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The Quality Connection

Cables for data transmission

in industrial automation

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Appliances

LEONI's core markets

Products and services portfolio at a glance

LEONI is a leading supplier of cable systems and related

services for the automotive industry and various other

industrial sectors.

Our group of companies employs more than 55,000 people in

37 countries. Corporate vision, highest quality and innovative

power have made us one of the leading cable manufacturers in

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to complete cable systems and also offers the related services.

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systems for applications in various industrial markets.

Conductors &

Copper Solutions

The LEONI Group

Cable expertise for the most various industrial markets.

Service

Optical cablesHybrid cablesCopper cables

Cable systems / Wiring Systems

Relay and safety systemsSensor systemsCable assambly

ConnectorsOptical fibersWires & strands

Dev

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3www.leoni-industrial-projects.com

Fieldbus technology

Fieldbus technology 4

Demands made on Fieldbuses and Fieldbus systems 6

The Fieldbus Standard IEC 61158-2 8

Transmission systems

Profibus, FOUNDATION™ Fieldbus,Industrial Ethernet 9

M I C E concept 11

Cable programme

Industrial Ethernet 12

PROFIBUS DP 150 Ω 20

PROFIBUS PA 100 Ω 26

FOUNDATION™ Fieldbus 100 Ω 32

Modbus 105 Ω 48

CAN Bus 120 Ω 52

Fiber optic cables 56

GigaLine® product range 60

GigaLine® fiber qualities 63

GigaLine® abbreviations 64

GigaLine® colour codes 65

Fast Assembly

Stripping tools for fast assembly 66

Design options

In case of fire 68

Mechanical and chemical protection 69

Abbreviations

Type designations for copper cables 70

Content

LEONI Kerpen GmbH can not be held responsible in any form whatsover for any information provided by this publication. Printing errors excepted. Subject to alterations. Issue March 2011

Contents

Application

Fieldbus systems are used in digital networks which control

machines and devices within a production plant with the help

of actuators and sensors.

The IEC standard 61158-2 defines the profile of so-called H1

buses. The bus systems Profibus and FOUNDATION™ Fieldbus

now predominant in process automation, follow this

communication protocol.

Fieldbuses shall meet the following requirements: Use in hazardous and no-hazardous areas High transmission speeds Large amounts of data Real-time capabilities Deterministic Energy supply via bus

The LEONI Group

Cable expertise for the most various industrial markets.

www.leoni-industrial-projects.com4 Fieldbus technology

Hierarchical Model with Industrial data transmission cable types

Ex i

Control level

Automation level

Field level

www.leoni-industrial-projects.com 5Fieldbus technology

Fieldbus technology

Levels of the hierarchyDigital communication and data transfer within a production

structure takes place horizontally, i.e. between devices on one

level, and vertically, to the systems on the other levels of the

hierarchy.

The following levels are usually distinguished in automation

systems:

Automation level

This level controls the actual processes and control loops with bus cycle times of <100 ms.

Cables: HSE-Industrial Ethernet cable Profibus FMS/DP cable

Control level

This level controls and monitors higher functions with bus cycle times of <1000 ms.

Cables: Ethernet TCP/IP copper cable Fiber optic cable

Field level

This level transfers data of the actuators and sensors; this requires a bus cycle time of <10 ms.

Cables: 4 … 20 mA/Hart Instrumentation cable FOUNDATION™ Fieldbus cable Profibus PA cable Ex i


Demands made on Fieldbuses and Fieldbus systems

Process Automation

In process automation, we speak of the continuous or batch

processing of goods in plants of the chemical, food or steel

industries, power stations etc. Typically, the systems used for

the process industry are strongly decentralized, complex plants

which can be very extensive. The demands made on response

times are usually less critical: these can be in the range of several

seconds.

However, ‘always up’ systems are important for process auto-

mation as plants cannot be switched off due to the continuous

processes running there.

Production Automation

Production automation mainly deals with the processing of

goods in phases which are often independent of one another,

e.g. in the automobile or electronic industry.

In these fields, high demands are made on the reaction times, i.e.

hard real-time requirements in the milli second range.

In the automation engineering, a wide range of factors

determine which Fieldbus system to use, i.e. the technical

characteristics of each bus system make it suitable for the

sector and the application for which it is intended.

HART

Ethernet

Profibus FMS/DP Profibus PA

Industrial Ethernet

Foundation Fieldbus

Production Automation Process Automation

Zone 2 Zone 1

F Fieldbus

I Intrinsincally

S Safe

CO Concept

FISCO-Model

Especially in the use of bus systems in explosion-hazard areas,

the so-called FISCO (Fieldbus Intrinsically Safe COncept) facilita-

tes the planning, installation and extension of networks.

The FISCO model was developed in Germany by the Physikalisch

Technische Bundesanstalt (PTB) and has now been standardised

according to the international standard IEC 60079-27.

The requirements for use of the FISCO model are as follows: All participants in the bus (devices) must be FISCO-approved Every field device takes up a constant basic current of

at least 10 mA Only one supply source per Fieldbus segment With ignition protection type

ia (Zone 0), the cable must not be longer than 1000 m

and with ignition protection ib (Zone 1 and Zone 2) 1900 m Maximum length of each spur cable:

60 m for device group IIC and IIB Maximum length of each trunk cable, including all spur cables:

1000 m for device group IIC

and 5000 m for device group IIB

According to IEC 60079-27, the parameters for the bus cables are

as follows:

Loop resistance R = 15…150 Ω/km

Loop inductance L = 0.4…1 mH/km

Mutual capacitance C = 45…200 nF/km

When lines and cables matching the above requirements are

used, it is no longer necessary to take other cable parameters

into account.



The Fieldbus Standard IEC 61158-2Bus-types for 31.25 kbit/s – 100 Ω (e.g. PROFIBUS PA, FOUNDATIONTM Fieldbus).

IEC 61158-2 defines following categories for cable types for the data transfer range of 31.25 kbit/s.

Type A is the preferred bus type nowadays.

Type A is a single pair cable with an overall shield and is tailor-

made to meet the high demand of automation engineering.

LEONI also offers multipair individually screened cables wherein

each pair fulfils type A requiremensts acc. to IEC 61158-2.

Type B is an alternative type also used.

Type B is a version consisting of several pairs and an overall

shield. Please note the restricted characteristics which can have a

detrimental effect in case of future extensions of the plant.

Types C and D are of little importance and have been included

here for the sake of completeness only.

The cable consists of one pair and an overall shield and the

preferred type is type A.

Fiber optic cables

In addition to copper cables, fiber optic cables consisting of the

following fiber types defined according to IEC 61158-2 are used:

Multi mode fiber 62.5/125 µm

Single mode fiber 9…10/125 µm as well as

Plastic fiber 980/1000 µm

Parameter Type A Type B Type C Type D

Impedance at f = 31.25 kHz 100 ± 20 Ω 100 ± 30 Ω not specified not specified

Max. conductor resistance 24 Ω/km 56 Ω/km 132 Ω/km 20 Ω/km

Max. attenuation at f = 39 kHz 3.0 dB/km 5.0 dB/km 8.0 dB/km 8.0 dB/km

Max. capacitance unbalance to shield 2 nF/km not specified not specified not specified

Max. capacitance unbalance not specified6 nF/km

length ≥ 30 mnot specified not specified

Nom. conductor cross-section 0.8 mm² 0.32 mm² 0.13 mm² 1.25 mm²

Max. propagation delay change 1.7 µs/km not specified not specified not specified

Min. shield coverage 90 % not specified not specified not specified

Max. usable length including all spur cables 1,900 m 1,200 m 400 m 200 m

Parameter Type A Type B

Characteristic

impedance

135 – 165 Ω

at f = 3 up to 20 MHz

100 – 130 Ω

at f >100 kHz

Conductor resistance

(loop)

110 Ω/km not specified

Minimum conductor

cross-section

0.34 mm² 0.22 mm²

Bus-types for the characteristic impendance range –

100 Ω up to 220 Ω (e.g. PROFIBUS DP).

For bus use in the characteristic impedance range between

100 Ω and 220 Ω, IEC 61158-2 defines cable types A and B

with the following characteristics:


MBP RS485 RS485-IS Optical fiber

Data transmission digital,

Manchester Coding

digital, NRZ6 coding, RS485

digital, NRZ6 coding, RS485

optical, NRZ6 coding

Transmission rate 31.25 kbit/s 9.6 – 12000 kbit/s 9.6 – 1500 kbit/s 9.6 – 12000 kbit/s

Cable 1-pair cable,

twisted and shielded

Type A

1-pair cable,


Type A

1-pair cable,


Type A

multi- and singlemode-

fiber with glass,

plastic fiber (POF)

Power supply via bus line optionally

via additional cores

optionally


optionally


Ignition protection type EEx ia/ib no EEx ia/ib no

Network topology Line and tree structure Line structure Line structure Line-, star- and

ring structure

Number of participants max. 32 per segment,

max. 126 per network

max. 32 per segment,


max. 32 per segment, max. 126 per network


Repeater max. 32 per segment,


max. 9 with signal

refresh

max. 9 with signal

refresh

unlimited with signal re-

fresh (depending on the

time delay of signal) 6Non-Return-to-Zero


Synopsis of Transmission Media PROFIBUS

Profibus (Process Fieldbus)

PROFIBUS DP (Decentralized Periphery)

PROFIBUS DP was specially designed for rapid cyclical data

transmission. PROFIBUS DP uses RS-485 as a transmission tech-

nology for high data rates.

Depending on the data rate, the maximum segment lengths for

cable type A are as follows:

Data rate kbit/s

9.6 19.2 93.75 187.5 500 1500 3000 6000 12000

Segment length (m)

1200 1200 1200 1000 400 200 100 100 100

PROFIBUS PA (Process Automation)

The PROFIBUS PA is used in the field of process automation and

its special characteristics are power supply over bus and intrinsic

safety.

The transmission technology used MBP (Manchester Coded

Bus Powered). MBP is synchronous transmission with a fixed

transmission rate of 31.25 kbit/s and Manchester-II coding. The

intrinsically safe PROFIBUS PA is connected to the PROFIBUS DP

via segments couplers or links.

FOUNDATION™ Fieldbus



As a result of the increased demands made on transmission

speeds and data rates, the Ethernet Protocol is also found be-

sides bus technology in the world of automation, including field

device controls.

New technologies (such as switching etc.) also make Ethernet

suitable for real-time applications, allowing it to be used in the

field of automation parallel to the Fieldbus.

The level structure is then as follows:

Industrial Ethernet

Like the PROFIBUS PA, the FOUNDATION™

Fieldbus is standardised via IEC 61158-2 and

works with the same transmission media

(see page 9).

The difference to PROFIBUS PA is that the FOUNDATION™ Field-

bus does not require Fieldbus masters and the field devices can

correspond with each other.

With the FOUNDATION™ Fieldbus, the “host device” only moni-

tors the procedures. Within process automation, the FF forms

a so-called LAN (Local Area Network) and the FF devices are

connected to H1 links. Several H1 links are connected to the

high-performance network HSE High-Speed-Ethernet via linking

devices. Individual devices can also be directly connected to the

HSE network.

As with the PROFIBUS PA, the FISCO model applies for the

FOUNDATION™ Fieldbus, thus allowing intrinsically safe use of

the FF in explosion-hazard areas of the plant.

Control level

Field level with simple field devices

Automation level

Field level with complex field devices

EthernetTCP/IP

Industrial Ethernet

Fieldbus


The wide range of environmental conditions prevailing with in-

dustrial applications mean that the demands made on lines and

systems can vary. The draft standard ISO/IEC 24702 / EN 50173-3

classifies environmental conditions via the so-called MICE matrix.

