MR392CLIO8 Electrical Equipment

© Renault s.a.s 2007

"The repair procedures given by the manufacturer in this document are based on thetechnical specifications current when it was prepared.

The procedures may be modified as a result of changes introduced by the manufacturer inthe production of the various component units and accessories from which the vehicles areconstructed".

All rights reserved by Renault.

Copying or translating, in part or in full, of this document or use of the service part referencenumbering system is forbidden without the prior written authority of Renault.

JULY 2009 EDITION ANGLAISE

X85

8 Electrical equipment

80A BATTERY

80B HEADLIGHTS

81A REAR LIGHTING

81B INTERIOR LIGHTING

81C FUSES

82A ENGINE IMMOBILISER

82B HORN

83A INSTRUMENT PANEL

83C ON-BOARD TELEMATICS SYSTEM

83D CRUISE CONTROL

84A CONTROL - SIGNALS

© Renault s.a.s 2007

"The repair procedures given by the manufacturer in this document are based on thetechnical specifications current when it was prepared.

The procedures may be modified as a result of changes introduced by the manufacturer inthe production of the various component units and accessories from which the vehicles areconstructed".

All rights reserved by Renault.

Copying or translating, in part or in full, of this document or use of the service part referencenumbering system is forbidden without the prior written authority of Renault.

JULY 2009 EDITION ANGLAISE

X85

85A WIPING - WASHING

86A RADIO

86B CAR PHONE

87BPASSENGER COMPARTMENT CONNECTION UNIT

87C OPENING ELEMENT MANAGEMENT

87D ELECTRIC WINDOWS - SUNROOF

87F PARKING DISTANCE CONTROL

87G ENGINE COMPARTMENT CONNECTION UNIT

88A WIRING HARNESS

88C AIR BAG AND PRETENSIONERS

88D DRIVER'S POSITION

CLIO III - Section 8

Contents

Pages

CLIO III - Section 8ContentsPages

80A BATTERY

Battery: Removal - Refitting 80A-1

Battery: Precautions for the repair 80A-4

Battery tray: Removal - Refitting 80A-5

80B HEADLIGHTS

Front lighting: List and location of components 80B-1

Headlight: Removal - Refitting 80B-7

Headlight: Adjustment 80B-9

Headlight bulb: Removal - Refitting 80B-17

Front fog light bulb: Removal - Refitting 80B-27

Front fog light: Removal - Refitting 80B-28

Side indicator: Removal - Refitting 80B-30

Remote headlight beam adjustment actuator: Removal - Refitting 80B-31

Headlight beam adjustment front sensor: Removal - Refitting 80B-35

Headlight beam adjustment rear sensor: Removal - Refitting 80B-37

Xenon headlight high voltage unit: Removal - Refitting 80B-38

Front lighting computer: Removal - Refitting 80B-40

81A REAR LIGHTING

Rear lighting: List and location of components 81A-1

Rear wing light: Removal - Refitting 81A-5

Rear light bulb: Removal - Refitting 81A-7

3rd brake light: Removal - Refitting 81A-10

High level brake light bulb: Removal - Refitting 81A-12

Rear fog lights: Removal - Refitting 81A-14

Number plate light: Removal - Refitting 81A-16

80B HEADLIGHTS

Contents

81B INTERIOR LIGHTING

Interior lighting: Function 81B-1

Interior lighting: List and location of components 81B-3

Interior light: Removal - Refitting 81B-5

Courtesy light: Removal - Refitting 81B-6

Lower door light: Removal - Refitting 81B-7

Storage compartment light: Removal - Refitting 81B-8

Luggage compartment light: Removal - Refitting 81B-9

81C FUSES

Fuses: List and location of components 81C-1

82A ENGINE IMMOBILISER

Immobiliser system: List and location of components 82A-1

Starting aerial: Removal - Refitting 82A-5

Ignition switch: Removal - Refitting 82A-9

Transponder ring: Removal - Refitting 82A-13

Start button: Removal - Refitting 82A-16

Electric steering column lock: Removal - Refitting 82A-18

Battery for remote door locking control: Removal - Refitting 82A-21

Card reader: Removal - Refitting 82A-23

82B HORN

Audible warning: Removal - Refitting 82B-1

83A INSTRUMENT PANEL

Clock: Before/after repair procedure 83A-1

Instrument panel: Removal - Refitting 83A-3

Instrument panel: Before/after repair procedure 83A-4

Vehicle speed management unit: Removal - Refitting 83A-5

83C ON-BOARD TELEMATICS SYSTEM

Navigation: List and location of components 83C-1

Radio navigation: Removal - Refitting 83C-3

Navigation computer: Removal - Refitting 83C-4

Multimedia network interface unit: Removal - Refitting 83C-7

Navigation screen: Removal - Refitting 83C-10

Navigation aerial: Removal - Refitting 83C-11

83D CRUISE CONTROL

Cruise control - speed limiter: List and location of components 83D-1

Switch: Removal - Refitting 83D-2

Contents

84A CONTROL - SIGNALS

Rotary switch: Removal - Refitting 84A-1

Steering column switch assembly: List and location of components 84A-2

Steering column switch assembly: Removal - Refitting 84A-4

Screen wiper switch: Removal - Refitting 84A-8

Signals and lighting switch: Removal - Refitting 84A-9

Gear selector on the steering wheel: Removal - Refitting 84A-11

Hazard warning lights and central door control: Removal - Refitting 84A-14

ESP inhibitor switch: Removal - Refitting 84A-16

Remote headlight beam adjustment control: Removal - Refitting 84A-17

Lighting dimmer: Removal - Refitting 84A-18

Exterior rear view mirror control switch: Removal - Refitting 84A-19

Heated rear screen: Repair 84A-20

Heated seat pad switch: Removal - Refitting 84A-22

Driving school repeater electrical control unit: Removal - Refitting 84A-24


Wiping and washing: List and location of components 85A-1

Wiping and washing: Function 85A-4

Rain and light sensor: Removal - Refitting 85A-5

Windscreen wiper blade: Removal - Refitting 85A-7

Windscreen wiper arm: Removal - Refitting 85A-8

Wiping arm: Removal - Refitting 85A-9

Windscreen wiper mechanism: Removal - Refitting 85A-10

Windscreen wiper motor: Removal - Refitting 85A-13

Rear screen wiper motor: Removal - Refitting 85A-15

Screen washer pump: Removal - Refitting 85A-17

Headlight washer pump: Removal - Refitting 85A-18

Headlight washer jet: Removal - Refitting 85A-19

Rear screen wiper arm: Removal - Refitting 85A-20

Windscreen washer reservoir: Removal - Refitting 85A-22

86A RADIO

Radio: List and location of components 86A-1

Radio: Before/after repair procedure 86A-5

Radio: Removal - Refitting 86A-8

Radio aerial: Removal - Refitting 86A-11

Tweeter: Removal - Refitting 86A-13

Front speakers: Removal - Refitting 86A-14


Contents

Rear speakers: Removal - Refitting 86A-15

Display: Removal - Refitting 86A-18

Radio control satellite: Removal - Refitting 86A-19

Receiver: Removal - Refitting 86A-20

Offset multimedia socket: Removal - Refitting 86A-21

Offset multimedia socket computer: Removal - Refitting 86A-23

86B CAR PHONE

Car phone: List and location of components 86B-1

Computer: Removal - Refitting 86B-3

"Hands-free" microphone: Removal - Refitting 86B-4

87B PASSENGER COMPARTMENT CONNECTION UNIT

UCH: Removal - Refitting 87B-1

87C OPENING ELEMENT MANAGEMENT

Opening elements management: List and location of components 87C-1

Tailgate opening switch: Removal - Refitting 87C-5

Tailgate locking switch: Removal - Refitting 87C-6

Fuel filler flap locking motor: Removal - Refitting 87C-8

Opening aerial: Removal - Refitting 87C-9

86A RADIO 87D ELECTRIC WINDOWS - SUNROOF

Electric window: List and location of components 87D-1

Front electric window switches on driver's door: Removal - Refitting 87D-3

Front electric window switch on passenger door: Removal - Refitting 87D-4

Rear electric window switch: Removal - Refitting 87D-5

Child safety switch: Removal - Refitting 87D-6

Electric sunroof: List and location of components 87D-7

Sunroof opening motor: Removal - Refitting 87D-8

Sunroof opening control: Removal - Refitting 87D-10

87F PARKING DISTANCE CONTROL

Parking distance control: List and location of components 87F-1

Parking distance control switch: Removal - Refitting 87F-3

Parking distance control buzzer: Removal - Refitting 87F-5

Parking distance control computer: Removal - Refitting 87F-6

Proximity radar: Removal - Refitting 87F-7

87GENGINE COMPARTMENT CONNECTION UNIT

Protection and Switching Unit: Removal - Refitting 87G-1

Contents

88A WIRING HARNESS

Headlining wiring: Removal - Refitting 88A-1

Computers: List and location of components 88A-2

Diagnostic socket: List and location of components 88A-4

Wiring: Precautions for the repair 88A-5

Front bumper wiring: Connector access 88A-6

Front bumper wiring: Removal - Refitting 88A-8

Front left-hand wiring: Connector access 88A-10

Front left-hand wiring: Removal - Refitting 88A-16

Engine wiring: Connector access 88A-30

Engine wiring: Removal - Refitting 88A-44

Dashboard wiring: Connector access 88A-78

Dashboard wiring: Removal - Refitting 88A-88

Driver's front side door wiring: Removal - Refitting 88A-108

Passenger's front side door wiring: Removal - Refitting 88A-112

Rear right-hand side door wiring: Removal - Refitting 88A-116

Rear left-hand side door wiring: Removal - Refitting 88A-119

Rear wiring: Connector access 88A-122

Rear wiring: Removal - Refitting 88A-134

Rear bumper wiring: Connector access 88A-154

Rear bumper wiring: Removal - Refitting 88A-155

88C AIR BAG AND PRETENSIONERS

Airbag and pretensioners: List and location of components 88C-1

Airbag and pretensioners: Precautions for the repair 88C-6

Airbags and pretensioners: Recycling - Destruction 88C-7

Airbag computer: Removal - Refitting 88C-9

Inhibitor switch: Removal - Refitting 88C-11

Seat runner switch: Removal - Refitting 88C-12

Front lap belt pretensioner: Removal - Refitting 88C-13

Front pyrotechnic inertia reel: Removal - Refitting 88C-16

Rear pyrotechnic inertia reel: Removal - Refitting 88C-20

Driver's frontal airbag: Removal - Refitting 88C-22

Passenger's frontal airbag: Removal - Refitting 88C-26

Front (chest-level) side airbag: Removal - Refitting 88C-29

Side curtain airbag: Removal - Refitting 88C-31

Anti-submarining airbag: Removal - Refitting 88C-34

Side impact sensor: Removal - Refitting 88C-36

88D DRIVER'S POSITION

Cigarette lighter: Removal - Refitting 88D-1

80A-1

BATTERYBattery: Removal - Refitting 80A

REMOVAL

I - REMOVAL PREPARATION OPERATION

a

a Remove the air resonator by pressing the clip (1) .

a Remove the large part of the battery cover (2) .

Tightening torquesm

positive battery terminalnut

6 N.m

battery bracket nut 12 N.m

fuse holder nuts 6 N.m

negative battery termi-nal nut

6 N.m

IMPORTANT

Consult the safety and cleanliness advice and oper-ation recommendations before carrying out anyrepair (see 80A, Battery, Battery: Precautions forthe repair, page 80A-4) .

WARNING

Before disconnecting the battery:

- wait for the motor-driven fan assembly to stop,

- wait for the computer to finish saving (1minute).

WARNING

The visual indicator cannot be considered reli-able in After-Sales; do not use it to determine thestate of the battery.

K4J or K4M or M4R

112214

112215

80A-2


a Remove the small part of the battery cover (3) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

1 - DISCONNECTING

a Remove the negative battery terminal (4) .

2 - REMOVAL

a Remove the nuts (5) from the protective fuse holder.

a Remove the charge terminal (6) .

a Disconnect the protective fuse holder.

a Unclip the degassing pipe (7) .

a Remove:

- the nut from the battery bracket,

- the battery bracket (8) ,

- the battery.

REFITTING

I - REFITTING PREPARATION OPERATION

a Check the battery (see Battery: Check) (80A, Bat-tery).

a In the event of a replacement, remove the positivebattery terminal.

II - REFITTING OPERATION FOR PART CONCERNED

1 - REPLACEMENT

a Undo the positive battery terminal.

a Push the positive battery terminal fully onto the bat-tery terminal post.

112216

112217

127361

80A-3


a Torque tighten the positive battery terminal nut (6N.m).

(see 80A, Battery, Battery: Precautions for therepair, page 80A-4) .

2 - REFITTING

a Fit the battery into its housing, placing it as close aspossible to the engine side.

a Refit the battery bracket.

a Tighten to torque the battery bracket nut (12 N.m).

a Connect the degassing pipe to the battery.

a Connect the protective fuse holder to the positivebattery terminal.

a Position the charge terminal on the positive terminalstuds.

a Fit the protective fuse holder against the battery heatshield while securing.

a Torque tighten the fuse holder nuts (6 N.m).

(see 80A, Battery, Battery: Precautions for therepair, page 80A-4)

3 - CONNECTION

a Loosen the negative battery terminal.

a Push the negative battery terminal fully onto the bat-tery terminal post.

a Torque tighten the negative battery terminal nut (6N.m).

(see 80A, Battery, Battery: Precautions for therepair, page 80A-4) .

III - FINAL OPERATION

a Clip:

- the small part of the battery housing,

- the large part of the battery housing.

a Refit the air resonator.

a When refitting the battery or each time it is discon-nected, carry out a certain number of operations,without using the diagnostic tool, so that the vehiclecan operate correctly (see Battery: Initialisation)(80A, Battery).

WARNING

Poor contact may cause starting or chargingfaults, create sparks and cause the battery toexplode.

WARNING


WARNING


K4J or K4M or M4R

80A-4

BATTERYBattery: Precautions for the repair 80A

I - SAFETY

1 - DANGER: RISK FROM ACID LINKED TO HANDLING

Sulphuric acid is a highly aggressive and toxic sub-stance which corrodes most metals.

When handling batteries, it is very important to take the following precautions:

- protect your eyes by wearing goggles,

- wear acid-proof gloves and clothing.

2 - DANGER: RISK OF EXPLOSION LINKED TO CHARGING AND TO INCORRECT TIGHTENING OF THE TERMINALS.

When a battery is charging, oxygen and hydrogen areproduced. The mixture of these two gases is explosive.

The smallest of sparks or heat sources can cause anexplosion. The explosion is so strong that the batterycan shatter and spray the acid into the surrounding at-mosphere.

People nearby are at risk (exploded fragments, acidsplashes). Acid splashes are dangerous. They alsodamage clothing.

Safeguarding against the danger of explosion, whichcan be caused by handling a battery carelessly, mustbe taken very seriously.

II - GENERAL RECOMMENDATIONSIMPORTANT

A battery contains sulphuric acid, a dangerous sub-stance.

If acid splashes on to your clothing, rinse all con-taminated areas thoroughly in water.

If it comes into contact with the skin or eyes, seekmedical attention.

IMPORTANT

To prevent damaging the battery or even causing itto explode, do not place any heat sources or createany sparks near a charging battery.

WARNING

Incorrect tightening could cause heating of con-tacts, starting or charging faults, sparking, or couldcause the battery to explode.

IMPORTANT

To avoid all risk of sparks, ensure that all electricalconsumers are fully switched off.

When a battery is being charged inside a building,switch off the charger before connecting or discon-necting the battery.

Do not place any metallic items on the battery asthis may create a short circuit across the terminals.

Never hold a naked flame, welding gun, blowtorch,cigarette or lighted match near to a battery.

WARNING

These vehicles are equipped with a battery with lowwater consumption. Topping up the electrolyte istherefore prohibited.

WARNING

Before disconnecting the battery:

- wait for the motor-driven fan assembly to stop,

- wait for the computer to finish saving (1 minute).

WARNING

Some vehicles are only fitted with « TB » (lowheight) batteries. To avoid damaging the bonnet,only refit a battery which is identical to the batteryoriginally fitted.

80A-5

BATTERYBattery tray: Removal - Refitting 80A

REMOVAL


a Remove the battery (see 80A, Battery, Battery: Re-moval - Refitting, page 80A-1) .


a Unclip the power feed fuse board support (1) .

a Remove the power feed fuse board support (2) .

a Unclip the battery protective tray at (3) .

a Keep the fuse board support away (4) .

a Move away the battery protective shield (5) and (6) .

a Remove the battery protective shield.

a Remove the air filter box (see Air filter unit: Re-moval - Refitting) (MR 392, 12A, Fuel mixture).

Tightening torquesm

bolts (M8) of the batterybase shield

21 Nm

bolt (M6) of the batterybase shield

8 Nm

108190

108191

112218

80A-6

BATTERYBattery tray: Removal - Refitting 80A

a Remove:

- the battery base shield bolts (7) (M8),

- the battery base shield bolt (8) (M6).

a Unclip the harness attached to the battery baseshield.

a Remove the battery base shield.

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Refit the battery base shield and the mounting bolts.

a Torque tighten:

- the bolts (M8) of the battery base shield (21Nm),

- the bolt (M6) of the battery base shield (8 Nm).

a Refit the air filter box (see Air filter unit: Removal -Refitting) (MR 392, 12A, Fuel mixture).

a Clip in place

- the battery protective tray,

- the power supply fuse board support.

a Refit the battery (see 80A, Battery, Battery: Re-moval - Refitting, page 80A-1) .

108262

80B-1

HEADLIGHTSFront lighting: List and location of components

DOCUMENTATION PHASE 1

80BI - LIST OF COMPONENTS

The front lighting consists of:

- headlights (see 80B , Headlights, Headlight: Re-moval - Refitting, page 80B-7)

- halogen bulbs (see 80B , Headlights, Headlightbulb: Removal - Refitting, page 80B-17)

- headlight beam adjustment actuator (see 80B, Head-lights, Remote headlight beam adjustment actua-tor: Removal - Refitting, page 80B-31)

- side indicators (see 80B, Headlights, Side indica-tor: Removal - Refitting, page 80B-30)

- front fog lights (see 80B , Headlights, Front foglight: Removal - Refitting, page 80B-28)

- front fog lights bulbs (see 80B, Headlights, Front foglight bulb: Removal - Refitting, page 80B-27)

- xenon bulbs (see 80B, Headlights, Headlight bulb:Removal - Refitting, page 80B-17)

- a headlight beam adjustment front sensor (see 80B,Headlights, Headlight beam adjustment front sen-sor: Removal - Refitting, page 80B-35)

- a headlight beam adjustment rear sensor (see 80B,Headlights, Headlight beam adjustment rear sen-sor: Removal - Refitting, page 80B-37)

- xenon headlights high voltage unit (see 80B, Head-lights, Xenon headlight high voltage unit: Remov-al - Refitting, page 80B-38)

- a front lighting computer (see 80B, Headlights, Frontlighting computer: Removal - Refitting, page 80B-40)

II - POSITION OF THE COMPONENTS

Headlight

Halogen bulbs

FOG LIGHTS

DISCHARGE LAMPS

112004

112960

(1) Direction indicator bulb

(2) Side light bulbs

(3) Main beam headlight bulbs

(4) Additional cornering light bulb

80B-2



80B

Halogen bulb (dipped beam headlight)

Beam adjustment actuator

Side indicator

Front fog light

Front fog light bulb

WITHOUT DISCHARGE LAMPS

112961

112960

111962

FOG LIGHTS

112227

112227

80B-3



80B

Xenon bulb (dipped beam headlight)

Headlight adjustment front sensor

Headlight adjustment rear sensor

Xenon headlight high voltage unit

DISCHARGE LAMPS

115044

115061

115052

115046

80B-4



80BFront lighting computer

113503

80B-5




The front lighting consists of:

- headlights (see 80B , Headlights, Headlight: Re-moval - Refitting, page 80B-7)

- halogen bulbs (see 80B , Headlights, Headlightbulb: Removal - Refitting, page 80B-17)

- headlight beam adjustment actuators (see 80B,Headlights, Remote headlight beam adjustmentactuator: Removal - Refitting, page 80B-31)

- side indicators (see 80B, Headlights, Side indica-tor: Removal - Refitting, page 80B-30)

- front fog light (see 80B, Headlights, Front fog light:Removal - Refitting, page 80B-28)

- front fog lights bulbs (see 80B, Headlights, Front foglight bulb: Removal - Refitting, page 80B-27)


Headlight

Halogen bulbs (without additional cornering light)

Halogen bulbs (with additional cornering light)

FOG LIGHTS

139582

141254




(4) Dipped beam headlight bulb

139595




(4) Dipped beam headlight bulb

(5) Additional cornering light bulb

80B-6



80BHeadlight beam adjustment actuator

Side indicator

Front fog light

Front fog light bulb

139596

139593

FOG LIGHTS

139583

139619

80B-7

HEADLIGHTSHeadlight: Removal - Refitting 80B

a

REMOVAL


a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment).

a Disconnect the battery (see 80A, Battery, Battery:Removal - Refitting, page 80A-1) .

a Remove:

- the front wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres),

- the front section of the front wheel arch liners (seeFront wheel arch liner: Removal - Refitting)(55A, Exterior protection),

- the front bumper (see Front bumper: Removal -Refitting) (55A, Exterior protection).


a Remove the upper bolts (1) from the headlight.

a Remove:

- the headlight lower bolt (2) ,

- the plastic rivet (3) .

DISCHARGE LAMPS, and DOCUMENTATIONPHASE 1

IMPORTANT

To prevent eye injuries:

- do not look at a xenon bulb when lit (voltagewhen lit 20000 V),

- do not light a bulb which has not been fitted intoits headlight.

IMPORTANT

To prevent burns, wait until the « computers -power unit » assemblies are cold before removal.



112003

112004

80B-8

HEADLIGHTSHeadlight: Removal - Refitting 80B

a Remove the upper bolts (4) from the headlight.

a Remove the lower bolts (5) from the headlight.

a Remove the headlight.

a Disconnect the headlight connectors.

a Remove the headlight.

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

a Connect the headlight connectors

a Refit the headlight.

II - FINAL OPERATION

a Connect the battery (see 80A, Battery, Battery: Re-moval - Refitting, page 80A-1) .

a Adjust the headlights (see 80B, Headlights, Head-light: Adjustment, page 80B-9) .

a Refit:

- the front bumper (see Front bumper: Removal -Refitting) (55A, Exterior protection),


- the front wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres).


139588

139587


80B-9

HEADLIGHTSHeadlight: Adjustment


80B

ADJUSTMENT

I - PREPARATION OPERATION FOR CHECK

a Place the vehicle in a working area equipped with atwo-post lift.

a Do not apply the parking brake.

a Check and inflate the tyres to the recommendedpressure (see Tyre pressure: Identification) (35A,Wheels and tyres).

a Open the bonnet.

a Check:

- that the luggage compartment is empty,

- that the headlights are clean.

a Position the headlight beam remote adjustment con-trol on 0.

a Switch on the dipped headlights.

II - TEST OPERATION

a

a Place the headlight adjustment and checkingtool adjusted to -1% in front of the vehicle.

a Place the headlight adjustment and checkingtool adjusted to -1.3% in front of the vehicle.

a Using the headlight adjustment and checkingtool, check the headlight beam adjustment.

III - ADJUSTMENT OPERATION

1 - Left-hand headlight

a Raise the vehicle (see Vehicle: Towing and lifting)(02A, Lifting equipment).

a Remove:

- the front left-hand wheel (see Wheel: Removal -Refitting) (35A, Wheels and tyres),

- the front section of the front left-hand wheel archliner (see Front wheel arch liner: Removal - Re-fitting) (55A, Exterior protection).

a Refit the front left-hand wheel (see Wheel: Removal- Refitting) (35A, Wheels and tyres).

a Lower the vehicle.

a Position the vehicle back on the ground.

a Compress the suspension.

Equipment required

headlight adjustment and checking tool

Note:

Check that the lift is on flat, horizontal ground.

Note:

Do not get into the vehicle throughout the opera-tion.


WARNING

Consult the device's operating manual to avoidincorrect use.


DISCHARGE LAMPS

80B-10



80B

a Using the headlight adjustment and checking tool :

- perform lateral adjustment of the headlight usingthe screw (2) ,

- perform the beam adjustment using the screw lo-cated above the headlight (1) .

112960

117452

117449

80B-11



80B




2 - Right-hand headlight


a Remove:

- the front right-hand wheel (see Wheel: Removal -Refitting) (35A, Wheels and tyres),

- the front section of the front right-hand wheel archliner (see Front wheel arch liner: Removal - Re-fitting) (55A, Exterior protection).

a Move aside the washer fluid pump electrical wiring(5) to access the lateral adjustment screw.

a Refit the front right-hand wheel (see Wheel: Re-moval - Refitting) (35A, Wheels and tyres).




JAPAN SPECIAL FEATURES

117450

111994

117453

80B-12



80B




a Move aside the washer fluid pump electrical wiring(8) to access the adjustment screw.

117352

117454

117449

JAPAN SPECIAL FEATURES

117451

80B-13



80B




IV - FINAL OPERATION

a Raise the vehicle.

a Remove the front wheels (see Wheel: Removal -Refitting) (35A, Wheels and tyres).

a Refit:




a Close the bonnet.

117449

80B-14



80B

ADJUSTMENT

I - PREPARATION OPERATION FOR CHECK

a Place the vehicle in a working area equipped with atwo-post lift.

a Do not apply the parking brake.

a Check and inflate the tyres to the recommendedpressure (see Tyre pressure: Identification) (35A,Wheels and tyres).

a Open the bonnet.

a Check:

- that the luggage compartment is empty,

- that the headlights are clean.

a Position the headlight beam remote adjustment con-trol on 0.

a Switch on the dipped headlights.

II - TEST OPERATION

a

a Place the headlight adjustment and checkingtool adjusted to -1% in front of the vehicle.

a Using the headlight adjustment and checkingtool, check the headlight beam adjustment.

III - ADJUSTMENT OPERATION


a Remove:


- the front section of the front wheel arch liners (seeFront wheel arch liner: Removal - Refitting)(55A, Exterior protection).

a Refit the front wheels (see Wheel: Removal - Refit-ting) (35A, Wheels and tyres).




Equipment required

headlight adjustment and checking tool

Note:

Check that the lift is on flat, horizontal ground.

Note:

Do not get into the vehicle throughout the opera-tion.

WARNING

Consult the device's operating manual to avoidincorrect use.

80B-15



80B1 - Left-hand headlight




2 - Right-hand headlight

a Move aside the washer fluid pump wiring (3) to ac-cess the lateral adjustment screw.

139625

117452

139592

117453

80B-16



80B




IV - FINAL OPERATION


a Remove the front wheels (see Wheel: Removal -Refitting) (35A, Wheels and tyres).

a Refit:




139624

117454

139623

80B-17

HEADLIGHTSHeadlight bulb: Removal - Refitting


80BREMOVAL

a


a Switch off the ignition.

The side light bulbs, dipped headlight bulbs, main beam headlight bulbs and additional cornering light bulbs require removal of the headlight



a Remove:




- the headlight (see 80B, Headlights, Headlight:Removal - Refitting, page 80B-7) .


1 - Direction indicator bulb

a Unlock the bulb holder (1) by turning it a quarter of aturn anti-clockwise.

a Remove the direction indicator bulb from the bulbholder.

2 - Side light bulbs

a Remove the sealing cover (2) .

DISCHARGE LAMPS

IMPORTANT




IMPORTANT


DISCHARGE LAMPS

112959

112962

80B-18



80B

a Unclip the bulb holder from the side light bulb at (3) .

a Remove the side light bulb from the bulb holder.

3 - Main beam headlight bulbs


a Disconnect the connector from the main beam head-light bulb.

a Unlock the clip (5) of the main beam headlight bulb.

a Remove the main beam headlight bulb.

4 - Dipped beam headlight bulb


112961

112962

112961

112962

80B-19



80B

a Disconnect the connector from the dipped beamheadlight bulb.

a Unclip the clip of the dipped beam headlight bulb at(7) .

a Remove the dipped beam headlight bulb.

a Remove the condenser (8) by turning it 45 degreesanti-clockwise.

a Unclip the clip (9) from the dipped beam headlightbulb.


5 - Additional cornering light bulb



112961

DISCHARGE LAMPS

115044

115043

WARNING

To prevent any breakages, handle the bulb by itsbase. If you should touch the glass, clean it withalcohol and a lint-free cloth.

112960

80B-20



80B

a Disconnect the connector from the additional corner-ing light bulb.

a Unlock the clip of the additional cornering light bulbat (11) .

a Remove the additional cornering light bulb.

REFITTING


a

a



a Refit the direction indicator bulb on the bulb holder.

a Lock the bulb holder by turning it a quarter of turnclockwise.

2 - Side light bulbs

a Refit the side light bulb on the bulb holder.

a Clip the side light bulb holder onto the headlight.

a Refit the sealing cover.

112959

Note:

When replacing a bulb, only use approved bulbs.

DISCHARGE LAMPS

12398

WARNING

To prevent any breakages, handle the bulb by itsbase. If you should touch the glass, clean it withalcohol and a lint-free cloth.

WARNING

The bulb must be handled with care.

The external conductor (12) is very fragile andmust not be damaged.

80B-21



80B3 - Main beam headlight bulbs

a Refit the main beam headlight bulb.

a Lock the clip of the main beam headlight bulb.

a Connect the connector of the main beam headlightbulb.



a Refit the dipped beam headlight bulb.

a Fasten the clip on the dipped beam headlight bulb.

a Connect the connector to the dipped beam headlightbulb.



a Refit the capacitor by turning it an eighth of a turnclockwise.



a Refit the additional cornering light bulb.

a Lock the clip of the additional cornering light bulb.

a Connect the connector of the additional corneringlight bulb.



a Refit the headlight (see 80B, Headlights, Head-light: Removal - Refitting, page 80B-7) .



a Adjust the headlights (see 80B, Headlights, Head-light: Adjustment, page 80B-9) .

a Refit:





DISCHARGE LAMPS

DISCHARGE LAMPS

80B-22



80BREMOVAL

a



For the left-hand headlight bulbs

a Disconnect the vacuum pipe (1) of the soundproof-ing unit control solenoid valve (2) .

a Remove the soundproofing unit nuts (3) .

a Move aside the soundproofing unit.

Note:

Do not remove the headlight to replace the bulbs.

F4R

142247

142248

80B-23



80BII - OPERATION FOR REMOVAL OF PART CONCERNED


a Unlock the bulb holder (4) by turning it a quarter of aturn anti-clockwise.

a Remove the direction indicator bulb from the bulbholder.

2 - Side light bulb


a Unclip:

- the bulb holder (6) from the headlight,

- the side light bulb from the bulb holder.

3 - Main beam headlight bulbs


139594

139595

139598

139595

80B-24



80B

a Unclip the main beam headlight bulb (8) .

a Remove the main beam headlight bulb.

a Disconnect the connector (9) from the main beamheadlight bulb.


a - Halogen headlight without additional cornering light


a Unclip the dipped beam headlight bulb.

a Disconnect the connector (11) from the dippedbeam headlight bulb.


b - Halogen headlight with additional cornering light


139597

141254

141253

139595

80B-25



80B

a Disconnect the connector (13) from the dippedbeam headlight bulb.

a Unlock the clip (14) from the dipped beam headlightbulb.




a Unclip the additional cornering light bulb (16) .

a Remove the additional cornering light bulb.

a Disconnect the connector (17) from the additionalcornering light bulb.

REFITTING


a



a Refit the direction indicator bulb on the bulb holder.

a Lock the bulb holder by turning it a quarter of turnclockwise.

2 - Side light bulb

a Clip on:

- the side light bulb onto the bulb holder,

- the side light bulb holder onto the headlight.


139600

139595

139599

Note:

If the bulbs are changed, only use approvedbulbs.

