MASTERING CHALLENGING FACADES AND CURTAIN WALLS …

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OPAQUE FAÇADE & CURTAIN WALL SYSTEMS DESIGN ENGINEER SOURCE BUILD SUPPLY INSTALL HOFMANN FACADES is a globally active group of companies which specializes in opaque façade and curtain wall systems pairing traditional and innovative cladding materials with a deep expertise in facade engineering and building envelope technology including anchor and support systems and the latest generation machinery in its own manufacturing plants. As a total solution provider the group benefits from its vertically integrated structure, and its strong focus on sustainability and renewa- ble energy. With its core in southern Germany and regional offices in New York, London and Hong Kong HOFMANN FACADES is uniquely suited to address and serve the ever more demanding and technically complex façade market. The firm has been servicing high-end new construction and retrofit projects led by renowned architects and reputable façade engineering firms for 75 years. MASTERING CHALLENGING FACADES AND CURTAIN WALLS Today we make a lasting contribution to contemporary architecture and the environment by supplying distinctive buildings that sup- port responsible urban development and sustainable architecture around the world while permanently increasing the use of natural materials and renewable energy sources for all of our processes to achieve the lowest carbon footprint possible. Looking forward we strive to become the world most sustainable building envelope company relying solely on renewable energy sources for all processes, producing zero waste and emissions and achieving 100% recycled content of our input and output materials. OUR PHILOSOPHY TOTAL SOLUTION PROVIDER OUR MISSION – SUSTAINABLE ARCHITECTURE SCOPE OF SERVICES – PROJECT LIFECYCLE ORIENTED PRODUCTION & ASSEMBLY Processing in our own plants State of the art machinery In-house quality control/ assurance system (QAQC) UHPC precast production Prefabrication of unitized curtain walls / strongback systems in our factories Storage capacity for large-scale projects INSTALLATION & TRANSPORT TO SITE Site management Installation of hand and crane set façades, incl. insulation and anchoring Transport & logistics manage- ment QA expertise Project manage- ment FACADE MANAGEMENT Façade inspection Façade upgrade Replacement during operations Maintenance/ cleaning Blast proofing as retrofit Condition assessment PRECONSTRUCTION SERVICES Facade Consulting Stone /UHPC consulting Sample service Pre-dimensioning of panel sizes Budget & schedule estima- tes Support with preparation of tender packages Mock-up façades ENGINEERING & DESIGN SERVICES Facade engineering Anchoring technology Façade technology Production & installation planning Stone and UHPC facade engineering CAD 3-D modelling Laboratory testing of stone and UHPC Norms & Standards ASTM/ BS/ EN GLOBAL SOURCING Geologist and stone mining experts Block extraction Quarry operations Quality control in quarries Block storage Block transport Natural Stone and UHPC facades consist of stone/UHPC panels, insulation and stainless steel anchors. Hand set facade panels are either fastended by single anchors to the superstructure or to a stainless steel or aluminum substrucure. If preassembled stone panels are ei- ther integrated in a unitized curtain wall system, precast stone veneer or strong back system at the factory and erected on site by crane. Hand Set Facade Strong Back System Unitized Curtain Wall FACADE SYSTEMS Stone Faced Precast HAND SET SYSTEM: Stone / UHPC Panels are handset on site using stainless steel pin and hy- brid anchors which are connected to the concrete superstructure using grouting or welding. Bracket and rail system like from our partner E-Clad allow for fast installation on site. STRONG BACK SYSTEM: Stainless steel pin and hybrid anchors are connected to a steel or aluminum substructure which serves as support system for multiple facade panels. The strong back frame is either connected directly to the building superstructure or the glazing support system. Insulation and waterproofing is added behind the frame. UNITIZED CURTAIN WALL SYSTEM: Multiple facade panels are integrated at the factory into a curtain wall sys- tem element including glazing and insulation. Kerfs, and hybrid anchors or own vertical horizontal pin anchors are common connections. PRECAST / UHPC VENEER SYSTEM: Stone,Terra-cotta panels or brick is insert- ed into the formwork prior to casting the supporting precast backer panel. UHPC Veneer uses the same approach resulting in only 35% of the thickness and weight of regular precast. The entire assembly is directly connected to the building super- structure. MARKET SEGMENT EXPERTISE PUBLIC Government Buildings Embassies & Consulates Museums Universities & Schools Historical Buildings COMMERCIAL High Rise Buildings Corporate Office Buildings Conference Centers Hospitality Retail & Shopping Centers RESIDENTIAL Residential Towers Apartment Buildings Private Villas Multi-family Houses Student Housing SPECIALTY UHPC Veneer Dimensional Stone Pre-stressed Stone Force/Blast Protection 3D-Replicas GLOBAL PRESENCE HOFMANN FACADES GROUP Global Headquarters Anton-Hofmann-Allee 2 97956 Gamburg, Germany Tel.: +49 9348 4689990 [email protected] www.hofmann-facades.com HOFMANN UNITED KINGDOM Devonshire House 1 Mayfair Place, 1st Floor London W1J8AJ, UK Tel.: +44 203 205 7341 [email protected] www.hofmann-facades.com HOFMANN NORTH AMERICA One World Trade Center 285 Fulton Street, 85th Floor New York, NY 10007, USA Tel.: +1 212 634 - 6809 [email protected] www.hofmann-facades.com HOFMANN ASIA-PACIFIC The Hong Kong Club Building 3A Chater Road, 9th Floor Central, Hong Kong, PRC Tel.: +852 3125 2514 [email protected] www.hofmann-facades.com UHPC Stone Veneer

