W/D09LA4-TOF-D 1 10 J - MU - W,Z

5

7126809 Motor 0,25kW v. BG06-31/D06LA4-TOF-D 1 10 C - GP - SH,T1 - 4

2 7126516 Protection cover (shaft joint) PU-pumps 2 10 J - MU - W,Z

1 - 5

7126511 Protection cover (shaft joint) PR-pumps 2 10 C - GP - SH,T

783012 Shaft joint, extractable type:6GA 1 10 J - MU - W,Z

7126515 Shaft joint, extractable type:2GA D12,7 1 10 C - GP - SH,T1 - 4

7140639 Shaft joint, extractable type:5GA 1 10 5

3 ------ Pump 1 page 30

4 7140506 Adapter plate VD heating punch/PU 1 10 J - MU - W,Z

7140503 Adapter plate VP/VD heating punch/PR6-25 1 10 C - GP - S

7140504 Adapter plate VP/VD heating punch/GER.19 1 10 H,T

7140505 Adapter plate VP/VD heating punch/PU VX 1 10 1 - 5

5 250273 O-ring 44x3 Viton 1

6 ------ Platen 1 page 18

7 ------ Melting plate 1 page 20

8 ------ Aeration valve, aeration (automatic) 1 page 21

9 ------ Deaeration 1 page 24

10 ------ Pressure sensor AR page 26

11 ------ Pressure control valve / plug AR page 29

12 7126909 Hose connect.ftg.a9/16UNF-a1 1/16UNF AR NW8 15

13

XN

7126910 Hose connect.ftg.a3/4UNF-a1 1/16UNF AR NW13 15

13

XP

7126911 Hose connect.ftg.a1 1/16UNF-a1 1/16UNF AR NW16 15

13

XN


10

KJ - M

U - W,Z

972033 Hose connect.ftg.a1 5/8UNF-a1 1/16UNF

(CONNECTOR,37DEG,STR THD,2.13)

AR NW28 15

10

MJ - M

U - W,Z



Two‐Pumps Platen Assembly

1

3

4

1

2

3

9

8

6

1111

4

1212

F132

5

Fig. 8




1 7126809 Motor 0,25kW v. BG06-31/D06LA4-TOF-D 2

2 7126511 Protection cover (shaft joint) PR-pumps 2+2

7126515 Shaft joint, extractable type:2GA D12,7 2

3 ------ Pump 2 10 C, F, G

P, R, S

4 7140895 Adapter plate VD two‐pumps 1 27 D,K

5 250273 O-ring 44x3 Viton 1

6 ------ Platen 1 page 18

NS ------ Melting plate 1 page 20

8 ------ Aeration, manual 1 page 22

9 ------ Deaeration 1 page 24

NS ------ Pressure sensor 2 page 26 18

19

C

A

11 ------ Pressure control valve 2 page 29

12 7126909 Hose connect.ftg.a9/16UNF-a1 1/16UNF AR NW8 15

13

X

N


13

X

N



Platen

F21

F12

F40

F23

F39

F23

3

2

1

4445

44

2 N

m1

Nm

Fig. 9




1 7116681 Heating punch VD/DD, D571, ZP, VX 1 8 D

7126564 Heating punch VD/DD, D567, GP, VX 1 8 J

2 7116948 Electric cover, heating punch VD/DD 1

3 7116949 Seal, electric cover, heating punch VD 1

- 120167 RTD,TEMP SENSOR 1/4X1.25NICKEL 1 NS 13 N

279305 Temperature sensor PT100 L=3m 1 NS P

- 7126360 THERMOSTAT 180°C,24V,1A,FASTON 90° 1 NS 12 L

7126361 THERMOSTAT 210°C,24V,1A,FASTON 90° 1 NS M

7126362 THERMOSTAT 260°C,24V,1A,FASTON 90° 1 NS H

4 7140582

------

------

------

------

------

SERVICE KIT Terminal connection

� Insulation cylinder M4-small

� Insulation cylinder M4-big

� Washer D4,3 DIN125 type A

� Hexagon nut M4 DIN439 B V2A

� Serrated lock washer D4,3 DIN6798 A

1

6

6

12

12

6

5 7140586

------

------

394769

SERVICE KIT Platen Seal VD double

� O-ring 26x2 Viton

� SEAL, T.E.S, BM/VD/DD

� High-temp.grease GLS 595/N2 can:10g

1

2

2

1

16 P

7140585

------

------

394769

SERVICE KIT Platen Seal VD single

� O-ring 26x2 Viton

� SEAL, T.E.S, BM/VD/DD

� High-temp.grease GLS 595/N2 can:10g

1

2

1

1

16 F

NS: Not Shown



Melting Plate

1 2 3

4 4

Fig. 10


1 7116855 Melting plate, axial, VD, GP, VX 1 7 R

2 7116853 Melting plate, smooth, VD, GP, VX 1 7 U

3 7116857 Melting plate, finned, VD, GP/PP VX 1 7 P

4 256800 O-ring 26x2 Viton 2



Aeration (Automatic)

