Form No. 835 [5004613 (01/11)] Printed in the U.S.A.

AssemblyThe sprayer is completely assembled except for the pressure gauge, and the only other time any assembly is required is if you have purchased the optional trailer assembly, or optional boom assembly. Note: Add proper oil to the engine crankcase and gasoline to the gas tank. Refer to the engine manual for the correct type and amount. It is important to test the sprayer with plain water before actual spraying is attempted. This will enable you to check the sprayer for leaks in the plumbing system.

Model: ATVTS-60-4R (5301306)(60 Gallon Trailer Sprayer w/2.5 H.P. Engine, 4-Roller Pump, Deluxe Handgun)

Owner's Manual

1000 FIMCO Lane, P.O. Box 1700, North Sioux City, SD 57049Toll Free Phone: 800-831-0027 : Toll Free Fax: 800-494-0440

www.fimcoindustries.com

General InformationThank you for purchasing this product. The purpose of this manual is to assist you in operating and maintaining your trailer sprayer. Please read it carefully, as it furnishes information which will help you achieve years of trouble-free operation.

Warranty/Parts/ServiceFor home usage, products are warranted for one year from date of purchase against manufacturer or workmanship defects.

Commercial users have a 90 day warranty.

Your authorized dealer is the best source of replacement parts and service. To obtain prompt, efficient service, always remember to give the following information...

- Correct Part Description and/or part number. - Model number/Serial number of your sprayer.

Part descriptions and part numbers can be obtained from the illustrated parts list section(s) of this manual.

Whenever you need parts or repair service, contact your distributor/dealer first. For warranty work, always take your original sales slip, or other evidence of purchase date, to your distributor/dealer.

Technical Specifications 2.5 H.P. Recoil Start Engine

4 Roller Pump - 6 G.P.M.

Pressure Relief Valve

Pressure Gauge

Suction Line Filter

Pistol Grip Spray Gun w/25 Ft. Hand Gun Hose

7-Nozzle Boom assembly - 140" Spray Coverage

Break-Away Outer Boom Members

Adjustable Boom Height

Pneumatic Tires: 18 x 950 x 8 (10 MPH MAX)

How to order: Specify valve number (Example: 23120-1/2-PP Polypropylene)

Bypasses excess liquid. Adjustable to maintain control of line pressure at any pressure within the valve operating range.Selected pressure setting firmly held in place by locknut. Extra large passages to handle large flows.

PISTON TYPE PRESSURE RELIEF/REGULATING VALVES

Item

34.683/4" Poly Valve23120-3/4-PP51431999

PK-AB23120-KIT

23120-1/2-PP

5168717

5143200

Repair Kit, Items Marked **

1/2" Poly Valve

17.10

34.68 10

- Polypropylene with stainless steel spring- Excellent chemical resistance

- For pressure to 150 p.s.i.- 1/4" port for pressure gauge- Choice of 1/2" or 3/4" NPT (M) inlet & (F) outlet connections

Mfg Part Number

- EPDM O-Rings

NumberFIMCO Description Price

List 78

654321

No.

10

1

4

5 & (6)

2

97

38

5.94Lock Ring11CP23123-PP5110266Guide SeatCP23125-PP5115078 1 1 4.34

Spring RetainerAdjusting Cap, Nylon (Gray)Poly Body (1/2" NPT)Poly Body (3/4" NPT)Pipe Plug, 1/4" MNPTO-Ring, EPDM RubberSpringRetaining Pin

Description

CP23124-PPCP23122-NYCP23128-PPCP23121-PP

CP7717-15-EPRCP23127-302SSCP23126-302SS

Mfg Part Number

51080955046270

---------******

---

NumberPart

11

-11111

11

1-1111

5143199 Qty Qty

5143200

Model 23120

5.6311.08

Price

20.90------------

List

20.90

Page 2

1. Open the tank lid and be sure the tank is clean and free of foreign material. Fill the tank about 1/2 full with plain water.