80B-26



80B3 - Main beam headlight bulbs

a Connect the connector to the main beam headlightbulb.

a Refit:

- the main beam headlight bulb by clipping it onto theheadlight,

- the sealing cover.


a - Halogen headlight without additional cornering light


a Connect the connector of the dipped beam head-light.


b - Halogen headlight with additional cornering light



a Connect the connector to the dipped beam headlightbulb.



a Connect the connector of the additional corneringlight bulb.

a Refit:

- the additional cornering light bulb by clipping it ontothe headlight,

- the sealing cover.


a Fit the soundproofing unit in place.

a Refit the soundproofing unit nuts.

a Connect the vacuum pipe of the soundproofing unitcontrol solenoid valve.

F4R

80B-27

HEADLIGHTSFront fog light bulb: Removal - Refitting

FOG LIGHTS

80BREMOVAL




a Unclip the access flap (1) .


a Disconnect the front fog light connector (2) .

a Remove the front fog light bulb (3) anti-clockwise.

REFITTING


a

a Refit the front fog light bulb clockwise.

a Connect the front fog light connector.


a Clip on the access flap.


139851

139620

139619

Note:


80B-28

HEADLIGHTSFront fog light: Removal - Refitting

FOG LIGHTS

80BREMOVAL



a Remove:



- the front bumper (see Front bumper: Removal -Refitting) (55A, Exterior protection).


a Disconnect the connector (1) .

a Remove:

- the bolts (2) ,

- the fog light.

REFITTING


a To replace a bulb, use an approved bulb.

a Refit:

- the fog light,

- the fog light bolts.

a Connect the connector.


a Refit:




a Adjust the fog lights using a screwdriver.112227


113499

80B-29

HEADLIGHTSFront fog light: Removal - Refitting

FOG LIGHTS

80B

a Adjust the fog lights using a screwdriver.


139850

80B-30

HEADLIGHTSSide indicator: Removal - Refitting 80B

REMOVAL

OPERATION FOR REMOVAL OF PART CONCERNED

a Unclip the side indicator (1) by inserting the tool(Car. 1363) from underneath.

a Remove:

- the side indicator (2) from the bulb holder (3) ,

- the bulb from the bulb holder.

REFITTING


a

a Refit:

- the bulb onto the side indicator bulb holder,

- the side indicator on the bulb holder.

a Clip the side indicator onto the front side door.

Special tooling required

Car. 1363 Set of tr im removal levers.

139626

139627

Note:

If the bulbs are changed, use approved bulbs.

80B-31

HEADLIGHTSRemote headlight beam adjustment actuator: Removal - Refitting


80B

a

REMOVAL




a Remove:






a Press on (1) .

a Unclip the actuator (2) by rotating it a quarter of aturn clockwise while pressing the clip (3) .

a Remove the actuator by unclipping the actuator balljoint from the clip groove.

DISCHARGE LAMPS

IMPORTANT


IMPORTANT




DISCHARGE LAMPS

115041

80B-32



80BREFITTING



a Pull the reflector shell (headlight lens unit) towardsyou to bring the clip groove as close as possible tothe ball joint.

a Insert the ball joint into clip groove (5)

a Clip in the actuator.


a Refit:

- the sealing cover,




a Adjust the headlight beam (see 80B, Headlights,Headlight: Adjustment, page 80B-9) .

a Refit:




112960

115045

Note:

The ball joint should not just be in contact withthe groove, it should be fitted into it.

DISCHARGE LAMPS

80B-33



80BREMOVAL



a Remove:






a Press on (1) .

a Unclip the beam adjustment actuator (2) by turning ita quarter of a turn clockwise.

a Remove the beam adjustment actuator by unclip-ping the ball joint from the clip groove.

REFITTING



a Pull the reflector shell to bring the clip groove asclose as possible to the ball joint of the beam adjust-ment actuator.

a Fit the beam adjustment actuator ball joint in the clipgroove (4) .

a Clip the beam adjustment actuator by turning it aquarter of a turn anti-clockwise.


a Refit:

- the sealing cover,


a Adjust the headlight beam (see 80B, Headlights,Headlight: Adjustment, page 80B-9) .

a Refit:


139596

141043

Note:

The ball joint should not just be in contact withthe groove, it should be fitted into it.

80B-34



80B- the front section of the front wheel arch liners (seeFront wheel arch liner: Removal - Refitting)(55A, Exterior protection),


80B-35

HEADLIGHTSHeadlight beam adjustment front sensor: Removal - Refitting

DISCHARGE LAMPS

80B

REMOVAL


a Position the vehicle on a lift (see Vehicle: Towingand lifting) (MR 392, 02A, Lifting equipment).

a Remove:

- the front wheels (see Wheel: Removal - Refitting)(MR 392, 35A, Wheels and tyres),

- the front axle subframe (see Front axle subframe:Removal - Refitting) (MR 392, 31A, Front axlecomponents).


a Remove the nut (1) from the height sensor support.

a Undo the linkage bolt (2) .

a Disconnect the height sensor connector.

a Remove the height sensor.

Equipment required

Diagnostic tool

Tightening torquesm

steering box bolt 105 N.m

EQUIPMENT LEVEL EA1 or EQUIPMENT LEVELEA2 or EQUIPMENT LEVEL EA3 or EQUIPMENTLEVEL EA4 or EQUIPMENT LEVEL EA5

115062

80B-36

HEADLIGHTSHeadlight beam adjustment front sensor: Removal - Refitting

DISCHARGE LAMPS

80B

a Remove the steering box bolt (3) .

a Unclip the bracket ball joint (4) .

a Remove the headlight beam adjustment front sensorwith its mounting (5) .

REFITTING


a Refit the headlight beam adjustment front sensor.

a Refit the linkage on the flat surface of the anti-rollbar.

a Refit the bolt of the height sensor support.

a Retighten the linkage bolt.

a Connect the headlight beam adjustment front sensorconnector.

a Fit the headlight beam adjustment front sensor withits mounting.

a Refit the steering box bolt.

a Clip the ball joint onto the bracket.

a Torque tighten the steering box bolt (105 N.m).


a Refit:

- the front wheels (see Vehicle: Towing and lifting)(MR 392, 02A, Lifting equipment),

- the front axle subframe (see Front axle subframe:Removal - Refitting) (MR 392, 31A, Front axlecomponents).

a If replacing the headlight beam adjustment frontsensor, carry out the necessary operations using theDiagnostic tool (see MR 394 Fault finding, 80B,Headlights, Fault finding - Replacement of com-ponents).

EQUIPMENT LEVEL SPORT

122110

EQUIPMENT LEVEL EA1 or EQUIPMENT LEVELEA2 or EQUIPMENT LEVEL EA3 or EQUIPMENTLEVEL EA4 or EQUIPMENT LEVEL EA5

EQUIPMENT LEVEL SPORT

80B-37

HEADLIGHTSHeadlight beam adjustment rear sensor: Removal - Refitting 80B

REMOVAL


a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (MR392, 02, Lifting equipment).


a Unlock the clip of the return linkage (1) .

a Remove the rear height sensor support mountingbolt (2) .

a Disconnect the rear height sensor.

a Remove the rear height sensor with its support.

REFITTING

I - REFITTING PREPARATIONS OPERATION

a


a Refit the rear height sensor with its support.

a Connect the rear height sensor.

a Refit the rear height sensor support mounting bolt.

a Torque tighten the rear height sensor supportmounting bolts (8 Nm).

a Clip on the return linkage clip.

a If replacing the rear height sensor, carry out the nec-essary operations using the Diagnostic tool (seeFault finding - Replacement of components) (MR394, 80B, Headlights).

Equipment required

Diagnostic tool

Tightening torquesm

rear height sensor sup-port mounting bolts

8 Nm

115052

WARNING

The headlight beam adjustment sensor clip isvery fragile. If the clip breaks during the removaloperation, the whole headlight beam adjustmentsensor must be replaced.

80B-38

HEADLIGHTSXenon headlight high voltage unit: Removal - Refitting 80B

REMOVAL


a


a Remove the headlight (see Xenon headlight: Re-moval - Refitting) .


a Remove the mounting bolts from the high voltageunit.


a

a Disconnect the connector with caution (2) .

a Remove the high voltage unit.

Tightening torquesm

high voltage unit mount-ing bolts

12 Nm

IMPORTANT

- To prevent eye injuries, do not look at a xenonbulb when lit (lighting voltage of 20,000 V).

- Wait until the « computer-power unit » assem-blies have cooled before removing them.

- It is forbidden to switch on a xenon bulb if thebulb is not fitted in the headlight (risk of seriouseye injury).

115046

115047

115048

Note:

Locking the connector is a delicate operation.

80B-39

HEADLIGHTSXenon headlight high voltage unit: Removal - Refitting 80B

REFITTING


a


a Connect the connectors.

a Refit the high voltage unit with a new seal.

a Tighten to torque the high voltage unit mountingbolts (12 Nm).


a Refit the headlight (see Xenon headlight: Removal- Refitting) .


WARNING

The seal must be replaced when replacing thehigh voltage unit.

Note:

Check that the connectors are locked correctly.

80B-40

HEADLIGHTSFront lighting computer: Removal - Refitting

DISCHARGE LAMPS

80B

REMOVAL



a Remove the front bumper (see Front bumper: Re-moval - Refitting) (MR 393, 55A, Exterior protec-tion).


a Disconnect the connectors (1) .

a Remove:

- the bolt (2) ,

- the computer.

a Remove the nut (3) from the computer mounting.

a Withdraw the mounting.

REFITTING


a Fit the computer support.

a Refit the computer.


II - FINAL OPERATION.

a Refit the front bumper (see Front bumper: Remov-al - Refitting) (MR 393, 55A, Exterior protection).


a If replacing the discharge bulb computer, carry outthe necessary operations using the Diagnostic tool(see Fault finding - Replacement of components)(MR 394, 80B, Headlights).

Equipment required

Diagnostic tool

Note:

The computer controls the additional corneringlights and the xenon bulbs (depending on thevehicle equipment level).

113503

113504

81A-1

REAR LIGHTINGRear lighting: List and location of components 81A

I - LIST OF COMPONENTS

The rear lighting is composed of:

- the rear lights on the wing (see 81A, Rear lighting,Rear wing light: Removal - Refitting, page 81A-5)

- rear light bulbs (see 81A, Rear lighting, Rear lightbulb: Removal - Refitting, page 81A-7)

- a high-level brake light (see 81A, Rear lighting, 3rdbrake light: Removal - Refitting, page 81A-10)

- the rear fog lights (see 81A, Rear lighting, Rear foglights: Removal - Refitting, page 81A-14)

- the number plate lights (see 81A, Rear lighting,Number plate light: Removal - Refitting, page 81A-16)

II - LOCATION OF COMPONENTS

Rear light on wing

Rear light bulbs

High level brake light

B85 or C85 or S85, and DOCUMENTATIONPHASE 1

121932

112447

(1) Brake light and side light bulb

(2) Reversing light bulb


(4) Rear fog light bulb

112421

81A-2


Rear fog light

Number plate lights

Rear lights on the wing

Rear light bulbs

121932

113331

K85, and DOCUMENTATION PHASE 1

127402

127355




81A-3



Rear fog lights

Number plate lights

Rear lights on the wing

127402

127402

127364


139585

81A-4


Rear light bulbs


Rear fog lights

Number plate lights

139584




139586

139585

113331

81A-5

REAR LIGHTINGRear wing light: Removal - Refitting

B85 or C85 or S85

81AREMOVAL


a Open the luggage compartment.

a Remove the bolts from the rear wing light (1) .

a Remove the rear wing light.

a Disconnect the connector from the rear light on thewing.

a Remove the rear light.

a If replacing the rear light, remove the bulbs (see81A, Rear lighting, Rear light bulb: Removal - Re-fitting, page 81A-7) .

REFITTING


a If replacing the rear light, refit the bulbs (see 81A,Rear lighting, Rear light bulb: Removal - Refit-ting, page 81A-7) .

a Connect the connector for the rear light on the wing.

a Position the rear light on the wing using the centringdevices (2) .

a Refit the bolts for the rear light on the wing.

a Close the luggage compartment.112415

112446

81A-6

REAR LIGHTINGRear wing light: Removal - Refitting

K85

81AREMOVAL


a Open the luggage compartment.

a Remove the bolts from the rear wing light (1) .

a Remove the rear wing light.

a Disconnect the connector from the rear light on thewing.

a Remove the rear light.

a If replacing the rear light, remove the bulbs (see81A, Rear lighting, Rear light bulb: Removal - Re-fitting, page 81A-7) .

REFITTING


a If replacing the rear light, refit the bulbs (see 81A,Rear lighting, Rear light bulb: Removal - Refit-ting, page 81A-7) .

a Connect the connector for the rear light on the wing.

a Position the rear light on the wing using the centringdevices (2) .

a Refit the bolts for the rear light on the wing.

a Close the luggage compartment.

127352

127351

81A-7

REAR LIGHTINGRear light bulb: Removal - Refitting 81A

REMOVAL


a Remove the rear light on the wing (see 81A, Rearlighting, Rear wing light: Removal - Refitting,page 81A-5) .

a Unclip the bulb holder plate (1) by pressing clips (2)and (3) .

a Unclip the bulb holder plate by pressing clips (4) and(5) .

a Unclip the bulb holder plate by pressing on the clips(6) .

a Remove the bulb holder plate.


112446


127351


139590

81A-8



a Remove the bulbs from the bulb holders.



112447




(4) Rear fog light bulb

Note:

The layout of bulbs is the same for both rearlights.


127355




Note:


81A-9



REFITTING


a

a Refit the bulbs on the bulb holder plate.


a Clip the bulb holder plate onto the rear light.

a Refit the rear light on the wing (see 81A, Rear light-ing, Rear wing light: Removal - Refitting, page81A-5) .B85 or C85 or S85, and DOCUMENTATION

PHASE 2

139584




Note:


Note:


81A-10

REAR LIGHTING3rd brake light: Removal - Refitting

B85 or C85 or S85

81AREMOVAL


a Remove the blanking covers (1) .

a Insert a screwdriver in the openings to move theclips (2) .

a Apply pressure to the clips (2) to unclip the high levelbrake light.

a Partially remove the raised brake light using a flat-blade screwdriver while protecting the tailgate areawith masking tape.


a Unclip the window washer jet by moving the clips (4).

a If replacing the high level brake light, remove thebulb (see 81A, Rear lighting, High level brakelight bulb: Removal - Refitting, page 81A-12) .

REFITTING


a If replacing the high level brake light, refit the bulb(see 81A, Rear lighting, High level brake lightbulb: Removal - Refitting, page 81A-12) .


a Clip:

- the window washer jet,

- the high level brake light.

a Refit the blanking covers.

112420

112419

112421

81A-11

REAR LIGHTING3rd brake light: Removal - Refitting

K85

81AREMOVAL


a Remove the tailgate spoiler (see Tailgate spoiler:Removal - Refitting) (56A, Exterior equipment).


a Remove:

- the bolts (1) of the high-level brake light on the tail-gate,

- The high-level brake light.

a If replacing the high-level brake light,remove thebulb (see 81A, Rear lighting, High level brakelight bulb: Removal - Refitting, page 81A-12) .

REFITTING


a If replacing the high-level brake light, refit the bulb(see 81A, Rear lighting, High level brake lightbulb: Removal - Refitting, page 81A-12) .

a Refit the high-level brake light on the tailgate.


a Refit the tailgate spoiler (see Tailgate spoiler: Re-moval - Refitting) (56A, Exterior equipment).

127360

81A-12

REAR LIGHTINGHigh level brake light bulb: Removal - Refitting

K85

81AREMOVAL


a Remove:

- the tailgate spoiler (see Tailgate spoiler: Remov-al - Refitting) ,

- the high level brake light (see 81A, Rear lighting,3rd brake light: Removal - Refitting, page 81A-10) .


a Remove:

- the bulb holder by pressing on the clips (1) ,

- the bulbs.

REFITTING


a Clip:

- the bulbs into the bulb holder,

- the bulb holder onto the high-level brake light.


a Refit:

- the high level brake light (see 81A, Rear lighting,3rd brake light: Removal - Refitting, page 81A-10) ,

- the tailgate spoiler (see Tailgate spoiler: Remov-al - Refitting) .

127359

Note:

When replacing bulbs, use approved W5W bulbs.

81A-13

REAR LIGHTINGHigh level brake light bulb: Removal - Refitting

B85 or C85 or S85

81AREMOVAL


a Remove the high level brake light (see 81A, Rearlighting, 3rd brake light: Removal - Refitting,page 81A-10) .


a Remove the bulb (1) from the bulb holder.

REFITTING


a Refit the bulb in the bulb holder.


a Refit the high level brake light (see 81A, Rear light-ing, 3rd brake light: Removal - Refitting, page81A-10) .

112445

Note:

When replacing the bulb, use an approvedW16W bulb.

81A-14

REAR LIGHTINGRear fog lights: Removal - Refitting 81A

REMOVAL


a Move the rear fog light using the tool (Car. 1363) asa lever at (1) .

a Move the rear fog light using the tool (Car. 1363) asa lever at (2) .

a Disconnect the rear fog light connector.

a Remove the rear fog light.




127356


139631

81A-15

REAR LIGHTINGRear fog lights: Removal - Refitting 81A

REFITTING


a If the indicator light bulb needs replacing, remove:

- the bulb holder (3) by turning it forty-five degreescounter-clockwise,


a If the indicator light bulb needs replacing, remove:

- the bulb holder (4) by turning it forty-five degreescounter-clockwise,


a When replacing a bulb, use an approved bulb.


a Refit:

- the bulb on the bulb holder,

- the bulb holder by turning it forty-five degreesclockwise.

a Connect the rear fog light connector.

a Clip the fog light onto the rear bumper.


127357


139630

81A-16

REAR LIGHTINGNumber plate light: Removal - Refitting 81A

REMOVAL


a Remove the licence plate light using a flat-bladescrewdriver.

a Disconnect the connector.

a Unclip the light at (1) to gain access to the bulb.

REFITTING


a When replacing a bulb, use an approved bulb.


a Refit the light.

113332

113334

113331

81B-1

INTERIOR LIGHTINGInterior lighting: Function 81B

I - GENERAL INFORMATION

Vehicles may be fitted with the following units for li-ghting the interior of the passenger compartment, de-pending on the level of equipment:

- a courtesy light (front central zone),

- a courtesy light (rear central zone),

- courtesy mirror lights (driver and passenger),

- a glovebox light,

- footwell lights located in the centre of the front doorpanel,

- a boot light.

The courtesy lights located on the interior roof trim may be equipped as follows:

- for the central front courtesy light:

• a light without map-reading light,

• a light with passenger-side map reading light,

• a light with two map-reading lights.

for the central rear courtesy light:

• a light without map-reading light,

• a light with two map-reading lights.

II - OPERATIONAL PROGRAMMING FOR THE LIGHTING

The interior lights are automatically and instantly swit-ched on by the UCH:

- when a door or the tailgate is opened,

- on unlocking the opening elements by the remotecontrol or by the detection of presence or movementby the exterior opening control (in hands-free mode),

- on removal of the key or the Renault card.

To switch off the interior lights, the UCH enforces the following, depending on the circumstances:

- the switching off, without delay, on closure of theopening elements by the remote control or theRenault card.

- delayed (progressive) switching off:

• after the last door or the boot is closed,

• on unlocking the opening elements by the remotecontrol or by the detection of presence or movementby the exterior opening control (in hands-free mode),

• after the engine has started.

III - OPERATION OF THE COURTESY LIGHT

The courtesy mirrors may be fitted with a light incorpo-rated into the headlining.

The switch is located on the cover (1) of the sun visormirror (2) .

Note:

The UCH controls the switching off of the interiorlights after a delay of approximately 20 minuteswhen the light is in forced on position.

101246

19250

81B-2

INTERIOR LIGHTINGInterior lighting: Function 81B

The courtesy light supply (3) passes via the contact (4)implanted on the central mounting and via the sun visorcontact (5) .

Note:

Operation of the switch can be checked by connec-ting a multimeter at (5) :

- mirror cover closed (switch open) = light out = infi-nite resistance,

- mirror cover open (switch closed) = light on = zeroresistance.

81B-3

INTERIOR LIGHTINGInterior lighting: List and location of components 81B

I - UCH

UCH (1)

II - PASSENGER COMPARTMENT FUSE AND RELAY BOX

Passenger compartment fuse and relay box (2)

III - FRONT / REAR COURTESY LIGHT

Courtesy light (3) integrated in the headlining

No. Description

(1) UCH

(2) Passenger compartmentfuse and relay box

(3) Front / rear courtesy light

(4) Vanity light

(5) Glovebox light

(6) Door lower light

(7) Luggage compartmentlight

112284

112441

101244

81B-4

INTERIOR LIGHTINGInterior lighting: List and location of components 81B

IV - COURTESY LIGHT

Courtesy light (4)

V - GLOVEBOX LIGHT

Glovebox light (5)

VI - LOWER DOOR LIGHT

Lower door light (6)

VII - LUGGAGE COMPARTMENT LIGHT

Luggage compartment light (7)

101246

112294

113223

112426

81B-5

INTERIOR LIGHTINGInterior light: Removal - Refitting 81B

REMOVAL


a Unclip the translucent cover (1) using a flat-bladescrewdriver, inserting it into notch (2) .

a Pull on the securing tabs .

a Press on the clip (4) using a flat-blade screwdriver toremove the interior light from the headlining.


REFITTING


a Replace the bulb with an approved W5W bulb.


a Refit the courtesy light.

a Clip the translucent cover in place.

101244

101243

81B-6

INTERIOR LIGHTINGCourtesy light: Removal - Refitting

S/VIS MIR+FOLD+LIGHT

81B

REMOVAL


a Unclip the courtesy light at (1) using the (Car. 1597).

a Remove the courtesy light.


REFITTING




a Clip on the light (1) .


Car. 1597 Trim removal lever.

101245

81B-7

INTERIOR LIGHTINGLower door light: Removal - Refitting 81B

REMOVAL


a Unclip the light with a small flat-blade screwdriver.


REFITTING




a Refit the light.

113223

81B-8

INTERIOR LIGHTINGStorage compartment light: Removal - Refitting 81B

REMOVAL


a Remove the glovebox (see Glovebox: Removal -Refitting) (MR 393, 57A, Interior equipment).


a Remove the glove compartment light.


REFITTING


a Replace the bulb with an approved C5W bulb.


a Clip the light in place.


a Refit the glovebox (see Glovebox: Removal - Refit-ting) (MR 393, 57A, Interior equipment).

112442

Note:

The switch is built into the light.

81B-9

INTERIOR LIGHTINGLuggage compartment light: Removal - Refitting 81B

REMOVAL


a Unclip the luggage compartment light.


REFITTING


a To replace a bulb, use an approved C5W bulb.


a Clip the boot light in place.

112426

81C-1

FUSESFuses: List and location of components 81C

I - PASSENGER COMPARTMENT FUSE AND RELAY BOX

Open the access flap to gain access to the unit.

Open the access flap to gain access to the unit.

No. Description

(1) Passenger compartment fuse andrelay box

(2) Consumer cut-out fuse

(3) Additional relay/fuse box

(4) Battery protection fuses

(5) Protection and switching unit

(6) Power supply fuse board

(7) Optional relay unit

LEFT-HAND DRIVE

112440

112441

RIGHT-HAND DRIVE

112805

81C-2


II - CONSUMER CUT-OUT FUSE

III - ADDITIONAL FUSE AND RELAY BOX

Remove the glovebox (see Glovebox: Removal - Re-fitting) (MR 393, 57A, Interior equipment) to accessthe box.

112804

LEFT-HAND DRIVE

112441

RIGHT-HAND DRIVE

112804

LEFT-HAND DRIVE

112439

81C-3


Remove the lower dashboard trim (see Dashboard:Removal - Refitting) (MR 393, 57A, Interior equip-ment)to access the box.

IV - BATTERY PROTECTION FUSES

This box is located on the positive battery terminal.

V - PROTECTION AND SWITCHING UNIT

This box is located in the engine compartment, behindthe left headlamp.

Remove the cover to gain access to the unit.

RIGHT-HAND DRIVE

112966

112217

108457

112213

81C-4


VI - POWER SUPPLY FUSE BOARD

This box is located on the front panel of the batterytray.


VII - OPTIONAL RELAY UNIT

This box is located on the engine-side panel of the bat-tery tray.


112212

112971

112972

112781

82A-1

ENGINE IMMOBILISERImmobiliser system: List and location of components 82A



1 - Antenna/Transponder ring

2 - Ignition switch

3 - UCH

Number Description

(1) Transponder ring

(2) Ignition switch

(3) or (10) UCH

(4) Key

(5) Front starting aerial

(6) Central starting aerial

(7) Rear starting aerial

(8) Start button

(9) Card reader

(11) Electric steering column lock

(12) Card

VEHICLE WITH KEY

112370

112435

112284

82A-2


4 - Key

5 - Front starting aerial

6 - Central starting aerial

7 - Rear starting aerial

107733

VEHICLE WITH CARD

112796

113221

113222

82A-3


8 - Start button

9 - Card reader

10 - UCH

11 - Electric steering column lock

113721

112795

112950

113335

82A-4


12 - Card

101930

82A-5

ENGINE IMMOBILISERStarting aerial: Removal - Refitting

VEHICLE WITH CARD

82A

REMOVAL



a Remove the centre console (see Centre console:Removal - Refitting) (MR 393, 57A, Interior equip-ment).

a Unclip the trim at (1) and (2) .

a Remove the radio (see 86A, Radio, Radio: Remov-al - Refitting, page 86A-8) .

a Remove the radio navigation system (see 83C, On-board telematics system, Radio navigation: Re-moval - Refitting, page 83C-3) .

a Unclip the glovebox using the (Car. 1363).

a Unclip the centre front panel at (3) .

a Unclip:

- the centre front panel at (4) ,

- the connectors.



112366

RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03or RADIO NO. 04 or RADIO NO. 05 or RADIO NO.06

NAVIGATION AID 1

WITHOUT NAVIGATION AID, and VEHICLE WITH-OUT RADIO

112389

112390

82A-6


VEHICLE WITH CARD

82A2 - Central starting aerial



a Remove the luggage compartment carpet.

a Lift up the luggage retainer cross member trim.

II - REMOVAL OPERATION FOR THE PART CONCERNED


a

Press the retaining clips at (5) .

a Unclip:

- the starting aerial (6) ,

- the connector.


a


101628

WARNING

The retaining clips are fragile; handle with care.

112796

101628

WARNING


82A-7


VEHICLE WITH CARD

82A

a Unclip:


- the connector.


a


a Unclip:


- the connector.

REFITTING

I - REFITTING OPERATION FOR THE PART CONCERNED

a Clip on:

- the aerial connector,

- the aerial onto its mounting.

113221

101628

WARNING


113222

101628

82A-8


VEHICLE WITH CARD

82AII - FINAL OPERATION


a Connect the centre front panel connectors.

a Clip in the centre front panel beginning with the low-er section.

a Refit the radio (see 86A, Radio, Radio: Removal -Refitting, page 86A-8) .

a Refit the radio navigation system (see 83C, On-board telematics system, Radio navigation: Re-moval - Refitting, page 83C-3) .

a Clip the glovebox in position.

a Clip the trim under the centre front panel.

a Refit the centre console (see Centre console: Re-moval - Refitting) (MR 393, 57A, Interior equip-ment).




a Refit the luggage compartment carpet.


NAVIGATION AID 1


82A-9

ENGINE IMMOBILISERIgnition switch: Removal - Refitting 82A

REMOVAL



a Unclip trim (1) .

a Remove:

- the plastic rivet (2) ,

- bolt (3) .

a Remove the door seal.

a Unclip the dashboard side face (4) .

a Remove:

- the bolt (5) ,

- the dashboard lower trim (6) .

a Remove the lower cover (7) .

a Disconnect the connectors.

112275

112276

112279

112278

112277

82A-10


a Remove:

- the driver's side front airbag (see 88C, Air bag andPretensioners, Driver's frontal airbag: Removal- Refitting, page 88C-22) ,

- the steering wheel (see Steering wheel: Removal- Refitting) (MR 392, 36B, Power-assisted steer-ing).

a Remove the bolts (8) under the lower half cowling.

a Unclip the lower and upper half cowling.

a Unclip the upper half cowling from the dashboardgaiter (9) .

a Pull the lower half cowling out from the steering col-umn adjustment handle.

a Remove:

- the steering column switch assembly (see 84A,Control - Signals, Steering column switch as-sembly: Removal - Refitting, page 84A-4) ,

- the antenna/transponder ring (see 82A, Engineimmobiliser, Transponder ring: Removal - Re-fitting, page 82A-13) .

a Unclip the wiring harness clip.


a Make a saw mark on the shear bolt.

112375

112376

117403

112436

82A-11


a Remove the bolt (11) .


a Position the ignition key between the first and sec-ond position (+Accessories and +APC) (12) .

a Press on the retaining lug (13) .

a Remove the ignition switch.

REFITTING


a


a Position the ignition key between the first and sec-ond position (+Accessories and +APC) (12) .

a Press on the retaining lug (13) .

a Fit the ignition switch.

116715

108441

Note:

To protect against tampering, always secure theignition switch with a shear bolt.

Be sure to recover the sheared-off part of thebolt after it has been tightened.

108441

82A-12


a Tighten the shear bolt (14) until the bolt head shearsoff.

a Connect the starter switch connector.

a Lock the starter switch connector.

III - FINAL OPERATION.

a Clip on the wiring harness clip (15) .

a Refit:

- the antenna/transponder ring (see 82A, Engineimmobiliser, Transponder ring: Removal - Re-fitting, page 82A-13) ,


- the lower half-shell.

a Clip on:

- the dashboard gaiter on the upper half cowling (9) ,

- the upper half cowling to the lower half cowling.

a Refit:

- the bolts (8) under the lower half cowling,

- the steering wheel (see Steering wheel: Removal- Refitting) (MR 392, 36B, Power-assisted steer-ing),

- the driver's front airbag (see 88C, Air bag and Pre-tensioners, Driver's frontal airbag: Removal -Refitting, page 88C-22) .

a Connect the connectors on the lower cover (7) .

a Refit:

- the lower cover (7) ,


a Tighten:

- the dashboard lower trim bolt (5)

- the lower cover bolt (3) ,

a Clip on:

- the plastic rivet,

- the dashboard side panel,

- the trim (1) ,

- the door seal,


108439

117403

82A-13

ENGINE IMMOBILISERTransponder ring: Removal - Refitting

VEHICLE WITH KEY

82AREMOVAL


a Unclip trim (1) .

a Remove:

- the plasti-rivet (2) ,

- the bolt (3) .


a Unclip the dashboard side face (4) .

a Remove:

- the bolt (5) ,


112275

112276

112279

112278

82A-14


VEHICLE WITH KEY

82A



a Remove the bolts (8) under the lower half cowling.

a Unclip the lower and upper half cowling.

a Pull the lower half cowling out from the steering col-umn adjustment handle.


a Unclip the two antenna/transponder ring tabs (10) .

a Remove the antenna/transponder ring.


REFITTING


a Clip on the antenna/transponder ring.

a Connect the antenna/transponder ring connector.


a Refit the lower half-shell.

a Clip the upper half cowling onto the lower half cowl-ing.

a Tighten the bolts (8) under the lower half cowling.

a Connect the connectors on the lower cover (7) .

a Refit the lower cover (7) .

a Tighten the bolts (3) , (5) .

a Clip on:



- the trim (1) ,

- the door seal,

112277

112375

112376

112370

82A-15


VEHICLE WITH KEY

82A- the dashboard lower trim (6) .

82A-16

ENGINE IMMOBILISERStart button: Removal - Refitting

VEHICLE WITH CARD

82A

REMOVAL












112366


NAVIGATION AID 1


112389

112390

82A-17

ENGINE IMMOBILISERStart button: Removal - Refitting

VEHICLE WITH CARD

82AII - OPERATION FOR REMOVAL OF PART CONCERNED

a Unclip the start button (5) .

REFITTING


a Clip the start button onto the centre front cover.