3

F11

1

4

5

2

Fig. 11


1 7116977 Aeration valve VersaDrum VX 1 2A1 17 A

2 250257 � O‐ring 16x2 Viton 1

3 252258 O‐Ring 25x2,5 Viton 1

4 785733 Safety valve 1,0bar 1/4 1 2V5

5 255166 Sealing ring R1/4 type:PDR-14 1



Aeration (Manual)

15

14

F11

16

12

11

10

4

9

7

1

3

5

7

8

17

22

13

Fig. 12




- ------ Aeration, manual - 17 X

- 7157310 Aeration,manual VD/DDgen2 1

1 269169 � Reducer aR1/2-iRp3/8 L24 NW15 1

2 394047 � Pipe, double side a=3/8” 1

3 420185 � Fitting iG3/8-iG3/8 1

4 255166 � Sealing ring R1/4 type:PDR-14 1

5 7140459 � Hose nozzle aR3/8 Di9, turning 1

7 252280 � Hose clamp D10-16/9 DIN3017 2

8 394697 � Hose grey type:801-9,5 AR

9 430078 � Hose nozzle aG1/4 Di9 L38 1

10 255752 � Ball valve 2ways iG1/4-iG1/4 DN8 PN10 1

11 269172 � Double nipple aR1/4-aR1/4 1

12 314361 � Connection piece aR1/4-iRp1/4 90 1 A

13 318724 � Bulkhead connection iG1/4 1 A

14 252258 O‐Ring 25x2,5 Viton 1

15 7140449 Flange, aeration plug VD/DD VX 1

16 7140450 Aeration plug compl. VD/DD 1

17 394048 Bracket, aeration 1

- ------ Safety valve 1 Fig. 24

NOTE A: Replaces 428617

AR: As Required



Deaeration

2

1

4

6

7

5

8

2

9

3

10

F11

F10

F2b

F2

11

13

12

F31

2

F10

Fig. 13




1 7140141 Deaeration handle VP/VD 1 10

27

C - G

P - S

H,T

X

2 7140123 Bracket deaeration handle VP/VD SN 1

3 7140124 Seat f. deaeration handle VP/VD SN small 1

10 401566 O-ring 21x1,5 Viton 1

1 7140141 Deaeration handle VP/VD 1 10

27

C, F, G

P, R, S

D,K

2 7140123 Bracket deaeration handle VP/VD SN 1

12 7140896 Seat f. deaeration handle VP/VD SN small 1

13 250273 O-ring 44x3 Viton 1

1 7140141 Deaeration handle VP/VD 1 10 1 - 5

6 7140146 Bracket deaeration handle VP/VD DN 1

7 7140140 Seat f. deaeration handle VP/VD DN 1

11 250259 O-ring 18x2 Viton 1

5 7140126 Deaeration handle VD SN large 1 10 J - M

U - W,Z2 7140123 Bracket deaeration handle VP/VD SN 1

4 7140125 Seat f. deaeration plug VD SN large 1

9 252255 O-RING 36x2 VITON 1


8 7136730 Catch pan VD VX 1



Pressure Sensor

1

23

F14

F22

ORNOTE B:

F15F16F17

Fig. 14


1 7116900 Pressure sensor 1/2UNF 0-100bar CAN 1 A, C 18

19

C

A

2 394497 Pipe clamp Di3/8” 1 A

3 7140295 Bracket pressure sensor VD 1

NOTE A: Quantity = 2 if Box:10 Code:1-5 OR Box:27 Code:D,K

B: F15,F16,F17 if Box:10 Code:1-5

B: Since approx. year of production october 2011: with brass shim. Use new brass shim when mounting thesensor. See page 27, Brass Shim for Pressure Sensor



Brass Shim for Pressure Sensor


- 7157515 Brass shim 8x10x0,2 10 pcs.



Safety Valve (Adapter Plate)

1

2

Fig. 15


- 203419 Safety valve 100bar VB/DB fix 1 A

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1

- 394592 SERVICE KIT 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1

- ‐ ‐ ‐ ‐ ‐ � High‐temp. grease, GLS 595/N2, 10g 1




Pressure Control Valve & Plug

1

2

5

6

5

6

34

5

6

5

6

Fig. 16


-

1

5

6

1031222

------

940201

945035

SERVICE KIT PCV

� VALVE,PCV,1100 PSI

� O RING,VITON,.864ID X .070W,BR

� O RING,VITON,7/8 TUBE

1

1

1

1

A 18 X

-

2

5

6

1034042

------

940201

945035

SERVICE KIT Run Up PCV

� VALVE, RUN UP PCV,1100 PSI, DB



1

1

1

1

A 18 P,M,F

-

3

5

6

7140291

------

940201

945035

Plug, valve element, bypass VD compl.

Plug, valve element, bypass DB

� O RING,VITON, .875X1.000X.063


1 18

10

C

J - M

U - W,Z

-

4

5

6

7140026

------

940201

945035

Plug, valve element, bypass DB compl.

