Packer Machine (Ia)

5/28/2018 Packer Machine (Ia)
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LOGISTICS IMPROVEMENT
YEAR - 2009
Packer Machine

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25.03.2014/ROMJanuary 09 report
Content
Objective.
Introduction of Cement Flow to Packer Machine. Flow Sheet
Packing Machine.
Lay Out Packer Machine.
Packer Machine
Maintenance Recommendation.
Packer Machine. Operator Panel.
Vento Check
Transport Equipment.

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Objective.
Memberikan pengetahuan dasar mengenai Packer
Machine dan melakukan pemeliharaan secara
rutin.

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Content
Objective.
Introduction of Cement Flow to Packer Machine. Flow Sheet
Packing Machine.
Packer Machine
Vento Check
- Belt Conveyor.
- Bag Trap.

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Flow Sheet NAR-2

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Flow Sheet NAR-2

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Content
Objective.
Introduction of Cement Flow to Packer Machine.
Flow Sheet
Packing Machine.
Packer Machine
Vento Check
Transport Equipment..

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Lay Out of Packing Machine

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Lay Out of Packing Machine

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Content
Objective.
Flow Sheet
Packing Machine.
Feature Packer Machine
Vento Check

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Fluidization Devices
1. Bronze Filter.
2. Solenoid Valve & Distributor :
3. Regulator.
4. Main Valve Air pressure
Features of Packer Machine

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1. Pneumatic Valve :
On / Off butterfly valve.
2. Rotary Valve :
Motorize valve dengan kecepatan tertentu dan
konstan.
3. Level Sensor :
Untuk menjaga / mengontrol level semen di Bin
packer dan interlocking dengan Rotary Valve andPneumatic gate valve
4. Motor & Gear Box Drive :
Motor listrik dengan transmisi gear box sebagai
pengerak Packer Mesin yang putarannya di
kontrol oleh Variable Speed Drive, dimanakecepatan putaran packer disesuaikan dengan
setting capacity secara otomatis.
1
2
4
3

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1. Magic Box :Transmisisi data dengan media
infrared untuk menghubungkan
Ventodigit / the bag filling units di
bagian yang berputar dengan
operator panel dan control system.
2. Encoder :
Untuk menentukan posisi sequecepengisian bag dan control cycle nya.
3. Vetodigit :Adalah control timbangan di masing-
masing tube / spout yang berbasis
microprocessors electronic danconventional module.
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Filling units
1. Filling Units :Impeller, fluidisation system, guillotine valve,
nozzle and supporting frame, all designed for
high weigh accuracy, high out put and low
dust emmision.
2. Imppeller :
Horizontal shaft impeller configuration for
optimal filling according to partical size
distribution of the product being packet.
3. Bag Support Sadle:Available for wide range of bag types and
size and for manual or automatic levelling.
1
3
2

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Filling Devices
Bag Support
Electric Motor couplewith pulleys and belts
to the impeller shaft.
Static micro switch fordetection of bag
present.
Pneumatic actuated
bag discharge group.
Guillotine group: slidevale and pinch valve
are both available for
controlling the material
flow

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Ventodigit III
VENTODIGIT III electronic weighing system :
The microprocessor controlled weighing system, located at each bag filling module, allow :
to handle nominal weight ranging from 10 kg to 50 kg;
to programmed 24 different menus for different types of products to be bagged;
automatic on-board weight correction units;
supply of performance data to the operator
VentodigitVentodigit IIIVentodigitGEO 8
http://localhost/var/www/apps/conversion/tmp/scratch_4/Ventodigit_III.PDFhttp://localhost/var/www/apps/conversion/tmp/scratch_4/Ventodigit_III.PDF

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Operator Panel ( Siemens PC ) go to Siemens PC module

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System Configuration & Communication
PC SiemensMovicon
http://localhost/var/www/apps/conversion/tmp/scratch_4/PC%20Siemens).pdfhttp://localhost/var/www/apps/conversion/tmp/scratch_4/training%20sheets%20Movicon.ppshttp://localhost/var/www/apps/conversion/tmp/scratch_4/training%20sheets%20Movicon.ppshttp://localhost/var/www/apps/conversion/tmp/scratch_4/PC%20Siemens).pdf

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Content
Objective.
Flow Sheet
Packing Machine.
Packer Machine
Vento Check
- Belt Conveyor.
- Bag Trap.

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Description of Maintenance and Control Step
Description Symbol Frequency
Verify the efficiency of all safety devices.
Check the functional and integrity of the pushbuttons, selectorsexcitation distance of all sensors and micro switch.
Check the efficient of the power divider installed in the mainswitch board and in the neigh burring one installed at customerscare.
Check the temperature and functionality of the transformer.
Check the calibration and thermal relays.
It will further be appropriate to check for a proper tightening of thescrews on the relays which are subject to numerous actuatingcycles.
Control the integrity of the feed cables and of the protectivesheaths.
24 h
200 h
5000 h
1000 h
Check the attachment of the cable terminal, clamps, relayswitches, etc and their eventual oxidation condition.

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The air pressure must be kept as steady as possible in any case notless than 5.5 bar and not more than 7 bar.
Check for any plugging and discharge the condensate from thecompressed air regulating assembly.
Clean the transparent cup with water and soap.
- Clean the filter element with a solvent and by jetting compressedair.
- Check for losses or slippages from the plant.
- Check to ensure the presence of lubrication in the appropriatecup on the compressed air distributing assembly.
PNEUMATIC SYSTEM

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The pneumatic electrical control valves area component capable ofwithstanding many millions of cycles. Their installation on the baseplate makes their removal and reassembly very quick and simple.
The overhaul consist in verifying that there are no air leakagesunder any operating condition ( active or de-activated valve ). If thisshould be the case replace the entire set of gaskets.
Pneumatic electrical control valves
At the end of each work shift clean the weighing area ( from load cellto the seat ) by jetting with compressed air, while the packer isrotating and free of any bags. Also clean off the signs andinstrumentations
Cleaning
Controlling the tare
Check the weigh read on every control panel (under no load).Normally a positive value below 1 kg should result. If not call forservice of an instrumentation technician.

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Descriptio

Packer Machine (Ia)

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