This distinguishes between the following

A wide range of environmental profiles can be defined according

to the MICE table. Examples:

M1I1C1E1 Office area (worst case)

M2I2C2E2 Factory buildings (worst case, light duty)

M3I3C3E3 Field area (worst case, heavy duty)

M3I1C2E2 CombinationM…mechanical environmental influences

This category defines shock, impact and vibratory

stress

I…housing protection

This category defines the particle size and quantity

of liquid, etc.

C…climatic and chemical environmental influence

This category defines environmental temperature,

humidity and concentration of various gases, etc.

E …electromagnetic stress

This category defines electrostatic discharges and

magnetic field strengths, etc.

The M I C E concept

Mechanical

Electromagnetic

IP-Rating

Climatic

M1

I1

C1

E1

M2

C2

E2

M3

I3

C3

E3

Increasing stress

I2

In contrast to the office environment, the industrial environment

is quite different and often presents harsh conditions, such as: High dust load High humidity Mechnical stress due to vibrations or impact High temperatures and temperature fluctuations

Corrosive or contaminating media such as acids, alkalis

and oils

Characteristics Flame retardant Zero halogen Oil resistant Radiation-proof Perspiration-proof Abrasion-proof Suitable for drag chains Heat resistant

Industrial EthernetFor cables in “harsh environments”, IEC 62012 offers design

elements and materials adapted to industrial environmental

conditions. For example: 2-pair designs support Ethernet (10 Mbit/s) and Fast Ethernet

(100 Mbit/s).

4-pair designs support all current and future protocols, i.e.:

Ethernet (10 Mbit/s),

Fast Ethernet (100 Mbit/s) and GigaBit Ethernet (1000 Mbit/s)

S/FTP cables have one dual screen consisting of an individual

and an overall screen. They have excellent EMC characteristics

and superior electrical performance and are designed for

industrial use.

They also support the transmission of several services under one

sheath (cable sharing).

www.leoni-industrial-projects.com12 Industrial Ethernet

As a result of the increased demands made on transmission

speeds and data rates, the Ethernet Protocol is also found

besides bus technology in the world of automation, includ-

ing field device controls. New technologies (such as switching etc.) also make Ethernet

suitable for real-time applications, allowing it to be used in

the field of automation parallel to the Fieldbus.

The standard in office communication

Cable programme

www.leoni-industrial-projects.com 13Industrial Ethernet

MegaLine®

PROFINET Type A

CAT 5

PROFINET Type B

CAT 5Industrial Ethernet

Industrial secondary and tertiary cabling acc. to EN 50173–3

and ISO/IEC 24702 for indoor application.

(fixed installation)

Industrial secondary and tertiary cabling acc. to

EN 50173–3 and ISO/IEC 24702 for indoor application.

(flexible installation)

Application

Design Design

2 x 2 x AWG 22/1 (quad) 2 x 2 x AWG 22/7 (quad) Dimension

KS-2YY(St+C)Y KS-2YY(St+C)Y Type

green green Outer sheath colour

7KS01674 7KS01675 Part No.

Construction

plain annealed copper, AWG 22/1 plain annealed copper, max. AWG 22/7 Conductor

polyethylene PE polyethylene PE Insulation

pair 1: blue/white – pair 2: orange/yellow pair 1: blue/white – pair 2: orange/yellow Colour code

cores twisted to quad cores twisted to quad Laying up

extruded thermoplastic material extruded thermoplastic material Inner sheath

plastic coated aluminium tape in contact with tinned copper

wire braid, optical coverage approx. 85 %


wire braid, optical coverage approx. 85 %Screen

polyvinyl cloride PVC

diameter 6.6 mm

polyvinyl cloride PVC

diameter 6.7 mm

Outer sheath

approx.

60 kg/km 60 kg/km Weight approx.

8 x cable diameter 8 x cable diameter Minimum bending radius

Temperature range

–20 °C up to + 70 °C

–5 °C up to + 50 °C

–20 °C up to + 70 °C

0 °C up to + 50 °C

-during operation

-during installation

Electrical properties

max. 57.1 Ω/km max. 57.6 Ω/km Conductor resistance

100 Ω ± 5 Ω 100 Ω ± 5 Ω Impedance (f = 100 MHz)

200 MHz 200 MHz Bandwidth

nominal 33 dB nominal 33 dBNext at

Bandwidth frequency

nominal 24 dB/100 m nominal 24 dB/100 mAttenuation at

Bandwidth frequency

nominal 90 dB nominal 90 dBInterference power suppression

up to f = 1 GHz

Other Properties

acc. to IEC 60332–3-24 (cat. C) acc. to IEC 60332–3-24 (cat. C) Flame retardant

please see our catalogue datacom-cable and cabling systems or visit our homepage www.leoni-datacom.com Connectors/Glands

Further cable variations and part numbers on page 19.


MegaLine®

Industrial Ethernet PROFINET TYPE C

CAT 5

Application



(for drag chains)Design

Dimension 2 x 2 x AWG 22/19 (Quad)

Type KS-2YH(St+C)11Y

Outer sheath colour green

Part No. 7KS01676

Construction

Conductor plain annealed copper, AWG 22/19

Insulation polyethylene PE

Colour code pair 1: blue/white – pair 2: orange/yellowLaying up cores twisted to quad

Inner sheath extruded thermoplastic material

Screenplastic coated aluminium tape in contact with tinned copper

wire braid, optical coverage approx. 85 %Outer sheath

approx.

polyurethane PUR,

diameter 6.8 mmWeight approx. 60 kg/km

Minimum bending radius 8 x cable diameter

Temperature range

-during operation


–20 °C up to + 70 °C

–5 °C up to + 50 °C


Conductor resistance max. 57.8 Ω/km

Impedance (f = 100 MHz) 100 Ω ± 5 Ω

Bandwidth 200 MHzNEXT at

Bandwidth frequencynominal 33 dB

Attenuation at

Bandwidth frequencynominal 24 dB/100 m

Interference power suppression

up to f = 1 GHznominal 90 dB

Other Properties

Flame retardant acc. to IEC 60332-1-2

Connectors/Glands please see our catalogue datacom-cable and cabling systems or visit our homepage www.leoni-datacom.comFurther cable variations and part numbers on page 19.


MegaLine®

MegaLine® D1-20 SF/U HV

CAT 5, heavy duty

MegaLine® F6-70 S/F HV flex

CAT 7, heavy dutyIndustrial Ethernet




Industrial secondary and tertiary cabling acc. to EN 50173–3

and ISO/IEC 24702 for indoor application.


Application

Design

4 x 2 x AWG 24/1 4 x 2 x AWG 24/7 PiMF Dimension

KS-02YS(St+C)HV KS-02YSC11Y Type

yellow yellow Outer sheath colour

7KS50053 7KS70139 Part No.

Construction

plain annealed copper, AWG 24/1 plain annealed copper, AWG 24/7 Conductor

foamed polyethylene with skin layer foamed polyethylene with skin layer Insulation

white/blue, white/orange, white/green, white/brown white/blue, white/orange, white/green, white/brown Colour code

plastic coated aluminium tape Individual screen

cores to pairs, pairs to cable core cores to pairs, pairs to cable core Laying up





low smoke zero halogen compound LSZH diameter 6.6 mm

polyurethane PUR

diameter 8.8 mm

Outer sheath

approx.

51 kg/km 78 kg/km Weight approx.


Temperature range

–20 °C up to + 60 °C

0 °C up to + 50 °C

–20 °C up to + 60 °C

–5 °C up to + 50 °C

-during operation



max. 95 Ω/km max. 84 Ω/km Conductor resistance



nominal 40 dB nominal 68 dBNEXT at

Bandwidth frequency

nominal 26.5 dB/100 m nominal 5.23 dB/100 mAttenuation at

Bandwidth frequency

nominal 90 dB nominal 90 dBInterference power suppression

up to f = 1 GHz

Other Properties

acc. to IEC 60332–3-24 (cat. C) acc. to IEC 60332-1-2 Flame retardant




MegaLine®

Industrial Ethernet MegaLine® E5-70 S/F 11Y flex

CAT 6A, heavy duty

MegaLine® D1-20 SF/U 11Y flex

CAT 5, heavy duty

Application




Industrial workplace, work area and patch panel acc. to

EN 50173-3 and ISO/IEC 24702 for indoor application

(flexible installation)Design

Dimension 4 x 2 x AWG 27/7 PiMF 4 x 2 x AWG 26/7

Type KS-02YSC11Y KS-02YS(St+C)11Y

Outer sheath colour yellow yellow

Part no. 7KS60048 7KS50046

Construction

Conductor plain annealed copper, AWG 27/7 plain annealed copper, AWG 26/7

Insulation foamed polyethylene with skin layer foamed polyethylene with skin layer

Colour code white/blue, white/orange, white/green, white/brown white/blue, white/orange, white/green, white/brown

Individual screen plastic coated aluminium tape

Laying up cores to pairs, pairs to cable core cores to pairs, pairs to cable core

Screenplastic coated aluminium tape in contact with tinned copper



wire braid, optical coverage, approx. 40 %

Outer sheath polyurethane PUR

diameter approx. 5.9 mm

polyurethane PUR

diameter approx. 6 mm

Weight approx. 34 kg/km approx. 37 kg/km

Minimum bending radius 5 x cable diameter 8 x cable diameter

Temperature range

-during operation


–40 °C up to + 70 °C 0 °C up to + 50 °C

–40 °C up to +70 °C –10 °C up to +50 °C


Conductor resistance max. 170 Ω/km max. 145 Ω/km

Impedance (f = 100 MHz) 100 Ω ± 5 Ω 100 Ω ± 5 Ω

Bandwidth 700 MHz 200 MHzNEXT

at bandwidth frequency nominal 65 dB nominal 42 dB

Attenuation at bandwidth frequency nominal 8.15 dB/100 m nominal 3.86 dB/10 m

Interference power suppression up to f = 1 GHz nominal 90 dB nominal 55 dB

Other properties

Flame retardant acc. to IEC 60332–2-2 acc. to IEC 60332-1-2

Connectors/Glands please see our catalogue datacom-cable and cabling systems or visit our homepage www.leoni-datacom.com



MegaLine®

MegaLine® D1-20 S/U 11Y superflex

CAT 5, heavy duty

MegaLine® F10-130 S/F (L)2Y

CAT 7A, heavy dutyIndustrial Ethernet

Industrial cabling acc. to EN 50173-3 and ISO/IEC 24702

for indoor application (for drag chains)

Industrial cabling acc. to EN 50173-3 and ISO/IEC 24702

for outdoor application. (fixed installation)

Application

Design

4 x 2 x AWG 26/19 4 x 2 x AWG 22/1 PiMF Dimension

KS-6Y3GC11Y KS-02YSCH(L)2Y Type

yellow black Outer sheath colour

7KS50051 7KS7002U Part no.