Plug, valve element, bypass DB



1 A 18

10

C

1 - 5

C - G

P - S

H,T




Pump

Gear Pump SN0371 to SH0773Gerotor Pump GN/GH

21

Fig. 17


1

729106 Gear pump SN0371 1

A, B 10

F

7130225 Gear pump SH0371, hardened 1 P

7116828 Gear pump SN0557 1 C

7131915 Gear pump SH0557, hardened 1 S

729107 Gear pump SN0773 1 G

7131840 Gear pump SH0773, hardened 1 R


- ‐ ‐ ‐ ‐ ‐ � O‐ring 10x1,5 1

- ‐ ‐ ‐ ‐ ‐ � Sealing paste ”Stucarit” 203 10ml 1


NOTE A: Quantity = 2 if Box:27 Code:D,K

B: See page 34 for Pump Sealing Kit


2

7131900

7157321

Replaced by

Gerotor GN11601

A 10H

Future Gerotor GH1160, tool steel 1 T


- ‐ ‐ ‐ ‐ ‐ � O‐ring 15x1,5 1



NOTE A: See page 34 for Pump Sealing Kit



Gear Pump DN

Fig. 18


- 7116269 Gear pump DN0093 (PU6-2m1) 1

A 10

1

- 7104181 Gear pump DN0186 (PU12-2m1) 1 2

- 203844 Gear pump DN0371 (PU12-2m2) 1 3

- 7116830 Gear pump DN0557 (PU18-2m2) 1 4

- 7102155 Gear pump DN0773 (PU25-2m2) 1 5


- ‐ ‐ ‐ ‐ ‐ � Seal, PU6/12, 94 x 80 x 0.8 1






Gear Pump SN1891 to SH6272

1

Fig. 19


- 7143251 Gear pump SN1891 1

A 10

J

-7143255 Gear pump SH1891, hardened

Replaced by 1 U7173165 Gear pump SH1891V

- 7143252 Gear pump SN3135 1 K


Replaced by 1 V7173166 Gear pump SN3135V

- 7143253 Gear pump SN4390 1 L


Replaced by 1 W7173167 Gear pump SN4390V

- 7143254 Gear pump SN6272 1 M


Replaced by 1 Z7173168 Gear pump SH6272V

1 7143491 � Seal, electric cover SN/SH pumps 1

250691 � Heater cartridge 3/8”x4” 230V-220W 2

120167 RTD,TEMP SENSOR 1/4X1.25NICKEL 113

N

279305 Temperature sensor PT100 L=3m 1 P




Gear Pump with tandem seal SN…V

Fig. 20


- 7186569 Gear pump SN1891V tandem seal 1

A

10 J

29 P

- 7186379 Gear pump SN3135V tandem seal 110 K

29 P

- 7186487 Gear pump SN4390V tandem seal 110 L

29 P

- 7146488 Gear pump SH6272V tandem seal 110 M

29 P




Pump Sealing Kits & Assembly Tools for Variseal Pumps

2

1

Fig. 21


1 7136920 Sealing Kit

Gear pump SN0371 to SH0773

Gear pump DN0093 to DN0773

1

10

1 - 5

C,F,G

P,R,S2 7136915 Assembly Tool & Instructions


Gear pump DN0093 to DN0773

1


Gear pump GN1160

1

10 H,T2 7136922 Assembly Tool & Instructions

Gear pump GN1160

1



1 712040410

J - M

U - W,Z


Gear pump SN1891V tandem seal toSH6272V tandem seal

1 10

29

J ‐ M

P

2 7186384 Assembly Tool & Instructions

Gear pump SN1891V tandem seal toSH6272V tandem seal

1 10

29

J ‐ M

P

NOTE: The assembly tools are used to slide new seals over the shaft journaland the pump shaft pulley key groove without damaging the seals.



Retractable Drip Shield

F1, F303

1

2

Fig. 22


1

3

7136720

7140289

Retractable drip shield VD

� Position switch, roller lever IP66

1

1

23

26

D

X

2

3

7140832

7140289

Retractable drip shield VD

� Position switch, roller lever IP66

1

1

23

26

D

W



Pressure Cylinders

Service Kit

Item Part Description Quantity Note Code

— 7140192 service kit f.pressure cylind. P/N 7116951, 7116686 1

NOTE A: Allow only qualified personnel to replace service parts. Follow the safety instructions here and in theentire documentation. Observe the final torques:

200 Nm Loctite 243



Pneumatic Components

Tower

Pneumatic Control

1,2,4,5

7

8

Max.8 bar

10

11

9

3

1

3

2

4

5

66

6

3

3

Fig. 23




1 394265 Control pneu.bypass 1fold 1 4Z1 18 M

2 394266 Control pneu.bypass 2fold 1 4Z1 18

10

27

M

1 - 5

X

394266 Control pneu.bypass 2fold 1 4Z1 18

27

M

D,K

3 394813 � Pressure gauge 1 4Z1

4 394271 Control, flow-valve single 1 4Z1 18 F

5 394272 Control, flow-valve double 1 4Z1 18

10

27

F

1 - 5

X

394272 Control, flow-valve double 1 4Z1 18

27

F

D,K

6 394814 � Solenoid valve 1 4Z1 18 F

7 7140269 Pressure gage 0-10bar G1/8-back D50 1 0V3

8 7140270 Pressure control valve 0,4-10bar G3/8 1 0V3

9 394524 Proportional valve 0-7bar G1/8” 1 4Z1 18 P

10 7140261 Safety valve 8bar G1/4 SW17 1 0V1


- 7140473 Check valve D06-D06 NW4 1 0V4

NOTE: Pneumatic Component Designation - Refer to Pneumatic Schematic on page 42.



Pneumatic Panel - Pneumatic Component Designation until 05/2015

NOTE: Pneumatic Component Designation - Refer to Pneumatic Schematic on page 42.

1V3

2V3

2V1

1V2

1V1

1V4

2V5

2

2V3

1V5

1V3

2V2

2V4

1V6(bottom)

(top)

Fig. 24 Until 05/2015




2V5 785733 Safety valve 1,0bar 1/4 1 17 X


- 7140474 Pneumatic plate VP/VD compl. 1 A

1V3 7140599 � Pressure gage 0-6bar G1/8-back D40 1

1V3 7140590 � Pressure control valve 0,3-4bar G1/4 1

2V1 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Aeration

� Solenoid-22 INDF 24VDC 6W

1

1

B

1V2 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Low pressure


1

1

1V1 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Upward mode


1

1

B

1V4 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Downward mode


1

1

B

1V5 7140594 � Valve 3/2 WV-NC G1/4 pressure 1

1V6 7140595 � Valve 5/3-WV - APB G1/4 pressure 1


2V3 7140600 � Pressure gage 0-2,5bar G1/8-back D40 1

2V3 7140591 � Pressure control valve 0,3-4bar G3/8 1


NOTE A: From 06/2015 replaced by new pneumatic plate shown on page 46. Parts of the old pneumatic plate arestill available.

B: Electrical component designation on page 55.

Air Hoses


- 418496 Air hose D4,0 d2,8 PUR AR

- 289010 Air hose D6,0 d4,0 PUR silver AR




- 252277 Air hose D6,0 d4,0 PTFE AR



AR: As Required



Pneumatic Schematic until 05/15

Fig. 25 P/N 7140430



Pneumatic Panel - Pneumatic Component Designation since 06/2015 (Forts.)

2V5

2

1V3

1V3

2V32V4

2V2

1V2

1V6

1V5

2V3

Fig. 26 Since 06/2015




2V5 785733 Safety valve 1,0bar 1/4 1 17 X


- 7140474 Pneumatic plate VP/VD compl. 1 A

1V2 ------

------



1

1

B

1V3 ------ � Pressure gage 0-6bar G1/8-back D40 1

1V3 ------ � Pressure control valve 0,3-4bar G1/4 1

1V5 ------ � Valve 3/2 WV-NC G1/4 pressure 1

1V6 ------ � Valve 5/3-WV - APB G1/4 pressure 1


2V3 ------ � Pressure gage 0-2,5bar G1/8-back D40 1


2V3 ------ � Pressure control valve 0,3-4bar G3/8 1

NOTE A: Order service kit P/N 7186557 for replacement

Air Hoses

Refer to page 35.



Pneumatic Schematic since 06/15

Fig. 27



Warning Labels

14

3

6

2 5

7

Max... bar

8 9

Fig. 28


1 408437 Sign, heat output,general 1

291387 Blind rivet cl.end 3,2x6,5 DIN7337 2

2 290083 Sign, dangerous voltage 1

291387 Blind rivet cl.end 3,2x6,5 DIN7337 2

3 7104911 Sign, warning low voltage self-adhesive 1

4 729733 Sign, lifting O lowering self-adhesive 1

5 207001 Sign, two-hand control, self-adhesive 1

6 1025326

1024720

1025795

1059866

TAG, CAUTION, HOT SURFACE

TAG, WARNING, HOT ADHESIVE

TAG,WARNING,HAZARDOUS VOLTAGE

TAGS,SHEET OF ,VERSA/DURABLUELG,CE LANG

1

1

1

1

7 421460 Sign, warning hand injury 1

8 7140255 Sign ”Max. 8 bar” self adhesive 1

97150828 Sign,hot surface,general UL 1

255289 NOTCHED TAPER PIN 1,7x4 DIN1476 2



Electrical Components� STANDARD Wiring Diagram P/N 7140532� STANDARD Wiring Diagram P/N 7140868 - 2‐Pumps

Outside Electrical Cabinet

151S2

1Q1

95A2

1T4

102S5

102S3

1F4

1 3 5

2 4 6

Fig. 29


95A2 7116944 Assembly, central unit IPC generation 2Replaced by

1 A

7168037 Central unit IPC generation 3

7126084 VPVD memory card IPC gen2 w/SW >= V5.00Replaced by

1 A

7157445 VPVD memory board IPC gen3 w/SW >= V6.00.000

Continued...