113720


NAVIGATION AID 1


82A-18

ENGINE IMMOBILISERElectric steering column lock: Removal - Refitting 82A

REMOVAL


a Lock the airbag computer using the Diagnostic toolto unlock the steering column lock (see Fault find-ing - Replacement of components)(MR 394, 88C,Airbags and seat belt pretensioners).

a Unclip trim (1) .

a Unclip:

- the plasti-rivet (2) ,

- the bolt (3) .


a Remove the dashboard side face (4) .

a Remove:

- the bolt (5) ,

- the lower cover trim (6) .


a Unclip the connectors.

Equipment required

Diagnostic tool

Tightening torquesm

steering column lockmounting bolt

8 Nm

112275

112276

112279

112278

112277

82A-19




a Remove the electric steering column lock mountingbolt (8) by turning it clockwise.

a

a Remove the electric steering column lock.

REFITTING


a Position the electric steering column lock,

a Torque tighten the steering column lock mountingbolt (8 Nm) (8) ,

a Clip the connector.

CODING OF THE ELECTRIC STEERING COLUMN LOCK.

a

a If replacing the steering column lock, carry out thenecessary operations using the diagnostic tool (seeFault finding, Replacement of components) (MR394, 87B, Passenger compartment connection unit).

a


a Clip on:

- the mounting for the connectors,

- the connectors,

- the sump.

a Tighten the bolts (3) , (5) ,

113335

100231

WARNING

The electric steering column lock mounting bolthas a left-hand thread, it is unscrewed in theopposite direction.

Note:

The electric lock is supplied without a code. Theengine immobiliser code must be programmedwhen it is fitted to allow the ignition to beswitched on.

WARNING

The injection computer retains the immobilisercode for life.

The system has no security code.

It is forbidden to perform tests with computersborrowed from the Parts Department or fromanother vehicle which must then be returned.These computers are permanently coded.

Note:

The electric steering column lock locks the steer-ing column after a few seconds; coding is thencomplete. The red immobiliser warning lightflashes to indicate that the engine immobiliserfunction is active.

82A-20


a Clip on:



- the trim (1) ,

- the door seal,


82A-21

ENGINE IMMOBILISERBattery for remote door locking control: Removal - Refitting 82A

REMOVAL



a Open the key with a coin (2) .

a Remove the mechanical insert (3) .

REFITTING


a

VEHICLE WITH KEY

107732

107734

VEHICLE WITH CARD

101930

WARNING

To ensure that the remote control operates cor-rectly, take care not to damage the battery con-tacts.

Only handle the new battery with dry, grease-freehands or wearing clean gloves to avoid any riskof dirt and oxidation on the battery.

82A-22

ENGINE IMMOBILISERBattery for remote door locking control: Removal - Refitting 82A


a Replace the battery (4) using a flat-blade screwdriv-er.

a Replace the battery (5) .


a Close the key.

a Tighten the bolt (1) .

a Refit the mechanical insert (6) .

VEHICLE WITH KEY

107731

VEHICLE WITH CARD

101930

VEHICLE WITH KEY

VEHICLE WITH CARD

82A-23

ENGINE IMMOBILISERCard reader: Removal - Refitting

VEHICLE WITH CARD

82A

REMOVAL












112366


NAVIGATION AID 1


112389

112390

82A-24


VEHICLE WITH CARD

82AII - REMOVAL OPERATION FOR THE PART CONCERNED

a Lift up the card reader at the rear section (5) .

a Remove the card reader at (6) .

REFITTING

I - REFITTING OPERATING FOR THE PART CONCERNED

a Insert the card reader along the guides.

a Clip on the card reader.






112795

112794

112793


NAVIGATION AID 1

82A-25


VEHICLE WITH CARD

82A





82B-1

HORNAudible warning: Removal - Refitting 82B

REMOVAL





a Remove:

- the bolt (2) ,

- the horn.

REFITTING


a Refit the horn.

a Torque tighten the horn bolt (21 Nm) (2) .

a Connect the connector (1) .



Tightening torquesm

horn bolt 21 Nm

111997

83A-1

INSTRUMENT PANELClock: Before/after repair procedure 83A

SETTING THE CLOCK

a Switch on the ignition.

a Switch the radio on.

a Adjusting the hour: press button (1) to obtain the cor-rect value.

a Adjusting the minutes: press button (2) to obtain thecorrect value.



a Press the « SETTINGS » button (3) .

a Using the central button, select « System settings »in the central display.

a Confirm the operation by pressing the OK button orthe right-hand arrow.

a Using the central button, select « Clock » in the cen-tral display.

a Confirm the operation by pressing the OK button orthe right-hand arrow.

WITHOUT NAVIGATION AID, and RADIO NO. 01or RADIO NO. 02 or RADIO NO. 03 or RADIO NO.04 or RADIO NO. 05 or RADIO NO. 06 or RADIONO. 07 or RADIO NO. 08

139780

Note:

Pressing and holding enables the values to bescrolled through more quickly.

WITHOUT NAVIGATION AID, and RADIO NO. 07or RADIO NO. 08

139852

83A-2

INSTRUMENT PANELClock: Before/after repair procedure 83A

a Two groups of values appear on the display.

a Setting the hour: turn the central button towards theright or left to obtain the correct value.

a To move on to setting the minutes, press the« RIGHT » button on the radio or the « RIGHT » but-ton on the steering column switch.

a Adjusting the minutes: turn the central button to-wards the right or left to obtain the correct value.

a To go back to setting the hour, press the « LEFT »button on the radio or the « LEFT » button on thesteering column switch.

a The time is set through the navigation system.

As soon as the system detects the satellites, thetime is automatically displayed.

Note:

The hour can also be set by pressing on the + or- buttons on the steering column switch.

Note:

The minutes can also be set by pressing the + or- buttons on the steering column switch.

NAVIGATION AID 1 LEVEL or NAVIGATION AID 1

83A-3

INSTRUMENT PANELInstrument panel: Removal - Refitting 83A

REMOVAL


a If replacing the instrument panel, carry out the nec-essary operations using the Diagnostic tool (seeFault finding - Replacement of components) (MR394, 83A, Instrument panel).


a Unclip the lower section of trim (1) .

a Unclip the upper trim .

a Remove the trim.

a Unclip instrument panel at .

a Remove the instrument panel (4) .


REFITTING


a Connect the connectors to the instrument panel.

a Clip on:

- the upper section of the instrument panel,

- the lower section of the instrument panel,

- the instrument panel frame trim.


a If replacing the instrument panel, carry out the nec-essary operations using the Diagnostic tool (seeFault finding - Replacement of components) (MR394, 83A, Instrument panel).

Equipment required

Diagnostic tool

112272

112274

112273

112271

83A-4

INSTRUMENT PANELInstrument panel: Before/after repair procedure 83A

REINITIALISING THE DISPLAY AFTER A SERVICE IN ACCORDANCE WITH THE MAINTENANCE PROGRAMME


a Select the « OIL CHANGE INTERVAL » informationon the display (1) by pressing the « Trip computerscroll » button (2) .

a Keep the button (2) pressed for 10 seconds :

- the value on the display flashes 4 times,

- the value is replaced by the reinitialised oil changeinterval value,

- this new value flashes 4 times.

a Release the « Trip computer scroll » button (2) .

The value illuminates continuously and is stored.


Note:

The oil change interval must only be reinitialisedafter a service in accordance with the maintenancebooklet.

141255

109918

83A-5

INSTRUMENT PANELVehicle speed management unit: Removal - Refitting

WITHOUT ANTI-LOCK BRAKING SYSTEM

83A

REMOVAL




a Cut the carpet under the centre console at (1) .

a Disconnect the vehicle speed management unit con-nector (2) .

a Remove:

- the bolts (3) from the vehicle speed managementunit,

- the vehicle speed management unit.

REFITTING


a Refit:

- the vehicle speed management unit,

- the vehicle speed management unit bolts.

a Torque tighten the vehicle speed managementunit bolts (12 Nm).

a Connect the vehicle speed management unit con-nector.

a Attach the carpet using clips (part no. 77 01 047751).



Tightening torquesm

vehicle speed manage-ment unit bolts

12 Nm

118173

118172

83C-1

ON-BOARD TELEMATICS SYSTEMNavigation: List and location of components


83CI - LIST OF COMPONENTS

The "navigation" equipment consists of:

- a navigation aerial (see 86A, Radio, Radio aerial:Removal - Refitting, page 86A-11)

- a radionavigation system (see 83C , On-boardtelematics system, Radio navigation: Removal -Refitting, page 83C-3)

- a navigation screen (see 86A, Radio, Display: Re-moval - Refitting, page 86A-18)

- a "computer - navigation screen" assembly (see 83C,On-board telematics system, Navigation comput-er: Removal - Refitting, page 83C-4)

- a multimedia network interface unit (see 83C, On-board telematics system, Multimedia network in-terface unit: Removal - Refitting, page 83C-7)

- a remote control and its support on the centre console


Navigation aerial

Radio navigation system

Navigation screen

NAVIGATION AID 1

NAVIGATION AID 1 LEVEL

112951

NAVIGATION AID 1

116062

113389

83C-2

ON-BOARD TELEMATICS SYSTEMNavigation: List and location of components


83C

"Computer - navigation screen" assembly

Multimedia network interface unit


141263

141256

83C-3

ON-BOARD TELEMATICS SYSTEMRadio navigation: Removal - Refitting

NAVIGATION AID 1

83C

REMOVAL


a Remove the radio navigation system using tool (Ms.1544).

a Disconnect the radio navigation system connectors.

REFITTING


a Connect the radio navigation system connectors.

a Refit the radio navigation system.


a Carry out the necessary operations (see MR 394Fault finding, 83C, Navigation, Replacement ofcomponents).


Ms. 1544 Tool for removing radios -Carminat Becker andCabasse.

116062

83C-4

ON-BOARD TELEMATICS SYSTEMNavigation computer: Removal - Refitting


83C

REMOVAL


a If the "computer - navigation screen" is being re-placed, carry out the necessary operations using theDiagnostic tool (see Fault finding - Replacementof components) (86C, Navigation).


a Take the SD card out of its housing.

a Unclip the navigation screen upper trim (1) using thetool (Car. 1363).


a Mark the routing of the wiring and the aerials.

a Mark the aerial position on the unit.

a Disconnect:

- the connector (2) of the navigation screen,

- the aerials (3) on the navigation screen,

- the connector (4) of the seat belt reminder warninglight.



Equipment required

Diagnostic tool

WARNING

To prevent damaging the navigation system, wait1 minute after switching off the + after ignitionfeed.

WARNING

Do not press on the screen as this may damageit.

141260

141259

WARNING

To ensure correct operation:

- do not pinch the aerial cables,

- do not bend the aerial cables,

- do not force the aerial cables when refitting.

83C-5



83C

a Unclip the multimedia network interface unit from thenavigation screen support (5) .

a Move aside the multimedia network interface unit.

a Remove the bolts (6) from the « support - navigationscreen » assembly.

a Unclip the « support - navigation screen » assembly.

a Remove the « support - navigation screen » assem-bly.

a Remove the navigation screen bolts (7) .

a Unclip the navigation screen from the support.

a Remove the navigation screen.

REFITTING


a

a Refit:

- the navigation screen on the support,

- the « support - navigation screen » assembly.

a Fit the multimedia network interface unit.

a Clip on the multimedia network interface unit.

141256

141258

141257

WARNING


WARNING





83C-6



83Ca Connect:

- the connector of the navigation screen,

- the aerials on the navigation screen in the positionmarked during removal,

- the connector of the seat belt reminder warninglight.

a Refit the wiring in the position marked during remov-al.


a Clip on the navigation screen upper trim.

a Insert the SD card in its housing.


a If the "computer - navigation screen" is being re-placed, carry out the necessary operations using theDiagnostic tool (see Fault finding - Replacementof components) (86C, Navigation).

a Check the correct operation:

- of the seat belt warning light,

- of the navigation system, if the satellites can be ac-cessed.

83C-7

ON-BOARD TELEMATICS SYSTEMMultimedia network interface unit: Removal - Refitting


83C

REMOVAL


a When replacing the multimedia network interfaceunit, carry out the necessary operations using theDiagnostic tool (see Fault finding - Replacementof components) (86C, Multimedia network inter-face unit).



a Unclip the navigation screen upper trim (1) using thetool (Car. 1363).



Equipment required

Diagnostic tool

WARNING

To prevent damaging the navigation system, wait1 minute after switching off the + after ignitionfeed.

WARNING


141260

83C-8



83C

a Mark the routing of the wiring and the aerials.

a Mark the position of the aerials on the unit.

a Disconnect:

- the connector (2) of the navigation screen,

- the aerials (3) on the navigation screen,

- the connector (4) of the seat belt reminder warninglight.

a Unclip the multimedia network interface unit (5) fromthe navigation screen support.

a Remove the multimedia network interface unit.

a Disconnect the multimedia network interface unitconnector.

REFITTING


a Connect the multimedia network interface unit con-nector

a Fit the multimedia network interface unit.

a Clip on the multimedia network interface unit.

a Connect:

- the connector of the navigation screen,

- the aerials on the navigation screen in the positionmarked during removal,

- the connector of the seat belt reminder warninglight.

141259

WARNING





141256

83C-9



83Ca Refit the wiring in the position marked during remov-

al.

a Clip on the navigation screen upper trim.


a Switch on the ignition

a Check the operation of the seat belt warning light.

a Check the operation of navigation system, if the sat-ellites can be accessed.

a When replacing the multimedia network interfaceunit, carry out the necessary operations using theDiagnostic tool (see Fault finding - Replacementof components) (86C, Multimedia network inter-face unit).

WARNING





83C-10

ON-BOARD TELEMATICS SYSTEMNavigation screen: Removal - Refitting

NAVIGATION AID 1

83CThe navigation screen is located in the offset radio dis-play. It is not sold separately.

REMOVAL


a Remove the radio display (see 86A, Radio, Dis-play: Removal - Refitting, page 86A-18) .

REFITTING


a Refit the radio display (see 86A, Radio, Display:Removal - Refitting, page 86A-18) .

83C-11

ON-BOARD TELEMATICS SYSTEMNavigation aerial: Removal - Refitting

NAVIGATION AID 1

83CThe navigation aerial is the same as the radio aerial.

REMOVAL


a Remove the radio aerial (see 86A, Radio, Radioaerial: Removal - Refitting, page 86A-11) .

REFITTING


a Refit the radio aerial (see 86A, Radio, Radio aerial:Removal - Refitting, page 86A-11) .

83D-1

CRUISE CONTROLCruise control - speed limiter: List and location of components

CRUISE CONTROL

83DI - LIST OF COMPONENTS


1 - Switch

2 - Steering wheel switch

3 - Brake switch

4 - Clutch switch

No. Description

(1) Switch

(2) Steering wheel switch

(3) Brake switch

(4) Clutch switch

112234

112233

112437

112437

83D-2

CRUISE CONTROLSwitch: Removal - Refitting

CRUISE CONTROL

83D

REMOVAL


a Unclip the switch panel (1) using the (Car. 1363).



a Remove the switch by pressing on the clips (2) .

REFITTING


a Refit the switch on the switch panel.



a Clip the switch panel onto the lower cover.



117287

116798

84A-1

CONTROL - SIGNALSRotary switch: Removal - Refitting 84A

The rotary switch is part of the steering column controlassembly. It cannot be replaced on its own.

REMOVAL


a Remove the steering column control assembly (see84A, Control - Signals, Steering column switchassembly: Removal - Refitting, page 84A-4) .


a Remove:

- the lighting switch (see 84A, Control - Signals,Signals and lighting switch: Removal - Refit-ting, page 84A-9) ,

- the windscreen wiper switch (see 84A, Control -Signals, Screen wiper switch: Removal - Refit-ting, page 84A-8) .

REFITTING


a Refit:

- the lighting switch (see 84A, Control - Signals,Signals and lighting switch: Removal - Refit-ting, page 84A-9) ,

- the windscreen wiper switch (see 84A, Control -Signals, Screen wiper switch: Removal - Refit-ting, page 84A-8) .


a Refit the steering column control assembly (see84A, Control - Signals, Steering column switchassembly: Removal - Refitting, page 84A-4) .

84A-2

CONTROL - SIGNALSSteering column switch assembly: List and location of components 84A

I - UCH

UCH (1)

II - STEERING WHEEL GEAR SELECTOR

Steering wheel gear selector (2) (the selector is an in-tegral part of the rotary switch)

III - WINDSCREEN WIPER SWITCH

Windscreen wiper switch (3)

IV - SIGNALLING LIGHT SWITCH

Signalling light switch (4)

No. Description

(1) UCH

(2) Steering wheel gear selec-tor

(3) Windscreen wiper switch

(4) Signalling light switch

(5) Remote control satellite

112284

112797

112797

112797

84A-3

CONTROL - SIGNALSSteering column switch assembly: List and location of components 84A

V - REMOTE CONTROL SATELLITE

Car phone control satellite (5) (the satellite is an inte-gral part of the windscreen wiper switch)

109918

84A-4

CONTROL - SIGNALSSteering column switch assembly: Removal - Refitting 84A

REMOVAL


a Remove:

- the driver's frontal airbag (see 88C, Air bag andPretensioners, Driver's frontal airbag: Removal- Refitting, page 88C-22) ,

- the steering wheel (see Steering wheel: Removal- Refitting) .

a The wheels must be set straight ahead.

a Remove the front door seal

a Unclip the dashboard side panel.

a Unclip the protective strip.


a Remove bolts (2) .

a Unclip the trim underneath the steering wheel.

112379

112380

112381

84A-5


a Remove the lower half cowling mounting bolts (3) .

a Unclip the half covers.

a Remove the gaiter upper trim by pressing down onthe clips (4) .

a Extract the lower half-cowling from the driving posi-tion height adjustment handle.


a

112375

112376

112377

107718

WARNING

Check that the wheels are set straight ahead andthat the rotary switch mark (5) is correctly posi-tioned opposite the index.

84A-6


a Undo the rotary switch mounting bolt (6) .

a Press down on (7) using a flat-blade screwdriver torelease the rotary switch.

a Remove part of the steering column controls assem-bly to disconnect the connectors.

a Remove the steering wheel control assembly.

REFITTING


a

a

a Position the wiring harness as indicated (8) .



a Position the steering column controls assembly.

a Fix the steering column controls assembly intoplace.


a Refit the steering column half-covers.

a Fix the half-covers into place.

a Refit the steering column trim.

a Fix the steering column trim.

a Clip the protective strip into place.

107709

WARNING

Make sure that the wheels are set straight aheadand that the rotary switch mark is at 0.

107718

WARNING

It is essential to observe the wiring harness rout-ing to prevent it being damaged when the half-shells are refitted.

84A-7


a Refit:

- the dashboard side panel.

- the steering wheel (see Steering wheel: Removal- Refitting) ,

- the driver's frontal airbag (see 88C, Air bag andPretensioners, Driver's frontal airbag: Removal- Refitting, page 88C-22) .

84A-8

CONTROL - SIGNALSScreen wiper switch: Removal - Refitting 84A

REMOVAL


a Remove the steering column controls assembly (see84A, Control - Signals, Steering column switchassembly: Removal - Refitting, page 84A-4) .



a Remove the windscreen wiper switch by pressingdown on the clips (2) .

REFITTING


a Clip the windscreen wiper switch onto the rotaryswitch.



a Refit the steering column controls assembly (see84A, Control - Signals, Steering column switchassembly: Removal - Refitting, page 84A-4) .

107717

Note:

The remote control satellite and the windscreenwiper switch are one inseparable component.

84A-9

CONTROL - SIGNALSSignals and lighting switch: Removal - Refitting 84A

REMOVAL


a Remove the steering column controls assembly (see84A, Control - Signals, Steering column switchassembly: Removal - Refitting, page 84A-4) .



a Free the rotary switch wiring harness.

a Unclip the light switch (3) by pressing down on theclips. (2) .

107717

107712

84A-10

CONTROL - SIGNALSSignals and lighting switch: Removal - Refitting 84A

REFITTING


a Clip the light switch onto the rotary switch.


a Position the wiring harness as indicated (4) .


a Refit the steering column controls assembly (see84A, Control - Signals, Steering column switchassembly: Removal - Refitting, page 84A-4) .

107718

WARNING

It is essential to observe the harness routing toprevent it from being damaged when the coversare refitted.

84A-11

CONTROL - SIGNALSGear selector on the steering wheel: Removal - Refitting 84A

REMOVAL


a Remove:

- the driver's airbag (see 88C, Air bag and Preten-sioners, Driver's frontal airbag: Removal - Refit-ting, page 88C-22) ,


- the steering column controls (see 84A, Control -Signals, Steering column switch assembly: Re-moval - Refitting, page 84A-4) .

a Remove the mounting bolts (1) from the shell underthe steering wheel.

a Unclip the half-shell underneath the lower part of thesteering wheel (2) .

a Unclip upper trim (3)

a

112968

112970

112969

WARNING

Check that the wheels are set straight ahead andthat the rotary switch mark (4) is correctly posi-tioned opposite the index.

84A-12


a Undo the rotary switch mounting bolt (5) .

a Press down on (6) using a flat-blade screwdriver torelease the rotary switch.

a Remove part of the steering column controls assem-bly.

a Disconnect:

- the connectors for the steering column controls,

- the gear selector connector on the steering wheel(7) .


a Remove:

- the windscreen wiper switch (8) (see 84A, Control- Signals, Screen wiper switch: Removal - Refit-ting, page 84A-8) ,

- the signal lighting switch (9) (see 84A, Control -Signals, Signals and lighting switch: Removal -Refitting, page 84A-9) .

REFITTING


a Refit:

- the windscreen wiper switch (see 84A, Control -Signals, Screen wiper switch: Removal - Refit-ting, page 84A-8) ,

- the signalling light switch (see 84A, Control - Sig-nals, Signals and lighting switch: Removal - Re-fitting, page 84A-9) ,

- the steering column controls (see 84A, Control -Signals, Steering column switch assembly: Re-moval - Refitting, page 84A-4) .


a Refit:


107709

112798

112797

Note:

The speed selector on the steering wheel cannotbe separated from the rotary switch.

84A-13


- the driver's airbag (see 88C, Air bag and Preten-sioners, Driver's frontal airbag: Removal - Refit-ting, page 88C-22) .

84A-14

CONTROL - SIGNALSHazard warning lights and central door control: Removal - Refitting 84A

REMOVAL








a Unclip the centre front panel at (4)




112366


NAVIGATION AID 1


112389

112390

84A-15

CONTROL - SIGNALSHazard warning lights and central door control: Removal - Refitting 84A


a Unclip the switch by moving clips (5) .

REFITTING


a Clip the switch onto the front panel.









112432


NAVIGATION AID 1


84A-16

CONTROL - SIGNALSESP inhibitor switch: Removal - Refitting

ELECTRONIC STABILITY PROGRAM

84A

REMOVAL


a Unclip the control plate (1) using the tool (Car.1363).


a Remove the plate.


a Remove the ESP disabling switch by pressing onthe clips (2) .

REFITTING


a Clip the ESP disabling switch onto the switch plate.



a Clip the switch plate onto the lower dashboard trim.



117287

116798

84A-17

CONTROL - SIGNALSRemote headlight beam adjustment control: Removal - Refitting


84A

REMOVAL


a Unclip the switch plate (1) using the (Car. 1363) tool.


a Remove the plate.


a Remove the headlight remote adjustment control bypressing on the clips (2) .

REFITTING


a Refit the headlight remote adjustment control ontothe switch plate.



a Clip the switch plate on the dashboard lower trim.



117287

116798

84A-18

CONTROL - SIGNALSLighting dimmer: Removal - Refitting 84A

REMOVAL


a Unclip the switch plate (1) using the tool (Car. 1363).


a Remove the plate.


a Remove the lighting dimmer by pressing on the clips(2) .

REFITTING


a Refit the lighting dimmer on the switch plate.



a Clip the switch plate on the dashboard lower trim.



117287

116798

84A-19

CONTROL - SIGNALSExterior rear view mirror control switch: Removal - Refitting

DOOR MIRRORS 02 or DOOR MIRRORS 03

84AREMOVAL


a Unclip the interior handle trim using a small flat-blade screwdriver.


a Squeeze the clips (1) to unclip the door mirror con-trol switch.

REFITTING


a Clip the switch onto the interior handle trim.


a Clip on the interior handle trim.

112430

112433

84A-20

CONTROL - SIGNALSHeated rear screen: Repair 84A

The screen printed heated grid on the inner face of thewindow may have an accidental cut, making the affect-ed part of the circuit useless.

a Determine the exact location of the cut using a volt-meter.

Faults such as these can be repaired by using theheated rear screen varnish available at the. Maga-sin Pièces de Rechange

I - DETERMINING THE EXACT LOCATION OF THE CUT USING A VOLTMETER


a Switch on the heated rear screen supply.

1 - Detection between lines B and A

a Connect the + wire of the voltmeter to the + feed ter-minal of the rear screen.

a Put the - wire of the voltmeter on a filament at the -terminal side of the rear screen (line B); the voltageobtained should be roughly equal to that of the bat-tery.

a Move the wire - to line A (arrowed line): the voltagegradually drops.

a A sudden voltage drop indicates that the filament iscut at that point (carry out this operation for each fil-ament).

2 - Detection between lines C and A

a Connect the - wire of the voltmeter to the - terminalof the rear screen.

a Put the + wire of the voltmeter on the filament at the+ terminal end of the rear screen (line C); the voltageobtained should be roughly equal to battery voltage.

a Move the + wire towards line A (arrowed line); thevoltage gradually drops.

a A sudden voltage drop indicates that the filament iscut at that point (carry out this operation for each fil-ament).

II - REPAIRING THE FILAMENT

a Clean the section to be treated to remove all dust orgrease, preferably using alcohol or a glass cleaner,and wipe with a clean, dry cloth.

a To ensure that the new line is straight, before var-nishing, apply adhesive tape to either side of thesection to be repaired, leaving the conducting lineexposed.

a Before using the varnish, shake the bottle to preventthe silver particles settling at the bottom.

Repair

a Carry out the repair using a small brush, applying asufficiently thick layer. If applying successive coats,allow sufficient drying time between each coat anddo not repeat the operation more than three times.

a If an error is made with the varnish (runs, smudges,etc.), it can be removed using a knife point, but onlyafter several hours, once the product has properlyhardened.8814

8815

84A-21

CONTROL - SIGNALSHeated rear screen: Repair 84A

a The adhesive tape used as a guide must not be re-moved until approximately one hour after applica-tion. The tape must be pulled off perpendicularly tothe resistance, in the direction of the arrow. Whenused at an ambient temperature of 20˚C, the varnishis completely dry in three hours. At lower tempera-tures the drying time is slightly longer.

77324

84A-22

CONTROL - SIGNALSHeated seat pad switch: Removal - Refitting

FRONT SEAT WITH HEATING

84AREMOVAL


a Move the seat as far forward as possible.

a Unclip the seat belt strap (1) by turning the bolt aquarter of a turn.

a Remove the cover (2) from the seat height adjust-ment lever.

a Remove:

- the seat base height adjustment lever bolts (3) ,

- the seat base height adjustment lever.

a Remove the seat base cover bolt (4) .

a Unclip the front section of the seat housing side pan-el (5) .

109299

109255

109256

109257

84A-23

CONTROL - SIGNALSHeated seat pad switch: Removal - Refitting

FRONT SEAT WITH HEATING

84A

a Unclip the rear section of the seat cover.


a Remove the seat base cover.


a Unclip the heating pad switch by pressing on theclips (6) .

REFITTING


a Clip the heating pad switch onto the seat housingpanel.


a Connect the seat housing panel connectors.

a Clip on:

- the rear section of the seat cover,

- the front section of the seat cover.

a Refit:

- the seat cover bolt,

- the seat base height adjustment lever,

- the seat base height adjustment lever bolts,

- the seat base height adjustment lever cover.

a Clip on the seat belt strap.

109258

116063

84A-24

CONTROL - SIGNALSDriving school repeater electrical control unit: Removal - Refitting

SCHOOL VEHICLE

84AREMOVAL




a Remove:

- the bolts (1) from the driving school repeater con-trol electrical unit,

- the driving school repeater control electrical unit.

a Disconnect the driving school repeater control elec-trical unit connectors.

REFITTING


a Connect the driving school repeater electrical con-trol unit connectors.

a Refit:

- the driving school repeater electrical control unit,

- the driving school repeater electrical control unitbolts.



112303

85A-1

WIPING - WASHINGWiping and washing: List and location of components 85A

I - PASSENGER COMPARTMENT FUSE AND RELAY BOX

II - PROTECTION AND SWITCHING UNIT

III - POWER SUPPLY FUSE BOARD

No. Description

(1) Passenger compartmentfuse and relay box

(2) Protection and SwitchingUnit

(3) Power supply fuse board

(4) UCH

(5) Rain sensor

(6) Wiper switch

(7) Windscreen wiper motor

(8) Rear screen wiper motor

(9) Washer pump

(10) Headlight washer pump

112441

112449

112972

85A-2


IV - UCH

V - RAIN AND LIGHT SENSOR

VI - WIPER SWITCH

VII - WINDSCREEN WIPER MOTOR

112284

101630

112797

113336

85A-3


VIII - REAR SCREEN WIPER MOTOR

IX - WASHER PUMP

X - HEADLIGHT WASHER PUMP

112416

113501

113502

85A-4

WIPING - WASHINGWiping and washing: Function 85A

I - AUTOMATIC OPERATION

vehicles may be fitted with a wiper stalk with a sensitiv-ity adjustment ring for the rain sensor.

In this instance the vehicles have:

- a sensor sensitivity ring on the wipers stalk,

- rain and light sensors.

To operate the system, move the wiper stalk to the« intermittent » position.

If switching the ignition off, reposition the stalk at« stop » then « intermittent » .

II - OPERATING NOTES

If there is too much stress on the wiper arms (e.g.: athigh speed), the Protection and Switching unit auto-matically commands wiping at a lower speed.

If the wiper mechanism is jammed (e.g.: icy wind-screen), the protection and switching unit automaticallycuts the supply to the motor.

If the windscreen wipers have been requested (by thestalk or by the rain sensor), changing to reverse gearwill activate the rear wiper.

Any movement of the wiper stalk overrides and cancelsany UCH commands from the Protection and Switch-ing Unit.

The intermittent rear wiper system is governed by thevehicle speed.

If the UCH does not detect any signal from the steeringcolumn control, the wiper speed selected before thefault is maintained.

The UCH has configurations which are specific to thewashing - wiping function (see Fault finding - Config-urations and programming) (MR 394, 87B, Connec-tion unit).

Note:

Vehicles not fitted with a rain sensor have an inter-mittent automatic system with a timing modificationring.

85A-5

WIPING - WASHINGRain and light sensor: Removal - Refitting

LIGHTS + AUTOMATIC WINDSCREEN WIPER

85AREMOVAL


a Unclip the upper casing using a flat-blade screwdriv-er (1) .




a Unclip the two side clips (3) from the detector usinga small screwdriver.

REFITTING


a Clean the windscreen using a wooden spatula (soas not to scratch the surface).

101715

101716

101630

WARNING

Refit the rain sensor in perfectly clean conditions:any dust or fibres could cause a fault.

Do not touch the electronic part of the sensor. Fitthe sensor to the vehicle immediately afterremoving it from its packaging.

85A-6

WIPING - WASHINGRain and light sensor: Removal - Refitting


85A

a


a Position the sensor on the support.

a Clip the sensor on the support.



a Clip in place the interior rear-view mirror casings.

a Carry out an operating test:

- select automatic wiping,

- spray water droplets onto the windscreen within thesensor's detection area,

- check that the automatic wiping function is operat-ing correctly.

102447

Note:

When replacing the windscreen (and keeping therain and light sensor), it is essential to replacethe sensor's adhesive base (4) .

The adhesive base is available separately fromthe Par ts Department.

85A-7

WIPING - WASHINGWindscreen wiper blade: Removal - Refitting 85A

REMOVAL


a Squeeze the clips (1) and move downwards simulta-neously (2) .

a Remove the blade (3) .

REFITTING


a Clip the blade onto the wiper arm.