Construction

plain annealed copper, AWG 26/19

plain annealed copper, AWG 24/19plain annealed copper, AWG 22/1 Conductor

FEP foamed polyethylene with skin layer Insulation

white/blue, white/orange, white/green, white/brown white/blue, white/orange, white/green, white/brown Colour code

plastic coated aluminium tape Individual screen

cores to pairs, pairs to cable core cores to pairs, pairs to cable core Laying up

zero halogen compound Inner sheath

tinned copper wire braid, optical coverage, approx. 85 %plastic coated aluminium tape in contact with tinned copper


polyurethane PUR

diameter approx. 6.8 mm – AWG 26/19

diameter approx. 8.3 mm – AWG 24/19

aluminium tape laminated to polyethylene PE

diameter approx. 12 mmOuter sheath

approx. 58 kg/km (AWG 26/19)

approx. 84 kg/km (AWG 24/19)approx. 150 kg/km Weight


Temperature Range

–40 °C up to +85 °C –0 °C up to +50 °C

–25 °C up to +70 °C

–10 °C up to +50 °C

-during operation


Electrical Properties

max. 130 Ω/km (AWG 26)

max. 95 Ω/km (AWG 24)max. 57.1 Ω/km Conductor resistance



nominal 45 dB nominal 80 dB NEXT at bandwidth frequency

nominal 3.95 dB/10 m (AWG 26) nominal 3.15 dB/10 m (AWG 24)

61.4 dB/100 mAttenuation

at bandwidth frequency

nominal 55 dB nominal 70 dB Interference power suppression up to f = 1 GHz

Other properties

acc. to IEC 60332-1-2 acc. to IEC 60332-2-2 Flame retardant




Notes:


MegaLine®

Overview of part numbers and cable variations Industrial Ethernet

Cable Type description Size Colour Part number

ML 522MSCwith PVC

PROFINET Type A, better than CAT 5KS-2YY(St+C)Y

2 x 2 x AWG 22/1

(Quad)green 7KS01674

ML 522MSCwith PVC

PROFINET Type B, better than CAT 5KS-2YY(St+C)Y

2 x 2 x AWG 22/7


ML 522MSCwith PUR PROFINET

Type C, better than CAT 5KS-2YH(St+C)11Y

2 x 2 x AWG 22/19


ML D1-20 SF/U HVin LSZH zero halogen, flame retardant;

better than CAT 5KS-02YS(St+C)HV 4 x 2 x AWG 24/1 yellow 7KS50053

ML D1-20 SF/U 11Vwith PUR

flexible; better than CAT 5KS-02YS(St+C)11Y 4 x 2 x AWG 24/1 yellow 7KS50046

ML F6-70 S/F HVflex in LSZH zero halogen, flame retardant;

better than CAT 7KS-02YSCHV 4 x 2 x AWG 24/7 PiMF yellow 7KS70139

ML F6-70 S/F flexwith PUR

flexible; better than CAT 7KS-02YSC11Y 4 x 2 x AWG 24/7 PiMF yellow 7KS70139

ML E5-70 S/F flexwith PUR

flexible; better than CAT 6AKS-02YSC11Y 4 x 2 x AWG 27/7 PiMF yellow 7KS60048

ML D1-20 S/U superflexwith PUR for drag chains;

better than cat 5KS-6Y3GC11Y 4 x 2 x AWG 26/19 yellow 7KS50051

ML D1-20 S/U superflexwith PUR for drag chains;

better than cat 5KS-6Y3GC11Y 4 x 2 x AWG 24/19 yellow 7KS50052

ML F10-130 S/Fwith PE outer sheath for outdoor

applications; better than Cat. 7KS-02YSCH(L)2Y 4 x 2 x AWG 22/1 PiMF black 7KS7002U

PROFIBUS DP was specially designed for rapid cyclic data

transmission.

PROFIBUS DP uses RS-485 as a transmission technology for

high data rates.

DP – Decentralized Periphery

www.leoni-industrial-projects.com20 PROFIBUS DP 150 Ω

The Business Unit Industrial Projects offers products for PROFI-

BUS DP which are optimised for the miscellaneous applications

in automation technology.

The LEONI cable versions fulfil type A according to

IEC 61158-2, i.e. the laying-up of cables are pairs with screen.

Following cable versions are available:

Characteristics Flame retardant Permanent installation Zero halogen Silicon free Oil resistant

PROFIBUS DP 150 Ω RoHS compliant


Basic Standard version for fixed installation.

Fast Assembly FA Such as standard version Basic, but suitable for fast assembly

with special tool (see chapter “assembly” on page 52).

Flex Such as standard version Basic, but with 19-strands conductor

for flexible installation.

Cable programme

www.leoni-industrial-projects.com 21PROFIBUS DP 150 Ω

ICON® Bus

Basic 70 °C Basic with PE sheath 70 °C Profibus FMS/DP 150 Ω

Spur and trunk cable for fixed installation indoor and outdoor,

on racks, in conduits.


on racks, trays, in conduits, in dry and wet locations.

Suitable for direct burial.

Application

Design

76770501 7677501V Part. No.

FB-02YS(St+Ce)Y-fl FB-02YS(St+Ce)Y2Y Type description

1 x 2 x AWG 22/1 1 x 2 x AWG 22/1 Product size

violet violet Colour

Construction

plain annealed copper wire, solid, size: AWG 22 plain annealed copper wire, solid, size: AWG 22 Conductor


(+)-core: green, (-)-core: red (+)-core: green, (-)-core: red Colour code

plastic coated aluminium tape, metallic surface outside, in

contact with tinned copper drain wire and tinned copper wire

braid



braid

Collective screen

polyvinyl chloride PVC polyvinyl chloride PVC Outer sheath

polyethylene PE Outer cover

7.5 x cable diameter 7.5 x cable diameter Min. bending radius

75 kg/km 100 kg/km Cable weight

Temperature Range

-30°C up to +70°C -30°C up to +70°C - during operation

-5°C up to +50°C -5°C up to +50°C - during installation

Electrical Properties at 20 °C

110 Ω/km 110 Ω/km Conductor resistance (loop) max.

12 Ω/km 12 Ω/km Screen resistance nom.

0.9 mH/km 0.9 mH/km Inductance nom.

1.5 nF/km 1.5 nF/km Capacit. unbalance to earth max.

150 Ω ± 15 Ω 150 Ω ± 15 Ω Impedance at f ≥ 3 MHz

nom. 6 / 9 / 12 / 18 / 40 dB/km nom. 6 / 9 / 12 / 18 / 40 dB/km Attenuation at f = 0.25 / 0.625 / 1.25 / 3.125 / 16 MHz

Other properties

Flame retardant

UL 13 (vertical tray) UL 13 (vertical tray) (without additional PE sheath) - Test on single cable

IEC 60332-3-24 (Cat. c) IEC 60332-3-24 (Cat. c) (without PE) - Test on bunched cables

ICEA S-73-532 ICEA S-73-532 Oil resistance

UL 1581 section 1200 UL 1581 section 1200 Sunlight resistance

M 16 M 16 / M 12; 9-pin D-sub Connectors/Glands

Further cable variations, part numbers and UL listed types on page 25.


ICON® Bus

ProUIIfibus FMS/DP 150 Ω Fast Assembly 70 °C Fast Assembly with steel wire armour 70 °C

Application


on racks, trays, in conduits, in dry and wet locations. Suitable

for fast assembly tool.

Spur and trunk cable for fixed installation indoor and outdoor, on

racks, trays, in conduits, in dry and wet locations. Recommended

for increased mechanical stresses. Suitable for fast assembly tool.

Design

Part. No. 74220501 7422501U

Type description FB-02YS(St+C)Y-fl FB-02YS(St+C)YSWAY-fl

Product size 1 x 2 x AWG 22/1 1 x 2 x AWG 22/1

Colour violet violet

Construction

Conductor plain annealed copper wire, solid, size: AWG 22 plain annealed copper wire, size: AWG 22


Colour code (+)-core: green, (-)-core: red (+)-core: green, (-)-core: red

Collective screenplastic coated aluminium tape in contact with tinned copper

wire braid


wire braid

Filling material extruded copolymer extruded copolymer

Inner sheath 1 material polyvinyl chloride PVC

Armour galvanised round steel wires

Outer sheath material polyvinyl chloride PVC polyvinyl chloride PVC

Min. bending radius 7.5 x cable diameter 10 x cable diameter

Outer dia approx. 8.0 ± 0.4 mm 11.7 mm

Cable weight 78 kg/km 275 kg/km

Temperature Range

- during operation -30°C up to +70°C -30°C up to +70°C

- during installation -5°C up to +50°C -5°C up to +50°C


Conductor resistance (loop) max. 110 Ω/km 110 Ω/km

Screen resistance nom. 12 Ω/km 12 Ω/km

nom. Inductance 0.9 mH/km 0.9 mH/km

Capacit. unbalance to earth max. 1.5 nF/km 1.5 nF/km

Impedance at f ≥ 3 MHz 150 Ω ± 15 Ω 150 Ω ± 15 ΩAttenuation at f = 0.25 /

0.625 / 1.25 / 3.125 / 16 MHznom. 6 / 9 / 12 / 18 / 40 dB/km nom. 6 / 9 / 12 / 18 / 40 dB/km

Other properties

Flame retardant

- Test on single cable UL 13 (vertical tray) UL 13 (vertical tray)- Test on bunched cables IEC 60332-3-24 (Cat. c) IEC 60332-3-24 (Cat. c)

Oil resistance ICEA S-73-532 ICEA S-73-532

Sunlight resistance UL 1581 section 1200 UL 1581 section 1200

Connectors/Glands M 16 / M 12; 9-pin D-sub M 16 / M 12; 9-pin D-subFurther cable variations, part numbers and UL listed types on page 25.


Flex 70 °C Flex 70 °C Profibus FMS/DP 150 Ω

Spur and trunk cable for flexible installation indoor and

outdoor, on racks, trays, in conduits, in dry and wet locations.


outdoor, on racks, trays, in conduits, in dry and wet locations. Application

Design

76770503 82050000 Part. No.

FB-02YS(St+Ce)Y-fl FB-02YS(St+C)11Y Type description


violet violet Colour

Construction

plain annealed copper wire, multi stranded, size: AWG 22 plain annealed copper wire, multi stranded, size: AWG 22 Conductor



plastic coated aluminium tape, metallic surface outside,

in contact with tinned copper drain wire

and tinned copper wire braid


wire braid Collective screen

polyvinyl chloride PVC polyurethane PUR Outer sheath material

10 x cable diameter 10 x cable diameter Min. bending radius - repeated bending

7.5 x cable diameter 7.5 x cable diameter - single bending

8.9 mm 7.8 mm Outer dia approx.


Temperature Range







1.5 nF/km 1.5 nF/km Capacit. unbalance to earth max.

150 Ω ± 15 Ω 150 Ω ± 15 Ω Impedance at f ≥ 3 MHz

nom. 6 / 9 / 12 / 18 / 40 dB/km nom. 6 / 9 / 12 / 18 / 40 dB/km Attenuation at f = 0.25 / 0.625 / 1.25 / 3.125 / 16 MHz

Other properties

Flame retardant

UL 13 (vertical tray) - Test on single cable

IEC 60332-3-24 (Cat. c) - Test on bunched cables


UL 1581 section 1200 Sunlight resistance

M 16 M 16 / M 12; 9-pin D-sub Connectors/Glands

Further cable variations, part num-bers and UL listed types on page 25.