CodeItem BoxNoteQuantityDescriptionPart

95A2 7116608 PROFIBUS-DP slave for IPC generation 2&3 1 22 D

95A2 7116943 Profibus adapter for IPC/PLC 1 22 D

95A2 7116941 RS232 adapter for IPC/PLC 1 22 N,E

151S2 7508976 Selector switch 1-0-2 M22-WRK3 1

460768 Mounting adapter type:M22-A 1

460769 Contact block type:M22CK10 3

102S3

102S5

7126179 Push-button black M22-DH-S 1

1

left

right

460768 Mounting adapter type:M22-A 2



1Q1 256567 Main switch 3x100A / red/yellow 1 9

21

2,3

X

7104109 Main switch 3x100A black 1 9

21

2,3

2

252794 Main switch 3x63A RD/YE 1 9

21

4,5,6,7

X

315250 Main switch 3x63A black 1 9

21

4,5,6,7

2

251531

7104827

Main switch, rear mount 3x63A red/yellow

Auxilary switch N-P3Z

1

1

9

21

4

1

7104826

7104827

Main switch, rear mounting 3x63A black

Auxilary switch N-P3Z

1

1

9

21

4

3

1T4

(161S5)

7157241 3ph.autotransformer 200V/400V 34KVA VD 1 9 2


7126554 3ph.autotransformer VD 480V/400V 38KVA 1 9 5,6


1F4 7140643 Circuit breaker 100A 3-pole UL489 1 9

21

2,3

X,2

7126919 Circuit breaker 50A 3-pole, UL489 1 9

21

6

X,2

7140642 Circuit breaker 40A 3-pole UL489 1 9

21

7

X,2

NOTE A: The attempt to operate an IPC Generation 2 with the software version 6.00.000 or higher will trigger thefault indication Incompatible IPC Software Version / Memory Board (Alarm no. 50 in the alarm log) andshutdown (Shutdown in the status line)



Inside Electrical Cabinet

95U7

91A1

81A1

82A1

83A1

S3

S2S

1S

3S

2S1

S3

S2S

1

Door Left

95U7

91A1

81A1

82A1

83A1

S3

S2S

1S

3S

2S1

S3

S2S

1

Door Left- 2‐Pumps -

92A1

190U3190U1

Fig. 30


Door Left

91A

92A1

207024

207024

I/O board f. IPC 1

1

27

27

X,K

K

81A1

82A1

83A1

729450

729450

729450

Temperature controller TR6K+ NI120/PT100 1

1

1

11

11

11

2,4,6,8

4,6,8

6,8

95U7 7109975 VB gateway w EtherNet/IP software V2.0 1 22 E

95U7 7116379 VB gateway w/ControlNet software V2.0 1 22 N

7101571 ControlNet terminator 75 Ohm BNC 1 22 N

- 7157549 Kit-SVC gateway Profinet IO 1 22 P

95U7 7186140 Ser. gateway w/Profinet IO softw >= V1.0 1 22 P

95XS7 408508 ControlNet Connection Coax “T”(located at rear panel)

1 22 N

190U1

190U3

729931

729931

Coupler component 0-10/0-10VDC 1

1

27 K



70E7

152K7

152K3

71T2

70T2

153V3

153K8

102K3

Door Front

Fig. 31


Door Front

70E7 207400 Fan type:4184NGX V=160 3,5W 1

785745 Exhaust filter PFA2000 RAL9011 1

153V3 7109723 Terminal block ZDK 2,5/1,5D1

Two hand operation

1

152K7 285332 Relay MY4N-D2 24VDC w/indicating lamp

Container Detection

1

152K3 285332 Relay MY4N-D2 24VDC w/indicating lamp

Air input detection

1

153K8 7104924 Relay coupler 24VDC High lift pressure

Replaced by P/N 7561324, use kit 7561360for replacement

1

7561324 Relay coupler 24VDC 1

102K3 729054

7157302

Replaced by

two hand relay 24V DC ESR5-NZ-21

1 A

70T2

71T2

207678

207678

Switching power supply 230V/N/24V 90W 1

1 18 P

NOTE A: Order service kit P/N 7157307 for replacement



61Z1

61N1

61N5

1F6XLTXL0

161K5

6N2 ... 17N5

61F2

10F2 ... 17F2

6F1...F6, 7F2XL8

XL9/10/PE XL50

63N1

63N5

Mounting Plate

Fig. 32 Example




Mounting Plate

161K5 7116742 Contactor DILM40(RDC24) 1

161K5 7116747 Slave contactor block DILM150-XHI11 1

XL8 7109926 Terminal block XL8 1 11 2,4,6

7109927 Terminal block XL8_2 1 11 8

6F1

6F2

6F3

6F4

6F5

6F6

251365

251365

251365

251365

251365

251365

Circuit breaker 20A 1-pole FAZ-B20/1 1

1

1

1

1

1

Heatingpunch

7F2 457991 Circuit breaker 10A 1-pole FAZ-B10/1 1 10 J - M

U - W,Z

10F2

...