112431

85A-8

WIPING - WASHINGWindscreen wiper arm: Removal - Refitting 85A

REMOVAL


a Operate the wiper switch to set the wiper motor inthe park position.

- move the switch from 0 to 1.


a Open the cover.

a Mark the position of the wiper arms.


a Remove:

- the nut covers (1) ,

- the wiper arm nuts (1) ,

- the wiper arms using the (Ele. 1294-01)

REFITTING


a Refit:

- the wiper arms in the position marked before re-moval,

- the wiper arm nuts.

a Torque tighten the wiper arm nuts (21 Nm).


a Refit the nut covers.

a Test that the wipers operate correctly.

a Close the bonnet.


Ele. 1294-01 Tool for removing wiper arms.

Tightening torquesm

wiper arm nuts 21 Nm

111998

85A-9

WIPING - WASHINGWiping arm: Removal - Refitting 85A

REMOVAL

a Move the wiper switch to set the wiper motor in thepark position.

- move the switch from status 0 to 1.


a Lift the bonnet.

a Note the position of the wiper arms.

a Remove:

- the covers (1) ,

- the wiper arm mounting nuts (1) ,

- the wiper arms using the (Ele. 1294-01).

REFITTING

a Refit the wiper arms in the position marked beforeremoval.

a Torque tighten the wiper arm mounting nuts (21N.m) (2) .

a Refit the covers (2) .

a Test that the wipers operate correctly.


Ele. 1294-01 Tool for removing wiper arms.

Tightening torquesm

wiper arm mountingnuts

21 N.m

111998

112000

85A-10

WIPING - WASHINGWindscreen wiper mechanism: Removal - Refitting 85A

REMOVAL


a Remove the wiper arms (see 85A, Wiping - Wash-ing, Windscreen wiper arm: Removal - Refitting,page 85A-8) .


a Remove the scuttle panel grille (see Scuttle panelgrille: Removal - Refitting) (MR 393, 56A, Exteriorequipment).


a Unclip the trim (1) under the scuttle panel grille.

a Note the position of the motor shaft linkage (2) in re-lation to the mechanism.

a Remove the wiper mechanism bolts (3) .

a Partially remove the mechanism and disconnect theconnector.

a Remove the mechanism.

a Unclip the trim (4) under the scuttle panel grille.

Tightening torquesm

mechanism bolts 8 Nm

offset mechanism bolts 8 Nm

mechanism bolts 8 Nm

motor shaft linkage nut 18 Nm

LEFT-HAND DRIVE

112002

112005

RIGHT-HAND DRIVE

112973

85A-11


a Note the position of the motor shaft linkage (5) in re-lation to the mechanism.

a Remove:

- the motor shaft linkage nut (7) ,

- the mechanism bolts (6) .

a Partially remove the mechanism and disconnect theconnector.

a Remove the mechanism.

a Remove the offset mechanism bolts (8) and (9) .

a Remove the linkage.

REFITTING


a Check that the motor shaft linkage (10) is correctlypositioned.


a Refit the mechanism.

a Torque tighten the mechanism bolts (8 Nm).

a Refit the trim.

a Refit the offset mechanism.

a Torque tighten the offset mechanism bolts (8 Nm)(11) and (12) .

112980

112974

LEFT-HAND DRIVE

113337

RIGHT-HAND DRIVE

112974

85A-12



a Refit the mechanism.

a Torque tighten the mechanism bolts (8 Nm) (13) .

a Refit the motor shaft linkage (14) in the position not-ed before removal.

a Torque tighten the motor shaft linkage nut (18Nm).

a Refit the trim under the scuttle panel grille.

FINAL OPERATION.

a Refit the scuttle panel grille (see Scuttle panelgrille: Removal - Refitting) (MR 393, 56A, Exteriorequipment).


a Operate the wiper switch to set the wiper motor in the park position.

- move the switch from status 0 to 1.


a Refit the wiper arm (see 85A, Wiping - Washing,Windscreen wiper arm: Removal - Refitting, page85A-8) .

112980

112979

85A-13

WIPING - WASHINGWindscreen wiper motor: Removal - Refitting 85A


a Remove the windscreen wiper mechanism (see85A, Wiping - Washing, Windscreen wiper mech-anism: Removal - Refitting, page 85A-10) .


a

a Remove:

- the motor bolts (1) and (2) on the mechanism,

- the motor.

a Remove:

- the motor bolts (3) on the mechanism,

- the motor.

REFITTING


a refit:

- the motor.

- the bolts (4) .

a Torque tighten the motor bolts (9 N.m) (4) .

Tightening torquesm

motor bolts 9 N.m


motor bolts 9 N.m


LEFT-HAND DRIVE

113336

Note:

Mark the position of the motor shaft linkage inrelation to the mechanism before removing it.

RIGHT-HAND DRIVE

112979

LEFT-HAND DRIVE

113336

85A-14

WIPING - WASHINGWindscreen wiper motor: Removal - Refitting 85A

a Position the motor shaft linkage (5) as shown in theillustration above.


a Refit:

- the motor.

- the motor bolts (6) on the mechanism.

a Torque tighten the motor bolts (9 N.m) (6) .

a Align the motor shaft linkage as shown in the illustra-tion above.


FINAL OPERATION.

a

a Refit the windscreen wiper mechanism (see 85A,Wiping - Washing, Windscreen wiper mecha-nism: Removal - Refitting, page 85A-10) .

113337

RIGHT-HAND DRIVE

112979

Note:

Check that the motor is correctly positioned inthe park position after tightening the nut.

85A-15

WIPING - WASHINGRear screen wiper motor: Removal - Refitting 85A

REMOVAL


a Remove:

- the tailgate trim (see Tailgate trim: Removal - Re-fitting) (MR 393, 73A, Non-side opening elementstrim),

- the rear screen wiper arm (see 85A, Wiping -Washing, Rear screen wiper arm: Removal - Re-fitting, page 85A-20) .



a

a Drill out the rivets(see MR 400, 40A, General infor-mation).

a Remove the motor.

REFITTING


a Replace the seal (2) if necessary.

a Position the motor.

a Rivet the engine (see MR 400, 40A, General infor-mation) (Rivets Part no. 77 03 072 362).

a Connect the motor connector.

112416

Note:

Be careful not to damage the outer skin and thetailgate box when removing the rivets. Recoverthe rivet bodies from the tailgate box section.

112425

112416

85A-16

WIPING - WASHINGRear screen wiper motor: Removal - Refitting 85A


a Refit:


- the rear screen wiper arm (see 85A, Wiping -Washing, Rear screen wiper arm: Removal - Re-fitting, page 85A-20) .

85A-17

WIPING - WASHINGScreen washer pump: Removal - Refitting 85A

REMOVAL



II - REMOVAL OPERATION FOR PART CONCERNED

a

a Unclip the supply pipes.


a Unclip the windscreen washer pump.

REFITTING


a Fit the windscreen washer pump.


a Clip on the supply pipes.



113501

Note:

Mark the routing of the supply pipes and wiring.

85A-18

WIPING - WASHINGHeadlight washer pump: Removal - Refitting

HEADLIGHT WASHERS WITH BLADE

85AREMOVAL


a Remove the front wheel arch liner (see Front wheelarch liner: Removal - Refitting) (MR 393, 55A, Ex-terior protection).


a Unclip the supply pipes.


a Unclip the headlight washer pump.

REFITTING


a Clip on the headlight washer pump.


a Clip on the supply pipes.


a Refit the front wheel arch liner (see Front wheelarch liner: Removal - Refitting) (MR 393, 55A, Ex-terior protection).

113502

Note:


85A-19

WIPING - WASHINGHeadlight washer jet: Removal - Refitting

HEADLIGHT WASHERS WITH BLADE

85AREMOVAL




a Remove clip (1) .

a Disconnect the supply pipe.

a Remove the jet.

REFITTING


a Refit the jet.

a Connect the supply pipe.

a Refit the clip.



112224

85A-20

WIPING - WASHINGRear screen wiper arm: Removal - Refitting 85A

REMOVAL


a Unclip the blanking cover by applying slight pressure(1) on the clip (2) .

a Mark the position of the rear screen wiper arm be-fore removing it.

a Remove:

- the wiper arm nut (3) ,

- the wiper arm using the (Ele. 1781).

REFITTING


a

a Operate the wiper switch to set the wiper motor in the park position.



a Check that the wiper switch remains at position 0.

a Clean the motor shaft splines.


Ele. 1781 Tool for removing windscreenwiper arms

Tightening torquesm

wiper arm nut 12 N.m

112422

112423

Note:

It is essential to initialise the rear screen wipermotor in the park position.

85A-21

WIPING - WASHINGRear screen wiper arm: Removal - Refitting 85A

a Refit the wiper arm in the rest position.

a Torque tighten the wiper arm nut (12 N.m).

a Refit the blanking cover.

112424

85A-22

WIPING - WASHINGWindscreen washer reservoir: Removal - Refitting 85A

REMOVAL


a Remove:

- the front bumper (see Front bumper: Removal -Refitting) (MR 393, 55A, Exterior protection),



a Unclip:

- the filler neck,

- the supply pipes,

- the connector,

a Remove:

- the bolt (1) ,

- the bottle.

REFITTING


a Refit:

- the bottle,

- bolt (1) .

a Clip:

- the filler neck,

- the connector,

- the supply pipes.


a Refit:

- the headlight (see 80B, Headlights, Headlight:Removal - Refitting, page 80B-7) ,

- the front bumper (see Front bumper: Removal -Refitting) (MR 393, 55A, Exterior protection).

113500

Note:


86A-1

RADIORadio: List and location of components 86A


The radio system comprises:

- a radio control satellite (see 86A, Radio, Radio con-trol satellite: Removal - Refitting, page 86A-19)

- a radio aerial (see 86A, Radio, Radio aerial: Re-moval - Refitting, page 86A-11)

- a radio (see 86A, Radio, Radio: Removal - Refit-ting, page 86A-8)

- a display (see 86A, Radio, Display: Removal - Re-fitting, page 86A-18)

- tweeters (see 86A, Radio, Tweeter: Removal - Re-fitting, page 86A-13)

- front speakers (see 86A, Radio, Front speakers:Removal - Refitting, page 86A-14)

- rear speakers (see 86A, Radio, Rear speakers: Re-moval - Refitting, page 86A-15)

- a receiver (see 86A, Radio, Receiver: Removal -Refitting, page 86A-20)

- an offset multimedia socket (see 86A, Radio, Offsetmultimedia socket: Removal - Refitting, page 86A-21)

- an offset multimedia socket computer (see 86A, Ra-dio, Offset multimedia socket computer: Removal- Refitting, page 86A-23)


Radio control satellite

Radio aerial

The radio aerial is located on the roof in the rear sec-tion.

RADIO NO. 05

RADIO NO. 08

103161

112951

86A-2


Radio

Display

Tweeter

Front speaker

113388

113389

112368

111925

86A-3


Rear speaker

Rear speaker

Tuner-amplifier

The receiver is located under the front right-hand seat.

Offset multimedia socket

B85 or K85

111944

C85 or S85

113060

RADIO NO. 05

113386

RADIO NO. 08

139853

86A-4


Offset multimedia socket computer

The offset multimedia socket computer is located be-hind the dashboard centre front panel.

139622

86A-5

RADIORadio: Before/after repair procedure 86A

The radio is protected by a four-digit code.

ENTERING THE RADIO ANTI-THEFT CODE



a Wait until 0000 appears on the central display andthe first 0 flashes.

1 - Entering the code using the steering column control

a Display the first digit by pressing the + or - buttonson the steering column switch.

Confirm this digit by pressing the wheel on the steer-ing column control.

Press on the right-hand button of the steering col-umn control to move on to the second digit.

a Display the second digit by pressing the + or - but-tons on the steering column control.


Press on the right-hand button of the steering col-umn control to move on to the third digit.

a Display the third digit by pressing the + or - buttonson the steering column control.


Press on the right-hand button of the steering col-umn control to move on to the fourth digit.

a Display the fourth digit by pressing the + or - buttonson the steering column control.


Keep the wheel pressed to transfer this code to theradio. As soon as the operation is complete, the con-firmation beep will sound.

a If the code entered is correct, the radio operates.

RADIO NO. 01

127488

86A-6


a If the code is incorrect , the word CODE appears onthe display.

a Wait until 0000 appears on the screen and repeatthe operations again.

2 - Entering the code using the radio

a Press on button 1 of the keypad until the desirednumber is obtained for the first digit.

Press on button 2 of the keypad until the desirednumber is obtained for the second digit.

Press on button 3 of the keypad until the desirednumber is obtained for the third digit.

Press on button 4 of the keypad until the desirednumber is obtained for the fourth digit.

a As soon as the code is correctly displayed, pressand hold button 6 on the keypad to transfer this codeto the radio. As soon as the operation is complete,the confirmation beep will sound.


a If the code is incorrect , the word CODE appears onthe display.

a Wait until 0000 appears on the screen and repeatthe operations again.



a Wait until RADIO CODE 0000 appears on the cen-tral display and the first 0 flashes.

3 - Entering the code using the steering column control

a Display the first digit by pressing the + or - buttonson the steering column switch.

Press on the right-hand button of the steering col-umn control to move on to the second digit.

a Display the second digit by pressing the + or - but-tons on the steering column control.

Press on the right-hand button of the steering col-umn control to move on to the third digit.

a Display the third digit by pressing the + or - buttonson the steering column control.

Press on the right-hand button of the steering col-umn control to move on to the fourth digit.

a Display the fourth digit by pressing the + or - buttonson the steering column control.

Keep the OK button pressed to transfer this code tothe radio. As soon as the operation is complete, theconfirmation beep will sound.


a If the code is incorrect, the words ERROR CODEappear on the display.

a Wait until RADIO CODE 0000 appears on thescreen and repeat the operations again.

18627

RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 04or RADIO NO. 05 or RADIO NO. 06 or RADIO NO.07 or RADIO NO. 08

127488

86A-7


4 - Entering the code using the rotary button on the radio

a Display the first digit by turning the rotary button onthe radio.

Press the right-hand button to move on to the sec-ond digit.

a Display the second digit by turning the rotary buttonon the radio.

Press the right-hand button to move on to the thirddigit.

a Display the third digit by turning the rotary button onthe radio.

Press the right-hand button to move on to the fourthdigit.

a Display the fourth digit by turning the rotary buttonon the radio.

Keep the OK button pressed to transfer this code tothe radio. As soon as the operation is complete, theconfirmation beep will sound.




5 - Entering the code using the radio

a Press on button 1 of the keypad until the desirednumber is obtained for the first digit.

Press on button 2 of the keypad until the desirednumber is obtained for the second digit.

Press on button 3 of the keypad until the desirednumber is obtained for the third digit.

Press on button 4 of the keypad until the desirednumber is obtained for the fourth digit.

a As soon as the code is correctly displayed, pressand hold button 6 on the keypad to transfer this codeto the radio. As soon as the operation is complete,the confirmation beep will sound.




124303

18627

86A-8

RADIORadio: Removal - Refitting 86A

REMOVAL


a If replacing, carry out the necessary operations us-ing the Diagnostic tool (see Fault finding - Re-placement of components) (86A, R01-08).




CD multichanger radio

a Remove the radio (1) using the (Ms. 1544).


Ms. 1544 Tool for removing radios -Carminat Becker andCabasse.

Ms. 1373 Tool for removing radios orchronotachographs.

Equipment required

Diagnostic tool

RADIO NO. 07

RADIO NO. 08

RADIO NO. 05

112232

86A-9


Single CD radio

a Remove the radio (2) using the two (Ms. 1373).

a Disconnect the audio equipment connectors.

a Disconnect the aerial.

REFITTING


a

a Connect the aerial.

a Clip on the aerial wiring at (3) .

a Connect the radio connectors.

a Refit the radio.


a Carry out the necessary operations (see Fault find-ing - Replacement of components) (86A, Radio).


RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03or RADIO NO. 04 or RADIO NO. 06 or RADIO NO.07 or RADIO NO. 08

112365

WARNING


- do not pinch the aerial cable,

- do not bend the aerial cable,

- do not force the aerial cable when refitting.

WARNING


- do not pinch the aerial cable,

- do not bend the aerial cable,

- do not force the aerial cable when refitting.

137303

RADIO NO. 07

86A-10



RADIO NO. 08

86A-11

RADIORadio aerial: Removal - Refitting 86A

REMOVAL


a Depending on the equipment level of the vehicle, re-move the covers for the interior rear-view mirror inorder to disconnect the rain sensor connector (see85A, Wiping - Washing, Rain and light sensor:Removal - Refitting, page 85A-5) .

a Remove the headlining (see Headlining: Removal -Refitting) (MR 393, 71A, Body internal trim).

a Carefully disconnect the various connectors.

a Remove the right-hand rear quarter panel trim (seeQuarter panel trim: Removal - Refitting) (MR 393,71A, Body internal trim).


a Unclip the connector (1) .


a Unclip the connector(s) (depending on the version)from the union board (3) .

a Remove the aerial.

REFITTING


a Refit the aerial.

a Tighten the bolt (2) .

112590

112951

112413

86A-12

RADIORadio aerial: Removal - Refitting 86A

a

Clip the connectors in place.


a Refit the headlining (see Headlining: Removal -Refitting) (MR 393, 71A, Body internal trim).

a Depending on the level of equipment of the vehicle,reconnect the rain sensor connector.

a Depending on the equipment level of the vehicle, re-fit the interior rear-view mirror covers (see 85A, Wip-ing - Washing, Rain and light sensor: Removal -Refitting, page 85A-5) .

a Refit the right-hand rear quarter panel trim (seeQuarter panel trim: Removal - Refitting) (MR 393,71A, Body internal trim).

Note:

Make sure that the wiring is in good condition.

86A-13

RADIOTweeter: Removal - Refitting 86A

REMOVAL


a Unclip the tweeter grille using a flat-blade screwdriv-er (1) .


a Unclip:

- the tweeter,

- the connector.

REFITTING


a Clip on:

- the connector,

- the tweeter.


a Clip on the tweeter grille.

112367

112368

86A-14

RADIOFront speakers: Removal - Refitting 86A

REMOVAL


a Remove the front speaker grille (1) .


a Remove:

- the bolts (2) ,

- the front speaker.


REFITTING


a Connect the connector,

a Refit:

- the front speaker,

- the bolts (2) .


a Clip on the front speaker grille.

111924

111925

86A-15

RADIORear speakers: Removal - Refitting 86A

REMOVAL


a Remove the rear door trim (see Rear side doortrim: Removal - Refitting) (MR 393, 72A, Sideopening element trim).

a Unclip the rear speaker grille (1) .

B85 or K85

111942

C85 or S85

113059

86A-16



a Remove:

- the bolts (2) ,

- the rear speaker.


a Remove:

- the bolts (3) ,

- the rear speaker.


REFITTING


a Connect the connector,

a Refit:

- the rear speaker,

- the bolts (2) .


a Refit:

- the rear speaker,

B85 or K85

111944

C85 or S85

113060

B85 or K85

C85 or S85

86A-17


- the bolts (3) .


a Refit the rear door trim (see Rear side door trim:Removal - Refitting) (MR 393, 72A, Side openingelement trim).

a Clip in the rear speaker grille (1) .

B85 or K85

C85 or S85

86A-18

RADIODisplay: Removal - Refitting 86A

REMOVAL


a Unclip the display mounting (1) using the (Car.1597).



a Unclip the display at (2) .

REFITTING


a Clip the display onto the mounting.



a Clip on the display mounting.



112450

112451

86A-19

RADIORadio control satellite: Removal - Refitting 86A

REMOVAL


a

a Remove the wiper switch (see 84A, Control - Sig-nals, Screen wiper switch: Removal - Refitting,page 84A-8) .


a Refit the wiper switch (see 84A, Control - Signals,Screen wiper switch: Removal - Refitting, page84A-8) .

Note:

The satellite radio control and the wiper stalkform a single inseparable part.

86A-20

RADIOReceiver: Removal - Refitting

RADIO NO. 05

86A

REMOVAL


a Remove the cover from the tuner-amplifier compart-ment.

II - REMOVAL OPERATION FOR THE PART CONCERNED

a Remove the receiver (1) using two (Ms. 1373).


REFITTING



a Refit the receiver.


a Refit the cover for the tuner-amplifier compartment.


Ms. 1373 Tool for removing radios orchronotachographs.

112231

86A-21

RADIOOffset multimedia socket: Removal - Refitting

RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 04

86AREMOVAL


a Open the glovebox.

a Remove:

- the offset audio unit bolts (1) ,

- the offset audio unit.

a Disconnect the offset audio unit connector.

REFITTING


a

(see 86A, Radio, Radio: Removal - Refitting,page 86A-8) .

a Connect the offset audio unit connector.

a Refit:

- the offset audio unit,

- the offset audio unit bolts.

121936

121935

Note:

When replacing the offset audio unit, replace thewiring harness and check that the wiring harnessruns correctly to the radio.

86A-22

RADIOOffset multimedia socket: Removal - Refitting

RADIO NO. 08

86AREMOVAL



a Remove the centre console (see Centre console:Removal - Refitting) (57A, Interior equipment).

a Unclip the lower centre trim at (1) and (2) .

a Disconnect the offset multimedia socket connectors.

a Remove the lower centre trim.


a Remove the offset multimedia socket by pressing onthe clips at (3) .

REFITTING


a Clip the offset multimedia socket onto the lower cen-tre trim.


a Fit the lower centre trim.

a Connect the offset multimedia socket connectors.

a Clip on the lower centre trim.

a Refit the centre console (see Centre console: Re-moval - Refitting) (57A, Interior equipment).

112366

139591

86A-23

RADIOOffset multimedia socket computer: Removal - Refitting

RADIO NO. 08

86A

REMOVAL



a Remove:

- the radio (see 86A, Radio, Radio: Removal - Re-fitting, page 86A-8) ,

- the central console (see Centre console: Remov-al - Refitting) (57A, Interior equipment).

a Unclip the lower centre trim at (1) and (2) .

a Disconnect the offset multimedia socket connectors.

a Remove:

- the centre front panel (see Centre front panel: Re-moval - Refitting) (57A, Interior equipment),

- the control panel (see Control panel: Removal -Refitting) (61A, Heating).


a Remove the bolts (3) from the offset multimediasocket computer.

a Separate the offset multimedia socket computerfrom its housing.

a Disconnect the offset multimedia socket computerconnectors (4) .

a Remove the offset multimedia socket computer.

REFITTING


a Fit the offset multimedia socket computer.

a Connect the offset multimedia socket computer con-nectors.

a Refit the offset multimedia socket computer.


a Refit:

- the control panel (see Control panel: Removal -Refitting) (61A, Heating),

- the centre front panel (see Centre front panel: Re-moval - Refitting) (57A, Interior equipment).

a Fit the lower centre trim.

a Connect the offset multimedia socket connectors.

a Clip on the lower centre trim.

Equipment required

Diagnostic tool

112366

139622

86A-24

RADIOOffset multimedia socket computer: Removal - Refitting

RADIO NO. 08

86Aa Refit:

- the central console (see Centre console: Remov-al - Refitting) (57A, Interior equipment),

- the radio (see 86A, Radio, Radio: Removal - Re-fitting, page 86A-8) .


a Carry out the necessary operations using the Diag-nostic tool (see Fault finding - Replacement ofcomponents) (86A, Radio).

86B-1

CAR PHONECar phone: List and location of components

CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT


The « car phone » consists of:

- a telephone aerial

- a computer

- a "hands-free" microphone

- a telephone control on the steering wheel


Telephone aerial

To remove the telephone aerial (see 86A, Radio, Ra-dio aerial: Removal - Refitting, page 86A-11) .

Computer

"Hands-free" microphone

128779

128777

128774

86B-2

CAR PHONECar phone: List and location of components


86BTelephone control at steering wheel

To remove the steering wheel car phone control (see86A, Radio, Radio control satellite: Removal - Refit-ting, page 86A-19) .

109918

86B-3

CAR PHONEComputer: Removal - Refitting


86B

REMOVAL

REMOVAL PREPARATION OPERATION

a Disconnect the battery (see Battery: Removal - Re-fitting) .

a Remove the dashboard centre front panel (see Cen-tre front panel: Removal - Refitting)

a Remove the computer (1) .

a Disconnect the computer connectors (2) .

REFITTING


a Connect the computer connectors.

a Refit the computer.


a Refit the dashboard centre front panel (see Centrefront panel: Removal - Refitting)

a Connect the battery (see Battery: Removal - Refit-ting) .

a If replacing the computer, carry out the necessaryoperations using the Diagnostic tool (see Faultfinding - Replacement of components) (86B, Carphone).

Equipment required

Diagnostic tool

Note:

The computer is fitted behind the dashboard centrefront panel under the radio.

128777

128778

86B-4

CAR PHONE"Hands-free" microphone: Removal - Refitting


86BREMOVAL



a Remove the computer (see 86B, Car phone, Com-puter: Removal - Refitting, page 86B-3) .

a Unclip the dashboard side panel on the passengerside.

a Unclip the A-pillar trim on the passenger side (seeWindscreen pillar trim: Removal - Refitting) .


a Remove the “hands-free” microphone wire from theA-pillar clips (1) .

a Remove the “hands-free” microphone wire (2) fromthe dashboard side panel.

a Remove the “hands-free” microphone (3) from theheadlining.

112289

128776

128775

128774

86B-5

CAR PHONE"Hands-free" microphone: Removal - Refitting


86BREFITTING


a Refit the “hands-free” microphone with its wire asshown in the diagram above.

a Connect the “hands-free” microphone connector tothe computer.


a Clip:

- the A-pillar trim (see Windscreen pillar trim: Re-moval - Refitting) ,

- the dashboard side panel .

a Refit the computer (see 86B, Car phone, Comput-er: Removal - Refitting, page 86B-3) .


128780

87B-1

PASSENGER COMPARTMENT CONNECTION UNITUCH: Removal - Refitting

RIGHT-HAND DRIVE

87B

REMOVAL


a If replacing the UCH, carry out the necessary pro-gramming using the Diagnostic tool. (see Faultfinding - Replacement of components) (MR 394,87B, Passenger compartment connection unit).


a Remove the storage compartment (see Glovebox:Removal - Refitting) (MR 393, 57A, Interior equip-ment).

a Unclip the connectors from the beam.

a Unclip the connector mountings on the beam at (2) ,

a Remove the connector mountings at (3) .



Equipment required

Diagnostic tool

113224

113228

VEHICLE WITH KEY

113225

87B-2


RIGHT-HAND DRIVE

87B


a Unclip the rear section of the UCH by pressing onthe lugs (5) with a small flat-blade screwdriver.

a Remove the UCH at (6) , (7) .

a Unclip the UCH from its mounting.

113227

112462

113226

112462

87B-3


RIGHT-HAND DRIVE

87B

a Unclip the first row of connectors.


a Unclip the second row of connectors (9) .

a Remove the UCH (10) , (11) .

REFITTING


a Fit the front section of the UCH,

a Clip the rear section of the UCH,

a Tighten the bolt (4) ,

a Clip the connectors in place.

a Fit the UCH,



VEHICLE WITH CARD

112808

112809

112807

VEHICLE WITH KEY

VEHICLE WITH CARD

87B-4


RIGHT-HAND DRIVE

87BII - FINAL OPERATION.

a Clip:

- the connector mountings on the beam,

- the connectors.

a Refit the storage compartment (see Glovebox: Re-moval - Refitting) (MR 393, 57A, Interior equip-ment).



87B-5


LEFT-HAND DRIVE

87B

REMOVAL


a When replacing the UCH, carry out the necessaryoperations using the Diagnostic tool (see Faultfinding - Replacement of components) (MR 394,87B, Passenger compartment connection unit).


a Unclip the moulding at (1) .

a Remove:


- bolt (3) .

a Remove the door seal,


a Remove:

- the bolt (5) ,


a Remove the dashboard trim (7) while unclipping theconnectors.

Equipment required

Diagnostic tool

112275

112276

112279

112278

112277

87B-6


LEFT-HAND DRIVE

87B

a Unclip the connectors on the beam (9) .

a Unclip the connector mountings on the beam at (10).

a Remove the connector mountings at (11) .

II - REMOVAL STAGE FOR THE PART CONCERNED.


112285

112281

112280

VEHICLE WITH KEY

112284

87B-7


LEFT-HAND DRIVE

87B


a Unclip the rear section of the UCH by pressing onthe lugs (13) with a small flat-blade screwdriver.

a Remove the UCH at (14) , (15) .

a Unclip the UCH from its mounting.

112283

112462

112282

112462

87B-8


LEFT-HAND DRIVE

87B

a Unclip the first row of connectors,


a Unclip the second row of connectors.

a Remove the UCH (17) , (18) .

REFITTING

I - REFITTING STAGE FOR THE PART CONCERNED.

a Fit the front section of the UCH,

a Clip the rear section of the UCH,



a Fit the UCH,



a Clip:

- the connector mountings on the beam,

VEHICLE WITH CARD

112950

112948

112949

VEHICLE WITH KEY

VEHICLE WITH CARD

87B-9


LEFT-HAND DRIVE

87B- the connectors on the beam,

- the dashboard trim.

a Tighten the bolts (3) , (5) ,

a Clip:



- the dashboard moulding,

- the door seal,




87C-1

OPENING ELEMENT MANAGEMENTOpening elements management: List and location of components 87C

I - UCH

UCH (1)

II - RENAULT CARD

RENAULT card (2) (simple or hands-free)

III - REMOTE CONTROL KEY

Remote control key (3)

No. Description

(1) UCH

(2) Renault card (simple or hands-free)

(3) Key equipped with remote con-trol locking

(4) Locking - unlocking motor

(5) Specific reception receivers inthe handles and the rearbumper

(6) Proximity and movement sensor

(7) Locking button on the handles

(8) Tailgate locking switch

(9) Tailgate lock

(10) Tailgate opening switch

(11) Lock motor for the fuel filler flap

(12) Central locking switch

112284

101930

107734

87C-2


IV - DOOR LOCKING / UNLOCKING MOTOR

Locking - unlocking motor integrated in the door locks(4)

V - OPENING RECEIVERS INTEGRATED IN HANDLES WITH HANDS-FREE FUNCTION AND THE REAR BUMPER

Opening receiver integrated in the exterior handles (5)(hands-free version)

Presence and motion sensor (6) (hands-free version),

Locking button (7) (hands-free version)

Opening receiver integrated in the rear bumper

VI - HANDS-FREE TAILGATE SWITCH

Tailgate locking switch (8) (hands-free version)

108067

101902

113333

101625

87C-3


VII - TAILGATE LOCK

Tailgate lock (9)

VIII - TAILGATE OPENING SWITCH

Tailgate opening switch (10)

IX - LOCK MOTOR FOR THE FUEL FILLER FLAP

Lock motor for the fuel filler flap (11)

X - CENTRAL LOCKING SWITCH

Central door locking switch (12)

XI - LOCATION OF OPENING RECEIVERS AND COVERAGE ZONE

These receivers are only fitted to hands-free versionvehicles.

112417

112418

112414

112444

87C-4


113219

87C-5

OPENING ELEMENT MANAGEMENTTailgate opening switch: Removal - Refitting 87C

REMOVAL


a Remove the tailgate trim (see Tailgate trim: Re-moval - Refitting) (MR 393, 73A, Non-side openingelement trim).


a Access the control via the tailgate interior.

a Squeeze the clips (1) .

a Take out the control.


REFITTING



a Clip on the tailgate opening control.


a Refit the tailgate trim (see Tailgate trim: Removal -Refitting) (MR 393, 73A, Non-side opening elementtrim).

112418

101922

87C-6

OPENING ELEMENT MANAGEMENTTailgate locking switch: Removal - Refitting

VEHICLE WITH CARD

87C

REMOVAL


a

a Remove the tailgate trim (see Tailgate trim: Re-moval - Refitting) (MR 393, 73A, Non-side openingelement trim).

a Remove the badge using tool (Car. 1363).



a Squeeze the clips (2) and remove the switch to-wards the rear of the vehicle.

REFITTING


a Refit the switch.



a Refit:

- the badge,



Note:

The tailgate locking switch is only present onvehicles equipped with hands-free.