ICON® Bus


Notes:


Cable Type description Size Part number

UL approval (75 °C)* EN 50288-7 (70 °C)

blue violet blue violet

70 °C / 75 °C

Basic FB-02YS(St+Ce)Y-fl 1 x 2 x AWG 22/1 76770302 76770301 76770502 76770501

Basic with Padditional PE sheath FB-02YS(St+Ce)Y2Y 1 x 2 x AWG 22/1 --- --- 7677502V 7677501V

Basic, zero halogen FB-02YS(St+Ce)H 1 x 2 x AWG 22/1 79260302 79260301 79260502 79260501

Basic with steel wire armour FB-02YS(St+Ce)YSWAY-fl 1 x 2 x AWG 22/1 7677302U 7677301U 7677502U 7677501U

Basic with steel wire armour, zero halogen FB-02YS(St+Ce)HSWAH 1 x 2 x AWG 22/1 7926302U 7926301U 7926502U 7926501U

Flex FB-02YS(St+Ce)Y-fl 1 x 2 x AWG 22/19 76770304 76770303 76770504 76770503

Flex with PUR FB-02YS(St+C)11Y 1 x 2 x AWG 22/19 --- --- 82050001 82050000

Flex, zero halogen FB-02YS(St+Ce)H 1 x 2 x AWG 22/19 79260304 79260303 79260504 79260503

Fast Assembly FB-02YS(St+C)Y-fl 1 x 2 x AWG 22/1 74220301 74220302 74220502 74220501

Fast Assembly with additional PE sheath FB-02YS(St+C)Y2Y 1 x 2 x AWG 22/1 --- --- 7422502V 7422501V

Fast Assembly, zero halogen FB-02YS(St+C)H 1 x 2 x AWG 22/1 74360301 74360302 74360502 74360501

Fast Assembly, steel wire armour FB-02YS(St+C)YSWAY-fl 1 x 2 x AWG 22/1 7422301U 7422302U 7422502U 7422501U

Fast Assembly, steel wire armour, zero halogen FB-02YS(St+C)HSWAH 1 x 2 x AWG 22/1 7436301U 7436302W --- ---

Fast Assembly, steel wire braid, zero halogen FB-02YS(St+C)HQH 1 x 2 x AWG 22/1 --- --- 7436301V 7436302X

ICON® Bus

Overview of part numbers and cable variations Profibus FMS/DP 150 Ω

* UL file E107687

26 Profibus Pa 100 Ω www.leoni-industrial-projects.com

The Business Unit Industrial Projects offers products for

PROFIBUS PA which are optimised for the miscellaneous applica-

tions in automation technology.

The LEONI cable versions fulfil type A according to IEC 61158-2,

i.e. the laying-up of cables are pairs with screen.

Characteristics Flame retardant Permanent installation Zero halogen Silicon free Oil resistant RoHS compliant

PROFIBUS PA 100 ΩFollowing cable versions are available:






Long Distance Version with PE-insulation and sizes AWG 16/7 or AWG 14/7 as

trunk cable with reduced voltage drop.

The PROFIBUS PA is used in the field of process automation

and its special characteristics are power supply over bus and

intrinsic safety.

The transmission technology used MBP (Manchester Coded

Bus Powered). MBP is synchronous transmission with a fixed

transmission rate of 31.25 kbit/s and Manchester-II coding.

The intrinsically safe PROFIBUS PA is connected to the PRO-

FIBUS DP via segments couplers or links.

PA – Process Automation

Cable programme

www.leoni-industrial-projects.com 27Profibus Pa 100 Ω

Basic 70 °C Basic with steel wire armour 70 °C Profibus PA 100 Ω





for direct burial and increased mechanical stresses.

Application

Design

76770601 7677601U Part. No.

FB-02YS(St+Ce)Y-fl FB-02YS(St+Ce)YSWAY-fl Type description


blue blue Colour

Construction

plain annealed copper wire, stranded, size: AWG 18 plain annealed copper wire, stranded, size: AWG 18 Conductor



plastic coated aluminium tape, metallic surface outside, in contact

with tinned copper drain wire and tinned copper wire braid


with tinned copper drain wire and tinned copper wire braidCollective screen

-- polyvinyl chloride PVC Inner sheath

-- galvanised round steel wires Armour

polyvinyl chloride PVC polyvinyl chloride PVC Outer sheath material

7.5 x cable diameter 10 x cable diameter Min. bending radius - repeated bending



Temperature Range




43.6 Ω/km 43.6 Ω/km Conductor resistance (loop) max.

12 Ω/km 12 Ω/km Screen resistance nom..

60 nF/km 60 nF/km Mutual capacitance nom.


2 nF/km 2 nF/km Capacit. unbalance to earth max.

100 Ω ± 20 Ω 100 Ω ± 20 Ω Impedance at f = 31.25 kHz

3.0 dB/km 3.0 dB/km Attenuation at f = 39 kHz max.

1.7 μs/km 1.7 μs/km Propagation delay change max. (f = 7.9 kHz - 39 kHz)

Other properties

Flame retardant

UL 13 (vertical tray) UL 13 (vertical tray) - Test on single cabl

IEC 60332-3-24 (Cat. c) IEC 60332-3-24 (Cat. c) - Test on bunched cables



M 16 / M 12 M 16 / M 12 Connectors/Glands


ICON® Bus

www.leoni-industrial-projects.com28 Profibus Pa 100 Ω

Profibus PA 100 Ω Basic 90 °C Fast Assembly 70 °C

Application





for fast assembly tool. Design

Part. No. 76990601 74220601

Type description FB-2X(St+Ce)Y-fl FB-02YS(St+C)Y-fl


Colour blue blue

Construction

Conductor plain annealed copper wire, stranded, size: AWG 18 plain annealed copper wire, stranded, size: AWG 18

Insulation cross-linked polyethylene XLPE foamed polyethylene with skin layer

Colour code (+)-core: green, (-)-core: red (+)-core: green, (-)-core: red

Collective screenplastic coated aluminium tape, metallic surface outside, in contact



wire braid

Filling material extruded copolymer

Outer sheath material polyvinyl chloride PVC polyvinyl chloride PVCMin. bending radius - repeated bending

7.5 x cable diameter 7.5 x cable diameter

Outer dia approx. 8.1 mm 8.1 mm


Temperature Range




Conductor resistance (loop) max. 43.6 Ω/km 43.6 Ω/km


Mutual capacitance nom. 60 nF/km 60 nF/km

nom. Inductance 0.7 mH/km 0.7 mH/km

Capacit. unbalance to earth max. 2 nF/km 2 nF/km

Impedance at f = 31.25 kHz 100 Ω ± 20 Ω 100 Ω ± 20 Ω

Attenuation at f = 39 kHz max. 3.0 dB/km 3.0 dB/kmPropagation delay change max. (f = 7.9 kHz - 39 kHz)

1.7 μs/km 1.7 μs/km

Other properties

Flame retardant

- Test on single cable UL 13 (vertical tray) UL 13 (vertical tray)

- Test on bunched cables IEC 60332-3-24 (Cat. c) IEC 60332-3-24 (Cat. c)Oil resistance ICEA S-73-532 ICEA S-73-532


Connectors/Glands M 16 / M12 M 16 / M12Further cable variations, part numbers and UL listed types on page 31.

ICON® Bus


ICON® Bus

Flex 70 °C Long Distance 70 °C Profibus PA 100 Ω



Trunk cable for fixed installation indoor and outdoor, on racks,

trays, in conduits, in dry and wet locations. Between Segment-

Coupler and “Field-Barrier-Device”.

Application

Design

76770603 79290604 Part. No.

FB-02YS(St+Ce)Y-fl FB-2Y(St+Ce)Y-fl Type description


blue black Colour

Construction

plain annealed copper wire, multi stranded, size: AWG 18 plain annealed copper wire, stranded, size: AWG 14 Conductor

foamed polyethylene with skin layer polyethylene PE Insulation




braid



braid

Collective screen



7.5 x cable diameter 7.5 x cable diameter - single bending


Temperature Range












Other properties

Flame retardant

UL 13 (vertical tray) UL 13 (vertical tray) - Test on single cable






www.leoni-industrial-projects.com30 Profibus Pa 100 Ω

Notes:



UL-approved (75 °C) EN 50288-7 (70 °C)

black blue black blue

70 °C / 75 °C



Basic with steel wire armour FB-02YS(St+Ce)YSWAY-fl 1 x 2 x AWG 18/7 7677101V 7677100V 7677602U 7677601U

Basic with steel wire armour, zero halogen FB-02YS(St+Ce)HSWAH 1 x 2 x AWG 18/7 7926101U 7926100U 7926602U 7926601U




Flex, zero halogen FB-02YS(St+Ce)H 1 x 2 x AWG 18/19 79260201 79260202 79260604 79260603

Long Distance FB-2Y(St+Ce)Y-fl 1 x 2 x AWG 14/7 79290103 79290102 79290604 79290603

Long Distance, zero halogen FB-2Y(St+Ce)H 1 x 2 x AWG 14/7 79300103 79300102 79300604 79300603

UL-approved (90 °C) EN 50288-7 (90 °C)

black blue black blue

90 °C

Basic with XLPE Insulation FB-2X(St+Ce)Y-fl 1 x 2 x AWG 18/7 76990101 76990100 76990602 76990601

ICON® Bus

Overview of part numbers and cable variations Profibus PA 100 Ω

* UL file E107687

32 FOUNDATION Fieldbus 100 Ω www.leoni-industrial-projects.com

The Business Unit Industrial Projects offers products for the

FOUNDATION™ Fieldbus which are optimised for the miscella-

neous applications in automation technology.

The LEONI cable versions fulfil type A according to

IEC 61158-2, i.e. the laying-up of cables are pairs with screen.


FOUNDATION™ Fieldbus 100 ΩFollowing cable versions are available:






Eco Such as standard Basic, but without braided screen.

Long Distance Version with PE-Insulation and sizes AWG 16/7 or AWG 14/7 as

trunk cable with reduced voltage drop.

With the FOUNDATION™ Fieldbus, the “host device” only

monitors the procedures. Within process automation, the FF

forms a so-called LAN (Local Area Network) and the FF devices

are connected to H1 links. Several H1 links are connected to

the high-performance network HSE High-Speed-Ethernet via

linking devices. Individual devices can also be directly connec-

ted to the HSE network.

Bus system for process automation

Cable programme

www.leoni-industrial-projects.com 33FOUNDATION Fieldbus 100 Ω

ICON® Bus

Basic 70 °C Basic 70 °C, lead sheath with steel wire armour FOUNDATION Fieldbus H1 100 Ω



Spur and trunk cable for fixed installation indoor and outdoor, on racks,

trays, in conduits, in dry and wet locations. Recommended for direct

burial, especially in presence of oil and aggressive chemical substances.

Application

Design

76770605 82380002 Part. No.

FB-02YS(St+Ce)Y-fl FB-02YS(St+Ce)YMYSWAY-fl Type description


orange orange Colour

Construction



(+)-core: orange, (-)-core: blue (+)-core: orange, (-)-core: blue Colour code





polyvinyl chloride PVC, orange Inner sheath 1

lead sheath Metallic sheath

polyvinyl chloride PVC, orange Inner sheath 2

galvanised round steel wires Armour


7.5 x cable diameter 15 x cable diameter Min. bending radius



Temperature Range












Other properties

Flame retardant


EC 60332-3-24 (Cat. c) IEC 60332-3-24 (Cat. c) - Test on bunched cables





www.leoni-industrial-projects.com34 FOUNDATION Fieldbus 100 Ω

ICON® Bus

FOUNDATION™ Fieldbus H1 100 Ω Fast Assembly 70 °C Flex 70 °C

Application



for fast assembly tool.



Design

Part. No. 74220603 76770607

Type description FB-02YS(St+C)Y-fl FB-02YS(St+Ce)Y-fl


Colour orange orange

Construction

Conductor plain annealed copper wire, stranded, size: AWG 18 plain annealed copper wire, multi stranded, size: AWG 18


Colour code (+)-core: orange, (-)-core: blue (+)-core: orange, (-)-core: blue

Collective screen


wire braid



braidFilling material extruded copolymer

Inner sheath 1 material


Min. bending radius 7.5 x cable diameter 7.5 x cable diameter


Temperature Range







Inductance nom 0.7 mH/km 0.7 mH/km

Capacit. unbalance to earth max. 2 nF/km 2 nF/kmImpedance at f = 31.25 kHz 100 Ω ± 20 Ω 100 Ω ± 20 Ω



Other properties


- Test on bunched cables IEC 60332-3-24 (Cat. c) IEC 60332-3-24 (Cat. c)



Connectors/glands M 16 / M12 M 16 / M12Further cable variations, part numbers and UL listed types on page 46.