17F2

457991

...

457991

Circuit breaker 10A 1-pole FAZ-B10/1 1

...

1

11

...

11

2,4,6,8

...

8

- 7140104 Protective cap Busbar SZ-BSK, UL AR

- 7126114 Current bar 3-pole EVG-16/3PHAS/6MOD. AR

- 7126115 Current bar 3-pole EVG-16/3PHAS/12MOD. AR

61F2 456986 Circuit breaker 16A 1-pole FAZ-S16/1 1 10 C,F,G

P,R,S

H,T

1 - 4

459262 Circuit breaker 20A 1-pole FAZ-C20/1 1 10 J - M

U - W,Z

5

6N2

6N3

6N4

7126835

7126835

7126835

Solid-state relay G3PB 200-480V MAX. 25A 1

1

1

7N2 207396 Solid-state relay G3PB 100-260V MAX. 15A 1 10 J - M

U - W,Z

10N2

10N5

...

17N2

17N5

207396

207396

...

207396

207396

Solid-state relay G3PB 100-260V MAX. 15A 1

1

...

1

1

11

11

11

11

2,4,6,8

2,4,6,8

8

8

Continued on next page



CodeItem BoxNoteQuantityDescriptionPart

XL9/10 7109934 Terminal block XL9/10 1

XL50 7126101 Terminal block XL50 VP/VD,WS 1

XL0 7140421 Terminal block XL0 3x200V VD 1 9 2,3

7109932 Terminal block XL0 400V 1 9 4,5,6,7

XLT 7109933 Terminal block XLT 1 9 5,6,7

1F6 254244 Circuit breaker 50A 3-pole, FAZ-B50/3 1 9

21

2,3

X,2


21

4,5

X,2


21

4

1,3

318248 Circuit breaker 63A 3-pole, FAZ-B63/3 1 9

21

6,7

X,2

61Z1 7140101 Interference filter 230VAC/2x6A B 1 10 1 - 4

C - G

P - S

H,T61N1 729665 M. Controller, prog. 550W E82EV551K2C20 1

A

61N1 7126810 Freq.converter, unpr.2,2kW E82EV222_2C 1

A

10 5

J - M

U - W,Z

61N5 207440 Function module CAN-system bus 1

63N1

63N5

729665

207440

M. Controller, prog. 550W E82EV551K2C20

Function module CAN-system bus

1

1

27 D,K

729916 Resistance 120R 1 CAN‐Bus

AR: As Required

NOTE A: Order kit 7140702 for plug replacement. See page 67, By‐Pack Frequency Converter



Pneumatic Panel - Electrical Component Designation until 05/2015

152S2

154Y6

154Y3

154Y2

153Y4

Fig. 33 Until 05/2015


154Y6 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Aeration


1

1

154Y3 7140598

7140597



1

1

154Y2 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Upward mode


1

1

153Y4 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Downward mode


1

1

152S2 7140596 � Pressure switch 2,0bar G1/4 Air inputdetection

1



Pneumatic Panel - Electrical Component Designation since 06/2015

154Y6

153Y4

154Y2

154Y3

1

Fig. 34 Since 06/2015




1 7186634 Cable, pneumatic to XL50 VP/VD, Fe 1

154Y6 � Solenoid valve 3/2 WV-NC flange w/osolenoid Aeration


1

1

A

154Y3 � Solenoid valve 3/2 WV-NC flange w/osolenoid Low pressure


1

1

154Y2 � Solenoid valve 3/2 WV-NC flange w/osolenoid Upward mode


1

1

153Y4 � Solenoid valve 3/2 WV-NC flange w/osolenoid Downward mode


1

1

NOTE A: Order kit 7186639 for replacement. See below.