NOTE:It is VERY important for you to test your sprayer with plain water before actual spraying is attempted. This will enable you to check the sprayer for leaks, without the possibility of losing any expensive chemicals.

CAUTION: Always be sure that water has reached the roller pump before starting your sprayer. If the pump is run dry, serious damage to the pump will result. Do not run your sprayer with the boom/handgun line closed AND the bypass line closed. Doing this will damage the pump.

2. Open the brass valve in the suction line and allow water to flow to the pump. The valve is located at this point to enable the strainer to be taken apart for cleaning, while solution remains in the tank.

3. It is always best to start the sprayer at little or no pressure. This sprayer is equipped with a spring loaded pressure relief/bypass valve. Turn the valve knob out to decrease pressure and in for increased pressure.

The bypass valve is the "pressure control" for the entire plumbing system. The more that valve is open, the lower your line pressure. Fully closed provides maximum pressure to your boom and/or handgun.

4. You may now start the sprayer engine following the engine manufacturers instructions. Let the sprayer run at low pressure until water has reached the handgun and all air has been purged from the system.

CAUTION: Care must be taken, being sure the handgun is secured in the operators hand. If this is not done a recoiling action may occur causing damage or personal injury.

Information About The SprayerIn this pumping system, solution is drawn from the tank, and forced to a planned source, such as boom nozzles, or handgun. The pressure is controlled by opening/closing the valve which recirculates solution back into the tank..

Testing the Sprayer

Periodically close the suction line valve. Check the line strainer and clean the screen. Always flush the entire plumbing system with water or a neutralizing agent, such as FIMCO Tank Neutralizer and Cleaner, after completing the spraying operation.

Proper care and maintenance will prolong the life of your sprayer.

After use, fill the sprayer tank part way with water. Start the sprayer, and allow the clear water to be pumped through the plumbing system and out through the spray nozzles.Refill the tank about half full with plain water and use FIMCO Tank Neutralizer and Cleaner, and repeat cleaning instructions above.Flush the entire sprayer with the neutralizing/cleaning agent, then flush out one more time with plain water. Follow the chemical manufacturer's disposal instructions of all wash or rinsing water.For the boom, (if applicable) remove the tips and screens from the nozzle assemblies. Wash these items out thoroughly. Blow the orifice clean and dry. If the orifice remains clogged, clean it with a fine bristle (NOT WIRE) brush, or with a toothpick. Do not damage the orifice. Water rinse and dry the tips before storing.

WARNING: Some chemicals will damage the pump valves if allowed to soak untreated for a length of time! ALWAYS flush the pump as instructed after each use.

Maintenance During/After Spraying

Intake Detail

Handgun Clip

20

25

16 12

5 17 17

81919

6 19 19

412

16

30

29

29

15

14

29

22

1

22

37

10

3

21

29

27

26

22

1

*

29

34.434.6

34.3

34.1

34.634.5

26

2836.4

36.5

36.2

36.4

36.3

36.1

16

34.211

9 18 18

29

71919

34.7 34.8

Intake Detail

18

9 33.7

33.6

33.5

33.1

33.2 33.4

33.3

Handgun Clip

25

31

Valve Detail

35.4

35.9

2435.3

35.2

35.5

35.1

35.6

35.3

35.8

35.6

35.7

Strainer/Pump

*

32.7

32.4

32.232.3.4

32.3.1

32.3.3

32.3.2

32.8

32.1

32.9

32.11

32.1032.5

32.6

Page 3

Winter StorageDrain all water out of your sprayer, paying special attention to the pump, handgun, and valve(s). These items are especially prone to damage from chemicals and freezing weather.

The sprayer should be winterized before storage by pumping a solution of RV antifreeze through the entire plumbing system. This antifreeze solution should remain in the plumbing system during the winter months. When spring time comes and you are preparing your sprayer for the spray season, rinse the entire plumbing system out, clearing the lines of the antifreeze solution. Proper care and maintenance will prolong the life of your sprayer.