ICON® Bus

Long Distance 70 °C AWG 16 Long Distance 70 °C AWG 14 FOUNDATION Fieldbus H1 100 Ω



Coupler and “Field-Barrier-Device”. Recommended for use as fire

protection measure for people and important material assets.



Coupler and “Field-Barrier-Device”. Recommended for use as fire

protection measure for people and important material assets.

Application

Design

79300605 79300607 Part. No.

FB-2Y(St+Ce)H FB-2Y(St+Ce)H Type description



Construction






braid



braid

Collective screen

low smoke zero halogen flame retardant compound LSZH low smoke zero halogen flame retardant compound LSZH Outer sheath material

7.5 x cable diameter 7.5 x cable diameter Min. bending radius - repeated bending


Temperature Range







0.7 mH/km 0.7 mH/km Inductance nom





Other properties

Flame retardant



ICEA S-73-532 (*) ICEA S-73-532 (*) Oil resistance


M 16 M 16 Connectors / glands



FOUNDATION™ Fieldbus H1 100 Ω Eco 70 °C Eco 70 °C with steel wire armour

Application





for direct burial and increased mechanical stresses.Design

Part. No. 74250601 7425601U

Type description FB-02YS(St)Y-fl FB-02YS(St)YSWAY-fl



Construction





drain wire


drain wireInner sheath 1 material polyvinyl chloride PVC, orange


Outer sheath material polyvinyl chloride PVC polyvinyl chloride PVCMin. bending radius -

repeated bending7.5 x cable diameter 10 x cable diameter

Outer dia. 8.2 mm 11.8 mm


Temperature Range












Other properties

Flame retardant




Connectors/glands M 16 / M 12 M 16 / M 12


ICON® Bus


Multipair 70 °C with steel wire armour Multipair 70 °C with steel wire armour FOUNDATION Fieldbus H1 100 Ω

Trunk cable for fixed installation indoor and outdoor, on

racks, in conduits. Suitable for direct burial and increased

mechanical stresses.


in conduits. Suitable for direct burial and increased mechanical

stresses.

Application

Design

74790009 74790010 Part. No.

FB-02YS(St)YSWAY-fl PiMF FB-02YS(St)YSWAY-fl PiMF Type description

5 x 2 x AWG 18/7 PiMF 10 x 2 x AWG 18/7 PiMF Product size


Construction



(+)-core: orange, (-)-core: blue, element identification with

numbered tapes


numbered tapesColour code


drain wire


drain wireInduvidual and collective screen

polyvinyl chloride PVC, orange polyvinyl chloride PVC, orange Inner sheath 1 material

galvanised round steel wires galvanised round steel wires Armour



19.9 mm 25.9 mm Outer dia. nom


Temperature Range







0.7 mH/km 0.7 mH/km Inductance nom



3.0 dB/km 3.0 dB/km Attenuation at f = 39 kHz


Other properties

Flame retardant






ICON® Bus


FOUNDATION™ Fieldbus H1 100 Ω Basic 90 °C Basic 90 °C with steel wire armour

Application






Part. No. 76990000 77580003

Type description FB-2X(St+Ce)Y-fl FB-2X(St+Ce)YSWAY-fl



Construction


Insulation cross-linked polyethylene XLPE cross-linked polyethylene XLPE


Collective screenplastic coated aluminium tape, metallic surface outside, in contact



with tinned copper drain wire and tinned copper wire braidInner sheath 1 material polyvinyl chloride PVC, orange






Temperature Range







Inductance nom. 0.7 mH/km 0.7 mH/km





Other properties

Flame retardant







ICON® Bus


Eco 90 °C Eco 90 °C with steel wire armour Eco 90 °C with corrugated steel tape FOUNDATION™ Fieldbus H1 100 Ω

Spur and trunk cable for fixed installation

indoor and outdoor, on racks, trays, in

conduits, in dry and wet locations.

Spur and trunk cable for fixed installation in-

door and outdoor, on racks, trays, in conduits,

in dry and wet locations. Suitable for direct

burial and increased mechanical stresses.

Spur and trunk cable for fixed installation in-

door and outdoor, on racks, trays, in conduits,

in dry and wet locations. Suitable for direct


Application

Design

80830005 80830006 82560001 Part. No.

FB-2X(St)Y-fl FB-2X(St)YSWAY-fl FB-2X(St)Y(SR)Y-fl Type description

1 x 2 x AWG 18/7 1 x 2 x AWG 18/7 1 x 2 x AWG 18/7 Product size

orange orange orange Colour

Construction

plain annealed copper wire, stranded,

size: AWG 18


size: AWG 18


size: AWG 18Conductor

cross-linked polyethylene XLPE cross-linked polyethylene XLPE cross-linked polyethylene XLPE Insulation

(+)-core: orange, (-)-core: blue (+)-core: orange, (-)-core: blue (+)-core: orange, (-)-core: blue Colour code

plastic coated aluminium tape in contact

with tinned copper drain wire


with tinned copper drain wire


with tinned copper drain wireCollective screen


galvanised round steel wires corrugated steel tape Armour

polyvinyl chloride PVC polyvinyl chloride PVC polyvinyl chloride PVC Outer sheath material

7.5 x cable diameter 10 x cable diameter 10 x cable diameter Min. bending radius

Temperature Range

-30°C up to +90°C -30°C up to +90°C -30°C up to +90°C - during operation

-5°C up to +50°C -5°C up to +50°C -5°C up to +50°C - during installation


43.6 Ω/km 43.6 Ω/km 43.6 Ω/km Conductor resistance (loop) max.

30 Ω/km 30 Ω/km 30 Ω/km Screen resistance nom.

60 nF/km 60 nF/km 60 nF/km Mutual capacitance nom.

0.7 mH/km 0.7 mH/km 0.7 mH/km Inductance nom.

2 nF/km 2 nF/km 2 nF/km Capacit. unbalance to earth max.

100 Ω ± 20 Ω 100 Ω ± 20 Ω 100 Ω ± 20 Ω Impedance at f = 31.25 kHz

3.0 dB/km 3.0 dB/km 3.0 dB/km Attenuation at f = 39 kHz max.

1.7 μs/km 1.7 μs/km 1.7 μs/km Propagation delay change max. (f = 7.9 kHz - 39 kHz)

Other properties

Flame retardant

UL 13 (vertical tray) UL 13 (vertical tray) UL 13 (vertical tray) - Test on single cable

IEC 60332-3-24 (Cat. c) IEC 60332-3-24 (Cat. c) IEC 60332-3-24 (Cat. c) - Test on bunched cables

ICEA S-73-532 ICEA S-73-532 ICEA S-73-532 Oil resistance

UL 1581 section 1200 UL 1581 section 1200 UL 1581 section 1200 Sunlight resistance

M 16 / M 12 M 16 / M 12 M 16 / M 12 Connectors/Glands


ICON® Bus


FOUNDATION™ Fieldbus H1 100 Ω Long Distance 90 °C Long Distance 90 °C with steel wire armour

Application



Coupler and “Field-Barrier-Device”.



Coupler and “Field-Barrier-Device”. Suitable for direct burial

and increased mechanical stresses.Design

Part. No. 76990001 77580022

Type description FB-2X(St+Ce)Y-fl FB-2X(St+Ce)YSWAY-fl



Construction




Collective screenplastic coated aluminium tape, metallic surface outside, in con-

tact with tinned copper drain wire and tinned copper wire braid

plastic coated aluminium tape, metallic surface outside, in con-

tact with tinned copper drain wire and tinned copper wire braidInner sheath 1 material polyvinyl chloride PVC, orange




Outer dia. 9.4 mm 16 mm


Temperature Range










Attenuation at f = 39 kHz max. 3.0 dB/km 3.0 dB/kmPropagation delay change max (f = 7.9 kHz - 39 kHz)


Other properties

Flame retardant







ICON® Bus


Multipair 90 °C with steel wire armour Multipair 90 °C with steel wire armour FOUNDATION™ Fieldbus H1 100 Ω


trays, in conduits, in dry and wet locations. Suitable for direct





Application

Design

75370025 75370026 Part. No.

FB-2X(St)YSWAY-fl PiMF FB-2X(St)YSWAY-fl PiMF Type description



Construction


cross-linked polyethylene XLPE cross-linked polyethylene XLPE Insulation


numbered tapes




drain wire


drain wireIndividual and collecitve screen




10 x cable diameter 10 x cable diameter Min. bending radius



Temperature Range










3.0 dB/km 3.0 dB/km Attenuation at f = 39 kHz max

1.7 μs/km 1.7 μs/km Propagation delay change max (f = 7.9 kHz - 39 kHz)

Other properties

Flame retardant







ICON® Bus


FOUNDATION™ Fieldbus H1 100 Ω Multipair 90 °C, lead sheath with steel wire armour Multipair 90 °C with steel wire armour, lead sheath

Application

Trunk cable for fixed installation indoor and outdoor, on racks, trays,

in conduits, in dry and wet locations. Recommended for direct burial,

especially in presence of oil and aggressive chemical substances.

Trunk cable for fixed installation indoor and outdoor, on racks, trays,

in conduits, in dry and wet locations. Recommended for direct burial,

especially in presence of oil and aggressive chemical substances.

Design Part. No. 82310004 82310005

Type description FB-2X(St)YMYSWAY-fl PiMF FB-2X(St)YMYSWAY-fl PiMF

Product size 5 x 2 x AWG 18/7 PiMF 10 x 2 x AWG 18/7 PiMF


Construction Conductor plain annealed copper wire, stranded, size: AWG 18 plain annealed copper wire, stranded, size: AWG 18


Colour code(+)-core: orange, (-)-core: blue, element identification with

numbered tapes


numbered tapesIndividual screen plastic coated aluminium tape in contact with tinned copper drain wire plastic coated aluminium tape in contact with tinned copper drain wire

Inner sheath 1 material polyvinyl chloride PVC, orange polyvinyl chloride PVC, orange

Metallic sheath lead sheath lead sheath

Inner sheath 2 polyvinyl chloride PVC polyvinyl chloride PVC

Armour galvanised round steel wires galvanised round steel wires


Min. bending radius 15 x cable diameter 15 x cable diameter



Temperature Range












Other properties

Flame retardant





ICON® Bus


ICON® Bus

Basic 105 °C Basic 105 °C with steel wire armour FOUNDATION™ Fieldbus H1 100 Ω





for direct burial and increased mechanical stresses.

Application

Design

82460002 81370000 Part. No.

FB-9Y(St+Ce)Yw-fl FB-9Y(St+Ce)YwSWAYw-fl Type description



Construction


thermoplastic polyolefin compound thermoplastic polyolefin compound Insulation






polyvinyl chloride PVC, orange Inner sheath 1 material



7.5 x cable diameter 10 x cable diameter Min. bending radius



Temperature Range











1.7 μs/km 1.7 μs/km Propagation delay change max (f = 7.9 kHz - 39 kHz)

Other properties

Flame retardant








FOUNDATION™ Fieldbus H1 100 Ω Eco 105 °C Multipair 105 °C with steel wire armour

Application






Part. No. 83170000 89880000

Type description FB-9Y(St)Yw-fl FB-9Y(St)YwSWAYw-fl



Construction


Insulation thermoplastic polyolefin compound thermoplastic polyolefin compound



drain wire


drain wireInner sheath 1 material polyvinyl chloride PVC, orange






Temperature Range












Other properties

Flame retardant






ICON® Bus


Multipair 105 °C with steel wire armour Multipair 105 °C with steel wire armour FOUNDATION™ Fieldbus H1 100 Ω







Application

Design

89880002 89880003 Part. No.