Service Kit Valve 1V6, Pneumatic plate, Fe

Item Part Description Quantity

- 7186639 Kit-SVC valve 1V6, pneumatic plate, Fe

1 ------ � SOL VALVE 5/3ways VUVG-L18-24V-G1/4 1

2 ------ � sealing cord L=12m B=12mm 1

3 ------ � IN-UNIVERSAL KIT PACKAGE INSERT 1



Position Switches, Motor, Configurable Items

‐205Y2‐205Y3

‐201Y2‐201Y4

164H3

61M1

6E26B7

161S2

211B2211B1

153S6

152S6

153S1153S3

7E27E37B7

153S5

Fig. 35




152S6 7140289 Position switch, roller lever IP66 1

153S1

153S3

153S6

7140289

7140289

7140289

Position switch, roller lever IP66 1

1

1

Empty

Low

Topedge

61M1 7126808 Motor 1,5kW v. BG30-27W/D09LA4-TOF-D 1 10 J - M

U - W,Z

5

7126809 Motor 0,25kW v. BG06-31/D06LA4-TOF-D 1 C - G

P - S

H,T

1 - 4

63M1 7126809 Motor 0,25kW v. BG06-31/D06LA4-TOF-D 1 27 D,K

6B7 120167 RTD,TEMP SENSOR 1/4X1.25NICKEL 1 Platen 13 N

279305 Temperature sensor PT100 L=3m 1 P

161S2 7126360 THERMOSTAT 180°C,24V,1A,FASTON 90° 1 Platen 12 L

7126361 THERMOSTAT 210°C,24V,1A,FASTON 90° 1 M

7126362 THERMOSTAT 260°C,24V,1A,FASTON 90° 1 H

6E2

6E2

6E2

------

------

------

Cast-in heater Platen Platen

211B1

211B2

7116900

7116900

Pressure sensor 1/2UNF 0-100bar CAN 1

1

18

19

C

A

7E2

7E3

250691

250691

Heater cartridge 3/8”x4” 230V-220W 1

1

Pump

7B7 120167 RTD,TEMP SENSOR 1/4X1.25NICKEL 1 13 N

279305 Temperature sensor PT100 L=3m 1 13 P

153S5 7140289 Position switch, roller lever IP66 1 23 D

205Y2 394814 Solenoid valve 1 18 F

205Y3 394814 Solenoid valve 1 18

27

F

D,K

201Y2 394524 Proportional valve 0-7bar G1/8” 1 18 P

201Y4 394524 Proportional valve 0-7bar G1/8” 1 18

27

P

D,K

164H3 394794 Light tower 1 page 61 20 W



Interfaces and Hose Receptacles

XS12XS13

XS14

XS15

XS18 XS10 XS19XS11

XS4

XS2XS16

XS17

(XS21)XS19(XS20)