113330

113328

101625

113329

87C-7

OPENING ELEMENT MANAGEMENTTailgate locking switch: Removal - Refitting

VEHICLE WITH CARD

87C- the tailgate trim (see Tailgate trim: Removal - Re-fitting) (MR 393, 73A, Non-side opening elementstrim).

87C-8

OPENING ELEMENT MANAGEMENTFuel filler flap locking motor: Removal - Refitting 87C

REMOVAL


a Remove the rear quarter panel trim (see Quarterpanel trim: Removal - Refitting) (MR 393, 71A,Body internal trim).

a

a Check that the motor is in the correct position (fuelfiller flap unlocked).



a Unfasten clip (3) .

a Remove the motor.

REFITTING

I - REFITTING PART CONCERNED

a Refit the motor.

a Clip on the motor clip.



a Refit the rear quarter panel trim (see Quarter paneltrim: Removal - Refitting) (MR 393, 71A, Body in-ternal trim).

108364

Note:

During an electrical fault, activate the motor man-ually by raising the catch (1) .

112414

87C-9

OPENING ELEMENT MANAGEMENTOpening aerial: Removal - Refitting

VEHICLE WITH CARD

87CREMOVAL


1 - Opening aerials integrated in the door handles

a Remove the door handle (see Exterior door han-dle: Removal - Refitting) (MR 393, 51A, Side open-ing element mechanisms).

2 - Opening receiver integrated in the rear bumper

a Remove the rear bumper (see Rear bumper: Re-moval - Refitting) (MR 393, 55A, Exterior protec-tion).



a The handle - aerial - presence and movement sen-sor assembly cannot be dismantled.


a Unclip the aerial by pushing the clips (1) .


REFITTING



a Refit the door handle (see Exterior door handle:Removal - Refitting) (MR 393, 51A, Side openingelement mechanisms).



a Clip the aerial onto the bumper.

a Refit the rear bumper (see Rear bumper: Removal- Refitting) (MR 393, 55A, Exterior protection).

101931

113333

87D-1

ELECTRIC WINDOWS - SUNROOFElectric window: List and location of components

ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONE-TOUCH WINDOW CONTROL, and ELECTRIC REAR WINDOW

87D

I - UCH

UCH (1)

II - DRIVER'S WINDOW LIFT SWITCH BOARD

Driver's window lift switch board (2)

III - PASSENGER WINDOW LIFT SWITCH BOARD

Passenger window lift switch board (3)

No. Description

(1) UCH

(2) Driver's window liftswitch board

(3) Passenger window liftswitch board

(4) Rear window lift switchboard

112284

112429

102300

87D-2

ELECTRIC WINDOWS - SUNROOFElectric window: List and location of components

ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONE-TOUCH WINDOW CONTROL, and ELECTRIC REAR WINDOW

87D

IV - REAR WINDOW LIFT SWITCH BOARD

Rear window lift switch board (4)

113260

87D-3

ELECTRIC WINDOWS - SUNROOFFront electric window switches on driver's door: Removal - Refitting

ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONE-TOUCH WINDOW CONTROL

87D

REMOVAL


a Remove the driver's front side door trim (see Frontside door trim: Removal - Refitting) (72A, Sideopening element trim).


a Remove the board by moving clips (1) and (2) .

a Unclip the front electric window switches by pressingon the clips (3) .

a Unclip the rear electric window switches by pressingon the clips (4) .

REFITTING


a Refit:

- the electric window switches onto the plate,

- the plate onto the front side door trim.


a Refit the driver's front side door trim (see Front sidedoor trim: Removal - Refitting) (72A, Side openingelement trim).

112356

118760

87D-4

ELECTRIC WINDOWS - SUNROOFFront electric window switch on passenger door: Removal - Refitting

ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONE-TOUCH WINDOW CONTROL

87D

The front electric window switch (passenger side) isclipped to a plate.

The plate is clipped to the door trim.

REMOVAL


a Unclip the upper section (1) of the door handle usingthe (Car. 1363).

a Disconnect the front electric window switch connec-tor.

a Unclip the front window switch from the door handleupper section by pressing the clips (2) .

a Remove the front door switch from the passengerdoor.

REFITTING


a Clip the front window switch on the door handle up-per section.

a Connect the front electric window switch connector.

a Clip on the upper section of the door handle.



102300

119049

87D-5

ELECTRIC WINDOWS - SUNROOFRear electric window switch: Removal - Refitting

B85 or K85, and ELECTRIC REAR WINDOW

87DREMOVAL


a Remove:

- the blanking cover using a small flat-blade screw-driver,

- the board mounting bolt.

a Extract the board towards the front.


REFITTING



a Refit the board inserting it from the rear.

a Refit:

- the board mounting bolt,

- the blanking cover.

112427

87D-6

ELECTRIC WINDOWS - SUNROOFChild safety switch: Removal - Refitting

B85 or K85, and ELECTRIC REAR WINDOW

87DREMOVAL




a Remove the board by moving clips (1) and (2) .

a Remove the child safety switch by pressing on theclips (3) .

REFITTING


a Refit:

- the child safety switch on the plate,

- the plate onto the front side door trim.



112356

118760

87D-7

ELECTRIC WINDOWS - SUNROOFElectric sunroof: List and location of components

PANORAMIC SUNROOF

87D

I - UCH

UCH (1) .

II - SUNROOF MOBILE GLASS

Sunroof mobile glass (2) .

III - SUNROOF OPEN AND CLOSE SWITCH

Sunroof open and close switch (3) .

IV - SUNROOF MOTOR/COMPUTER

Sunroof motor/computer, located towards the rear ofthe roof (4) .

No. Description

(1) UCH

(2) Sunroof mobi leglass

(3) Sunroof open andclose switch

(4) Sunroof motor/com-puter

112284

113354

113259

113261

87D-8

ELECTRIC WINDOWS - SUNROOFSunroof opening motor: Removal - Refitting

PANORAMIC SUNROOF

87D

REMOVAL


a Disconnect the battery (see 80A, Battery, Battery:Removal - Refitting, page 80A-1) (MR 392, 80A,Battery).


a Disconnect the sunroof supply and control connec-tor (1) .

a



a Remove:

- the motor bolts (3) ,

- the motor.

REFITTING


a Refit the motor.

Tightening torquesm

motor bolts 4 N.m

112566

113230

Note:

If there is an electrical fault with the motor, it ispossible to move the sunroof manually (2) usingan Allen key.

113261

87D-9

ELECTRIC WINDOWS - SUNROOFSunroof opening motor: Removal - Refitting

PANORAMIC SUNROOF

87Da Torque tighten the motor bolts (4 N.m).




a Connect the battery (see 80A, Battery, Battery: Re-moval - Refitting, page 80A-1) (MR 392, 80A, Bat-tery).

a Carry out the necessary operations without the diag-nostic tool (see Battery: Initialisation) (MR 394,80A, Battery).

87D-10

ELECTRIC WINDOWS - SUNROOFSunroof opening control: Removal - Refitting

PANORAMIC SUNROOF

87DREMOVAL


a Unclip the roof opening control using a flat-bladescrewdriver (1) .


REFITTING



a Clip the sunroof opening control.

112572

87F-1

PARKING DISTANCE CONTROLParking distance control: List and location of components

REAR PROXIMITY RADAR

87FI - LIST OF COMPONENTS

The parking distance control function consists of:

- rear proximity sensors,

- a parking distance control buzzer,

- a parking distance control computer,

- a parking distance control switch.


Rear proximity sensors (1)

Rear parking distance control buzzer (2)

Parking distance control computer (3)

127354

127353

115185

115187

87F-2

PARKING DISTANCE CONTROLParking distance control: List and location of components


87FParking distance control switch (4)

127358

87F-3

PARKING DISTANCE CONTROLParking distance control switch: Removal - Refitting

PROXIMITY RADAR

87FREMOVAL

I - OPERATION FOR REMOVAL OF PART CONCERNED

a Unclip the trim (1) .

a Remove:


- the upper mounting bolt (3) .

a Unclip the dashboard side panel (4) .

a Remove:

- the lower mounting bolt (5) ,

- the lower cover trim (6) .



112275

112276

112279

112278

112277

87F-4

PARKING DISTANCE CONTROLParking distance control switch: Removal - Refitting

PROXIMITY RADAR

87FII - OPERATION FOR REMOVAL OF PART CONCERNED

a Unclip the parking proximity sensor switch by press-ing on the clips (8) .

REFITTING


a Clip the parking proximity sensor switch onto thelower cover.


a Connect the lower cover connectors.

a Refit:

- the lower cover,

- the lower cover trim,

- the lower mounting bolt.

a Clip on the dashboard side panel.

a Refit:

- the upper mounting bolt,

- the plastic rivet.

a Clip the trim piece in place.

116064

87F-5

PARKING DISTANCE CONTROLParking distance control buzzer: Removal - Refitting


87FREMOVAL




a Disconnect the connector (1) from the parking dis-tance control buzzer.

a Remove:

- the parking distance control buzzer rivets (2) byturning them a quarter of a turn,

- the parking distance control buzzer.

REFITTING


a Refit:

- the parking distance control buzzer,

- the parking distance control buzzer rivets.

a Connect the parking distance control buzzer con-nector.



115185

87F-6

PARKING DISTANCE CONTROLParking distance control computer: Removal - Refitting


87F

REMOVAL


a Remove the rear left-hand wheel arch liner (seeRear wheel arch trim: Removal - Refitting) (MR393, 71A, Body internal trim).


a Undo the parking distance control computer bolts (1)without removing them.

a Remove the computer upwards.

a Disconnect the connector (2) from the parking dis-tance control computer.

REFITTING


a Connect the parking distance control computer con-nector.

a Position the computer on its support.

a Tighten the parking distance control computer bolts.


a Refit the rear left-hand wheel arch liner (see Rearwheel arch trim: Removal - Refitting) (MR 393,71A, Body internal trim).

a If replacing the parking distance control computer,carry out the necessary operations using the Diag-nostic tool (see Fault finding - Replacement ofcomponents) (MR 394 , 87F, Parking distance con-trol).

Equipment required

Diagnostic tool

115186

115187

87F-7

PARKING DISTANCE CONTROLProximity radar: Removal - Refitting


87FREMOVAL




a Disconnect the connectors (1) from the proximity ra-dar.

a Remove the radars by pressing on the clips (2) .

REFITTING


a Refit the proximity radars onto the bumper.

WARNING

The distance control radars are fragile. Handlewith care as the external part cannot withstandimpacts.

115050

115051

87F-8

PARKING DISTANCE CONTROLProximity radar: Removal - Refitting


87Fa Connect the connectors to the proximity radars.



87G-1

ENGINE COMPARTMENT CONNECTION UNITProtection and Switching Unit: Removal - Refitting 87G

REMOVAL


a In the event of replacement:

- Carry out the necessary programming (see MR394 Fault finding, 87G, Engine compartmentconnection unit, Fault finding - Replacement ofcomponents).

a Remove the battery tray (see 80A, Battery, Batterytray: Removal - Refitting, page 80A-5)

II - REMOVAL STAGE FOR THE PART CONCERNED

a Remove:

- the bolts (1) from the engine compartment connec-tion unit cover,

- the cover.

a Unclip each Protection and Switching Unit connectorby pressing the connector retaining lug, without ap-plying any pressure to the unit joint face.



Tightening torquesm

engine compartmentconnection unit bolts

4 Nm

engine compartmentconnection unit coverbolts

4 Nm

IMPORTANT

Never apply pressure to the engine compartmentconnection unit joint face (risk of moisture entering).

If the joint face is damaged, the unit will need to bereplaced.

112213

112212

87G-2


a

Remove:

- the engine compartment connection unit bolts,

- the engine compartment connection unit.

a Insert the (Car. 1597), observing the correct en-gagement position (2) .

a Apply pressure at (3) using the tool to unclip the Pro-tection and Switching Unit.

a Remove the Protection and Switching Unit at (4) .

REFITTING


a Position the Protection and Switching Unit by insert-ing it at an angle into the unit (5) .

a Clip the Protection and Switching Unit into the unituntil you hear the characteristic « click » , indicatingthat it is correctly positioned.


a Fit the engine compartment connection unit in theengine compartment.

a Torque tighten the engine compartment connec-tion unit bolts (4 Nm).

a Clip on the connectors; the characteristic « click »noise tells you that they are properly connected.

a Check that the wiring is in good condition.

a Position the wiring foam pads and seals in theirhousings.

a Check the condition and position of the seal on thecover.

112211

112210

116950

WARNING

It is essential to observe the wiring harness rout-ing to prevent it being damaged during refitting.

WARNING

The joint faces should be clean and dry.

87G-3


a Fit the cover on the engine compartment connectionunit, starting by inserting it at (6) .

a Torque tighten the engine compartment connec-tion unit cover bolts (4 Nm) (7) .

FINAL OPERATION.

a Refit the battery tray (see 80A, Battery, Batterytray: Removal - Refitting, page 80A-5) .

a In the event of replacement:

- Carry out the necessary programming (see MR394 Fault finding, 87G, Engine compartmentconnection unit, Fault finding - Replacement ofcomponents).

112213

WARNING

Position this part correctly; its position is deter-mined by the position of the inner reinforce-ments.

88A-1

WIRING HARNESSHeadlining wiring: Removal - Refitting 88A

REMOVAL


a Depending on the equipment level of the vehicle, re-move the covers for the interior rear-view mirror inorder to disconnect the rain sensor connector (see85A, Wiping - Washing, Rain and light sensor:Removal - Refitting, page 85A-5) .


a Gently disconnect the wiring harness connector.


a Mark out the routing of the wiring harness.

a Gently detach the wiring harness.

REFITTING


a

a Use a pasting nozzle to refit the wiring harness.

a Paste the wiring harness onto the routing that wasmarked out.

a Cut the bead, taking care not to damage the wiringharness.



a Depending on the level of equipment of the vehicle,reconnect the rain sensor connector.

a Depending on the equipment level of the vehicle, re-fit the interior rear-view mirror covers (see 85A, Wip-ing - Washing, Rain and light sensor: Removal -Refitting, page 85A-5) .

112590

112885

Note:

It is possible to replace the headlining and keepthe wiring harness, and vice-versa.

The wiring harness cannot be repaired. It mustbe replaced if it is cut, broken or burnt.

WARNING

The position of the connectors in relation to theside of the headlining must be respected. A markon the harness must coincide with the edge ofthe headlining.

Note:

It is also possible to leave the faulty harness inplace, and to glue the new harness alongside it.

88A-2

WIRING HARNESSComputers: List and location of components 88A

No. Description

(1) Passenger compartment fuse andrelay box

(2) UCH

(3) Injection ECU

(4) Protection and Switching Unit

(5) Automatic gearbox electric control unit

(6) Preheating unit

(7) Electric control unit for discharge bulbs- additional cornering lights

(8) Engine fuse and relay box - power sup-ply fuse board

(9) ABS - ESP electric control unit

(10) Radio - telephone electric control unit

(11) Radio

(12) Yaw speed and lateral accelerationsensor

(13) Airbag - pretensioner electric controlunit

113097

88A-3

WIRING HARNESSComputers: List and location of components 88A

COMPUTERS INTEGRATED INTO COMPONENTS

The sunroof electric control unit is integrated into themotor (14) (anti-pinch function).

The anti-pinch function is integrated into the windowwinder motor (15) .

Note:

There are two types of UCH depending on the vehi-cle equipment level:

- a specific UCH for key-operated vehicles,

- a specific UCH for vehicles operated with aRenault card.

113261

112358

88A-4

WIRING HARNESSDiagnostic socket: List and location of components 88A

The diagnostic socket is located on the bottom part ofthe dashboard, above the centre console.

Remove the flap (1) .

Diagnostic socket (2) .

112443

112444

88A-5

WIRING HARNESSWiring: Precautions for the repair 88A

I - SAFETY

1 - Potentially dangerous components

Do not leave any unused +12V connectors exposed tothe air without any protection (see Connector: Seal-ing and locking) (Technical Note 6015A, 88A, Wir-ing).

Check that there is no contact between the wiring andthe fuel and brake pipes.

Avoid mounting the wiring in areas with a temperatureabove 100˚C.

2 - Advice to be followed before any operation

Before carrying out any work on the wiring, disconnectthe battery.

3 - Instructions to be followed during the operation

To prevent the wiring from being damaged, check thatthe surrounding area is not mechanically harmful (e.g.:door windows, sharp corners, burrs, studs, etc.).

The wiring should be at least 30 mm away from anymoving components (belt, pulley, steering column,etc.).

Depending on the surrounding area, check that the un-used connectors respect the necessary sealing con-straints (see Connector: Sealing and locking)(Technical Note 6015A, 88A, Wiring).

All of the connections (connectors) used in the enginecompartment are sealed; do not remove the seal fromaround the connectors.

II - GENERAL RECOMMENDATIONS

Do not connect an earth to a stud with insulating pro-tection (paint,etc.).

Do not use more than two earth terminals on the samepoint.

Do not use power earths on the same point as elec-tronic earths.

To prevent water flowing into the connectors, make alow point just on the wiring routing (just before the con-nector).

For connections between fixed and mobile compo-nents, secure the wiring on the fixed part.

Overlapping of the battery feed wires (positive andnegative) causes disruption; they must be securedseparately.

Wiring mountings:

- use plastic clips, ensuring that the colour coding is re-spected,

-do not use steel clips that are not protected with rub-ber,

- keep the clips integrated into the wiring during a re-placement operation,

- do not leave steering wheel wires without protection.

Check that:

- the shunts are correctly secured,

- the connectors are correctly housed and locked.

Wiring routing:

- when it is visible it must be aesthetically pleasing, andresemble the routing marked during removal,

- prohibit wiring routing in grooves and overlaps (risk ofwear through friction),

- prohibit mounting several wires on the same clip,

- do not lock the connectors or wiring in areas that aresensitive to drilling (number plate etc.).

WARNING

To prevent damaging the connectors, consult thedisconnection procedure (see Connector: Discon-nection and reconnection) (Technical Note6015A, 88A, Wiring).

WARNING

To prevent any risk of noise, premature wear, shortcircuits, etc. after the refitting operation, mark thewiring routing and how to connect the connectors.

WARNING

To prevent any damage during the removal opera-tion, check that the wiring is free from its mountings(retaining clip, plastic clip, adhesive tape, connec-tor, etc.).

88A-6

WIRING HARNESSFront bumper wiring: Connector access

FOG LIGHTS

88AI - LOCATION OF CONNECTORS

a R 33 connector (front end panel/front bumper con-nection).

II - ACCESS TO CONNECTORS

a



a Remove the front section of the front left-hand wheelarch liner (see Front wheel arch liner: Removal -Refitting) (MR 393, 55A, Exterior protection).

a Disconnect the R 33 connector.

123661

IMPORTANT

Consult the safety and cleanliness advice andoperation recommendations before carrying outany repair (see 88A, Wiring harness, Wiring:Precautions for the repair, page 88A-5) .

WARNING

To prevent damaging the connectors, consult thedisconnection procedure (see Connector: Dis-connection and reconnection) (Technical Note6015A, 88A, Wiring).

111991

88A-7

WIRING HARNESSFront bumper wiring: Connector access

FOG LIGHTS

88A

88A-8

WIRING HARNESSFront bumper wiring: Removal - Refitting

FOG LIGHTS

88A

REMOVAL


a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (MR 392, 02A, Lifting equip-ment).



a Remove:

- the front section of the front wheel arch liners (seeFront wheel arch liner: Removal - Refitting) (MR393, 55A, Exterior protection),



a

IMPORTANT

Consult the safety and cleanliness advice and oper-ation recommendations before carrying out anyrepair (see 88A, Wiring harness, Wiring: Precau-tions for the repair, page 88A-5) .

123661

WARNING

To prevent any risk of noise, premature wear,short circuits, etc. after the refitting operation,mark the wiring routing and how to connect theconnectors.

88A-9

WIRING HARNESSFront bumper wiring: Removal - Refitting

FOG LIGHTS

88A

a Disconnect the (2) fog light connector (1) .

a Mark the routing of the wiring in the front bumper.

a Unclip the front bumper wiring (3) .

a Remove the wiring.

REFITTING


a If replacing with more wiring, lock the unused con-nectors (see Connectors: Sealing and immobili-sation) (Technical Note 6015A, 88A, Wiring).


a Reconnect the fog light connector.

a Clip the wiring onto the front bumper in the positionmarked during the removal operation.


a refit:


- the front section of the front wheel arch liners (seeFront wheel arch liner: Removal - Refitting) (MR393, 55A, Exterior protection).


a Check the operation of the fog lights.

116848

WARNING

To prevent any damage during the removal oper-ation, check that the wiring is free from its mount-ings (retaining clip, plastic clip, adhesive tape,connector, etc.).

WARNING

To prevent damage to the wiring harness whenrefitting, observe the original routing.

88A-10

WIRING HARNESSFront left-hand wiring: Connector access 88A

I - LOCATION OF CONNECTORS

a Connection R 107 (front left-hand wiring/dashboardwiring connection) composed of two to four connec-tors depending on equipment.

a R 374 connector (front left-hand wiring/rear left-handwiring connection).

123665

123670

88A-11


a Connection R 67 (front left-hand wiring/engine wir-ing harness connection) composed of two to threeconnectors depending on equipment.

a R 33 connector (front left-hand wiring/front bumperwiring connection).


a



123806

111991

IMPORTANT


WARNING


88A-12


1 - Access to the R 107 connectors


a Remove:

- the dashboard trim piece (2) ,

- the dashboard lower trim bolt (3) .

a Remove:


- the dashboard lower trim.

LEFT-HAND DRIVE

112379

112380

112381

88A-13


a Disconnect the connectors from connection R 107.

a Remove the glovebox (see Glovebox: Removal -Refitting) (MR 393, 57A, Interior equipment).


123665

RIGHT-HAND DRIVE

113224

88A-14


2 - Access to the R 374 connector

a Remove the front left-hand door sill lining (see Frontdoor sill lining: Removal - Refitting) (MR 393,71A, Body internal trim).



a Remove:

- the bolts (5) from the Protection and Switching Unitcover,

- the Protection and Switching Unit cover.

123670

112213

88A-15




a Remove the front section of the front left-hand wheelarch liner (see Front wheel arch liner: Removal -Refitting) (MR 393, 55A, Exterior protection).


123806

111991

88A-16

WIRING HARNESSFront left-hand wiring: Removal - Refitting

LEFT-HAND DRIVE

88A

REMOVAL




a Remove:

- the battery (see 80A, Battery, Battery: Removal -Refitting, page 80A-1) ,

- the air filter unit (see Air filter unit: Removal - Re-fitting) (MR 392, 12A, Fuel mixture),

- the battery tray (see 80A, Battery, Battery tray:Removal - Refitting, page 80A-5) ,

- the front wheel arch liners (see Front wheel archliner: Removal - Refitting) (MR 393, 55A, Exteriorprotection),


a Remove the petrol injection computer (see Petrolinjection computer: Removal - Refitting) (MR392, 17B, Petrol injection).

a Remove the diesel injection computer (see Dieselinjection computer: Removal - Refitting) (MR392, 13B, Diesel injection).

a Remove:

- the injection computer mounting,

- the front door sill lining (see Front door sill lining:Removal - Refitting) (MR 393, 71A, Body internaltrim).


Tightening torquesm

earth cable nut on thebody

8 Nm

earth wiring nut to thebrake hydraulic unit

8 Nm

earth wiring nut on thefront left-hand sidemember

8 Nm.

earth wiring nut on thefront right-hand sidemember

8 Nm.

IMPORTANT


WARNING


Note:

It is not necessary to remove the dashboard toaccess the pedal wiring.

D4F or F4R or K4J or K4M or M4R

K9K

112379

88A-17


LEFT-HAND DRIVE

88A

a Remove:

- the dashboard trim piece (2) ,


a Remove:

- the dashboard lower trim bolts (4) ,

- the dashboard lower trim.

a Disconnect the connectors depending on equip-ment.

a Remove:




a

112380

112381

112213

WARNING


88A-18


LEFT-HAND DRIVE

88A

a Disconnect the bidirectional windscreen and rearscreen washer pump connector (6) .

a Remove the earth wiring nut (7) from the front right-hand side member.

a Disconnect:

- the right-hand headlight connectors (8) ,

- the bonnet switch connector (9) ,

- the horn connector (10) ,

- the left-hand headlight connectors (11) .

a Remove the earth wiring nut (12) from the front left-hand side member.

a Disconnect:

- the headlight washer pump connector (13) ,

- the discharge bulb computer connectors (14) .

124239

DISCHARGE LAMPS

88A-19


LEFT-HAND DRIVE

88A

a Disconnect:

- the front right-hand wheel speed sensor connector(15) ,

- the brake hydraulic unit connector (16) .

a Remove the earth wiring nut (17) from the brake hy-draulic unit.

a Disconnect:

- the battery protective fuse holder connectors (18) ,

- the power supply fuse board connector (19) ,

- the brake fluid level sensor connector (20) .

- the Protection and Switching Unit connectors (21) ,

a Remove (22) the earth wiring nut on the body.

a Disconnect the front left-hand wheel speed sensorconnector (23) .

123806

88A-20


LEFT-HAND DRIVE

88A

a Disconnect:

- the accelerator pedal potentiometer connector (24),

- the brake light switch connector (25) ,

- the clutch pedal position sensor connectors (26) ,

- the front left-hand wiring/dashboard wiring connec-tion (27) .

a Remove the windscreen wiper mechanism (see85A, Wiping - Washing, Windscreen wiper mech-anism: Removal - Refitting, page 85A-10) (MR392, 85A, Wiping - Washing).

a Unclip:

- the bulkhead wiring,

- the front bumper upper cross member wiring,

- the windscreen washer fluid reservoir wiring,

- the dashboard cross member wiring.

123805

88A-21


LEFT-HAND DRIVE

88A

a Disconnect the front left-hand wiring/rear left-handwiring connection (28) .

a Unclip the front left-hand wiring.



a Unclip the front left-hand wiring on the bulkhead.

a Remove the bonnet lock cable (see Bonnet lock:Removal - Refitting) (MR 393, 52A, Non-side open-ing element mechanisms).

a Remove the front left-hand wiring.

REFITTING



B85

123676

C85

123670

WARNING


88A-22


LEFT-HAND DRIVE

88AII - REFITTING OPERATION FOR PART CONCERNED

a Refit:

- the front left-hand wiring,

- the bonnet lock cable (see Bonnet lock: Removal- Refitting) (MR 393, 52A, Non-side opening ele-ment mechanisms).

a Clip:

- Unclip the front left-hand wiring on the bulkhead,

- the front left-hand wiring.

a Connect the front left-hand wiring/rear left-hand wir-ing connection.

a Clip:

- the dashboard cross member wiring,



- the bulkhead wiring.

a Refit the windscreen wiper mechanism (see 85A,Wiping - Washing, Windscreen wiper mecha-nism: Removal - Refitting, page 85A-10) (MR 392,85A, Wiping - Washing).

a Connect:

- the front left-hand wiring/dashboard wiring connec-tion.

- the clutch pedal position sensor connectors,

- the brake light switch connector,

- the accelerator pedal potentiometer connector.

a Disconnect the front left-hand wheel speed sensorconnector.

a Refit the earth wiring nut on the body.

a Torque tighten the earth cable nut on the body (8Nm).

a Connect:

- the Protection and Switching Unit connectors,

- the brake fluid level sensor connector,

- the power supply fuse board connector,

- the battery protective fuse holder connectors.

a Refit the earth wiring nut to the brake hydraulic unit.

a Torque tighten the earth wiring nut to the brakehydraulic unit (8 Nm).

a Connect:

- the brake hydraulic unit connector,

- the front right-hand wheel speed sensor connector.

a Connect:

- the discharge bulb computer connectors,

- the headlight washer pump connector.

a Refit the earth wiring nut on the front left-hand sidemember.

a Torque tighten the earth wiring nut on the frontleft-hand side member (8 Nm.)

a Connect:

- the left-hand headlight connectors,

- the horn connector,

- the bonnet switch connector,

- the right-hand headlight connectors.

a Refit the earth wiring nut on the front right-hand sidemember.

a Torque tighten the earth wiring nut on the frontright-hand side member (8 Nm.)

a Disconnect the bidirectional windscreen and rearscreen washer pump connector.

FINAL OPERATION.

a Refit:

- the Protection and Switching Unit cover,

- the bolts on the Protection and Switching Unit cov-er.

a Tighten the bolts on the Protection and SwitchingUnit cover.

a Connect the connectors depending on equipment.

a Refit:

- the dashboard lower trim,

- the dashboard lower trim bolts.

a Tighten the dashboard lower trim bolts.

a Refit:

- the dashboard trim piece,

- the dashboard side panel.

DISCHARGE LAMPS

88A-23


LEFT-HAND DRIVE

88Aa Refit:

- the front door sill lining (see Front door sill lining:Removal - Refitting) (MR 393, 71A, Body internaltrim),

- the injection computer support.



a Refit:





- the battery (see 80A, Battery, Battery: Removal -Refitting, page 80A-1) .

K9K


88A-24


RIGHT-HAND DRIVE

88A

REMOVAL




a Remove:







a Remove the diesel injection compute r (see Dieselinjection computer: Removal - Refitting) (MR392, 13B, Diesel injection).

a Remove:

- the injection computer mounting,


- the glovebox (see Glovebox: Removal - Refit-ting) (MR 393, 57A, Interior equipment).

a Remove:



Tightening torquesm

earth cable nut on thebody

8 Nm

earth wiring nut to thebrake hydraulic unit

8 Nm

earth wiring nut on thefront left-hand sidemember

8 Nm.

earth wiring nut on thefront right-hand sidemember

8 Nm.

IMPORTANT


Note: It is not necessary to remove the dashboardto access the pedal wiring.


K9K

112213

88A-25


RIGHT-HAND DRIVE

88AOPERATION FOR REMOVAL OF PART CONCERNED

a

a Disconnect the bidirectional windscreen and rearscreen washer pump connector (2) .

a Remove the earth wiring nut (3) from the front right-hand side member.

a Disconnect:

- the right-hand headlight connectors (4) ,

- the bonnet switch connector (5) ,

- the horn connector (6) ,

- the left-hand headlight connectors (7) .

a Remove the earth wiring nut (8) from the front left-hand side member.

a Disconnect:

- the headlight washer pump connector (9) ,

- the discharge bulb computer connectors (10) .

WARNING


124239

DISCHARGE LAMPS

88A-26


RIGHT-HAND DRIVE

88A

a Disconnect:

- the front right-hand wheel speed sensor connector(11) ,

- the brake hydraulic unit connector (12) .

a Remove the earth wiring nut (13) from the brake hy-draulic unit.

a Disconnect:

- the battery protective fuse holder connectors (14) ,

- the power supply fuse board connector (15) ,

- the brake fluid level sensor connector (16) ,


a Remove (18) the general earth wiring nut on thebody.

a Disconnect the front left-hand wheel speed sensorconnector (19) .

a Disconnect:

- the accelerator pedal potentiometer connector (20),

- the brake light switch connector (21) ,

123806

123894

88A-27


RIGHT-HAND DRIVE

88A- the clutch pedal position sensor connectors (22) .

a the front left-hand wiring/dashboard wiring connec-tion (23) .

a Remove the windscreen wiper mechanism (see85A, Wiping - Washing, Windscreen wiper mech-anism: Removal - Refitting, page 85A-10) (MR392, 85A, Wiping - Washing).

a Unclip the pedal wiring.

a Unclip:

- the bulkhead wiring,



- the dashboard cross member wiring.



123763

B85

123670

88A-28


RIGHT-HAND DRIVE

88A



a Unclip the front left-hand wiring on the bulkhead.

a Remove the bonnet lock cable (see Bonnet lock:Removal - Refitting) (MR 393, 52A, Non-side open-ing element mechanisms).

a Remove the front left-hand wiring.