Exploded VIew:Model: ATVTS-60-4R (5301306)

See Sheet 4for Parts List/Description

List prices are subject to change w/o notice.

(*) = Parts available only in spare parts kit #7771796 ($31.00).

52754954-Roller Pump

1/4"-20 x 3/8" Set ScrewCollar Set ScrewCollarBall Bearing (Sealed)Bearing CoverShaft Bearing CoverEnd PlateBody w/SealDescription

Rotor & Shaft Assembly

End Plate ScrewHollow Shaft (Only)

Pump Model StickerSuper Roller (4-Roller Pump)Seal (Viton)O-Ring GasketDescriptionQtyPart NumberNo

Item

2220-0018 0551-40000301-4101N

* 5112029* 5110052* 5072220

5

65.1

2

43

1

---1

41

42

1

1PriceList QtyPart NumberNo

Item

157.00

.7030.00

8.65

---3.15

.75

51170505117049505500750311135017481501748050172335002351

11

141312

8

109

7

2

111

1

11

1PriceList

1.051.554.908.251.151.2041.50

105.00

64 10

6

8

1

112

5.15

14

3

13

2

7

119

12

Page 4

Parts List Model: ATVTS-60-4R (5301306)

(Lis

t P

rice

s a

re S

ub

ject

to

Ch

an

ge

)

Item No

Part Number Qty Description

List Price

1 5006259 14 3/8"-16 Hex Whiz (Flange) Locknut .252 5006307 10 5/16"-18 Hex Whiz (Flange) Locknut .253 5006337 2 1/2"-13 Hex Whiz (Flange) Locknut .304 5010039 1 Nylon Elbow, 1/2" MNPT x 1/2" HB 1.065 5020077 1 Hose, 5/8"-1 Brd. x 16" 2.226 5020123 1 Hose, 1/2"-1 Brd. x 60" 5.357 5020135 1 Hose, 3/8"-1 Brd. x 25 Ft. 17.258 5020167 1 Hose, 1/2"-1 Brd. x 90" 8.329 5020378 1 Hose, 3/4"-2 Brd. x 21" 4.5110 5034022 2 H.H.C.S., 1/2"-13 x 3 1/2" .9711 5034038 4 H.H.C.S., 5/16"-18 x 3/4" .5512 5034101 4 H.H.C.S., 3/8"-16 x 1 3/4" .5013 5034159 2 Square U-Bolt, 5/16" x 1 5/16" x 1 7/8" .9914 5038671 1 Boom Mount Bracket (L.H.) 8.6115 5038672 1 Boom Mount Bracket (R.H.) 8.6116 5038698 4 Plastic Tank Hold-Down Leg Clip 2.9317 5051023 2 Hose Clamp, 5/8" .8118 5051024 2 Hose Clamp, 3/4" .8119 5051114 6 Hose Clamp (3/8"-1/2") .6320 5058188 1 Tank Lid w/Lanyard 10.5021 5117300 2 5/16"-18 x 1" Flange Whiz Lock Screw .2522 5117307 10 3/8"-16 x 1" Whiz (Flange) Lockscrew .4623 5152104 1 2.5 HP Engine (1/2" Shaft) 291.0024 5167004 1 Gauge, 0-200# (Dry) 6.2525 5169249 1 60 Gallon Elliptical Tank (White) 139.0026 5272464 2 Wheel, 18 x 9.5 x 8 - 4-Bolt 97.6927 5273204 1 Hitch Clevis Weldment 28.2528 5273959 1 Deluxe Pistol-Grip Handgun w/X-26 Tip 24.9529 5274507 1 Boom Sub-Assembly (7-Nozzle) 115.0030 5274555 1 Harness Assembly (BK-70) 83.9531 5274880 1 Pkg. (2) Handgun Clips & (2) Screws 2.8532 5274885 1 Pump Sub-Assembly 217.17