FB-9Y(St)YwSWAYw-fl PiMF FB-9Y(St)YwSWAYw-fl PiMF Type description



Construction


thermoplastic polyolefin compound thermoplastic polyolefin compound Insulation


numbered tapes




drain wire


drain wireIndividual and collective screen




10 x cable diameter 10 x cable diameter Min. bending radius



Temperature Range












Other properties

Flame retardant






ICON® Bus


ICON® Bus

FOUNDATION™ Fieldbus H1 100 Ω Overview of part numbers and cable variations


UL-approval (75 °C)* EN 50288-7 (70 °C)

orange blue orange blue

70 °C / 75 °C



Basic with steel wire armour FB-02YS(St+Ce)YSWAY-fl 1 x 2 x AWG 18/7 7677102U 7677103U 7677605U 7677606U

Basic with steel wire armour, zero halogen FB-02YS(St+Ce)HSWAH 1 x 2 x AWG 18/7 7926102U 7422302W --- ---

Basic with steel wire armour, lead sheath FB-02YS(St+Ce)YMYSWAY-fl 1 x 2 x AWG 18/7 --- --- 82380002 82380003




Flex,zero halogen FB-02YS(St+Ce)H 1 x 2 x AWG 18/19 79260203 79260202 79260607 79260608





Long Distance with steel wire armour FB-2Y(St+Ce)YSWAY-fl 1 x 2 x AWG 16/7 82030000 82030001 --- ---

Eco FB-02YS(St)Y-fl 1 x 2 x AWG 18/7 74250100 74250101 74250601 74250602

Eco, zero halogen FB-02YS(St)H 1 x 2 x AWG 18/7 79270100 79270101 79270601 79270602

Eco with steel wire armour FB-02YS(St)YSWAY-fl 1 x 2 x AWG 18/7 74150022 74150021 7425601U 7425602U

Eco with steel wire armour, zero halogen FB-02YS(St)HSWAH 1 x 2 x AWG 18/7 82430003 82430002 --- ---

Multipair FB-02YS(St)Y-fl PiMF 2 x 2 x AWG 18/7PiMF --- --- 74250008 74250009

Multipair with steel wire armour FB-02YS(St)YSWAY-fl PiMF 2 x 2 x AWG 18/7PiMF --- --- 74790008 74790038



* UL file E107687



UL-approval EN 50288-7

orange blue orange blue

90 °C

Basic FB-2X(St+Ce)Y-fl 1 x 2 x AWG 18/7 76990007 76990008 76990000 76990003

Basic, zero halogen FB-2X(St+Ce)H 1 x 2 x AWG 18/7 --- --- 82330000 82330003

Basic with steel wire armour FB-2X(St+Ce)YSWAY-fl 1 x 2 x AWG 18/7 77580023 77580024 77580003 77580018

Basic with steel wire armour, zero halogen FB-2X(St+Ce)HSWAH 1 x 2 x AWG 18/7 --- --- 82340000 ---

Long Distance FB-2X(St+Ce)Y-fl 1 x 2 x AWG 14/7 76990012 76990010 76990006 76990005

Long Distance FB-2X(St+Ce)Y-fl 1 x 2 x AWG 16/7 76990011 76990009 76990001 76990004

Long Distance, zero halogen FB-2X(St+Ce)H 1 x 2 x AWG 16/7 --- --- 82330001 82330002

Long Distance with steel wire armour FB-2X(St+Ce)YSWAY-fl 1 x 2 x AWG 14/7 77580028 77580026 77580022 77580021

Long Distance with steel wire armour FB-2X(St+Ce)YSWAY-fl 1 x 2 x AWG 16/7 77580027 77580025 77580020 77580019

Long Distance w. steel wire armour, zero halogen FB-2X(St+Ce)HSWAH 1 x 2 x AWG 16/7 --- --- 82340001 82340002

Multipair with steel wire armour FB-2X(St)YSWAY-fl PiMF 2 x 2 x AWG 16/7 PiMF --- --- 72410003 ---

Multipair with steel wire armour FB-2X(St)YSWAY-fl PiMF 5 x 2 x AWG 18/7 PiMF --- --- 75370025 75370023

Multipair with steel wire armour, lead sheath FB-2X(St)YMYSWAY-fl PiMF 5 x 2 x AWG 18/7 PiMF --- --- 82310004 82310002

Eco FB-2X(St)Y-fl 1 x 2 x AWG 18/7 --- --- 80830005 80830006

Eco, zero halogen FB-2X(St)H 1 x 2 x AWG 18/7 --- --- 80340001 80340002

Eco with steel wire armour FB-2X(St)YSWAY-fl 1 x 2 x AWG 18/7 --- --- 75370006 75370032

Eco with steel wire armour, zero halogen FB-2X(St)HSWAH 1 x 2 x AWG 18/7 --- --- 80350002 80350000

Eco with currugated steel tape FB-2X(St)Y(SR)Y-fl 1 x 2 x AWG 18/7 --- --- 82560001 82560002

105 °C

Basic FB-9Y(St+Ce)Yw-fl 1 x 2 x AWG 18/7 --- --- 82460002 82460000

Basic with steel wire armour FB-9Y(St+Ce)YwSWAYw-fl 1 x 2 x AWG 18/7 --- --- 81370000 81370001

Multipair with steel wire armour FB-9Y(St)YwSWAYw-fl PiMF 5 x 2 x AWG 18/7 PiMF --- --- 89880002 89880004

Eco FB-9Y(St)Yw-fl 1 x 2 x AWG 18/7 --- --- 83170000 83170001

Eco with steel wire armour FB-9Y(St)YwSWAYw-fl 1 x 2 x AWG 18/7 ----- --- 89880000 89880001

ICON® Bus

Overview of part numbers and cable variations FOUNDATION™ Fieldbus H1 100 Ω

* UL file E107687

Modbus allows for communication between many devices

connected to the same network, for example a system

that measures temperature and humidity and communi-

cates the results to a computer. Modbus is often used to

connect a supervisory computer with a remote terminal

unit (RTU) in supervisory control and data acquisition

(SCADA) systems.

LEONI Modbus cables are available as one pair or mul-

tipair cable. The cable is used for connecting Modbus

components and is suitable for indoor installations.

48 Modbus 105 Ω

The Business Unit Industrial Projects offers products for Modbus

which are optimised for the miscellaneous applications in auto-

mation technology.

The laying-up of cables are pairs with screen.

Characteristics Flame retardant Permanent installation Halogen free Silicon free Oil resistant RoHS compliant

Modbus 105 ΩFollowing cable versions are available:

Single pair Standard version for fixed installation.

Multi pair Standard version for fixed installation.

Serial communication protocol

Cable programme

www.leoni-industrial-projects.com

www.leoni-industrial-projects.com 49Modbus 105 Ω

Single pair 70 °C Single pair 70 °C with steel wire armour MOD Bus 105 Ω

For transmission of digital signals in instrument and control

systems.


systems. Suitable for direct burial and increased mechanical

stresses.

Application

Design

82090004 72410004 Part No.

FB-2Y(St)Y-fl FB-2Y(St)YSWAY-fl Type description

1 x 2 x 0,75mm² 1 x 2 x 0,75mm² Size

black black Outer sheath colour

Construction

plain annealed copper wire, stranded, size 0.75mm2 plain annealed copper wire, stranded, size 0.75mm2 Conductor


blue, white blue, white Colour code


drain wire


drain wireCollective screen

polyvinyl chloride PVC, black Inner sheath 1 material


polyvinyl chloride PVC polyvinyl chloride PVC Outer sheath

7.5 x cable diameter 10 x cable diameter Min. bending radius (single bending)

7.5 mm 12.1 mm Outer dia.


Temperature range

–5 °C up to +50 °C –5 °C up to +50 °C -during installation

–30 °C up to +70 °C –30 °C up to +70 °C -during operation



105 Ω 105 Ω Impedance at 1 MHz


Other properties

Flame retartdant





www.leoni-industrial-projects.com50 Modbus 105 Ω

MOD Bus 105 Ω Multipair 70 °C Multipair 70 °C

Application


systems.


systems.

Design

Part. No. 82090005 82090006

Type description FB-2Y(St)Y-fl PiMF FB-2Y(St)Y-fl PiMF

Product size 2 x 2 x 0.75 mm2/7 PiMF 4 x 2 x 0.75 mm2/7 PiMF

Colour black black

Construction

Conductor plain annealed copper wire, stranded, size: 0.75 mm2 plain annealed copper wire, stranded, size: 0.75 mm2

Insulation polyethylene PE polyethylene PE

Colour code white/blue, white/orange white/blue, white/orange, white/green, white/brown

Individual screenplastic coated aluminium tape in contact with tinned copper

drain wire


drain wire


drain wire


drain wireArmour

Outer sheath material polyvinyl chloride PVC polyvinyl chloride PVCMin. bending radius -

repeated bending7.5 x cable diameter 7.5 x cable diameter



Temperature Range




Conductor resistance (loop) 50 Ω/km 50 Ω/km

nom. Mutual capacitance 54 nF/km 54 nF/km

Impedance at f = 1 MHz 105 Ω 105 Ω

Other properties

Flame retardant





www.leoni-industrial-projects.com 51Modbus 105 Ω

Multipair 70 °C with steel wire armour Multipair 70 °C with steel wire armour MOD Bus 105 Ω



stresses.



stresses.

Application

Design

72410002 72410005 Part. No.

FB-2Y(St)YSWAY-fl PiMF FB-2Y(St)YSWAY-fl PiMF Type description

2 x 2 x 0.75 mm2/7 PiMF 4 x 2 x 0.75 mm2/7 PiMF Product size

black black Colour

Construction

plain annealed copper wire, stranded, size: 0.75 mm2 plain annealed copper wire, stranded, size: 0.75 mm2 Conductor


white/blue, white/orange white/blue, white/orange, white/green, white/brown Colour code


drain wire


drain wireIndividual screen


drain wire


drain wireCollective screen

polyvinyl chloride PVC, black polyvinyl chloride PVC, black Inner sheath 1 material






Temperature Range




50 Ω/km 50 Ω/km Conductor resistance (loop)


105 Ω 105 Ω Impedance at f = 1 MHz

Other properties

Flame retardant





52 CAN Bus 120 Ω www.leoni-industrial-projects.com

The Business Unit Industrial Projects offers products for

CAN Bus, which are optimised for the miscellaneous applications

in automation technology.

The laying-up of cables are pairs with screen.


CAN Bus 120 ΩFollowing cable versions are available:

Single pair Standard version for fixed installation.

Multi pair Standard version for fixed installation.

Control Area Network (CAN) was originally made for the

automotive market, but in the meantime it is being used

more and more as a bus standard for industrial applications.

FieldLink bus cables for CAN systems are applied for the

exchange of digital information, control apparatus net for

faster data transmission.

LEONI Business Unit Industrial Projects offers shielded in-

dustrial bus cables for CAN standard, which are available as

one pair or multipair cable. The cable is used for connecting

CAN bus components and is suitable for indoor installations.

Control Area Network

Cable programme

www.leoni-industrial-projects.com 53CAN Bus 120 Ω

Single pair 90 °C Single pair 90 °C with steel wire armour CAN Bus 120 Ω

For transmission of CAN (Control Area Network) bus signals or

computer signals with RS 485 or RS 422 interface.


computer signals with RS 485 or RS 422 interface. Suitable for

direct burial and increased mechanical stresses.

Application

Design

82620000 78510004 Part. No.

