Packer Machine (Ia)

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Transcript of Packer Machine (Ia)

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    LOGISTICS IMPROVEMENT

    YEAR - 2009

    Packer Machine

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    Content

    Objective.

    Introduction of Cement Flow to Packer Machine. Flow Sheet

    Packing Machine.

    Lay Out Packer Machine.

    Packer Machine

    Maintenance Recommendation.

    Packer Machine. Operator Panel.

    Vento Check

    Transport Equipment.

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    Objective.

    Memberikan pengetahuan dasar mengenai Packer

    Machine dan melakukan pemeliharaan secara

    rutin.

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    Content

    Objective.

    Introduction of Cement Flow to Packer Machine. Flow Sheet

    Packing Machine.

    Lay Out Packer Machine.

    Packer Machine

    Maintenance Recommendation.

    Packer Machine. Operator Panel.

    Vento Check

    Transport Equipment.

    - Belt Conveyor.

    - Bag Trap.

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    Flow Sheet NAR-2

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    Flow Sheet NAR-2

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    Content

    Objective.

    Introduction of Cement Flow to Packer Machine.

    Flow Sheet

    Packing Machine.

    Lay Out Packer Machine.

    Packer Machine

    Maintenance Recommendation.

    Packer Machine. Operator Panel.

    Vento Check

    Transport Equipment..

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    Lay Out of Packing Machine

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    Lay Out of Packing Machine

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    Content

    Objective.

    Introduction of Cement Flow to Packer Machine.

    Flow Sheet

    Packing Machine.

    Lay Out Packer Machine.

    Feature Packer Machine

    Maintenance Recommendation.

    Packer Machine. Operator Panel.

    Vento Check

    Transport Equipment.

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    Fluidization Devices

    1. Bronze Filter.

    2. Solenoid Valve & Distributor :

    3. Regulator.

    4. Main Valve Air pressure

    Features of Packer Machine

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    1. Pneumatic Valve :

    On / Off butterfly valve.

    2. Rotary Valve :

    Motorize valve dengan kecepatan tertentu dan

    konstan.

    3. Level Sensor :

    Untuk menjaga / mengontrol level semen di Bin

    packer dan interlocking dengan Rotary Valve andPneumatic gate valve

    4. Motor & Gear Box Drive :

    Motor listrik dengan transmisi gear box sebagai

    pengerak Packer Mesin yang putarannya di

    kontrol oleh Variable Speed Drive, dimanakecepatan putaran packer disesuaikan dengan

    setting capacity secara otomatis.

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    2

    4

    3

    Features of Packer Machine

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    1. Magic Box :Transmisisi data dengan media

    infrared untuk menghubungkan

    Ventodigit / the bag filling units di

    bagian yang berputar dengan

    operator panel dan control system.

    2. Encoder :

    Untuk menentukan posisi sequecepengisian bag dan control cycle nya.

    3. Vetodigit :Adalah control timbangan di masing-

    masing tube / spout yang berbasis

    microprocessors electronic danconventional module.

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    Features of Packer Machine

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    Filling units

    1. Filling Units :Impeller, fluidisation system, guillotine valve,

    nozzle and supporting frame, all designed for

    high weigh accuracy, high out put and low

    dust emmision.

    2. Imppeller :

    Horizontal shaft impeller configuration for

    optimal filling according to partical size

    distribution of the product being packet.

    3. Bag Support Sadle:Available for wide range of bag types and

    size and for manual or automatic levelling.

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    3

    2

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    Filling Devices

    Bag Support

    Electric Motor couplewith pulleys and belts

    to the impeller shaft.

    Static micro switch fordetection of bag

    present.

    Pneumatic actuated

    bag discharge group.

    Guillotine group: slidevale and pinch valve

    are both available for

    controlling the material

    flow

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    Ventodigit III

    VENTODIGIT III electronic weighing system :

    The microprocessor controlled weighing system, located at each bag filling module, allow :

    to handle nominal weight ranging from 10 kg to 50 kg;

    to programmed 24 different menus for different types of products to be bagged;

    automatic on-board weight correction units;

    supply of performance data to the operator

    VentodigitVentodigit IIIVentodigitGEO 8

    http://localhost/var/www/apps/conversion/tmp/scratch_4/Ventodigit_III.PDFhttp://localhost/var/www/apps/conversion/tmp/scratch_4/Ventodigit_III.PDF
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    Operator Panel ( Siemens PC ) go to Siemens PC module

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    System Configuration & Communication

    PC SiemensMovicon

    http://localhost/var/www/apps/conversion/tmp/scratch_4/PC%20Siemens).pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_4/training%20sheets%20Movicon.ppshttp://localhost/var/www/apps/conversion/tmp/scratch_4/training%20sheets%20Movicon.ppshttp://localhost/var/www/apps/conversion/tmp/scratch_4/PC%20Siemens).pdf
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    Content

    Objective.

    Introduction of Cement Flow to Packer Machine.

    Flow Sheet

    Packing Machine.

    Lay Out Packer Machine.

    Packer Machine

    Maintenance Recommendation.

    Packer Machine. Operator Panel.

    Vento Check

    Transport Equipment.

    - Belt Conveyor.

    - Bag Trap.

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    Description of Maintenance and Control Step

    Description Symbol Frequency

    Verify the efficiency of all safety devices.

    Check the functional and integrity of the pushbuttons, selectorsexcitation distance of all sensors and micro switch.

    Check the efficient of the power divider installed in the mainswitch board and in the neigh burring one installed at customerscare.

    Check the temperature and functionality of the transformer.

    Check the calibration and thermal relays.

    It will further be appropriate to check for a proper tightening of thescrews on the relays which are subject to numerous actuatingcycles.

    Control the integrity of the feed cables and of the protectivesheaths.

    24 h

    200 h

    5000 h

    1000 h

    Check the attachment of the cable terminal, clamps, relayswitches, etc and their eventual oxidation condition.

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    Description of Maintenance and Control Step

    Description Symbol Frequency

    The air pressure must be kept as steady as possible in any case notless than 5.5 bar and not more than 7 bar.

    Check for any plugging and discharge the condensate from thecompressed air regulating assembly.

    Clean the transparent cup with water and soap.

    - Clean the filter element with a solvent and by jetting compressedair.

    - Check for losses or slippages from the plant.

    - Check to ensure the presence of lubrication in the appropriatecup on the compressed air distributing assembly.

    PNEUMATIC SYSTEM

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    Description of Maintenance and Control Step

    Description Symbol Frequency

    The pneumatic electrical control valves area component capable ofwithstanding many millions of cycles. Their installation on the baseplate makes their removal and reassembly very quick and simple.

    The overhaul consist in verifying that there are no air leakagesunder any operating condition ( active or de-activated valve ). If thisshould be the case replace the entire set of gaskets.

    Pneumatic electrical control valves

    At the end of each work shift clean the weighing area ( from load cellto the seat ) by jetting with compressed air, while the packer isrotating and free of any bags. Also clean off the signs andinstrumentations

    Cleaning

    Controlling the tare

    Check the weigh read on every control panel (under no load).Normally a positive value below 1 kg should result. If not call forservice of an instrumentation technician.

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    Descriptio