32.1 5010037 1 Nylon Elbow, 3/4" MNPT x 5/8" HB 1.2932.2 5011055 1 Nylon Close Nipple, 3/4" MNPT .7832.3 5116322 1 3/4" Black Poly Strainer 10.75

32.3.1 5058125 1 Strainer Bowl (n/a alone) 9.6032.3.2 5072229 1 EPDM Gasket 2.1032.3.3 5116323 1 40 Mesh Screen 4.0032.3.4 5046088 1 Strainer Cap 10.0032.4 5010192 1 45 Degree Nylon Street Elbow, 3/4" NPT 3.6332.5 5040004 2 Rubber-Headed Machine Screw Bumper (#10-24) 1.7532.6 5006186 2 #10-24 Hex Whiz (Flange) Locknut .2532.7 5010020 1 Nylon Fitting, 3/4" MNPT x 3/4" HB .7832.8 5275495 1 4-Roller Pump (Cast Iron with 1/2" Dia. Hollow Shaft) 132.85

Item No

Part Number Qty Description

List Price

32.9 5038730 1 Torque Bracket 3.9532.10 5016026 2 Lockwasher, 5/16" .2532.11 5034154 2 H.H.C.S., 5/16"-18 x 5/8" .25

33 5274939 1 Tank Valve Assembly 25.4533.1 5005022 1 Nylon Male Street Adapter, 3/4" MGHT x 3/4" MNPT .7833.2 5143190 1 3/4" "T-800" Brass Ball Valve 13.2633.3 5011129 1 Nylon Reducing Nipple, 3/4" MNPT x 1/2" MNPT .7433.4 5010148 1 Nylon Street Elbow, 1/2" MNPT x 1/2" FNPT 3.1233.5 5016066 1 Garden Hose Washer .2033.6 5149013 1 Nylon Swivel, 3/4" Flat Seat Hose Barb .5533.7 5006055 1 Nylon Swivel Nut, 3/4" FGHT .6434 5274955 1 Axle & Hub Assembly 175.35

34.1 5006301 8 1/2"-20 Hex Cone Wheel Nut .5034.2 5274954 1 Axle Weldment 67.6834.3 5085018 2 Hub, 4-Stud, w/Cups 35.1834.4 5072471 2 Grease Seal 2.5034.5 5046327 2 Grease Cap 2.4034.6 5031139 4 Cone Bearing 7.7034.7 5006300 2 Castle Nut, 1" 2.2534.8 5101081 2 Cotter Pin, 5/32" x 2" .1835 5274989 1 Valve Assembly 45.79

35.1 5010113 1 Nylon "Tee" Fitting, 1/2" FNPT 5.4035.2 5010258 1 Poly Tee Fitting, 1/2" MNPT 6.0635.3 5010148 2 Nylon Street Elbow, 1/2" MNPT x 1/2" FNPT 3.1235.4 5143200 1 Pressure Relief Valve (1/2" NPT) 34.6835.5 5149085 1 Nylon Hose Fitting, 1/2" FNPT x 5/8" HB 1.9935.6 5143197 2 1/2" T-800 Brass Ball Valve 9.4535.7 5011054 1 Nylon Close Nipple, 1/2" MNPT .6435.8 5067016 1 Nylon Fitting, 1/2" MNPT x 3/8" HB .6735.9 5067017 2 Nylon Fitting, 1/2" MNPT x 1/2" HB .6836 5275405 1 Valve Mount Sub-Assembly 36.33

36.1 5038704 1 Valve Mount Bracket 21.6336.2 5038638 1 Handgun Holder Bracket 11.8336.3 5006186 2 #10-24 Hex Whiz (Flange) Locknut .2536.4 5075014 2 Rubber Grommet (Black) 2.7936.5 5117234 2 #10-24 x 1/2" Phillips Truss Head Machine Screw .2537 5275754 1 60 Gallon ATV Trailer Weldment (Red) 215.00