FB-v2X(St+Ce)Y-fl FB-v2X(St+Ce)YSWAY-fl Type description



Construction

tinned annealed copper wire, stranded, size: AWG 24 tinned annealed copper wire, stranded, size: AWG 24 Conductor


white/blue white/blue Colour code



braid, opt. coverage approx. 80 %



braid, opt. coverage approx. 80 %

Collective screen

polyvinyl chloride PVC Inner sheath 1 material



7.5 x cable diameter 10 x cable diameter Min. bending radius - repeated bending



Temperature Range







120 Ω ± 10 Ω 120 Ω ± 10 Ω Impedance at f = 1 MHz

24 dB/km 24 dB/km Attenuation at f = 1 MHz nom.

Other properties

Flame retardant





www.leoni-industrial-projects.com54 CAN Bus 120 Ω

CAN Bus 120 Ω Multipair 90 °C Multipair 90 °C

Application





Design

Part. No. 79240000 79240002

Type description FB-v2XCeY-fl PiMF FB-v2XCeY-fl PiMF

Product size 2 x 2 x AWG 24/7 PiMF 4 x 2 x AWG 24/7 PiMF

Outer sheath colour black black

Construction

Conductor tinned annealed copper wire, stranded, size: AWG 24 tinned annealed copper wire, stranded, size: AWG 24


Colour code white/blue, white/orange white/blue, white/orange, white/green, white/brown

Individual screenplastic coated aluminium tape, metallic surface outside, in

contact with collective screen



Collective screentinned copper wire braid, opt. coverage approx. 80 %, in

contact with stranded tinned copper drain wire

tinned copper wire braid, opt. coverage approx. 80 %, in

contact with stranded tinned copper drain wireOuter sheath material polyvinyl chloride PVC polyvinyl chloride PVC

Armour

Min. bending radius - repeated bending

7.5 x cable diameter 7.5 x cable diameter



Temperature Range







Impedance at f = 1 MHz 120 Ω ± 10 Ω 120 Ω ± 10 Ω

Attenuation at f = 1 MHz nom. 24 dB/km 24 dB/km

Other properties

Flame retardant





www.leoni-industrial-projects.com 55CAN Bus 120 Ω

Multipair 90 °C with steel wire armour Multipair 90 °C with steel wire armour CAN Bus 120 Ω







Application

Design

7924000U 7924002U Part. No.

FB-v2XCeYSWAY-fl PiMF FB-v2XCeYSWAY-fl PiMF Type description



Construction

tinned annealed copper wire, stranded, size: AWG 24 tinned annealed copper wire, stranded, size: AWG 24 Conductor


white/blue, white/orange white/blue, white/orange, white/green, white/brown Colour code




contact with collective screenIndividual screen


contact with stranded tinned copper drain wire


contact with stranded tinned copper drain wireCollective screen

polyvinyl chloride PVC, black polyvinyl chloride PVC, black Inner sheath 1 material






Temperature Range







120 Ω ± 10 Ω 120 Ω ± 10 Ω Impedance at f = 1 MHz

24 dB/km 24 dB/km Attenuation at f = 1 MHz nom.

Other properties

Flame retardant





56 Fiber optic cables www.leoni-industrial-projects.com

LEONI offers the comprehensive GigaLine® product range for

virtually all applications.

Besides easy-to-assemble indoor cables with compact wire

technology for the patch and floor area, universal cables for

the backbones indoors and outdoors and the classical outdoor

cables, the Business Unit Industrial Projects offers manu facturing

options for a large number of additional designs such as Giga-

Line® outdoor cables:

Characteristics with corruga ted steel sheath with steel tape with SWA armour with additional lead covering

as protection against chemicals zero halogen flame retardant.

Fiber optic cables

Conventional links based on copper cables are now often

reaching the limits of their capacity.

The use of GigaLine® fiber optic cables offers for the most

diverse bus applications (e.g. High Speed Ethernet – HSE)

advantages in the following cases:

When… electromagnetic effects can occur reliable potential separation is required broad transmission ranges are required low attenuation and thus long channels are necessary when crosstalk must not occur sparks must not emerge (for explosive environments) low weight and small dimensions are an advantage increased security against tapping is required.

GigaLine®

Cable programme


Indoor and outdoor cables Breakout cables Universal (LSZH) cables

www.leoni-industrial-projects.com 57Fiber optic cables

GigaLine®

GigaLine® DXO

Indoor breakout cable

GigaLine® AT

Indoor breakout cableFiber Optic Cables

Floor cabling, suitable for direct plug mounting and splicing Floor cabling, suitable for direct plug mounting and splicing. Application

2 G/E ... (Figure O) 2 G/E ... (round in shape) Dimension

KL-J-V(ZN)HH KL-AT-V(ZN)HY-fl Type

yellow or orange yellow or orange Outer sheath colour

Part no.

Construction

multi mode 50/125 µm or 62.5/125 µm and single mode

9..10/125 µm

fiber qualities as well as colour code see page 65


9..10/125 µm

fiber qualities as well as colour code see page 65

Fiber

compact wires

Ø approx. 0.9 mm

compact wires

Ø approx. 0.9 mmCore

aramid yarn over the core aramid yarn over the core Strain relief

zero halogen compound, Ø approx. 2.1 mm,

yellow, continuously numbered

zero halogen compound, Ø approx. 2.1 mm,

yellow, continuously numberedInner sheath

swellable tape Wrapping

low smoke zero halogen compound LSZH

approx. 3.1 x 5.2 mm

polyvinyl chloride PVC

Ø 8.5 mm

Outer sheath

approx. 18 kg/km approx. 18 kg/km Weight

min. 150 mm min. 150 mm Minimum bending radius

min. 35 mm

min. 65 mm

min. 35 mm

min. 65 mm

during Installationduring operation

Temperature range

–5 °C up to +50 °C

–10 °C up to +60 °C

–5 °C up to +50 °C

–25 °C up to +70 °C


during operation

max. 600 (2 x 300) N max. 1200 N Tensile stress

permanent: max. 500 N/dm

short-term: max. 750 N/dm



Transverse compression strength

Other properties

acc. to IEC 60332-1 Flame retardant

please see our catalogue datacom-cable and cabling systems or visit our homepage www.leoni-datacom.com Connectors/glands

www.leoni-industrial-projects.com58 Fiber optic cables

GigaLine®

Fiber Optic CablesGigaLine® DQ

Universal cable, longitudinally watertight

GigaLine® DQ

Outdoor cable, longitudinally watertight

ApplicationCampus-/backbone cabling, suitable for splicing, indoor

installation in the case of increased mechanical requirements,

outdoor installation in dry tubes.

Campus-/backbone cabling, suitable for splicing,

outdoor installation (direct burial) or in tubes.

Dimension 1 x m G/E 1 x m G/E…Type KL-U-DQ(ZN)BH KL-A-DQ(ZN)B2Y

Outer sheath colour yellow blackPart no.

Construction

Fiber


9..10/125 µm fiber qualities as well as colour code

see page 65



see pages 65Core filled loose tube, central filled loose tube, central

Strain relief glass rovings as rodent protection under outer sheath glass rovings as rodent protection under outer sheathInner sheath

Wrapping swellable tape swellable tape

Outer sheathlow smoke zero halogen compound LSZH

≤ 12 fiber: Ø approx. 7.0 mm

≤ 24 fiber: Ø approx. 7. 5mm

polyethylene PE



Weight≤ 12 fiber: approx. 48 kg/km

≤ 24 fiber: approx. 55 kg/km


≤ 24 fiber: approx. 43 kg/kmMinimum bending radius


min. 15 x outer-Ø

min. 20 x outer-Ø

min. 15 x outer-Ø

min. 20 x outer-ØTemperature range


–5 °C up to +50 °C

–10 °C up to +60 °C

–5 °C up to +50 °C

–25 °C up to +70 °CMechanical properties

Tensile stress max. 1750 N max. 1750 N





short-term: max. 2500 N/dmOther properties

Flame retardant acc. to IEC 60332-3-24 (CAT C)Connectors/glands please see our catalogue datacom-cable and cabling systems or visit our homepage www.leoni-datacom.com


GigaLine®

GigaLine® DQ

Outdoor cable, longitudinally watertightGigaLine® DQ

Outdoor cable, longitudinally watertightFiber Optic Cables

Campus-/backbone cabling, suitable for splicing, outdoor

installation (direct burial) or in tubes

Campus-/backbone cabling, suitable for splicing, outdoor

installation (direct burial) or in tubes, and increased mechani-

cal stresses.

Application

1 x m G/E… 1 x m G/E… Dimension

KL-A-DQ(ZN)2YW2Y KL-A-DQ(ZN)B2YSWAYfl Type


Part Number

Construction

multi mode 50/125 µm or 62.5/125 µm and

single mode 9..10/125 µm fiber qualities as well as colour code

see pages 65



see pages 65

Fiber

filled loose tube, central filled loose tube, central Core

aramid yarn over the core aramid yarn over the core Strain relief

polyethylene PE, black polyethylene PE, black Inner sheath

swellable tape swellable tape Wrapping

corrugated steel sheath galvanised round steel wires SWA-Ø: 0.9 mm Armour

polyethylene PE



polyvinyl

chloride PVC



Outer sheath




≤ 24 fiber: approx. 265 kg/kmWeight

Minimum bending radius

min. 15 x outer-Ø

min. 20 x outer-Ømin. 15 x outer-Ø min. 20 x outer-Ø

During installationDuring operation

Temperature Range

–5 °C up to +50 °C

–25 °C up to +70 °C –5 °C up to +50 °C –25 °C up to +70 °C


Mechanical Properties

max. 2500 N max. 1750 N Tensile stress



permanent: max. 1000 N/cm

short-term: max. 3000 N/cm


Other Properties

acc. to IEC 60332-1 Flame retardant



Cable Description Type Size

Part number

Fiber type

G 50/125 G50/125 OM3 G 62.5/125 E 9/...10/125

GigaLine®

DXO

Indoor breakout cable,

zero halogen, oval

KL-AT-V(ZN)HH2 G/E

8DA20011

orange

8DA50011

orange

8DB70011

orange

8DC70010

yellow

GigaLine® DX Indor breakout cable,

round

KL-AT-V(ZN)HY-fl2 G/E

8BA22004

orange

8BA52004

orange

8BB77004

orange

8BC72004

orange

GigaLine® DQ Universal cable,

zero halogen,

longitudinally

watertight

KL-U-DQ(ZN)BH 1 x 2 G/E 8UA200A1 8UA500A1 8UB700A1 8UC700A1

1 x 4 G/E 8UA200A2 8UA500A2 8UB700A2 8UC700A2








GigaLine® DQ Universal cable,

longitudinally

watertight

KL-A-DQ(ZN)B2Y 1 x 2 G/E 8AA200A1 8AA500A1 8AB700A1 8AC700A1

1 x 4 G/E 8AA200A2 8AA500A2 8AB700A2 8AC700A2








GigaLine®

Fiber Optic Cables Overview of part numbers and cable variations


GigaLine®

Overview of part numbers and cable variations Fiber Optic Cables

Cable Description Type Size

Part number

Fiber type

G 50/125 G50/125 OM3 G 62.5/125 E 9/...10/125

GigaLine® DQ Outdoor cable,

longitudinally

watertight,

with corrugated

steel sheath armoured

KL-A-DQ(ZN)

2YW2Y

1 x 2 G/E 8AA20041 8AA50041 8AB70041 8AC70041

1 x 4 G/E 8AA20042 8AA50042 8AB70042 8AC70042

1 x 6 G/E 8AA20043 8AA50043 8AB70043 8AC70043

1 x 8 G/E 8AA20044 8AA50044 8AB70044 8AC70044

1 x 10 G/E 8AA20045 8AA50045 8AB70045 8AC70045

1 x 12 G/E 8AA20046 8AA50046 8AB70046 8AC70046

1 x 16 G/E 8AA20047 8AA50047 8AB70047 8AC70047

1 x 20 G/E 8AA20048 8AA50048 8AB70048 8AC70048

1 x 24 G/E 8AA20049 8AA50049 8AB70049 8AC70049

GigaLine® DQ Outdoor fiber optic

cable,

longitudinally

watertight

with SWA-armour

KL-A-DQ(ZN)