REFITTING




a Refit:

- the front left-hand wiring,

- the bonnet lock cable (see Bonnet lock: Removal- Refitting) (MR 393, 52A, Non-side opening ele-ment mechanisms).

a Clip:

- the front left-hand wiring on the bulkhead,

- the front left-hand wiring.

a Connect the front left-hand wiring/rear left-hand wir-ing connection.

a Clip:

- the dashboard cross member wiring,



- the bulkhead wiring.

a Clip the pedal wiring.

a Refit the windscreen wiper mechanism (see 85A,Wiping - Washing, Windscreen wiper mecha-nism: Removal - Refitting, page 85A-10) (MR 392,85A, Wiping - Washing).

a Connect:

- the front left-hand wiring/dashboard wiring connec-tion,

- the clutch pedal position sensor connectors,


- the accelerator pedal potentiometer connector.

a Disconnect the front left-hand wheel speed sensorconnector.

a Refit the general earth wiring nut on the body.

a Torque tighten the earth cable nut on the body (8Nm).

a Connect:


- the brake fluid level sensor connector,

- the power supply fuse board connector,

- the battery protective fuse holder connectors.

a Refit the earth wiring nut to the brake hydraulic unit.

a Torque tighten the earth wiring nut to the brakehydraulic unit (8 Nm).

C85

123676

WARNING


88A-29


RIGHT-HAND DRIVE

88Aa Connect:

- the brake hydraulic unit connector,

- the front right-hand wheel speed sensor connector.

a Connect:

- the discharge bulb computer connectors,

- the headlight washer pump connector.

a Refit the earth wiring nut on the front left-hand sidemember.

a Torque tighten the earth wiring nut on the frontleft-hand side member (8 Nm.)

a Connect:

- the left-hand headlight connectors,

- the horn connector,

- the bonnet switch connector,

- the right-hand headlight connectors.

a Refit the earth wiring nut on the front right-hand sidemember.

a Torque tighten the earth wiring nut on the frontright-hand side member (8 Nm.)

a Disconnect the bidirectional windscreen and rearscreen washer pump connector.

FINAL OPERATION.

a Refit:




a Refit:

- the glovebox (see Glovebox: Removal - Refit-ting) (MR 393, 57A, Interior equipment),


- the injection computer support.



a Refit:





- the battery (see 80A, Battery, Battery: Removal -Refitting, page 80A-1) .

DISCHARGE LAMPS

K9K


88A-30

WIRING HARNESSEngine wiring: Connector access 88A


123808

88A-31


a R 67 connector (Engine wiring harness/front left-hand wiring connection).

a Depending on the engine, connection R 67 is com-posed of three or four connectors.

124225

88A-32


a R 37 connector (Engine wiring harness/injectionconnection).

K4J or K4M

123809

88A-33



a R 235 connector (Automatic transmission wiring/dashboard wiring connection).

D4F

124232

88A-34



F4R

124228

88A-35





a


a Disconnect the battery (see 80A, Battery, Battery:Removal - Refitting, page 80A-1)

M4R

124220

IMPORTANT


WARNING


88A-36



a Remove:

- the bolts (1) ,


112213

88A-37


123808

88A-38


a Disconnect the R 67 connectors.


a Remove the front engine cover.

124225

K4J or K4M

88A-39



a Remove the air filter box (see Air filter unit: Re-moval - Refitting) (MR 392, 12A, Fuel mixture).

123809

D4F

88A-40



124232

88A-41




a Remove:


- the battery tray bracket (see 80A, Battery, Batterytray: Removal - Refitting, page 80A-5) .

F4R

124228

D4F

88A-42



4 - Access to the R 20 and R 24 connectors

a Remove the front engine cover.

124232

M4R

88A-43


a Disconnect the R 20 and R 24 connectors.

124220

88A-44

WIRING HARNESSEngine wiring: Removal - Refitting

K4J or K4M

88A

REMOVAL




a Remove:

- the engine cover,


- the air filter box (see Air filter unit: Removal - Re-fitting) (MR 392, 12A, Fuel mixture),




a Remove:




a

Tightening torquesm

earth nuts on the frontleft-hand side member

8 N.m

nut from the power feedfuse board cable

6 Nm

fuel injection computerearth wiring nut

8 Nm

earth wiring bolt on themanual gearbox

24 Nm

earth wiring bolt on theautomatic transmission

44 Nm

nut on the excitation ter-minal of the starter

5 Nm

nut on the positive ter-minal of the starter

8 Nm

alternator positive termi-nal nut

24 Nm

IMPORTANT


WARNING


112213

WARNING


88A-45


K4J or K4M

88A

a Disconnect:

- the air conditioning compressor connector (2) ,

- the alternator exciter connector (3) .

a Remove the nut (4) from the alternator positive ter-minal.

a Disconnect:

- the pinking sensor connector (5) ,

- the connector (6) from the oil pressure sensor,

- the oil level sensor connector (7) ,

- the fuel vapour absorber solenoid valve connector(8) ,

- the camshaft dephaser solenoid valve connector(9) ,

- the inlet air pressure sensor connector (10) ,

- the throttle valve connector (11) ,

- the connector (12) from the camshaft position sen-sor,

- all coil connectors (13) ,

- the connector (14) from the air temperature sensor,

- the engine wiring/injection wiring connection (15) ,

- the upstream oxygen sensor connector (16) ,

- the coolant temperature sensor connector (17) ,

- ,the crankshaft position sensor connector (18) ,

- the downstream oxygen sensor connector (19) .

123809

88A-46


K4J or K4M

88A

a Remove the air resonator unit (see Air resonator:Removal - Refitting) (MR 392, 12A, Fuel mixture).

a Disconnect:

- the engine cooling fan assembly connector (20) ,

- the engine cooling fan assembly resistor connector(21) ,

- the refrigerant pressure sensor connector (22) ,

- the fuel injection computer connectors (23) ,

- the front left-hand wiring connector (33) ,


a Remove:

- the nut on the excitation terminal of the starter,

- the nut on the positive terminal of the starter,

- all earth cable nuts on the front left-hand side mem-ber (25) ,

- the earth wiring bolt on the gearbox (26) ,

- the 30 A fuse from the power feed fuse board,

- the fuse holder (27) ,

- the nut (28) from the power feed fuse board cable,

- the fuel injection computer earth wiring nut (29) .

123808

88A-47


K4J or K4M

88A

a Disconnect the reverse gear switch connector (30) .

JH3 or JR5

109160

88A-48


K4J or K4M

88A

a Remove:

- the left-hand suspended engine mounting (seeLeft-hand suspended engine mounting: Re-moval - Refitting) (MR 392, 19D, Engine mount-ing),

- the automatic transmission computer (see Auto-matic gearbox converter: Removal - Refitting)(MR 392, 23A, Automatic transmission),

a Disconnect:

- the flow control solenoid valve connector (32) ,

- the automatic transmission module connector (31),

a

a Unclip:

- the sub-frame and cylinder block wiring,

- the engine cooling fan assembly wiring,

- the intake manifold wiring.

a Remove:

- the engine wiring harness mounting bolt on theclutch housing,

- the engine wiring harness.

DP0

124237

WARNING

Protect the connector by sliding it into a water-proof plastic bag.

WARNING


88A-49


K4J or K4M

88AREFITTING




a Refit:

- the engine wiring,


a Tighten the engine wiring harness mounting bolt onthe clutch housing,

a Connect:

- the automatic transmission module connector,

- the flow control solenoid valve connector.

a Refit:

- the left-hand suspended engine mounting (seeLeft-hand suspended engine mounting: Re-moval - Refitting) (MR 392, 19D, Engine mount-ing),


a Connect the reverse gear switch connector.

a Refit the automatic transmission and engine coolingfan assembly earth wiring nuts on the front left-handside member.

a Torque tighten the earth nuts on the front left-hand side member (8 N.m).

a Refit the nut from the power feed fuse board cable.

a Torque tighten the nut from the power feed fuseboard cable (6 Nm).

a Refit:

- the fuse holder,

- the 30 A fuse from the power feed fuse board.

a Refit the fuel injection computer earth cable nut.

a Torque tighten the fuel injection computer earthwiring nut (8 Nm).

a Refit the earth wiring bolt on the gearbox.

a Torque tighten the earth wiring bolt on the manualgearbox (24 Nm).


a Torque tighten the earth wiring bolt on the auto-matic transmission (44 Nm).

a Refit:


- the nut on the positive terminal of the starter.

a Tighten to torque:

- the nut on the excitation terminal of the starter(5 Nm).

- the nut on the positive terminal of the starter (8Nm).

a Connect:


- The front left-hand wiring connector,

- the fuel injection computer connectors,

- the refrigerant pressure sensor connector,

- the engine cooling fan assembly resistor connec-tor,

- the engine cooling fan assembly connector.

a Refit the air resonator unit (see Air resonator: Re-moval - Refitting) (MR 392, 12A, Fuel mixture).

a Connect:

- the downstream oxygen sensor connector,

- the crankshaft position sensor connector,

- the coolant temperature sensor connector,

- the upstream oxygen sensor connector,

- the engine wiring/injection wiring connection,

DP0

JH3 or JR5

JH3 or JR5

DP0

88A-50


K4J or K4M

88A- the air temperature sensor connector,

- all coil connectors,

- the camshaft position sensor connector,

- the throttle valve connector,

- the air inlet pressure sensor connector,

- the camshaft dephaser solenoid valve connector,

- the fuel vapour absorber solenoid valve connector,

- the oil level sensor connector,

- the oil pressure sensor connector,

- the pinking sensor connector.

a Refit the alternator positive terminal nut.

a Torque tighten the alternator positive terminal nut(24 Nm).

a Connect:

- the alternator exciter connector,

- the air conditioning compressor connector,

a Clip:



- the intake manifold wiring.


a Refit:




a Refit:






- the engine cover.

88A-51


K9K

88A

REMOVAL




a Remove:

- the engine cover,






a Remove:



- the pre-postheating unit (see Pre-postheatingunit: Removal - Refitting) (MR 392, 13C, Pre-heating).


a

Tightening torquesm

sequential gearboxearth wiring nuts on thefront left-hand sidemember

8 Nm

heating element nuts 4 Nm

earth wiring bolt fromthe heating element unitsupport on the gearbox

21 Nm


6 Nm

engine cooling fanassembly earth cablenut on the front left-hand side member

8 Nm

earth wiring bolt on thegearbox

24 Nm


8 Nm


5 Nm

alternator positive termi-nal nut

24 Nm

IMPORTANT


WARNING


112213

WARNING


88A-52


K9K

88A

a Disconnect the water detection sensor connector (2)from the diesel filter.

DIESEL SEPARATOR FILTER

124224

88A-53


K9K

88A

a Disconnect:



a Remove the nut (5) from the positive terminal of thestarter.

a Disconnect:



- the fuel flow actuator connector (8) ,

- the fuel pressure regulator connector (9) ,

- the fuel temperature sensor connector (10) ,

- the connector (11) from each injector,

- all heater plug connectors (12) ,

- the turbocharger pressure sensor connector (13) ,

- the turbocharging pressure regulation solenoidvalve connector (14) ,

- the fuel rail pressure sensor connector (15) ,

- the EGR cooler bypass control diaphragm solenoidvalve connector (16) ,


- the crankshaft position sensor connector (18) .

a Disconnect the connector (41) from the reverse gearswitch.

a Disconnect the electric coolant pump (19) connec-tor.

124224

TL4

88A-54


K9K

88A

a Disconnect:

- the damper valve connector (20) ,


- the connector (22) from the EGR solenoid valve,

- the connector (23) from the exhaust gas tempera-ture sensor,

- the air flowmeter connector (24) ,

a Disconnect:

- the particle filter pressure sensor connector (25) ,

- the diesel injector connector (26) from the catalyticpre-converter,

- the catalytic converter downstream temperaturesensor connector (27) ,

- the particle filter upstream temperature sensor con-nector (28) ,

- the particle filter downstream temperature sensorconnector (29) ,

124223

K9K, and 772

88A-55


K9K

88A

a Disconnect:





- the front left-hand wiring connectors (42) ,


a Remove:

- the nut on the excitation terminal of the starter


- all earth wiring nuts (35) from the gearbox comput-er,

- the engine cooling fan assembly earth cable nut(36) on the front left-hand side member,

- the gearbox earth wiring bolt (37) ,


- the fuse holders (38) ,

- the nut (39) from the power feed fuse board cable.

124226

88A-56


K9K

88A


a Remove the sequential gearbox computer (see Se-quential gearbox converter: Removal - Refitting)(MR 392, 21B, Sequential gearbox).

JA5 or JH3 or JR5

109160

JA5

88A-57


K9K

88A

a Disconnect the sequential gearbox pump assemblyconnectors (43) .

a

Remove:

- the heating element nuts (44) ,

- the earth wiring (45) from the heating element unitsupport on the gearbox.

a

a Unclip:



- the cylinder head wiring.

a Remove:



REFITTING




a Refit:


124224

K9K, and 772

WARNING


88A-58


K9K

88A- the engine wiring mounting bolt on the clutch hous-ing.

a Tighten the engine wiring harness mounting bolt onthe clutch housing.

a Refit the sequential gearbox computer (see Se-quential gearbox converter: Removal - Refitting)(MR 392, 21B, Sequential gearbox).

a Connect the sequential gearbox pump assemblyconnectors.

a Refit the sequential gearbox earth wiring nuts on thefront left-hand side member.

a Torque tighten the sequential gearbox earth wir-ing nuts on the front left-hand side member (8Nm).

a Refit:

- the heating element nuts,

- the earth wiring from the heating element unit sup-port on the gearbox.

a Tighten:

- the heating element nuts (4 Nm),

- the earth wiring bolt from the heating elementunit support on the gearbox (21 Nm).

a Connect:

- the particle filter downstream temperature sensorconnector,

- the particle filter upstream temperature sensor con-nector,

- the catalytic converter downstream temperaturesensor connector,

- the diesel injector connector to the catalytic pre-converter,

- the particle filter pressure sensor connector.



a Refit the engine cooling fan assembly earth cablenut on the front left-hand side member.

a Torque tighten the engine cooling fan assemblyearth cable nut on the front left-hand side mem-ber (8 Nm).

a Refit:

- the fuse holders,

- the 30 A fuses from the power feed fuse board.


a Tighten the earth wiring bolt on the gearbox (24Nm).

a Refit:


- the nut on the excitation terminal of the starter.

a Tighten:

- the nut on the positive terminal of the starter (8Nm),

- the nut on the positive terminal of the starter (5Nm).

a Connect:


- the front left-hand wiring connectors,

- the diesel injection computer connectors,



- the engine cooling fan assembly connector,

- the air flowmeter connector,

- the exhaust gas temperature sensor connector,

- the exhaust gas recirculation solenoid valve con-nector,


- the damper valve connector,

- the electric coolant pump connector,

- the reverse gear switch connector,



- the EGR cooler bypass control diaphragm solenoidvalve connector,

- the fuel rail pressure sensor connector,

- the turbocharging pressure regulation solenoidvalve connector,

- the turbocharger pressure sensor connector,

- all heater plug connectors,

JA5

K9K, and 772

88A-59


K9K

88A- all injector connectors,

- the fuel temperature sensor connector,

- the fuel pressure regulator connector,

- the fuel flow actuator connector,


- the oil pressure sensor connector.


a Torque tighten the alternator positive terminal nut(24 Nm).

a Connect:


- the air conditioning compressor connector.

a Connect the water detection sensor connector onthe diesel filter.

a Clip:

- the wiring on the sub-frame and the cylinder block,

- the wiring on the engine cooling fan assembly,

- the wiring on the cylinder head.

FINAL OPERATION.

a Refit:

- the pre-postheating unit (see Pre-postheatingunit: Removal - Refitting) (MR 392, 13C, Pre-heating),




a Refit:






- the engine cover.

DIESEL SEPARATOR FILTER

88A-60


D4F, and 740 or 764

88A

REMOVAL




a Remove:

- the engine cover,






a Remove:




a

Tightening torquesm

nut for the positive ter-minal of the alternator

21 Nm


8 Nm


6 Nm


24 Nm


8 Nm


5 Nm


8 Nm

earth wiring nuts on thegearbox computer

8 Nm

IMPORTANT


WARNING


112213

WARNING


88A-61


D4F, and 740 or 764

88A

a Disconnect:





a Disconnect:








- the coil connector (13) ,

- the coil interference suppressor connector (14) ,




a Disconnect the passenger compartment wiring har-ness/sequential gearbox wiring connection (17) .

124231

JA3

88A-62


D4F, and 740 or 764

88A

a Disconnect:






- the front left-hand wiring connector (34) .

a Remove:




- the 30 A fuses from the power feed fuse board,

- the fuse holders (26) ,


- the engine cooling fan assembly earth wiring nut(28) on the front left-hand side member,


a Remove the earth wiring nuts (24) from the gearboxcomputer.

a Disconnect the computer connector (33) from thesequential gearbox.

124233

JA3

88A-63


D4F, and 740 or 764

88A

a Disconnect the connector (30) from the reverse gearswitch.

a Disconnect the crankshaft position sensor connector(31) .

a Disconnect the crankshaft position sensor connector(32) .

a

a Unclip:

- the cylinder head wiring,


- the sub-frame and cylinder block wiring.

a Remove:



REFITTING



109160

JH3

109725

JA3

117751

WARNING


88A-64


D4F, and 740 or 764


a Refit:


- the engine wiring harness mounting bolt on theclutch housing.

a Tighten the engine wiring harness mounting bolt onthe clutch housing.

a Connect:



- the front left-hand wiring connector,









- the coil interference suppressor connector,

- the coil connector,

- the air inlet pressure sensor connector,


- the engine wiring harness/injection connection,



- the pinking sensor connector,

- the air temperature sensor connector.

a Connect:

- the passenger compartment wiring harness/se-quential gearbox wiring connection,

- the sequential gearbox computer connector.


a Torque tighten the nut for the positive terminal ofthe alternator (21 Nm).

a Connect:








a Refit:

- the fuse holders,

- the 30 A fuses from the power feed fuse board,


a Torque tighten the earth wiring bolt on the gear-box (24 Nm).

a Refit:






a Refit the engine cooling fan assembly earth wiringnut on the front left-hand side member.


a Refit the earth wiring nuts on the gearbox computer.

a Torque tighten the earth wiring nuts on the gear-box computer (8 Nm).

a Clip:




JA3

JA3

88A-65


D4F, and 740 or 764

88AIII - FINAL OPERATION.

a Refit:




a Refit:






- the engine cover.

88A-66


F4R

88A

REMOVAL




a Remove:

- the engine cover,






a Remove:




a

Tightening torquesm


8 Nm


6 Nm


8 Nm


5 Nm


8 Nm


24 Nm


21 Nm

IMPORTANT


WARNING


112213

WARNING


88A-67


F4R

88A

a Disconnect:



a Remove the nut (4) from the positive terminal of the

starter.

a Disconnect:


- the camshaft dephaser solenoid valve connector(6) ,







- the crankshaft position sensor connector (13) ,



- the connector (16) from the reverse gear switch,

- the upstream oxygen sensor connector (17) .

- the dual-mode solenoid valve connector (18) ,


124227

117102

88A-68


F4R

88Aa Remove:

- the gearbox earth cable bolt (19) ,

- the nut on the excitation terminal of the starter (20),

- the nut on the positive terminal of the starter (21) .

a Remove the air resonator (see Air resonator: Re-moval - Refitting) (MR 392, 12A, Fuel mixture).

a Disconnect:






- the front left-hand wiring connector (32) .

a Remove:

- the engine cooling fan assembly earth wiring nut(27) on the front left-hand side member,





a Unclip:




a Remove the engine wiring.

REFITTING



124229

WARNING


88A-69


F4R


a Refit:


- the fuel injection computer earth wiring nut.




a Refit:

- the fuse holder,


- the engine cooling fan assembly earth wiring nut onthe front left-hand side member.


a Connect:






- the petrol injection computer connectors.

a Refit:

- the air resonator (see Air resonator: Removal -Refitting) (MR 392, 12A, Fuel mixture),


- the nut on the positive terminal of the starter.





a Torque tighten the earth wiring bolt on the gear-box (24 Nm).

a Connect:


- the dual-mode solenoid valve connector,






- the engine wiring/injection wiring connection,

- the air temperature sensor connector,





- the camshaft dephaser solenoid valve connector,

- the air inlet pressure sensor connector.



a Connect:



a Clip:





a Refit:




a Refit:





88A-70


F4R

88A- the battery (see 80A, Battery, Battery: Removal -Refitting, page 80A-1) ,

- the engine cover.

88A-71


M4R

88A

REMOVAL




a Remove:

- the engine cover,






a Remove:




a

Tightening torquesm

fuel injection computerearth cable nut

8 Nm


6 Nm

earth wiring bolt on themanual gearbox

24 Nm

earth wiring bolt on theautomatic transmission

44 Nm


8 Nm

automatic transmissionearth cable nut on thefront left-hand sidemember

8 Nm


9 Nm


5 Nm


21 Nm

IMPORTANT


WARNING


112213

WARNING


88A-72


M4R

88A

a Disconnect:


- The alternator exciter connector (3) .


a Disconnect:




- the engine wiring/ignition wiring connection (9) ,






- the crankshaft position sensor connector (14) ,



124220

88A-73


M4R

88A

a Disconnect:

- the air flowmeter connector (16) ,

- the fuel injection computer connector (17) ,



- the front left-hand wiring connector (28) ,



a Remove:



- all earth cable nuts (22) on the front left-hand sidemember,





- the fuel injection computer earth cable nut (26) .

124221

88A-74


M4R

88A


TL4

124218

88A-75


M4R

88A

a Remove:


- the gearbox suspended engine mounting (seeLeft-hand suspended engine mounting: Re-moval - Refitting) .

a Disconnect:

- the automatic transmission module connector (23),

- the flow control solenoid valve connector (24) .

a

a Unclip:




a Remove:



DP0

124220

WARNING

Protect the connector by sliding it into a water-proof plastic bag.

WARNING


88A-76


M4R

88AREFITTING




a Refit:



a Tighten the engine wiring harness mounting bolt onthe clutch housing,

a Connect:

- the automatic transmission module connector,

- the flow control solenoid valve connector.

a Refit:

- the gearbox suspended engine mounting (seeLeft-hand suspended engine mounting: Re-moval - Refitting) (MR 392, 19D, Engine mount-ing),


a Connect the reverse gear switch connector.


a Torque tighten the fuel injection computer earthcable nut (8 Nm).



a Refit:

- the fuse holder,

- the 30 A fuse from the power feed fuse board.

a Refit the earth wiring bolt on the manual gearbox.

a Torque tighten the earth wiring bolt on the manualgearbox (24 Nm).

a Refit the earth wiring bolt on the automatic transmis-sion.

a Torque tighten the earth wiring bolt on the auto-matic transmission (44 Nm).

a Refit the engine cooling fan assembly earth cablenut on the front left-hand side member.


a Refit the automatic transmission earth cable nut onthe front left-hand side member.

a Torque tighten the automatic transmission earthcable nut on the front left-hand side member (8Nm).

a Refit:






a Connect:







- the air flowmeter connector,


DP0

TL4

TL4

DP0

88A-77


M4R

88A- the upstream oxygen sensor connector,






- the engine wiring harness/injection connection,

- the engine wiring harness/ignition connection,



- the oil pressure sensor connector.



a Connect:


- the air conditioning compressor connector,

a Clip:





a Refit:




a Refit:






- the engine cover.

88A-78

WIRING HARNESSDashboard wiring: Connector access 88A


a R251 connector (dashboard wiring/radio + tele-phone wiring connection).

a R369 connector (dashboard wiring//multimedia wir-ing connection).

123663

88A-79


a R99 connector (dashboard wiring/heating wiringconnection).

a R 173 connector (dashboard wiring/wiring for one-touch steering wheel controls on sequential gear-box).

123664

88A-80


a R107 connector (dashboard wiring/front engine wir-ing connection).

123665

88A-81


a R4 connector (dashboard wiring/passenger doorwiring connection).

a R339 connector (dashboard wiring/sunroof wiringconnection).

123666

88A-82


a R3 connector (dashboard wiring/driver's door wiringconnection).

a R301 connector (dashboard wiring/courtesy lightwiring connection).


a




a Remove:


- the centre front panel (see Centre front panel: Re-moval - Refitting) (MR 393, 57A, Interior equip-ment),

- the air conditioning control panel (see Controlpanel: Removal - Refitting) (MR 392, 61A, Heat-ing),


a Remove:




123667

IMPORTANT


WARNING


88A-83




a Partially remove seal (1) .


123763

112392

112378

112379

88A-84



a Remove the dashboard lower trim bolt (4) .

a Remove:




112380

112381

123763

112753

88A-85



a Remove the bolts (7) from the shells under the steer-ing wheel.

a Unclip the lower casing (8) .

a Unclip the upper cover (9) .



a Partially remove seal (10) .

112968

112970

112798

112378

88A-86




a Remove the dashboard lower trim bolt (13) .

a Remove:





a Open the passenger door.

112379

112380

112381

123763

88A-87


a Unclip the R 4 connector latch.

a Disconnect the R4 connector.

7 - Access to R 339 connector

a Remove the right-hand A-pillar trim (see Wind-screen pillar trim: Removal - Refitting) (MR 393,71A, Body internal trim).



a Open the driver's door.

a Unclip the R 3 connector latch.



a Remove the left-hand A-pillar trim (see Windscreenpillar trim: Removal - Refitting) (MR 393, 71A,Body internal trim).


123898

123775

123901

123774

88A-88

WIRING HARNESSDashboard wiring: Removal - Refitting

LEFT-HAND DRIVE

88A

REMOVAL


a Lock the airbag computer using the Diagnostic tool(see Fault finding - Replacement of components)(MR 394, 88C, Airbags and pretensioners).



a Remove:


- the steering wheel (see Steering wheel: Removal- Refitting) (MR 392, 36A, Steering assembly),

- the dashboard cover gaiter (see Dashboard covergaiter: Removal - Refitting) (MR 393, 57A, Interi-or equipment),


- the instrument panel (see 83A, Instrument panel,Instrument panel: Removal - Refitting, page83A-3) ,

- the display (see 86A, Radio, Display: Removal -Refitting, page 86A-18) ,

a Remove the driving school repeater electrical con-trol unit (see 84A , Control - Signals, Drivingschool repeater electrical control unit: Removal -Refitting, page 84A-24) .

a Remove:




Equipment required

Diagnostic tool

Tightening torquesm

earth terminal nuts 8 Nm

IMPORTANT


IMPORTANT

To avoid any risk of triggering when working on ornear a pyrotechnic component (airbags or preten-sioners), lock the airbag computer using the diag-nostic tool.

When this function is activated, all the trigger linesare inhibited and the airbag warning light on theinstrument panel lights up continuously (ignitionon).

IMPORTANT

Never handle the pyrotechnic systems (pretension-ers or airbags) near to a source of heat or nakedflame - they may be triggered.

WARNING


WARNING


SCHOOL VEHICLE

88A-89


LEFT-HAND DRIVE

88A

a Disconnect the dashboard starter aerial connector(1) .

a Remove:

- the A-pillar trims (see Windscreen pillar trim: Re-moval - Refitting) (MR 393, 71A, Body internaltrim),

- the centre console (see Centre console: Removal- Refitting) (MR 393, 57A, Interior equipment),

- the tweeters (see 86A, Radio, Tweeter: Removal- Refitting, page 86A-13) ,

- the dashboard (see Dashboard: Removal - Refit-ting) (MR 393, 57A, Interior equipment),

- the front left-hand door sill lining (see Front doorsill lining: Removal - Refitting) (MR 393, 71A,Body internal trim),


a Move aside the front left-hand section of the centrefloor front carpet.


a


a Unclip the R 3 connector latch (2) .


a Remove:

- the foam (3) ,

- The R 3 connector bolts (4) .

a Remove the dashboard wiring harness from thebody.


VEHICLE WITH CARD

112796

WARNING


123901

88A-90


LEFT-HAND DRIVE

88A



a Remove:

- the foam (6) ,




a Disconnect the connectors from the UCH.


123898

123670

VEHICLE WITH KEY

112284

VEHICLE WITH CARD

112950

88A-91


LEFT-HAND DRIVE

88A

a Unclip the dashboard wiring harness (8) .





a Remove the nut (10) .

a Disconnect the earth terminals (11) .


a Remove:

- the additional relay/fuse box nut (13) ,

- the additional relay/fuse box.

a Disconnect the additional relay/fuse box connectors.

123775

PANORAMIC SUNROOF

123774


123770

88A-92


LEFT-HAND DRIVE

88A


a Disconnect:

- the earth terminal (15) ,

- the R 107 connectors,

- the R 369 connector,

- The electric power assisted steering connectors.

a Remove the radio earth nut (16) .

a Disconnect:


- the R 369 connectors.

a Disconnect the antenna/transponder ring connector(18) .

a Disconnect the ignition switch connector (19) .

a Unclip the wiring at (20) .

123763

112392

VEHICLE WITH KEY

112370

VEHICLE WITH KEY

117403

88A-93


LEFT-HAND DRIVE

88A

a Disconnect the electric steering column lock con-nector (21) .


a Unclip the passenger compartment fuse and relaybox (22) .

a Unclip the heating resistor relay unit.

a Disconnect the heating resistor connector.

VEHICLE WITH CARD

113335

123765

113535

113534

88A-94


LEFT-HAND DRIVE

88A

a Disconnect the fan assembly control unit connector.

a Disconnect the brake light switch connector (24) .


a Disconnect:

- the airbag computer connector (26) ,

- the earth terminal,

- the handbrake switch.

112764

113089

123671

88A-95


LEFT-HAND DRIVE

88A

a Disconnect the lateral acceleration and yaw sensorconnector (27) .

a Disconnect the starter aerial connector (28) .

a Unclip the wiring.


REFITTING

a If replacing with more wiring, lock the unused con-nectors (see Connector: Sealing and immobilisa-tion) (Technical Note 6015A, 88A, Wiring).


a Refit the harness.

a Attach the wiring.


113181

VEHICLE WITH CARD

113221

WARNING


88A-96


LEFT-HAND DRIVE

88A

a Connect the centre console starter aerial connector.

a Connect the lateral acceleration and yaw sensorconnector.

a Connect:

- the earth on the centre floor (25) ,

- the airbag computer connector,


a Torque tighten the earth terminal nut (8 Nm).

a Clip:

- the passenger compartment fuse and relay box.

- the heating resistor relay unit.

a Connect:


- the clutch pedal sensor connectors,

- the fan assembly control unit connector,

- the heating resistor connector,

- the R 99 connector.

a Connect the electric steering column lock connector.

a Connect:

- the antenna/transponder ring connector,

- the starter switch connector.

a Clip the wiring on the steering column.

a Connect:

- the electric power assisted steering connectors,



- the right-hand dashboard cross member earth ter-minals (11) in the position marked during removal,

- the radio earth terminal on the centre section of thedashboard cross member (16) ,

- the left-hand dashboard cross member earth termi-nal (15) .

a Torque tighten the earth terminal nuts (8 Nm).

a Refit:

- the additional relay/fuse box,

- the additional relay/fuse box nut.

a Reconnect the additional relay/fuse box connectors.

a Clip the dashboard wiring harness.

a Connect the R 301 connector.


a Clip the dashboard wiring harness on the left-handA-pillar trim.


a Clip the dashboard wiring harness on the right-handA-pillar trim.

a Connect:

- the UCH connectors,


- The R 3 and R 4 connectors.

a Refit:

- the bolts for the R 3 and R 4 connectors,

- the protective foam for the R 3 and R 4 connectors.

a Clip on the R 3 and R 4 connector mountings.


a Refit the front left-hand section of the centre floorfront carpet.

VEHICLE WITH CARD


VEHICLE WITH CARD

VEHICLE WITH KEY


PANORAMIC SUNROOF

88A-97


LEFT-HAND DRIVE

88Aa Refit:

- the air conditioning control panel (see Controlpanel: Removal - Refitting) (MR 392, 61A, Heat-ing system),






a Connect the dashboard starter aerial connector.

a Refit:




a Refit the driving school repeater electrical controlunit (see 84A, Control - Signals, Driving schoolrepeater electrical control unit: Removal - Refit-ting, page 84A-24) .

a Refit:








a Unlock the airbag computer using the Diagnostictool (see Fault finding - Replacement of compo-nents) (MR 394, 88C, Airbags and pretensioners).VEHICLE WITH CARD

SCHOOL VEHICLE

IMPORTANT

To avoid a fault with or even triggering of pyro-technic components (airbags or pretensioners),check the airbag computer using the diagnostictool.