Transcript of MASTERING CHALLENGING FACADES AND CURTAIN WALLS …

Page 1: MASTERING CHALLENGING FACADES AND CURTAIN WALLS …

OPAQUE FAÇADE & CURTAIN WALL SYSTEMS

DESIGN ENGINEER SOURCE BUILD SUPPLY INSTALL

HOFMANN FACADES is a globally active group of companies which specializes in opaque façade and curtain wall systems pairing traditional and innovative cladding materials with a deep expertise in facade engineering and building envelope technology including anchor and support systems and the latest generation machinery in its own manufacturing plants.

As a total solution provider the group benefits from its vertically integrated structure, and its strong focus on sustainability and renewa-ble energy. With its core in southern Germany and regional offices in New York, London and Hong Kong HOFMANN FACADES is uniquely suited to address and serve the ever more demanding and technically complex façade market. The firm has been servicing high-end new construction and retrofit projects led by renowned architects and reputable façade engineering firms for 75 years.

MASTERING CHALLENGING FACADES AND CURTAIN WALLS

Today we make a lasting contribution to contemporary architecture and the environment by supplying distinctive buildings that sup-port responsible urban development and sustainable architecture around the world while permanently increasing the use of natural materials and renewable energy sources for all of our processes to achieve the lowest carbon footprint possible.

Looking forward we strive to become the world most sustainable building envelope company relying solely on renewable energy sources for all processes, producing zero waste and emissions and achieving 100% recycled content of our input and output materials.

OUR PHILOSOPHY – TOTAL SOLUTION PROVIDER

OUR MISSION – SUSTAINABLE ARCHITECTURE

SCOPE OF SERVICES – PROJECT LIFECYCLE ORIENTED

PRODUCTION & ASSEMBLY

• Processing in our own plants

• State of the art machinery• In-house quality control/ assurance system (QAQC)• UHPC precast production• Prefabrication of unitized

curtain walls / strongback systems in our factories• Storage capacity for

large-scale projects

INSTALLATION &TRANSPORT TO SITE

• Site management• Installation of

hand and crane set façades, incl.insulation and anchoring

• Transport & logistics manage-ment

• QA expertise• Project manage-

ment

FACADE MANAGEMENT

• Façade inspection • Façade upgrade• Replacement

during operations• Maintenance/

cleaning• Blast proofing as retrofit• Condition assessment

PRECONSTRUCTIONSERVICES

• Facade Consulting • Stone /UHPC consulting• Sample service• Pre-dimensioning of

panel sizes• Budget & schedule estima-

tes• Support with preparation

of tender packages• Mock-up façades

ENGINEERING & DESIGN SERVICES

• Facade engineering • Anchoring technology• Façade technology• Production &

installation planning• Stone and UHPC facade engineering• CAD 3-D modelling• Laboratory testing of