XSD

XS5 / XS5.1

XS5.2

95XS8

Fig. 36


XS10XS11XS12XS13XS14XS15XS16XS17

------ Hose Receptacle 11111111

1111111111111111

2,4,6,82,4,6,84,6,84,6,86,86,888

XS18XS19

------------

Hose Receptacle Handgun1


11

13 N

XS20XS21

------------



11

2713

D,KN

XS4 ------ Interface Flow Control 1 18 P,F

XS2 ------ Interface Standard I/O 1

XS5 ------ Interface Key‐to‐line 1 27 D

XS5.1XS5.2

------------

Interface Key‐to‐line per drive 11

27 K

95XS8 ------ Interface Change‐Over 1 Accessory



Accessory Kits

Light Tower


- 394794 Light tower, 24V red/yel/grn/clr 1 20 W

788607 � LED‐lamp, yellow, 24V / 40mA 1

788608 � LED‐lamp, clear, 24V / 40mA 1

788605 � LED‐lamp, red, 24V / 40mA 1

788606 � LED‐lamp, green, 24V / 40mA 1

Exhaust Hood

1

2

3

456

7

3


- 7140345 KIT Exhaust hood 1 A 26 X

1 460759 � Container exhaust hood 1

2 ------ � Bracket exhausthood VD 1

3 ------ � Hexagon head screw M16x30 DIN933 8.8 4

7 ------ � Washer D17 DIN125 type B 4

4 ------------

� Allan head cap screw M6x20 DIN912 SST� Allan head cap screw M6x16 DIN912 SST

(3)3

5 ------ � Washer D6,4 DIN9021 type B (6) / 3

6 ------ � Hexagon nut M6 DIN934 SST (3) / 0

NOTE A: Not in combination with Rear Fence



Exhaust Hood - Pallet Load Frame

2

34

1

65


- 7140926 KIT Exhaust hood 1 A 26 W

1 460759 � Container exhaust hood 1

2 ------ � Bracket, support 1



5 ------ � Allan head cap screw M6x16 DIN912 3

6 ------ � Washer D6,4 DIN9021 type B 3

NOTE A: Not in combination with Rear Fence



Rear Fence

2

3

1

4

5


- 7140347 KIT Rear fence 1 A

1 ------ � Rear fence VD 1



4 ------ � Allan head cap screw M8x16 DIN912 4

5 ------ � Washer D8,4 DIN125 type B SST 4

NOTE A: Not in combination with Exhaust Hood and/or with Pallet Load Frame

Change Over


- 7126906 KIT, autom. changeover VP/VD 1

- 7140794 � Ethernet cable Crossover RJ45 15m 1

- ------ � Cable patch 2

- ------ � Socket housing 2

- ------ � Allan head cap screw M3x10 DIN912 4



Secondary Bleed Valve

1 2 3


- 7140353 KIT Secondary bleed valve 1 10

27

1 - 5C - GP - S

H,T

X

1

2

-

------

------

285127

� VALVE,DRAIN

� Catch pan

� Sealing cord L=12m B=12mm

1

1

1

- 7140352 KIT Secondary bleed valve 1 10 J - M

U - W,Z1

3

-

------

------

285127

� VALVE,DRAIN

� Catch pan

� Sealing cord L=12m B=12mm

1

1

1

Mechanical Platen Stop


- 7140350 KIT Mechanical platen stop 1

- ------ � Mechanical platen stop VD complete 1



Drum Loading Ramp

1


- 7140344 KIT Drum loading ramp 1

1 ------ � Ramp for drum VD 1

Roller Conveyor

1


1 7148749 KIT Roller Conveyor 1



Fiber Drum Jacket

1

23

6

6

4

10

8

7

911


- 7140349 KIT Fiber drum jacket 1 16

26

F

X

1 ------ � Drum clamp VD/DD D567/571 H795 1

2 ------ � Allan head cap screw M8x16 DIN912 SST 4

3 ------ � Washer D8,4 DIN9021 4

- ------ KIT Fiber drum jacket

Pallet Load Frame

1 16

26

F

W

4 7140830 � Clamp 1

6 7140834 � Bracket 2 A

7 291034 � Hexagon head screw M8x20 DIN933 SST 6

8 396026 � Washer D8,4 DIN6340 6

9 433170 � Flat head screw M8x35 DIN7991 6

10 444960 � Hexagon nut M8 DIN934 6

11 256853 � Washer D8,4 DIN125 type B SST 6

NOTE A: Use the two existing brackets of drum clamp H220 in addition



Cover, IPC Display


- 7109694 Plexi glass cover IPC display 1

By‐Pack Frequency Converter

2

3

5

6

4


- 7140702 Accessories f. freq.converter(by-pack)

1

1 ‐ ‐ ‐ ‐ ‐ � Fastener f.Lenze FU 8200 Vector 1

2 ‐ ‐ ‐ ‐ ‐ � Strip f.Lenze FU 8200 Vector 1

3 ‐ ‐ ‐ ‐ ‐ � Plug ZEC 1,5/3-ST-7,5C2R1,3 1

4 ‐ ‐ ‐ ‐ ‐ � Plug ZEC 1,5/2-ST-7,5C1R1,2 1

5 ‐ ‐ ‐ ‐ ‐ � Plug ZEC 1,5/6-ST-7,5C1R1,6 1

6 ‐ ‐ ‐ ‐ ‐ � Plug ZEC 1,5/6-ST-7,5C4R1,6 1



Swing Arm

F36, F38

1

2

F37, F38

Fig. 37


- 7155909 KIT Swing arm

1 725471 � Swing arm, 6FT 1

- 7155989 � KIT 1

2 7140661 � � Plate 1

F36 255048 � � Allan head cap screw M12x45 DIN912 4

F37 7110103 � � Allan head cap screw M12x25 DIN912 2

F38 254780 � � Washer D13 DIN125 A2 6



Retractable Drip Shield


- 7157332 accessory-kit drip tray VD/DDgen2 A

1 7157341 � rotary arm assy f.drip tray VD 1

2 7140569 � drip tray VD VX 1

3 252281 � cone handle,fixed D25 aM8x10 L90 GN203 1

4 256853 � washer D8,4 DIN125 type B SST 5

5 291035 � hexagon nut M8 DIN980 V 3

6 256828 � allan head cap screw M8x55/10.9 DIN912 2

7 413651 � edge protection 1010-02 black self-adh. 90 mm

NS 280717 � cable tie TYP-23 M 2,5x100mm 4

NS: Not Shown

NOTE A: Not in combination with Pallet Load Frame

305

1

64

5

4

2

3

4

5

Z 1 : 2

7

Fig. 38



Schedule of Fasteners

Number Description Part

F1 Allan head cap screw M4x30 DIN912 SST 250015


F2b Hexagon head screw M6x16 DIN933 SST 291386

F3 Hexagon nut M10 DIN934 SST 259202

F4 Hexagon head screw M8x80 DIN931 SST 7140454

F5 Washer D8,4 DIN125 type B SST 256853

F6 Allan head cap screw M4x10 DIN912-A2-70 250073

F7 Washer D4,3 DIN125 type A 250092


F9 Allan head cap screw M5x60 DIN912 A2/70 206089

F10 Hexagon head screw M6x40 DIN933 318003


F12 Washer D10,5 DIN125 251375



F15 Allan head cap screw M5x70 DIN912 A2/70 290543

F16 Washer D5,3 DIN9021 type B 314165

F17 Hexagon nut M5 DIN934 254713




F21 Hexagon head screw M10x130/8.8 DIN931 785547


F23 Washer D5,3 DIN125 type A 255264



F26 Washer D6,4 DIN9021 type B 250099


F28 Washer D8,4 DIN9021 405479



F31 Allan head cap screw M6x20 DIN912 264523

F32 Washer D8,4 DIN6340 396026

F33 Flat head screw M8x35 DIN7991 433170




F37 Allan head cap screw M12x25 DIN912 galZn 7110103

F38 Washer D13 DIN125 A2 254780



Parts List VD200 Gear pump - Nordsonemanuals.nordson.com/adhesives/English_Manuals/7146281.pdf ·...

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