88A-98


RIGHT-HAND DRIVE

88A

REMOVAL





a Remove:






- the display (see 86A, Radio, Display: Removal -Refitting, page 86A-18) .

a Remove:




Equipment required

Diagnostic tool

Tightening torquesm


IMPORTANT


IMPORTANT



IMPORTANT


WARNING


WARNING


88A-99


RIGHT-HAND DRIVE

88A

a Disconnect the dashboard starter aerial connector(1) .

a Remove:







a Move aside the front left-hand section of the centrefloor front carpet.


a




a Remove:

- the foam (3) ,




VEHICLE WITH CARD

112796

WARNING


123898

88A-100


RIGHT-HAND DRIVE

88A



a Remove:

- the foam (6) ,

- the R 4 connector bolts (7) .





123901

123676

VEHICLE WITH KEY

113225

VEHICLE WITH CARD

112808

88A-101


RIGHT-HAND DRIVE

88A






a Remove the earth terminal nuts (10) .

a Disconnect the earth terminals (11) .


a Remove:

- the additional relay/fuse box nut (13) ,

- the additional relay/fuse box

a Disconnect the additional relay/fuse box connectors.

123775

PANORAMIC SUNROOF

123774


123893

88A-102


RIGHT-HAND DRIVE

88A

a Remove:

- the nut (14) ,

a Disconnect:



a Remove the radio earth terminal nut (27) .

a Disconnect:

- the radio earth terminal on the cross member cen-tre panel (27) ,

- the R 369 connectors.

a Disconnect:

- Disconnect the antenna/transponder ring connec-tor (16) ,


a Disconnect the electric steering column lock con-nector.

123895

112392

VEHICLE WITH KEY

123894

VEHICLE WITH CARD

88A-103


RIGHT-HAND DRIVE

88A

a Disconnect:


- The electric power assisted steering connectors.

a Unclip the passenger compartment fuse and relaybox (17) .

a Unclip the heating resistor relay unit (18) .

a Disconnect the connector (19) from the heating re-sistors.

a Disconnect the fan assembly control unit connector(20) .

a Disconnect the clutch pedal switch connectors (21) .

123894

113537

112846

113094

88A-104


RIGHT-HAND DRIVE

88A

a Disconnect the brake light switch connector (22) .


a Disconnect:

- the airbag computer connector (24) .



a Disconnect the lateral acceleration and yaw sensorconnector (25) .

113089

123671


113181

88A-105


RIGHT-HAND DRIVE

88A

a Disconnect the starter aerial connector (26) .

a Unclip the wiring.


REFITTING




a Attach the wiring.

a Connect the centre console starter aerial connector.

a Connect the lateral acceleration and yaw sensorconnector.

a Connect:

- the earth (23) ,

- the airbag computer connector,


a Torque tighten the earth terminal nut (8 Nm).

a Clip:

- the passenger compartment fuse and relay box.

- the heating resistor relay unit.

a Connect:


- the clutch pedal sensor connectors,

- the fan assembly control unit connector,

- the heating resistor connector,


a Connect the electric steering column lock connector.

a Connect:

- the antenna/transponder ring connector,


a Clip the wiring on the steering column.

a Connect:

- the electric power assisted steering connectors,

VEHICLE WITH CARD

113221

WARNING


VEHICLE WITH CARD


VEHICLE WITH CARD

VEHICLE WITH KEY

88A-106


RIGHT-HAND DRIVE

88A- the R 107 connectors,


- the right-hand dashboard cross member earth ter-minals (11) in the position marked during removal,

- the radio earth terminal nut on the centre section ofthe dashboard cross member (27),

- The left-hand dashboard cross member earth ter-minal (15) .


a Refit:

- the additional relay/fuse box,

- the additional relay/fuse box nut.

a Reconnect the additional relay/fuse box connectors.

a Clip the dashboard wiring harness.



a Clip the dashboard wiring harness on the left-handA-pillar trim.


a Clip the dashboard wiring harness on the right-handA-pillar trim.

a Connect:

- the UCH connectors,


- The R 3 and R 4 connectors.

a Refit:

- the bolts for the R 3 and R 4 connectors,

- the protective foam for the R 3 and R 4 connectors.

a Clip on the R 3 and R 4 connector mountings.


a Refit the front left-hand section of the centre floorfront carpet.

a Refit:

- the air conditioning control panel (see Controlpanel: Removal - Refitting) (MR 392, 61A, Heat-ing system),






a Connect the dashboard starter aerial connector.

a Refit:




a Refit:








PANORAMIC SUNROOF

VEHICLE WITH CARD

88A-107


RIGHT-HAND DRIVE

88Aa Connect the battery (see 80A, Battery, Battery: Re-

moval - Refitting, page 80A-1) .

a Unlock the airbag computer using the Diagnostictool (see Fault finding - Replacement of compo-nents) (MR 394, 88C, Airbags and pretensioners).

IMPORTANT


88A-108

WIRING HARNESSDriver's front side door wiring: Removal - Refitting 88A

REMOVAL


a Raise the window fully.



a Remove the front speaker (see 86A, Radio, Frontspeakers: Removal - Refitting, page 86A-14) .

a Remove the door mirror (see Door mirror: Remov-al - Refitting) (MR 393, 56A, Exterior equipment),


a Remove:

- the side door trim (see Front side door trim: Re-moval - Refitting) (MR 393, 72A, Side opening el-ement trim),

- the door sealing film (see Door sealing film: Re-moval - Refitting) (MR 393, 65A, Opening ele-ment sealing),

- the side indicator.

a Remove the three door lock bolts (1) .

IMPORTANT


WARNING

To avoid damaging the connectors, consult thedisconnection procedures (see Connector: Dis-connection and reconnection) (Technical Note6015A, 88A, Wiring).

LEFT-HAND DRIVE, and DOOR MIRRORS 02 orDOOR MIRRORS 03

RIGHT-HAND DRIVE

111934

88A-109


II - REMOVAL OF PART CONCERNED

a

a Disconnect the door lock connector (2) .

a Disconnect the presence detector connector (3) .

a Disconnect the opening aerial connector (4) .

123657

WARNING


VEHICLE WITH CARD

88A-110


a Remove clip (6) .

a Disconnect the electric window motor connector (7) .

a Remove:

- The three bolts (8) of the front offset frame (9) .

- The front offset frame (9) , by lowering it, then piv-oting it and removing it through the speaker mount-ing hole.

a Remove the clips (10) and (11) .

a Disconnect the door connector (12) .

a Remove all of the clips (5) using a pair of unclippingpliers.

a


REFITTING


a If replacing with more complete wiring, immobilisethe unused connectors (see Connector: Sealingand locking) (Technical Note 6015A, 88A, Wiring).

II - REFITTING PART CONCERNED

a Refit the wiring, respecting the original routing.

a Clip all the clips into place (5) .

a Refit:

- The front offset frame.

- The three bolts of the front offset frame.

ELECTRIC FRONT WINDOW or ONE-TOUCHELECTRIC FRONT WINDOW or PASSENGERELECTRIC ONE-TOUCH WINDOW CONTROL

118943

118901

118943

WARNING


88A-111


a Clip on the clip (6) .

a Connect the electric window motor connector.

a Connect the opening aerial connector.

a Connect the presence sensor connector.

a Connect the tailgate lock connector.

a Connect the door connector (12) .

a Clip on the clips (11) and (10) .

a Refit:

- the three door lock bolts,

- the side indicator,


- the side door trim (see Front side door trim: Re-moval - Refitting) (MR 393, 72A, Side opening el-ement trim).

a Refit the door mirror (see Door mirror: Removal -Refitting) (MR 393, 56A, Exterior equipment).

a Refit the door mirror (see Door mirror: Removal -Refitting) (MR 393, 56A, Exterior equipment).

a Refit the front speaker (see 86A, Radio, Frontspeakers: Removal - Refitting, page 86A-14) .



VEHICLE WITH CARD

RIGHT-HAND DRIVE

LEFT-HAND DRIVE, and DOOR MIRRORS 02 orDOOR MIRRORS 03

88A-112

WIRING HARNESSPassenger's front side door wiring: Removal - Refitting 88A

REMOVAL





a Remove the front speaker (see 86A, Radio, Frontspeakers: Removal - Refitting, page 86A-14) .



a Remove:

- the side door trim (see Front side door trim: Re-moval - Refitting) (MR 393, 72A, Side opening el-ement trim),


- the side indicator.

a Remove the three door lock bolts (1) .

IMPORTANT


WARNING

To avoid damaging the connectors, consult thedisconnection procedures (see Connector: Dis-connection and reconnection) (Technical Note6015A, 88A, Wiring).

LEFT-HAND DRIVE

RIGHT-HAND DRIVE, and DOOR MIRRORS 02 orDOOR MIRRORS 03

111934

88A-113


II - REMOVAL OF PART CONCERNED

a

a Disconnect the door lock connector (2) .

a Disconnect the presence detector connector (3) .

a Disconnect the opening aerial connector (4) .

123658

WARNING


VEHICLE WITH CARD

88A-114


a Remove clip (6) .

a Disconnect the electric window motor connector (7) .

a Remove:

- The three bolts (8) of the front offset frame (9) .

- The front offset frame (9) , by lowering it, then piv-oting it and removing it through the speaker mount-ing hole.

a Remove the clips (10) and (11) .

a Disconnect the door connector (12) .

a Remove all of the clips (5) using a pair of unclippingpliers.

a


REFITTING


a If replacing with more complete wiring, immobilisethe unused connectors (see Connector: Sealingand locking) (Technical Note 6015A, 88A, Wiring).

II - REFITTING PART CONCERNED

a Refit the wiring, respecting the original routing.

a Clip all the clips into place (5) .

a Refit:

- The front offset frame.

- The three bolts of the front offset frame.


126092

126091

126092

WARNING


88A-115


a Clip on the clip (6) .

a Connect the electric window motor connector.


a Connect the presence sensor connector.

a Connect the tailgate lock connector.

a Connect the door connector (12) .

a Clip on the clips (10) and (11) .

a Refit:

- the three door lock bolts,

- the side indicator,


- the side door trim (see Front side door trim: Re-moval - Refitting) (MR 393, 72A, Side opening el-ement trim).

a Refit the door mirror (see Door mirror: Removal -Refitting) (MR 393, 56A, Exterior equipment),

a Refit the door mirror (see Door mirror: Removal -Refitting) (MR 393, 56A, Exterior equipment),

a Refit the front speaker (see 86A, Radio, Frontspeakers: Removal - Refitting, page 86A-14) .



VEHICLE WITH CARD

RIGHT-HAND DRIVE, and DOOR MIRRORS 02 orDOOR MIRRORS 03

LEFT-HAND DRIVE

88A-116

WIRING HARNESSRear right-hand side door wiring: Removal - Refitting

B85 or K85

88A

REMOVAL





a Remove:

- the rear side door trim (see Rear side door trim:Removal - Refitting) (MR 393, 72A, Side openingelement trim),

- the rear speaker (see 86A, Radio, Rear speakers:Removal - Refitting, page 86A-15) .


- the rear side door lock (see Rear side door lock:Removal - Refitting) (MR 393, 51A, Side openingelement mechanisms).

IMPORTANT


WARNING


88A-117


B85 or K85


a

a Disconnect R 243 connector which connects therear left-hand wiring/right-hand rear door.

a Disconnect:

- the presence detector connector (1) ,

- the opening aerial connector (2) .

a Disconnect the (3) rear side door electric windowwinder mechanism connector.

a Unclip the rear side door wiring at (4) .

a Remove the rear side door wiring.

123659

WARNING


VEHICLE WITH CARD

ELECTRIC REAR WINDOW

WARNING


88A-118


B85 or K85

88AREFITTING




a Refit the rear side door wiring.

a Clip the rear side door wiring into place (4) .

a Connect the rear side door electric window mecha-nism connector.

a Connect:

- the opening aerial connector,

- the presence detector connector.

a Connect the R 243 connector to connect the rearleft-hand wiring / right-hand rear door wiring.


a Refit:

- the rear side door lock (see Rear side door lock:Removal - Refitting) (MR 393, 51A, Side openingelement mechanisms),


- the rear speaker (see 86A, Radio, Rear speakers:Removal - Refitting, page 86A-15) .

- the rear side door trim (see Rear side door trim:Removal - Refitting) (MR 393, 72A, Side openingelement trim).



VEHICLE WITH CARD

88A-119

WIRING HARNESSRear left-hand side door wiring: Removal - Refitting

B85 or K85

88A

REMOVAL





a Remove:


- the rear speaker (see 86A, Radio, Rear speakers:Removal - Refitting, page 86A-15) ,



IMPORTANT


WARNING


88A-120


B85 or K85


a

a Disconnect the R 13 connector for connection ofrear left-hand wiring/left-hand rear door.

a Disconnect:

- the presence detector connector (1) ,

- the opening aerial connector (2) .

a the (3) rear side door electric window winder mecha-nism connector.

a Unclip the rear side door wiring in (4) .

a Remove the rear side door wiring.

123660

WARNING


VEHICLE WITH CARD


WARNING


88A-121


B85 or K85

88AREFITTING




a Refit the rear side door wiring.

a Clip on the rear side door wiring (4) .

a Connect the rear side door electric window windermechanism connector.

a Connect:

- the opening aerial connector,

- the presence detector connector.

a Connect the rear left-hand wiring/left rear door R 13connector.


a Refit:



- the rear speaker (see 86A, Radio, Rear speakers:Removal - Refitting, page 86A-15) ,




VEHICLE WITH CARD

88A-122

WIRING HARNESSRear wiring: Connector access 88A


a R 374 connectors (left-hand rear wiring/front wiringconnection).

123678

88A-123


a R 2 connector (left-hand rear wiring/dashboard wir-ing connection).

a R 13 connector (left-hand rear wiring/left-hand reardoor wiring connection).

a R 324 connector (left-hand rear wiring/left-hand frontseat electrical function wiring connection).

B85 or K85

123680

88A-124


a R 2 connector (left-hand rear wiring/dashboard wir-ing connection).

a R 324 connector (left-hand rear wiring/left-hand frontseat electrical function wiring connection).

C85 or S85

123683

88A-125


a R 243 connector (left-hand rear wiring/right-handrear door wiring).

a R 323 connector (left-hand rear wiring/right-handfront seat electrical functions wiring connection).

B85 or K85

123682

88A-126


a R 323 connector (left-hand rear wiring/right-handfront seat electrical functions wiring connection).

C85 or S85

123679

88A-127


a R 319 connector (left-hand rear wiring/rear bumperwiring connection).

a R 325 connector (left-hand rear wiring/second fittingalarm wiring).


a




a Remove the left-hand front door sill lining (see Frontdoor sill lining: Removal - Refitting) (MR 393,71A, Body internal trim).

a Partially remove the front centre floor carpet,

123684

IMPORTANT


WARNING


88A-128





a Remove the left-hand front door sill lining (see Frontdoor sill lining: Removal - Refitting) (MR 393,71A, Body internal trim).

a Partially remove the front centre floor carpet,


B85 or K85

123669

C85 or S85

123675

B85 or K85

123670

88A-129







C85 or S85

123676

B85 or K85

123899

B85 or K85

109250

88A-130


a Open the connector access flap (2) .


a Remove the connectors access flap (3) .


109247

109249

C85 or S85

112237

112238

88A-131






a Open the connector access flap (5) .


B85 or K85

123900

B85 or K85

109250

109247

109249

88A-132


a Remove the connectors access flap (6) .



a Remove the rear light on the left rear wing (see 81A,Rear lighting, Rear wing light: Removal - Refit-ting, page 81A-5) .



a Remove:

- the left-hand rear quarter panel trim (see Quarterpanel trim: Removal - Refitting) (MR 393, 71A,Body internal trim),

- the rear left-hand wheel arch liner (see Rear wheelarch trim: Removal - Refitting) (MR 393, 71A,Body internal trim).

C85 or S85

112237

112238

116793

B85 or K85

88A-133



a Remove:

- the left-hand rear quarter panel trim (see Quarterpanel trim: Removal - Refitting) (MR 393, 71A,Body internal trim),

- the rear left-hand wheel arch liner (see Rear wheelarch trim: Removal - Refitting) (MR 393, 71A,Body internal trim).


123902

C85 or S85

123676

88A-134

WIRING HARNESSRear wiring: Removal - Refitting

B85 or K85

88A

REMOVAL



a Lock the airbag computer using the Diagnostic tool(see MR 394 Electricity, 88C, Airbags and preten-sioners).



a Remove:

- the front seats (see Complete front seat: Remov-al - Refitting) (MR 393, 75A, Front seat framesand runners),

- the rear bench seat base (see Single unit rearbench seat base: Removal - Refitting) or (see 1/3 and 2/3 rear bench seat base: Removal - Refit-ting) (depending on the equipment level) (MR 393,76A, Rear seat frames and runners),

- the rear bench seatback (see Single unit rearbench seatback: Removal - Refitting) or (see 1/3and 2/3 rear bench seatback: Removal - Refit-ting) (depending on the equipment level) (MR 393,76A, Rear seat frames and runners),

- the quarter panel trims (see Quarter panel trim:Removal - Refitting) (MR 393, 71A, Body internaltrim),

- the wheel arch trims (see Rear wheel arch trim:Removal - Refitting) (MR 393, 71A, Body internaltrim),

- the front door sill inner trims (see Front door silllining: Removal - Refitting) (MR 393, 71A, Bodyinternal trim),

- the rear door sill trims (see Rear door sill lining:Removal - Refitting) (MR 393, 71A, Body internaltrim),


- the rear centre floor carpet (see Centre floor rearcarpet: Removal - Refitting) (MR 393, 71A, Bodyinternal trim),

- the front centre floor carpet (see Centre floor frontcarpet: Removal - Refitting) (MR 393, 71A, Bodyinternal trim),

- the centre floor lateral soundproofing (see Centrefloor side soundproofing: Removal - Refitting)(MR 393, 68A, Soundproofing),

- the centre floor rear soundproofing (see Centrefloor rear soundproofing: Removal - Refitting)(MR 393, 68A, Soundproofing),

Equipment required

Diagnostic tool

Tightening torquesm


IMPORTANT


IMPORTANT



IMPORTANT


WARNING


WARNING


88A-135


B85 or K85

88A- the tailgate trim (see Tailgate trim: Removal - Re-fitting) (MR 393, 73A, Non-side opening elementstrim),

- the rear lights on the wing (see 81A, Rear lighting,Rear wing light: Removal - Refitting, page 81A-5) .


a



a Unclip the lock from the airbag computer connector.

a Disconnect the (1) airbag computer connector.

WARNING


123670

123669

112452

88A-136


B85 or K85

88A

a Disconnect the connector (2) from the front right-hand and left-hand pyrotechnic inertia reel.

a Disconnect the connector (3) from the right-handand left-hand impact sensor.

a Unclip the lock (4) from the R 13 connector.


a Remove the bolts (5) of the R 13 connector.

a Extract the wiring of the B-pillar.

112454

112455

LEFT-HAND DRIVE

123899

88A-137


B85 or K85

88A









RIGHT-HAND DRIVE

123899

LEFT-HAND DRIVE

123900

88A-138


B85 or K85

88A





a Disconnect the connector (12) from the tyre pres-sure monitoring system computer.

a Open the fuel gauge flap.

a Disconnect the connector (13) from the fuel gauge.

RIGHT-HAND DRIVE

123900

TYRE PRESSURE SENSOR

113760

109751

88A-139


B85 or K85

88A

a Disconnect the (14) rear starter aerial connector.

a Remove the front right and left-hand wheel arch lin-ers (see Rear wheel arch liner: Removal - Refit-ting) (MR 393, 55A, Exterior protection),

a Unclip the rear right-hand and left-hand wheel speedsensor clip.

a Disconnect the connector of the rear right-hand andleft-hand wheel speed sensor.

a Extract the wiring under body.

a Remove the nut (15) from the earth terminal.

a Disconnect:


- the radio aerial (16) connector.


VEHICLE WITH CARD

113222


123672

88A-140


B85 or K85

88A


a Remove the parking distance control computer todisconnect its connector (18) (see 87F, Parkingdistance control, Parking distance control com-puter: Removal - Refitting, page 87F-6) .


a Disconnect:

- the connector (20) of the right-hand and left-handpyrotechnic inertia reel,

- the earth terminal.

a Disconnect the connector (21) from the fuel filler flaplock motor.

PROXIMITY RADAR

115185

115187

112413

112414

88A-141


B85 or K85

88A

a Disconnect the connector (22) of the right-hand andleft-hand side curtain airbag.


a Disconnect:

- the connectors (23) of the rear screen defrostingsystem,

- the connector (24) of the rear screen wiper motor.

a Disconnect the connector (25) from the tailgate lock-ing switch.

a Remove the following to disconnect the connectors:

- the tailgate lock (see Tailgate lock: Removal - Re-fitting) ,

113229

116793

123673

VEHICLE WITH CARD

113328

88A-142


B85 or K85

88A- the tailgate opening switch (see 87C, Opening el-ement management, Tailgate opening switch:Removal - Refitting, page 87C-5) ,



a Unclip the connector of the rear bumper absorber.

a Disconnect the connector (26) from the openingaerial.

a Unclip the rear wiring.

a Remove the rear wiring.

REFITTING



a Refit the rear wiring.

a Clip on the rear wiring.


a Clip the opening aerial connector onto the rearbumper absorber.


a Refit:


- the tailgate opening switch (see 87C, Opening el-ement management, Tailgate opening switch:Removal - Refitting, page 87C-5) ,


a Connect the tailgate locking switch connector.

a Connect:

- the rear screen defrosting connectors,

- the rear screen wiper motor connector.

a Connect:


- the connector of the right-hand and left-hand sidecurtain airbag,

- the fuel filler flap lock motor connector,

- the right-hand and left-hand earth terminals,

- the connector of the rear pyrotechnic inertia reels,


- the radio aerial connector.


VEHICLE WITH CARD

113333

WARNING


VEHICLE WITH CARD

VEHICLE WITH CARD

88A-143


B85 or K85

88A


a Refit the parking distance control computer (see87F, Parking distance control, Parking distancecontrol computer: Removal - Refitting, page 87F-6) .

a Fit the wiring under body.

a Connect the rear right-hand and left-hand wheelspeed sensor connector.

a Clip on the right-hand and left-hand wheel speedsensor.

a Refit the front right-hand and left-hand wheel archliners (see Rear wheel arch liner: Removal - Refit-ting) (MR 393, 55A, Exterior protection),

a Connect the rear starter aerial connector.

a Connect the fuel sender connector.

a Close the fuel gauge flap.

a Connect the tyre pressure monitoring system com-puter connector.

a Fit the wiring onto the B-pillars.

a Refit the side door connector bolts.

a Connect the rear side door connectors.

a Clip on the rear side door connector locks.

a Connect:

- the front pyrotechnic inertia reel connectors,

- the impact sensor connectors,

- the airbag computer connector.

a Clip on the airbag computer connector lock.

a Connect:




a Refit:



- the centre floor rear soundproofing (see Centrefloor rear soundproofing: Removal - Refitting)(MR 393, 68A, Soundproofing),

- the centre floor lateral soundproofing (see Centrefloor side soundproofing: Removal - Refitting)(MR 393, 68A, Soundproofing),




- the rear door sill trims (see Rear door sill lining:Removal - Refitting) (MR 393, 71A, Body internaltrim),



- the quarter panel trims (see Quarter panel trim:Removal - Refitting) (MR 393, 71A, Body internaltrim),



PROXIMITY RADAR


VEHICLE WITH CARD


88A-144


B85 or K85

88A- the front seats (see Complete front seat: Remov-al - Refitting) (MR 393, 75A, Front seat framesand runners),


a Unlock the airbag computer using the Diagnostictool (see MR 394, 88C, Airbags and pretension-ers).

IMPORTANT


88A-145


C85 or S85

88A

REMOVAL



a Lock the airbag computer using the Diagnostic tool(see MR 394, 88C, Airbags and pretensioners).



a Remove:




- the rear right-hand and left-hand panel trim (seeRear panel lining: Removal - Refitting) (MR 393,71A, Body internal trim),

- the rear quarter panel trims (see Quarter paneltrim: Removal - Refitting) (MR 393, 71A, Body in-ternal trim),






- the side soundproofing of centre floor (see Centrefloor side soundproofing: Removal - Refitting)(MR 393, 68A, Soundproofing),

- the rear soundproofing of centre floor (see Centrefloor rear soundproofing: Removal - Refitting)(MR 393, 68A, Soundproofing),

Equipment required

Diagnostic tool

Tightening torquesm


IMPORTANT


IMPORTANT



IMPORTANT


WARNING


WARNING


88A-146


C85 or S85

88A- the tailgate trim (see Tailgate trim: Removal - Re-fitting) (MR 393, 73A, Non-side opening elementstrim),



a



a Unclip the airbag computer connector lock.

a Disconnect the airbag computer connector (1) .

WARNING


123676

123675

112452

88A-147


C85 or S85

88A

a Disconnect the front right-hand and left-hand pyro-technic inertia reel connector (2) .

a Disconnect the right-hand and left-hand impact sen-sor connector (3) .

a Disconnect the tyre pressure monitoring systemcomputer connector (4) .

a Open the fuel gauge flap.

a Disconnect the fuel gauge connector (5) .

112454

112455


113760

109751

88A-148


C85 or S85

88A

a Disconnect the rear starter aerial connector (6) .

a Remove the rear right-hand and left-hand wheelarch liners (see Rear wheel arch liner: Removal -Refitting) (MR 393, 55A, Exterior protection),

a Unclip the rear right-hand and left hand wheel speedsensor clip.

a Disconnect the rear right-hand and left-hand wheelspeed sensor connector.

a Extract the wiring under the body.


a Disconnect:



a Disconnect the radio aerial connector (8) .

VEHICLE WITH CARD

113222


123674

112951

88A-149


C85 or S85

88A


a Remove the parking distance control computer todisconnect the connector (10) (see 87F, Parkingdistance control, Parking distance control com-puter: Removal - Refitting, page 87F-6) .


a Disconnect:

- the right-hand and left-hand pyrotechnic inertia reelconnector (12) ,


a Disconnect the connector (13) from the fuel filler flaplock motor.

PROXIMITY RADAR

115185

115187

112413

112414

88A-150


C85 or S85

88A

a Disconnect the left-hand and right-hand side curtainairbag connector (14) .


a Disconnect:

- the connectors (15) of the heated rear screen,

- the rear screen wiper motor connector (16) .

a Disconnect the connector (17) from the tailgate lock-ing switch.

a To disconnect the connectors, remove:



113229

116793

123673

VEHICLE WITH CARD

113328

88A-151


C85 or S85

88A- the high level brake light (see 81A, Rear lighting,3rd brake light: Removal - Refitting, page 81A-10) .


a Unclip the rear bumper absorber connector.

a Disconnect the connector (18) from the openingaerial.

a Unclip the rear wiring.

a Remove the rear wiring.

REFITTING



a Refit the rear wiring.

a Clip on the rear wiring.


a Clip the opening aerial connector onto the rearbumper absorber.


a Refit:




a Connect the tailgate locking switch connector.

a Connect:

- the heated rear screen connectors,

- the rear screen wiper motor connector.

a Connect:


- the right-hand and left-hand side curtain airbagconnector,

- the fuel filler flap locking motor connector,

- the right-hand and left-hand earth terminals,

- the rear pyrotechnic inertia reel connector,


- the radio aerial connector.


VEHICLE WITH CARD

113333

WARNING


VEHICLE WITH CARD

VEHICLE WITH CARD

88A-152


C85 or S85

88A


a Refit the parking distance control computer (see87F, Parking distance control, Parking distancecontrol computer: Removal - Refitting, page 87F-6) .

a Fit the wiring under the body.

a Connect the rear right-hand and left-hand wheelspeed sensor connector.

a Clip on the right-hand and left-hand wheel speedsensor clip.

a Refit the rear right-hand and left-hand wheel archliners (see Rear wheel arch liner: Removal - Refit-ting) (MR 393, 55A, Exterior protection).

a Connect the rear starter aerial connector.

a Connect the fuel sender connector.

a Close the fuel gauge flap.

a Connect the tyre pressure monitoring computer con-nector.

a Connect:

- the connector for the front pyrotechnic inertia reels,

- the connector for the impact sensors,

- the airbag computer connector.

a Clip on the airbag computer connector lock.

a Connect:




a Refit:



- the rear soundproofing of centre floor (see Centrefloor rear soundproofing: Removal - Refitting)(MR 393, 68A, Soundproofing),

- the side soundproofing of centre floor (see Centrefloor side soundproofing: Removal - Refitting)(MR 393, 68A, Soundproofing),




- the rear panel trims (see Rear panel lining: Re-moval - Refitting) (MR 393, 71A, Body internaltrim),



- the rear quarter panel trims (see Quarter paneltrim: Removal - Refitting) (MR 393, 71A, Body in-ternal trim),




PROXIMITY RADAR


VEHICLE WITH CARD


88A-153


C85 or S85

88Aa Connect the battery (see 80A, Battery, Battery: Re-

moval - Refitting, page 80A-1) .

a Unlock the airbag computer using the Diagnostictool (see MR 394, 88C, Airbags and pretension-ers).

IMPORTANT


88A-154

WIRING HARNESSRear bumper wiring: Connector access 88A


a R 319 connecter (rear bumper/rear connection).


a



a Remove the light on the rear left-hand wing (see81A, Rear lighting, Rear wing light: Removal -Refitting, page 81A-5) .


123662

IMPORTANT


WARNING


113362

88A-155

WIRING HARNESSRear bumper wiring: Removal - Refitting 88A

REMOVAL





a Remove

- the rear wheel arch liners (see Rear wheel archliner: Removal - Refitting) (MR 393, 55A, Exteriorprotection),

- the rear lights on the wing (see 81A, Rear lighting,Rear wing light: Removal - Refitting, page 81A-5) ,




a

IMPORTANT


123662

WARNING


88A-156

WIRING HARNESSRear bumper wiring: Removal - Refitting 88A

a Disconnect the connector (3) from the number platelights (1) .

a Disconnect the connector (4) from the rear proximitysensors (2) .

a Unclip the rear bumper wiring.

a Remove the rear bumper wiring.

REFITTING




a Connect the number plate light connectors.

a Connect the proximity radar connectors.

a Clip the wiring onto the rear bumper.



a Connect the R319 connector.

a Refit:

- the rear lights on the wing (see 81A, Rear lighting,Rear wing light: Removal - Refitting, page 81A-5) ,

- the rear wheel arch liners (see Rear wheel archliner: Removal - Refitting) (MR 393, 55A, Exteriorprotection).


115050


115050

WARNING



WARNING


88C-1

AIR BAG AND PRETENSIONERSAirbag and pretensioners: List and location of components 88C

I - LISTS OF COMPONENTS

list of components

Driver and passenger front airbags (1) .

Anti-submarining airbags located in the base of thefront seats (2) .

Front buckle pretensioners located on the outside ofthe seat (3) .

Front chest-level side airbag located in the backrest ofthe front seats (4) .

Pyrotechnic front seat belt inertia reels (5) .

Pyrotechnic rear seat belt inertia reels (6) .