2.1

Item No

Part Number Qty Description

List Price

2.2 5020416 3 Hose, 1/2"-1 Brd. x 19 3/8" 2.712.3 5020144 2 Hose, 1/2"-1 Brd. x 10" 1.772.4 5051114 14 Hose Clamp (3/8"-1/2") .632.5 5275067 2 Standard "ELL" Nozzle Sub-Assembly 8.58

2.5.1 5056023 1 Nylon Elbow Assembly, 11/16" U.N.F. x 1/2" HB 1.572.5.2 5116019 1 Nozzle Strainer, Red (50 Mesh) 1.172.5.3 5046052 1 Nylon Nozzle Cap, 11/16" U.N.F. Thread .502.5.4 5273796 1 1 1/4" Square Boom Nozzle Clamp (BC114) 1.802.5.5 5018265 1 80 Degree Flat Spray Tip, Yellow .862.6 5275068 5 Standard "Tee" Nozzle Sub-Assembly 8.58

2.6.1 5273796 1 1 1/4" Square Boom Nozzle Clamp (BC114) 1.802.6.2 5116019 1 Nozzle Strainer, Red (50 Mesh) 1.172.6.3 5046052 1 Nylon Nozzle Cap, 11/16" U.N.F. Thread .502.6.4 5056027 1 Nylon Tee, 11/16" U.N.F. x 1/2" HB-1/2" HB 1.662.6.5 5018265 1 80 Degree Flat Spray Tip, Yellow .862.7 5086003 1 Nylon Hose Tee, 1/2" HB 1.08(List Prices are Subject to Change)

Item No

Part Number Qty Description

List Price

1 5274507 1 Boom Sub-Assembly (7-Nozzle) 115.001.1 5006092 4 3/8"-16 Hex Locknut .251.2 5006307 2 5/16"-18 Hex Whiz (Flange) Locknut .251.3 5006345 2 3/8"-16 Flange Locknut (Grade F) .251.4 5034159 1 Square U-Bolt, 5/16" x 1 5/16" x 1 7/8" .991.5 5274458 1 Center Boom Weldment (BK-70) 40.551.6 5274459 2 Outer Boom Weldment 24.991.7 5046344 2 Square Cap, Black (1 1/4" Square Tube) .361.8 5019228 2 Extension Spring 5.501.9 5038620 1 Boom Retainer Bracket 3.491.10 5006054 4 3/8"-16 Hex Nut .251.11 5016030 8 Flatwasher, 3/8" .251.12 5034563 2 H.H.C.S., 3/8"-16 X 3 3/4" .84

2 5274555 1 Harness Assembly (BK-70) 83.952.1 5020307 2 Hose, 1/2"-1 Brd. x 23" 3.49

2.5.2

Elbow (2xs)

2.5.1

2.5.32.5.52.5.4

1.61.7

1.4

1.2

1.3

2.6.3

Tee (5xs)

2.6.12.6.22.6.5

2.6.4

1.9

2.6

1.12

2.1

1.5

2.2

1.3

1.12

1.6

2.3

2.7

2.6

2.6

2.2

7-Nozzle 'Standard' Boom Assembly

1.7

2.6 2.2

2.5

Spring Detail (2xs)

1.5

1.10

1.8

1.1

1.11

123.842

36.016

87.154 46.255

24.269 (Frame)

ApproximateUnit Dimensions

Time Required in seconds to travel a distance of:

200 Ft.(Miles per Hour) 100 Ft.

2.03.0

1.0

5.06.07.0

9.08.0

10.0

4.0

157.66.8 14

68 sec.

17

8.59.71114

3423

34

17192327

136 sec.6845

Speed in M.P.H.

Speed Chart

300 Ft.

2320

51

3441

2926

68102

205 sec.

Page 5

VP = Plastic TipVS = Stainless Steel TipStandard Flat Spray Tips

*Adjust spray height in the field to overlap approximately 30% of each edge of pattern.