stone and UHPC• Norms & Standards ASTM/ BS/ EN

GLOBAL SOURCING

• Geologist and stone mining experts

• Block extraction • Quarry operations• Quality control in

quarries• Block storage• Block transport

Natural Stone and UHPC facades consist of stone/UHPC panels, insulation and stainless steel anchors. Hand set facade panels are either fastended by single anchors to the superstructure or to a stainless steel or aluminum substrucure. If preassembled stone panels are ei-ther integrated in a unitized curtain wall system, precast stone veneer or strong back system at the factory and erected on site by crane.

Hand Set Facade

Strong Back System

Unitized Curtain Wall

FACADE SYSTEMS

Stone Faced Precast

HAND SET SYSTEM:

Stone / UHPC Panels are handset on site using stainless steel pin and hy-brid anchors which are connected to the concrete superstructure using grouting or welding. Bracket and rail system like from our partner E-Clad allow for fast installation on site.

STRONG BACK SYSTEM:

Stainless steel pin and hybrid anchors are connected to a steel or aluminum substructure which serves as support system for multiple facade panels. The strong back frame is either connected directly to the building superstructure or the glazing support system. Insulation and waterproofing is added behind the frame.

UNITIZED CURTAIN WALL SYSTEM:

Multiple facade panels are integrated at the factory into a curtain wall sys-tem element including glazing and insulation. Kerfs, and hybrid anchors or own vertical horizontal pin anchors are common connections.

PRECAST / UHPC VENEER SYSTEM:

Stone,Terra-cotta panels or brick is insert-ed into the formwork prior to casting the supporting precast backer panel. UHPC Veneer uses the same approach resulting in only 35% of the thickness and weight of regular precast. The entire assembly is directly connected to the building super-structure.

MARKET SEGMENT EXPERTISE

PUBLIC

• Government Buildings • Embassies & Consulates• Museums• Universities & Schools• Historical Buildings

COMMERCIAL

• High Rise Buildings• Corporate Office Buildings• Conference Centers• Hospitality• Retail & Shopping Centers

RESIDENTIAL

• Residential Towers• Apartment Buildings• Private Villas• Multi-family Houses• Student Housing

SPECIALTY

• UHPC Veneer• Dimensional Stone• Pre-stressed Stone• Force/Blast Protection• 3D-Replicas

GLOBAL PRESENCE

HOFMANN FACADES GROUP

Global HeadquartersAnton-Hofmann-Allee 297956 Gamburg, GermanyTel.: +49 9348 4689990 [email protected]

HOFMANN UNITED KINGDOM

Devonshire House1 Mayfair Place, 1st Floor London W1J8AJ, UKTel.: +44 203 205 [email protected]

HOFMANN NORTH AMERICA

One World Trade Center285 Fulton Street, 85th FloorNew York, NY 10007, USATel.: +1 212 634 - [email protected]

HOFMANN ASIA-PACIFIC

The Hong Kong Club Building3A Chater Road, 9th Floor Central, Hong Kong, PRCTel.: +852 3125 [email protected]

UHPC Stone Veneer

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BENEFITS OF BUILDING WITH NATURAL OPAQUE MATERIALS

ARCHITECTURAL FREEDOM. Natural stone has been the first choice of master builders since the classic ages. Based on this tradition this timeless material is experiencing a renaissance among contemporary architects. Innovative cutting-edge forms, shapes and sizes previously impossible or unaffordable are now feasible due to innovations in computer aided manufacturing and processing technology.

NATURAL DIVERSITY. Natural stone is a 100% natural material. The earth‘s entire crust is made of it. A enormous diversity of colors and textures goes with it.

BROAD RANGE OF APPLICATIONS. Natural stone can be used for large scale facades as well as dimensional elements such, roofs, structural elements and floors. Post-tensioning can be used to further enhance its bearing capacity.

FLEXIBILITY FOR INTEGRATION IN BUILDING ENVELOPE. Natural stone facades can be hand set using panel anchors, integrated into unitized curtain wall systems or as part of a precast element. Installation and pro-cessing on site is done by certified setters using scaffolding or erectors using cranes.