Side curtain airbag. (7)

109451

C85 or S85

B85 or K85

FRONT SIDE AIRBAG

B85 or C85 or K85

FRONT SIDE + CURTAIN AIRBAG

88C-2


II - FRONTAL AIRBAGS

Driver's front airbag

Passenger frontal airbag (entry level)

Passenger frontal airbag (top of the range)

Anti-submarining airbag

112382

114732

112402

C85 or S85

113326

88C-3


Airbag computer

III - LATERAL AIRBAGS

Frontal (thorax) side airbag

Curtain side airbag

Side impact sensor

112452

FRONT SIDE AIRBAG or FRONT SIDE + CUR-TAIN AIRBAG

112955


113231

112455

88C-4


IV - FRONT SEAT BELTS

Adjustable upper mounting

Adjustable upper mounting

Lower mounting

Front pyrotechnic inertia reel

B85 or K85

112461

C85 or S85

113067

C85 or S85

113054

112454

88C-5


Lap belt pretensioner

V - REAR SEAT BELT

Rear pyrotechnic inertia reel

B85 or K85

112434

B85 or C85 or K85

112413

88C-6

AIR BAG AND PRETENSIONERSAirbag and pretensioners: Precautions for the repair 88C

I - PRECAUTIONS FOR REPAIR

When working underneath the vehicle (on the body-work, sill panel, etc.) or for certain operations involvingremoval or refitting of seat trims, it is essential to lockthe airbag computer using the Diagnostic tool and todisconnect the battery (see 80A, Battery, Battery: Re-moval - Refitting, page 80A-1) .

The pyrotechnic systems (pretensioners and airbags) must be checked using the Diagnostic tool :

- after an accident,

- after theft or attempted theft of the vehicle,

- before selling a used vehicle.

II - TRIGGERING OF THE SAFETY SYSTEMS

After detection of an impact, the airbag computer locksdefinitively and the « airbag fault » warning light is illu-minated on the instrument panel. The airbag computerand the side impact sensors must always be replaced.

III - DURABILITY OF THE PYROTECHNIC COMPONENTS

The precautions which recommended that pyrotechniccomponents (airbags and pretensioners) were re-placed 10 years after the registration of the vehiclehave now been lifted.

Pyrotechnic components (airbags and pretensioners)do not therefore require any maintenance.

Equipment required

Diagnostic tool

IMPORTANT

All operations on airbag and pretensioner systemsmust be carried out by qualified trained personnel.

The airbags have a pyrotechnic gas generator, withan ignition module and bag which must not be sep-arated.

The pretensioners have a pyrotechnic gas genera-tor and an igniter which must, under no circum-stances, be separated.

IMPORTANTNever handle the pyrotechnic systems (pretension-ers or airbags) near to a source of heat or nakedflame - they may be triggered.

IMPORTANT

To prevent any accidental triggering whilst workingon or near a pyrotechnic component (airbags orpretensioners), lock the airbag computer using theDiagnostic tool.


(see Fault finding - Replacement of compo-nents) (88C, Airbag and pretensioners).

IMPORTANT

To prevent the pyrotechnic components from beingpermanently deactivated or triggered (airbags orpretensioners), check the airbag computer usingthe Diagnostic tool.

IMPORTANT

In order to prevent interference with the deployment of the airbags:

- do not fit a cover to the front seats,

- do not place objects in the area of deployment.

IMPORTANT

To eliminate the risk of any accident, do not reusepyrotechnic components.

It is essential to destroy pretensioners or airbagsbefore scrapping a vehicle or a part only (see 88C,Air bag and Pretensioners, Airbags and preten-sioners: Recycling - Destruction, page 88C-7) .

88C-7

AIR BAG AND PRETENSIONERSAirbags and pretensioners: Recycling - Destruction 88C

a Always use the tool (Ele. 1287) and three kits ofadapters (Ele. 1287-02),and (Ele. 1812).

a Use a wiring connector kit 82 00 518 971.

a Attach the wiring connectors 82 00 518 971 to theadapters (Ele. 1287-02) to obtain an adapter foreach colour (green, orange, blue, etc.) (see Wiring:Repair) (Technical Note 6015A, 88A, Wiring).

a Use a battery to power the destruction tool.

I - AIRBAGS

a

a Prepare the adapter corresponding to the airbag tobe destroyed.


Ele. 1287 Tool for destroying airbagsand pretensioners.

Ele. 1287-02 Kit of 2 adapters for the air-bag and pretensionerdestruction tool.

Ele. 1812 Kit of 2 adapters for the air-bag and pretensionerdestruction tool.

IMPORTANT

To avoid all risk of damage to the systems, applythe safety and cleanliness instructions and opera-tion recommendations before carrying out anyrepair (see 88C, Air bag and Pretensioners, Air-bag and pretensioners: Precautions for therepair, page 88C-6) .

IMPORTANT

To eliminate the risk of any accident, do not reusepyrotechnic components.

It is essential to destroy pretensioners or airbagsbefore scrapping a vehicle or a part only.

WARNING

- Each part is intended for a specific vehicle typeand should not be fitted on another vehicle underany circumstances. The parts are not interchange-able.

- Do not trigger pretensioners which are to bereturned under warranty because of a faulty stalk.This makes analysis of the part by the supplierimpossible. Return the defective part to Techline inthe packaging of the new part.

WARNING

The destruction procedure cannot be carried out iflocal regulations require a special procedure whichhas been confirmed and published by the Fault find-ing, Repair and Procedures Department.

Note:

If triggering is not possible (faulty ignition module)return the part to Techline.

96832

Note:

The airbags must be destroyed outside the work-shop, in an area with sufficient space.

The airbags to be destroyed must be removed.

Note:

If the airbag has two levels of activation (i.e. it isfitted with two connectors), destroy both connec-tors.

88C-8

AIR BAG AND PRETENSIONERSAirbags and pretensioners: Recycling - Destruction 88C

a Connect:

- the adapter to the destruction tool (Ele. 1287),

- the adapter to the airbag.

a Put the airbag on two wooden blocks.

a The destruction procedure is carried out in a stack ofold tyres.

a Make sure that the airbag deployment will not behindered.

a Unwind the full length of the wiring for the tool, in or-der to distance it as far away as possible from thepyrotechnic component to be destroyed.

a Connect the two feed wires of the destruction tool(Ele. 1287) to a battery.

a Destroy the airbag by pressing the two push buttonson the tool simultaneously.

II - PYROTECHNIC PRETENSIONERS AND INERTIA REELS

1 - Destruction of part fitted on the vehicle to be scrapped:

a Move the vehicle outside the workshop.

a Mark the adapter corresponding to the pyrotechniccomponent to be destroyed.

a Connect:

- the destruction tool (Ele. 1287) to the adapter,

- the adapter to the pyrotechnic component.

a Unwind the tool wiring fully, so that you are farenough away from the vehicle (approximately tenmetres) when the device is triggered.

a Connect the two feed wires of the destruction tool(Ele. 1287) to a battery.

a Destroy the pyrotechnic component by pressing thetwo push buttons on the tool simultaneously.

2 - Destruction of part removed from the vehicle:

a Proceed in the same way as for an airbag (in a stackof old tyres).

96834

96835

IMPORTANT

To prevent any risk of an accident when destroy-ing a pyrotechnic component, check that no-oneis in the vicinity.

IMPORTANT

To prevent any risk of an accident when destroy-ing a pyrotechnic component, check that no-oneis in the vicinity.

88C-9

AIR BAG AND PRETENSIONERSAirbag computer: Removal - Refitting 88C

(see Airbags and pretensioners: Repair precau-tions).

REMOVAL


a

a Lock the airbag computer (see MR 394 Fault find-ing, 88C, Airbags and pretensioners, Fault find-ing - Replacement of components).


a Remove the centre console (see MR 393 Body-work, 57A, Interior equipment, Centre console:Removal - Refitting).


a Cut the carpet between the gear lever and the park-ing brake as shown in the illustration above.

a Remove the protective housing from the computer(1) .

Equipment required

Diagnostic tool

Tightening torquesm

computer mounting nuts 8 Nm

IMPORTANT

To avoid any accidents, make sure you are aware ofall risks associated with this operation.

IMPORTANT

It is essential to lock the airbag computer usingthe Diagnostic tool before starting the removal.When this function is activated, all the triggerlines are blocked and the airbag warning light onthe instrument panel lights up continuously (igni-tion on).

Note:

The seats and carpets do not have to beremoved to remove the computer.

109900

112453

88C-10

AIR BAG AND PRETENSIONERSAirbag computer: Removal - Refitting 88C

a Unclip the connector latch (2) .


a Remove:

- the mounting nuts (3) from the computer,

- the computer.

REFITTING


a Position the computer.

a Torque tighten the computer mounting nuts (8Nm).


a Replace the computer's protective housing with anew one.

a Attach the carpet at (4) with the clips (part number:77 01 047 751).


a Refit the centre console (see MR 393 Bodywork,57A, Interior equipment, Centre console: Re-moval - Refitting).


a If replacing the airbag computer, carry out the nec-essary operations using the Diagnostic tool (seeMR 394 Fault finding, 88C, Airbags and seat beltpretensioners, Fault finding - Replacement ofcomponents).

a If all is correct, unlock the airbag computer (see MR394 Fault finding, 88C, Airbags and pretension-ers, Fault finding - Replacement of components).

112452 109900

IMPORTANT

Check the airbag computer using the Diagnostictool. Any failure to follow these instructions maylead to system malfunctions, or even result in theincorrect triggering of the airbags.

88C-11

AIR BAG AND PRETENSIONERSInhibitor switch: Removal - Refitting 88C

REMOVAL


a

a Lock the airbag computer (see Fault finding - Re-placement of components)(MR 394, 88C, Airbagsand seat belt pretensioners).


a Partially remove the door seal.

a Unclip the side panel (1) .


a Remove the inhibitor switch on the side panel bypressing on the clips (2) .

REFITTING


a Clip the switch onto the side panel.

a Connect the inhibitor switch.

a Clip on the side panel.

a Refit the door seal.


a

a If all is correct, unlock the airbag computer (seeFault finding - Replacement of components)(MR394, 88C, Airbags and seat belt pretensioners).

a Check:

- the operation of the switch,

- the « airbag OFF » warning light on the instrumentpanel.

Equipment required

Diagnostic tool

IMPORTANT

Consult the safety and cleanliness advice and oper-ation recommendations before carrying out anyrepair (see 88C, Air bag and Pretensioners, Air-bag and pretensioners: Precautions for therepair, page 88C-6) .

IMPORTANT

It is essential to lock the airbag computer usingthe Diagnostic tool before starting the removal.When this function is activated, all the triggerlines are inhibited and the airbag warning light onthe instrument panel is continuously lit (with theignition on). Locking the airbag computer alsoallows the electric steering column lock to beunlocked.

112289

100267

IMPORTANT

Check the airbag computer with the diagnostictool. Any failure to follow these instructions maylead to system malfunctions, or even result in theincorrect triggering of the airbags.

WARNING

The position of the inhibitor switch is only takeninto account if the ignition is switched off and thecomputer is configured correctly.

88C-12

AIR BAG AND PRETENSIONERSSeat runner switch: Removal - Refitting 88C

The driver's seat has a seat position sensor mountedon the runner. This sensor causes the level of inflationof the driver's frontal airbag to be adjusted (small orlarge volume) according to the position of the seat onthe runner and the violence of the impact.

REMOVAL


a The resistance of the seat position sensor can bechecked using the Diagnostic tool :

- seat forward: sensor resistance = 400 Ω

- seat back: sensor resistance = 100 Ω

a Make a note of the harness routing.

a Unclip the harness.

REFITTING



a Check that the harness is in good condition.

Equipment required

Diagnostic tool

113327

Note:

The inflation volume of the passenger airbagdoes not change with the position of the seat onthe runner.

Note:

The sensor is part of the seat wiring. If the posi-tion sensor malfunctions, replace the seat har-ness.

88C-13

AIR BAG AND PRETENSIONERSFront lap belt pretensioner: Removal - Refitting

B85 or K85

88C

REMOVAL


a

a



a Remove the complete seat (see Complete frontseat: Removal - Refitting) (MR 393, 75A, Frontseat frames and runners).

a Remove the cover (1) from the seat height adjust-ment lever.

a Remove:

- the mounting bolts (2) from the height adjustmenthandle,

- the height adjustment handle.

Equipment required

Diagnostic tool

Tightening torquesm

pretensioner mountingbolt

35 Nm

IMPORTANT


IMPORTANT

It is essential to lock the airbag computer usingthe Diagnostic tool before starting the removal.When this function is activated, all the triggerlines are blocked and the airbag warning light onthe instrument panel lights up continuously (igni-tion on).

IMPORTANT

Handling pyrotechnic systems (airbags or preten-sioners) near to a source of heat or flame is notpermitted: there is a risk of triggering the airbagsor pretensioners.

109255

109256

88C-14


B85 or K85

88C

a Remove the mounting bolt (3) from the seat cover.

a Unclip the front section of the seat housing side pan-el (4) .

a Unclip the rear section of the seat cover.


a Remove the seat base cover.



a Remove:

- the mounting bolt (6) from the pretensioner,

- the pretensioner.

REFITTING


a Always replace the pretensioner bolt.


a Refit the pretensioner.

a Torque tighten the pretensioner mounting bolt (35Nm).

a Connect the pretensioner connector.


a Connector the connector to the seat cover.

109257

109258

112434

IMPORTANT

After a seat belt pyrotechnic component is trig-gered, it is essential to replace certain parts.

(see Airbag and pretensioners: Precautionsfor repair) (88C, Airbags and pretensioners).

88C-15


B85 or K85

88Ca Clip:

- the rear section of the seat cover,

- the front section of the seat cover.

a Refit:

- the seat cover mounting bolt,

- the seat height adjustment handle,

- the height adjustment handle mounting bolts,

- the height adjustment handle cover.

a Refit the front seat (see Complete front seat: Re-moval - Refitting) (MR 393, 75A, Front seat framesand runners).



(see 88C, Air bag and Pretensioners, Airbagsand pretensioners: Recycling - Destruction,page 88C-7) .

IMPORTANT

Check the airbag computer using the Diagnostictool. Any failure to follow these instructions maylead to system malfunctions, or even result in theaccidental triggering of the airbags.

IMPORTANT

Do not reuse the pyrotechnic components. Thepretensioners or airbags on a vehicle which is tobe scrapped must be destroyed.

88C-16

AIR BAG AND PRETENSIONERSFront pyrotechnic inertia reel: Removal - Refitting 88C

REMOVAL


a



a Detach the seat belt strap (1) by turning the screw(one quarter of a turn).

a Remove the B-pillar lower trim (see B-pillar trim:Removal - Refitting) (MR 393, 71A, Body internaltrim).

a Partially remove:


- the rear door sill lining (see Rear door sill lining:Removal - Refitting) (MR 393, 71A, Body internaltrim).

Equipment required

Diagnostic tool

Tightening torquesm

inertia reel mountingbolt

23 Nm

seatbelt upper mount-ing bolt

23 Nm

seatbelt lower mountingbolt

23 Nm

IMPORTANT


IMPORTANT

To avoid any risk of triggering when working onor near a pyrotechnic component (airbags or pre-tensioners), lock the airbag computer using thediagnostic tool.

When this function is activated, all the triggerlines are inhibited and the airbag warning light onthe instrument panel lights up continuously (igni-tion on).

IMPORTANT

Never handle the pyrotechnic systems (preten-sioners or airbags) near to a source of heat ornaked flame - they may be triggered.

B85 or K85

109299

88C-17


a Remove the mounting bolt (2) .

a Withdraw the lower seat belt mounting bracket.

a Remove:


- the rear bench seat (see Single unit rear benchseat base: Removal - Refitting) (MR 393, 76A,Rear seat frames and runners),

- the rear panel trim (see Rear panel lining: Re-moval - Refitting) (MR 393, 71A, Body internaltrim).


a Remove:

- the blanking cover (3) ,

- the seat belt upper mounting.

C85 or S85

113054

B85 or K85

112461

88C-18


a Remove:

- the blanking cover (4) ,

- the seat belt upper mounting.

a Always disconnect the connector (5) before remov-ing the pyrotechnic inertia reel.

a Remove:

- the mounting bolt (6) from the inertia reel,

- the pyrotechnic inertia reel.

REFITTING


a Always replace:

- the seat belt height adjustment mechanism.

- the reel mounting bolts.

a

(see 88C, Air bag and Pretensioners, Airbag andpretensioners: Precautions for the repair, page88C-6) .


a Replace the seat belt height adjustment mechanism(see Seat height adjustment system: Removal -Refitting) (MR393, 59A, Seat belt height adjustmentsystem).

a It is imperative to refit the seat belt inertia reel beforereconnecting the connector.

C85 or S85

113067

112454

IMPORTANT


88C-19


a Torque tighten the inertia reel mounting bolt (23Nm).

a Connect the inertia reel connector.

a Torque tighten the seatbelt upper mounting bolt(23 Nm).


a Refit:

- the rear door sill lining (see Rear door sill lining:Removal - Refitting) (MR 393, 71A, Body internaltrim),


- the B-pillar lower trim (see B-pillar trim: Removal- Refitting) (MR 393, 71A, Body internal trim).

a Refit:

- the rear panel trim (see Rear panel lining: Re-moval - Refitting) (MR 393, 71A, Body internaltrim),

- the rear bench seat (see Single unit rear benchseat base: Removal - Refitting) (MR 393, 76A,Rear seat frames and runners),


- the seat belt lower mounting.

a Torque tighten the seatbelt lower mounting bolt(23 Nm).


a If all is correct, unlock the airbag computer using theDiagnostic tool (see Fault finding - Replacementof components)(MR 394, 88C, Airbags and seatbelt pretensioners).


B85 or K85

C85 or S85

IMPORTANT


IMPORTANT

To eliminate the risk of any accident, do notreuse pyrotechnic components.


88C-20

AIR BAG AND PRETENSIONERSRear pyrotechnic inertia reel: Removal - Refitting

B85 or C85 or K85

88C

REMOVAL


a



a Remove the rear bench seat (see Single unit rearbench seatback: Removal - Refitting) or (see 1/3and 2/3 rear bench seatback: Removal - Refit-ting) (MR 393, 76A, Rear seat frames and runners).

a Remove the rear door sill upper lining (see Rear in-ner sill upper trim: Removal - Refitting) (MR 393,71A, Body internal trim).

a Remove the rear wing panel trim (see Rear panellining: Removal - Refitting) (MR 393, 71A, Bodyinternal trim).



a Remove the belt's lower mounting bolt.

Equipment required

Diagnostic tool

Tightening torquesm

inertia reel mountingbolt

21 Nm

seat belt upper mount-ing bolt

21 Nm

seat belt lower mountingbolt

21 Nm

IMPORTANT


IMPORTANT

It is essential to lock the airbag computer usingthe Diagnostic tool before starting the removal.When this function is activated, all the triggerlines are inhibited and the airbag warning light onthe instrument panel is lit continuously (ignitionon).

IMPORTANT


B85 or K85

C85

112550

88C-21

AIR BAG AND PRETENSIONERSRear pyrotechnic inertia reel: Removal - Refitting

B85 or C85 or K85

88C

a Remove the seat belt upper mounting bolt (1) .

a Disconnect the connector (2) from the pyrotechnicinertia reel.

a Remove:

- the mounting bolt (3) from the inertia reel,

- the pyrotechnic inertia reel.

REFITTING


a Always replace the mounting bolt for the pyrotechnicinertia reel.

a


a Refit the reel.

a Torque tighten the inertia reel mounting bolt (21Nm).

a Connect the inertia reel connector.

a Torque tighten the seat belt upper mounting bolt(21 Nm).

a Torque tighten the seat belt lower mounting bolt(21 Nm).



a Refit the rear door sill upper lining (see Rear innersill upper trim: Removal - Refitting) (MR 393,71A, Body internal trim).

a Refit the rear wing panel trim (see Rear panel lin-ing: Removal - Refitting) (MR 393, 71A, Body in-ternal trim).

a Refit the rear bench seat (see Single unit rearbench seatback: Removal - Refitting) or (see 1/3and 2/3 rear bench seatback: Removal - Refit-ting) (MR 393, 76A, Rear seat frames and runners).




112413

IMPORTANT


(see Airbag and pretensioners: Precautionsfor repair) (88C, Airbags and pretensioners).

B85 or K85

C85

IMPORTANT

Check the airbag computer using the Diagnostictool. Any failure to follow these instructions maylead to system malfunctions, or even result in theaccidental triggering of the airbags.

IMPORTANT


88C-22

AIR BAG AND PRETENSIONERSDriver's frontal airbag: Removal - Refitting 88C

REMOVAL


a

a Ensure that the vehicle wheels are set straightahead.




a Without removing it, unclip the airbag module par-tially at (1) then (2) without pressing on the steeringwheel switches.

Equipment required

Diagnostic tool

IMPORTANT


IMPORTANT

It is essential to lock the airbag computer usingthe Diagnostic tool before starting the removal.When this function is activated, all the triggeringlines are inhibited and the airbag warning light onthe instrument panel is continuously lit (ignitionon). Locking the airbag computer also unlocksthe steering column lock.

IMPORTANT

The pyrotechnic systems (airbags and preten-sioners) must not be exposed to a heat source ornaked flame when being handled; there is a riskof triggering the airbags and pretensioners.

116066

88C-23


a Insert a T-bar with an extension 8 mm in diameter(e.g.: junior ratchet set, cylindrical tip) into the hole(3) located behind the steering wheel (the seal mustbe pierced the first time it is removed).

a Apply pressure (4) on the clip using the T-bar withthe extension, whilst slowly pulling the airbag mod-ule towards you (5) to unclip the lower section of theairbag.

a Unclip the airbag module connector at (6) and (7) .

107755

WARNING

To ensure the airbag is not damaged duringremoval, do not use a tool with a point or a sharpedge.

116066

116066

88C-24


a Disconnect:

- the airbag module connectors by unclipping thesafety devices (8) ,

- the earth terminal (9) .

a Remove the driver's front airbag.

REFITTING


a


a Connect:


- the airbag module connectors.

a Refit the airbag module.

a Clip the airbag module in place.

116061

101920

Note:

The airbag has a connector which short circuits ifdisconnected, to prevent accidental triggering.

IMPORTANT

Always fit the airbag with the cushion facingupwards.

IMPORTANT

After a pyrotechnic component has been trig-gered, certain parts must be replaced (see 88CAirbags and pretensioners, Airbags and preten-sioners: Precautions during repair).

116061

WARNING

It is essential to observe the wiring harness rout-ing to prevent it being damaged during refitting.

88C-25




a Unlock the airbag computer (see Fault finding - Re-placement of components)(MR 394, 88C, Airbagsand seat belt pretensioners).


IMPORTANT


IMPORTANT


88C-26

AIR BAG AND PRETENSIONERSPassenger's frontal airbag: Removal - Refitting 88C

REMOVAL


a The passenger airbag is mounted beneath the dash-board facing the front passenger.



a Remove the dashboard (see Dashboard: Removal- Refitting) (MR 393, 57A, Interior equipment).


a Remove the bolts (1) attaching the airbag module tothe beam.

a Disconnect:

- the airbag module connectors by unclipping thesafety devices,


Equipment required

Diagnostic tool

Tightening torquesm

airbag module mount-ing bolts

6 Nm

module mounting boltson the pillar

8 Nm

IMPORTANT


IMPORTANT

It is essential to lock the airbag computer usingthe Diagnostic tool before starting the removal.When this function is activated, all the triggerlines are inhibited and the airbag warning light onthe instrument panel is continuously lit (with theignition on). Locking the airbag computer alsoallows the electric steering column lock to beunlocked.

IMPORTANT


112398

101920

88C-27


a Remove the bolts (2) attaching the airbag module tothe support.

a Move the airbag module support (3) to detach clips(4) .

a Remove the support module.

REFITTING


a Replace the parts required, (see 88C, Air bag andPretensioners, Airbag and pretensioners: Pre-cautions for the repair, page 88C-6) .


a

a Torque tighten the airbag module mounting bolts(6 Nm).


a Refit the dashboard (see Dashboard: Removal -Refitting) (MR 393, 57A, Interior equipment).

a Torque tighten the module mounting bolts on thepillar (8 Nm).

a Connect:


- the airbag module connectors.

a Check that the connectors are locked correctly.


112402

Note:

The airbag has a connector which short circuits ifit is disconnected to prevent accidental trigger-ing.

Note:

Depending on the vehicle's equipment level, theairbag module may be attached to the top of thedashboard with clips (entry level version).

114732

IMPORTANT

When the passenger airbag module is triggered,the consequent damage caused to the attach-ments always requires the dashboard to bereplaced. Do not forget to affix the label forbid-ding the installation of a rear-facing child seat onthe passenger seat to the side of the new dash-board.

IMPORTANT

Whenever the passenger airbag module isremoved, it is essential to replace the nuts orbolts that hold the module to the dashboard withnew ones.

IMPORTANT


88C-28




IMPORTANT


88C-29

AIR BAG AND PRETENSIONERSFront (chest-level) side airbag: Removal - Refitting 88C

The front chest level side air bag is mounted on theback of each front seat at the door side.

When it inflates, the airbag tears open the cover of themodule and the foam and unclips the seat cover.

REMOVAL


a



a Remove:

- the seat (see Complete front seat: Removal - Re-fitting) (MR 393, 75A, Front seat frames and run-ners),

- the seatback trim (see Front seatback trim: Re-moval - Refitting) (MR 393, 77A, Front seat trim).


a Disconnect:

- the airbag module connector by unclipping thesafety device (1) ,


a Remove:

- the mounting rivet (2) ,

- the airbag module.

Equipment required

Diagnostic tool

IMPORTANT


IMPORTANT

It is essential to lock the airbag computer usingthe Diagnostic tool before starting the removal.When this function is activated, all the triggeringlines are inhibited and the airbag warning light onthe instrument panel is continuously lit (ignitionon). Locking the airbag computer also unlocksthe steering column lock.

IMPORTANT

The pyrotechnic systems (airbags and preten-sioners) must not be exposed to a heat source ornaked flame when being handled; there is a riskof triggering the airbags and pretensioners.

112955

101920

88C-30

AIR BAG AND PRETENSIONERSFront (chest-level) side airbag: Removal - Refitting 88C

REFITTING


a Replace the parts required (see 88C, Air bag andPretensioners, Airbag and pretensioners: Pre-cautions for the repair, page 88C-6) .


a Refit a new front side thorax airbag onto the seat-back frame.

a Attach the airbag to the frame with a rivet (part num-ber: 77 01 060 538).

a Connect:


- the airbag module connector.

a Check that the connector is locked correctly.


a Recover the backrest observing the recommenda-tions (see Front seatback trim: Removal - Refit-ting) (MR 393, 77A, Front seat trim).

a Refit the seat to the vehicle (see Complete frontseat: Removal - Refitting) (MR 393, 75A, Frontseat frames and runners).




IMPORTANT

Every time a side thorax airbag is removed itmust be replaced.

IMPORTANT


IMPORTANT


88C-31

AIR BAG AND PRETENSIONERSSide curtain airbag: Removal - Refitting


88C

The curtain airbag is mounted behind the headliningand the quarter panel trim.

The airbag detaches the headlining when it inflates.

REMOVAL


a

a Lock the airbag computer using the Diagnostic tool(see Fault finding - Replacement of components)(88C, Airbags and pretensioners).


a Remove the headlining (see Headlining: Removal -Refitting) (71A, Body internal trim).


a Disconnect the airbag connector by unclipping thesafety (1) .

a Remove the mounting bolts (2) from the airbag mod-ule.

a Remove the rear retaining pin (3) .

Equipment required

Diagnostic tool

Tightening torquesm

side curtain airbagmountings

8 Nm

IMPORTANT


IMPORTANT



IMPORTANT

Never handle the pyrotechnic systems (preten-sioners or airbags) near to a source of heat ornaked flame - they may be triggered.

113229

101920

88C-32



88C

a Remove the front retaining pin (4) .

a The curtain section is clipped to the body at severalpoints.

a Remove clips (5) .

a Remove the curtain airbag.

REFITTING


a

113232

113231

109979

IMPORTANT


(see 88C, Air bag and Pretensioners, Airbagand pretensioners: Precautions for the repair,page 88C-6) .

IMPORTANTIn order to ensure the side curtain airbag clipshold, never refit a side curtain airbag which hasbeen removed.

88C-33



88Ca Always replace the side curtain airbag.


a Fit the new side curtain airbag without tightening themountings.

a Fit all the clips, working from the rear of the vehicleto the front.

a Fit the rear retaining pin (7) .

a Fit the front retaining pin (8) .

a Torque tighten the side curtain airbag mountings(8 Nm) (9) .

a Connect the side curtain airbag connector (10) ,checking that it is correctly locked.


a Refit the headlining (see Headlining: Removal -Refitting) (71A, Body internal trim).


a Unlock the airbag computer using the Diagnostictool (see Fault finding - Replacement of compo-nents) (88C, Airbags and pretensioners).


113229

113232

113229

IMPORTANT


IMPORTANT

To eliminate the risk of any accident, do notreuse pyrotechnic components.


88C-34

AIR BAG AND PRETENSIONERSAnti-submarining airbag: Removal - Refitting

C85

88C

REMOVAL


a



a Remove:

- the seat (see Complete front seat: Removal - Re-fitting) (MR 393, 75A, Front seat frames and run-ners),

- the seat base trim (see Front seat base trim: Re-moval - Refitting) (MR 393, 77A, Front seat trim).


a Disconnect:

- the airbag module connector (1) ,

- the earth terminal (2) .

a Remove the airbag module mounting bolts (3) .

a Remove:

- the airbag module (4) mounting bolts,

- the airbag module.

REFITTING


a Replace the parts required (see 88C, Air bag andPretensioners, Airbag and pretensioners: Pre-cautions for the repair, page 88C-6) .


a Refit the anti-submarining airbag.

Equipment required

Diagnostic tool

Tightening torquesm

anti-submarining airbagmounting bolts

21 Nm

IMPORTANT


IMPORTANT

It is essential to lock the airbag computer usingthe Diagnostic tool before starting the removal.When this function is activated, all the triggerlines are inhibited and the airbag warning light onthe instrument panel is continuously lit (with theignition on).

IMPORTANT


113326

112937

88C-35

AIR BAG AND PRETENSIONERSAnti-submarining airbag: Removal - Refitting

C85

88Ca Torque tighten the anti-submarining airbag

mounting bolts (21 Nm) starting with bolts (3) and(4) .

a Connect:


- the airbag module connector, checking that it islocked correctly.


a Refit:

- the seat base trim (see Front seat base trim: Re-moval - Refitting) (MR 393, 77A, Front seat trim),

- the seat (see Complete front seat: Removal - Re-fitting) (MR 393, 75A, Front seat frames and run-ners).




IMPORTANT


IMPORTANT


88C-36

AIR BAG AND PRETENSIONERSSide impact sensor: Removal - Refitting

FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG

88C

REMOVAL


a

a Lock the airbag computer using the Diagnostic tool(see Fault finding - Replacement of components)(88C, Airbags and pretensioners).


a Remove the lower B-pillar trim (see B-pillar trim:Removal - Refitting) (71A, Body internal trim).



a Undo the sensor bolt (1) .

a Remove the sensor.

REFITTING


a Always replace the side impact sensors.

Equipment required

Diagnostic tool

Tightening torquesm

side impact sensor bolt 8 Nm

IMPORTANT


IMPORTANT



112455

88C-37

AIR BAG AND PRETENSIONERSSide impact sensor: Removal - Refitting

FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG

88C

a Position the sensor using its positioning pin (2) .

a Torque tighten the side impact sensor bolt (8 Nm).



a Refit the B-pillar trim (see B-pillar trim: Removal -Refitting) (71A, Body internal trim).


a Unlock the airbag computer using the Diagnostictool (see Fault finding - Replacement of compo-nents) (88C, Airbags and pretensioners).

108329

IMPORTANT


Note:

These sensors do not require programming withthe Diagnostic tool.

88D-1

DRIVER'S POSITIONCigarette lighter: Removal - Refitting

WITH SMOKING ACCESSORIES

88DREMOVAL




a Unclip the bulb holder using a flat-blade screwdriverat (1) and (2) .

a Remove the cigarette lighter (3) .

a Keep the plastic support unlocked at (4) .

a Pull the cigarette lighter support at (5) .

a Unclip the plastic support from the console.

REFITTING


a Clip the plastic support into the console.

a Refit the cigarette lighter support.

a Refit the cigarette lighter.

a Clip the bulb support onto the cigarette lighter.



107726

107727

MR392CLIO8 Electrical Equipment

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Transcript of MR392CLIO8 Electrical Equipment