(Strainer Screen Size)

Seriers

Tip No.

8001VP8001VS

(100 Mesh)80015VP80015VS

8002VS8002VP

(100 Mesh)

8003VS

8004VS

(50 Mesh)8003VP

(50 Mesh)8004VP

(50 Mesh)8005VP8005VS

8006VP

(50 Mesh)8008VP8008VS

(50 Mesh)

8006VS

(50 Mesh)

White

Brown

Gray

Red

Blue

Yellow

Green

Orange

Color

Tip

80

9.210.512.213.715.718.32247.3760 14.7

14.915.7

17.817.0

19.9

2622

18.2

242527

2932

423634

22

303677.6040

.9860

30

454035

6045

.69

.75

.85

.80

.73

.64

4958125

3843

4145

5048

8896

109102

8293

3437

4240

3236 31

.4330

60

3530

454035

.61

.56

.52

.50

.47

.53

40

6045

3530

.40

.42

.49

.35

.37

2126552830

3631

3331

78

7267

606468

30

2826

232526

21

2122

2524

29

515463

4547

19.82124 21

17.318.3

14.917.024 2022

18.115.8

17.118.6

24

20

2839 3236

272628

3230

30

3432

2427

2529

202321

2423

282625

21

2118.1

2421

8.79.2

10.49.9

12.1

12.411.6

15.113.1

10.6

13.912.9

12.214.216.0 17.0

2423

2119.3

2221

18.617.4

19.72021

18.6

17.320

15.814.7

18.517.2

14.113.3

15.016.515.5

17.5

14.9 15.815.618.2 19.4

16.6

13.013.7 14.7

13.9

11.313.211.913.916.2

13.9

9.910.5

11.612.2

mph

4.03.8

Gallons Per Acre 20" Spacing

4.7

5.95.5

6.87.6

7.2

6.4

4.2

8.58.9

11.0

10.2

13.612.711.9

6.47.717.1330

.2040

30

454035

6045

.26

.32

.30

.28

.21

.24

60

3035

35

4540

.18

.19

.17

.14

.16

.15

9.911.92612.5

15.4

14.3

19.017.816.6

33

3841

36

2731

12.9

15.814.913.9

10.411.9

8.3

9.510.7

11.310.1

8.9

23

2422

18

2019

8.9

9.48.4

8.1

6.9

7.97.4

in GPMin PSI

40

6045

3035

.10

.12

.11

.094.09

Pressure

Liquid

1 Nozzle

Capacity

mphmphin oz./min.

5.65.3

7.16.55.913

1415

11.512

5.0

5.95.4

5.1

4.64.5

Capacity

1 Nozzle 5 76

3.23.75.1 4.34.83.5

4.04.5

4.74.2

3.7

5.05.2

6.4

5.9

7.97.46.9

5.77.9 6.67.4

9.7 10.3

11.111.9

10.4

12.7

11.111.9

7.88.9

8.39.5

7.48.6

8.59.1

7.9

10.69.99.2

5.96.87.9

6.9

7.16.7

7.16.3

7.56.7

5.2

5.95.6

5.5

6.35.9

5.15.9

5.44.85.6

6.3

4.0

4.54.2

4.6

5.35.0

mph

2.32.2

3.02.72.5

mphmphmph mph

4.03.74.14.5

4.44.8

3.53.3 3.6

3.72.83.33.13.44.0

3.6

2.52.73.1

3.0

30" SpacingGallons Per Acre

8 5 6 87

80 Series

Spacing

SprayHeight

Page 6

Sheet1Drawing View12

Sheet2Drawing View11

Sheet3Drawing View14Detail View Intake Detail (1 : 8)Detail View Handgun Clip (1 : 6)Detail View Valve Detail (1 : 9)Detail View Strainer/Pump (1 : 9)

Sheet4Drawing View10Drawing View13

Sheet5Drawing View19Drawing View21Drawing View22Drawing View23

Sheet6Drawing View25