LONGTERM DURABILITY. Natural stone ages beautifully and even after decades in use still looks good. Other than architectural precast concrete and glass fiber reinforced concrete natural stone will not change its color and surface over time. Natural stone can also be easily cleaned using waterjet or sandblasting.

HIGH LEVEL OF PROTECTION. Natural Stone façade protect a building against bad weather, heavy rain and temperature cycles. It is totally fire resistant and is classified as fire protection class A 1 as non- combustible material. With certain modifications if provides high levels force protection against blast, ballistics, forced entry and impact.

UNPARALLELD SUSTAINABILITY. Natural stone is 100% natural material fabriated without any by-products and is 100% recyclable even in its waste, It has the lowest energy consumption during production of any cladding material. HOFMANN derives all its energy from renewable sources like hydro and solar. Multiple of our projects have received LEED Gold and Platinum ratings from the Green Building Council. The Environ-mental Product Declaration EPD provides detailed figures on the eco- balance of natural stone.

MOST ECONOMIC PRODUCT LIFECYCLE COST. Natural stone is much more economic than glass, metal, con-crete or wood facades that either cost more upfront or will create enormous cost maintaining them.

HIGH ENERGY SAVINGS. Natural stone also helps to dramatically lower the energy a building consumes. As part of the building envelope it cools in the summer and keeps the heat in the winter. A study by thinkstep has recently proven a reduction of 40% of energy consumption compared to a transparent glass façade. Natural Stone has the best carbon footprint of any facade material.

AESTHETIC ECONOMICSUSTAINABLE

Pacific Place HongKong, Architect Thomas Heatherwick, London Celtic Blue Granite, Handset Facade

National Museum Oslo, Architect Jan Kleihues, Berlin Oppdal Quarzite, Unitized Masonry

American Museum of Natural History Gilder Center, New York, Architect Jeanne Gang / Studio Gang, ChicagoMilford Pink Granite, Strongback/ UHPC Stone Veneer

PROJECTS

Koebogen, Duesseldorf, Architect Daniel Libeskind, New York Roman Travertin Limestone, Unitized Curtain Wall

Regents Place, London, Architect Farrells, London Franconian Red Sandstone/ Viking Red Granite, Precast Stone Veneer

PROJECTS

Opera Tower, Frankfurt, Architect Christoph Maekler, Frankfurt Creme Royal Limestone, Unitzed Curtain Wall

Each stone comes from a specific location and quarry. Within the quarry there are beds and ledges that characterize the specific com-position of each material. Depending on the layer in the quarry the color and density may slightly vary. This geological diversity makes each stone panel and façade element a unique, one of a kind piece reflecting the beauty and rich diversity of nature. Other materials are available upon request. Our experienced in-house geologist will be able to offer their guidance.

HOFMANN FACADES’ 60 people in-house engineering department has developed a suite of specialty facade details ranging from propri-etary high performance undercut anchors to calibrated edges for soffits & corners to a variety of UHPC veneer systems.

Hybrid Anchor Calibrated Corner & Soffit Detail

UHPC Stone Veneer UHPC Brick Veneer UHPC Terra-Cotta Veneer

NATURAL STONE PORTFOLIO

FACADE TECHNOLOGY

Limara White ®Limestone

Creme Royal ®Limestone

Forest Grey ®Granite

Creme Sintra ®Limestone

Pierre de Bordeaux ® Limestone

Trosselfels ®Limestone

Dietfurt JuraLimestone

Roman TravertinLimestone

Warthau Light ®Sandstone

Hohenzollernpark ® Sandstone

Forest Yellow ®Granite Warthau YellowSandstone

Indiana LimestoneLimestone

Alpine Grey ® Limestone

Grey MistGranite

Noble GreySandstone

Celtic Blue ®Granite

Royal Blue ®Granite

Cape GreenGranite

Franconian Red ®Sandstone

Viking Red ®Granite

Champagne Brown ®Granite

Nero AssolutoGranite

Swedish Black ®Granite

Portland StoneLimestone

American BlackGranite

Jet Mist BlackGranite

Bethel WhiteGranite