B2YSWAYfl

1 x 2 G/E 8AA2W0A1 8AA5W0A1 8AB7W0A1 8AC7W0A1










Notes:


GigaLine® fiber qualities

Fiber specifications

G50/125

OM2e

G50/125

OM3

G50/125

OM3e

G62.5/125

OM1e

E9…10/125

OS1e

Attenuations coefficientat 850 nm

at 1300 nm

max. 2.5 dB/km

max. 0.7 dB/km

max. 2.5 dB/km

max. 0.7 dB/km

max. 2.5 dB/km

max. 0.7 dB/km

max. 3.0 dB/km

max. 0.7 dB/km

at 1310 nm

at 1383 nm

at 1550 nm

max. 0.36 dB/km

max. 0.40 dB/km

max. 0.22 dB/km

Bandwidth

at 850 nm min. 600 MHz x km min. 1500 MHz x km min. 3500 MHz x km min. 250 MHz x km

at 1300 nm min. 1200 MHz x km min. 500 MHz x km min. 500 MHz x km min. 800 MHz x km

Laser bandwidth

at 850 nm min. 2000 MHz x km min. 4700 MHz x km

Dispersion

at 1310 nm max. 3.5 ps/nm x km

at 1550 nm max. 18 ps/nm x km

Segment length 1 Gigabit-Ethernet

at 850 nm (1000 BASE SX) min. 750 m min. 900 m min. 1000 m min. 500 m

at 1300 nm (1000 BASE LX) min. 2000 m min. 550 m min. 550 m min. 1000 m

Segment length 10 Gigabit-Ethernet

at 850 nm (10G BASE-SR) min. 150 m min. 300 m min. 550 m min. 65 m

at 1300 nm 10G BASE-LX4) min. 900 m min. 300 m min. 300 m min. 450 m

Numerical aperture

nominal value 0.20 0.20 0.20 0.275 0.12

Refraction index (nominal value)

at 850 nm 1.483 1.483 1.483 1.497

at 1300 nm 1.478 1.478 1.478 1.493

at 1310 nm 1.467

at 1550 nm 1.467

Test load

100 kpsi 100 kpsi 100 kpsi 100 kpsi 100 kpsi

Multi-mode fiber G50/125 acc. to IEC 60 793-2-10

optical core

optical cladding

primary coating

Multi-mode fiber G62.5/125 acc. to IEC 60 793-2-10

Single-mode fiber E9125 (matched cladding type) acc. to ITU-T Rec. and IEC 60 793-2–50


J – V (ZN) H H 4 G50 / 125 STB900 2.5 (example)ApplicationIndoor cable JUniversal cable UOutdoor cable AIndoor cable, breakout AT

Tubesemi-tight tube Vfilled loose tube, multi fiber Dfilled loose tube, single fiber W

Constructionwater blocking elements over cable core Qfilling compound in cable core Ffiber optic cables with copper conductors Snon-metallic strain relief elements (ZN)non-metallic strain relief elements and rodent protection elem. (ZN)Blaminated aluminium sheath (LAP) (L)central steel strain relief element (ZS)steel wire armour Bcorrugated steel tape armour W

Inner sheath materialPVC (polyvinyl chloride) YPE (polyethylene) 2YPA (polyamide) 4YETFE (ethylene-tetrafluoro-ethylene) 7YPP (polypropylene) 9YPUR (polyurethane) 11YTPE-E (thermoplastic polyester elastomer, e.g. Hytrel) 12YH low smoke zero halogen flame retardant (LSZH) H Outer sheath materialsame as inner sheath material

number of tubes and fibersnumber of fibers mnumber of loose tubes x number of fibers per loose tube nxm

Fiber type / fiber core diameter / fiber cladding diametersingle mode fiber Emulti mode graded index fiber Gmulti mode step index fiber (glass/glass) SPCF, multi mode step index fiber(glass/plastic) KPCF, multi mode graded index fiber(glass/plastic) GKPOF, polymer optic fiber (plastic/plastic) P

Optical transmission propertiesattenuation coefficient (dB/km), wavelength (nm), A = 650 nm, B = 850 nm, F = 1300 nm, H = 1550 nmbandwidth (MHz x km), (MHz x 100 m) at POF

GigaLine® abbreviations

Identification of the structural elements in fiber optic cables


Tube colour code

counting

tube red

counting

direction

tubewhite

other

tubes

green for G50/125

blue for G62.5/125

yellow for E9…10/125

dummy

elementsuncoloured

No of

fibercolour code

1 red

2 green

3 blue

4 yellow

5 white

6 grey

7 brown

8 violet

9 turquoise

10 black

11 orange

12 rose

No of

fibercolour code with black ring marking

13 red

14 green

15 blue

16 yellow

17 white

18 grey

19 brown

20 violet

21 turquoise

22 transparent

23 orange

24 rose

Colour code for multi-fiber loose tubes Colour code for tubes(in case of stranded loose tubes)

GigaLine® colour codes

J – V (ZN) H H 4 G50 / 125 STB900 2.5 (example)

www.leoni-industrial-projects.com66

Stripping Tool for PROFIBUS, FOUNDATIONTM Fieldbus

and PROFINET (Industrial Ethernet)

For assembly work with stripping tools LEONI created FA Fast

Assembly bus cables, marked with FA.

Area of Application:

This stripping tool is solely intended for use as described in

these instructions. Other uses may result in accidents, severe

personal injury, or damage to the tool and/or cable. For your

own safety, use only the Connectors/Glands or additional

devices recommended in these instructions or by the manu-

facturer.

The adjusting screws have already been adjusted for the bus

system specified on the stripping tool. Protect yourself from

live parts do not work on live parts. Keep live parts away

from the area in which you are working or cover them

appropriately.

To avoid personal injury or damage to the tool or cable, ensure

that repairs are carried out by authorised personnel only.

Data of the stripping tool: Length: 100 mm Weight: 65 g Preset cutting depth for ES-Bus Cables Exchangeable cassette with require blade intervals Blade cassette can be used from two sides

Stripping tools for fast assembly

Preadjusted stripping tool

Do not change the setting of the adjusting screws. The adjust-

ing screws have already been adjusted for the bus system

specified on the stripping tool.

Exchanging the blade cassette

We recommend using a small slotted screwdriver to open

the blade cassette compartment, especially if the tool is new.

Warning: risk of injury.

Both sides of the PROFIBUS blade cassette can be used. Re-

move the cartridge, rotate it vertically by 180° and then put it

back into place. When working with PVC sheaths, the cartridge

should be replaced after it has been used approx. 3,000 times

(2 x 1,500). In the case of PUR sheaths, the cassette must be re-

placed after it has been used 300 times (2 x 150). Replacement

cassettes can be purchased from your LEONI distributor.

Fast Assembly

www.leoni-industrial-projects.com 67

To do the assembly work in a professional manner,

please follow the introduction step by step:

1. Determining the stripping length

The centimetre scale on the tool will help you to measure the

length. For stripping length, please consult the connector

manufacturer’s operating instructions. Add 7 mm to the strip-

ping length specified in manufacturer’s instructions and use

the tip of your thumbnail to mark the length.

2. Inserting the cable into the stripping tool

Insert the length of cable you have measured into the strip-

ping tool using your thumb as a guide. Close the clamp by

turning the dial, for best results first click the dial by two

notches.

3. Stripping the cable by rotating the tool

Rotate the stripping tool twice around the cable in the direc-

tion of the arrow. Close the clamp completely and rotate the

stripping tool twice more around the cable.

4. Removing the stripping tool from the cable

Pull the stripping tool lengthways away from the cable. Avoid

tilting the tool as this could damage the wires inside.

If the results are not satisfactory, it is possible that the blade

cassette needs to be rotated or replaced.

5. Removing scrap insulation sheath

After you have opened the clamp you can remove the scrap.

6. Slitting the plastic foil

To remove the remaining plastic foil from the cable, slit the foil

with a small slotted screwdriver.

7. Removing the plastic foil

The protective foil you have cut can now be removed easily.

You can then attach the section of cable you have stripped to

the connector.

Fast Assembly


600

100

180

45°

55

180

IEC 60332-1

Test set-up: The single cable to be tested is fixed vertically and exposed

to a Bunsen burner flame at a 45° angle to the vertical.

Flame temperature: Determined by the specified setting of the Bunsen burner

flame.

Test duration: Cable with a diameter of ≤ 25 mm: 60 sec

Cable with a diameter of 25 < D < 50 mm: 120 sec

Cable with a diameter of 50 < D < 75 mm: 240 sec

Cable with a diameter of D > 75 mm: 480 sec

Compliance criterion: The fire damage must end at least 50 mm below the upper

fixing clamp. The cable must be self-extinguishing.

IEC 60332–3-24 (cat. C)

Test set-up: Cable pieces mounted on a ladder in a test chamber

Total volume of

Non-metal material: 1.5 litre/m

Test duration: 20 minutes flame application time

Compliance criterion: max. 2.5 burnt length

In case of fire

Halogen content and smoke densityIn areas where lifes and material assets are endangered in case of a fire by toxic gases

or smoke, so-called zero halogen, flame retardant cables are used (LSZH = Low-Smoke-Zero-Halogen or FRNC = Flame-Retardant-Non-Corrosive)

The defined properties: low smoke characteristic according to IEC 61034 light transmittance (L.T.) ≥ 60 % amount of halogen acid according to IEC 60754-1, 0 % degree of acidity of gases according to IEC 60754-2, pH-value ≥ 4.3 and

conductivity c < 10 µS/mm oxygen index of sheaths in accordance with ASTM-D 2863 (annex B), ≥ 35 %

Improved fire behaviourCables with increased requirements with regard to the fire behaviour have to fulfil

the following tests:

air

3500

500

100

75

Design options


Chemical protectionIf the risk of oil and chemicals affecting the installed cable

cannot be excluded this may affect the operation of the cables

in long term.

The extent of the risk is determined by type, agressive nature,

condition and quantity of the medium, the duration of immer-

sion and the temperature.

Lead sheath (M)

The safest, though most expensive protection against aro-

matic hydrocarbons and active chemicals.

Multilayer sheath ((L)2Y4Y)

Same as lead protection against aromatic hydrocarbons and

active chemicals. This design combining aluminium tape and

high density polyethylene HDPE sheath with a covering of

polyamide PA (Nylon), represents an excellent barrier against

penetrating chemicals and can be used as an alternative to

lead sheath. Advantage: lighter, smaller diameter.

Oil resistant PVC sheath (Yö)In contrast to standard PVC (Y) this compound is more

resistant to oils and aliphatic hydrocarbons. It passes the oil

resistance test

according to IEC 60811-2-1.

Mechanical and chemical protection

Mechanical protectionThe primary purpose of armour is to protect the cable against

mechanical damage during installation and operation.

The most common armour designs with their most important

features are the following:

A suitable protection can be achieved by corresponding mea-

sures:

Armour of galvanised round steel wires (SWA)

Very good mechanical protection; reasonably good flexibility;

suitable for tensile loads; coverage of over 90 %

Armour of galvanised steel wire braid (Q)

Lightweight armour to withstand tensile loads; permits the

smallest bending radii of all armour designs; used mainly for

small cable diameters; a coverage of at least 80 % and a wire

diameter of 0.3 mm are recommended to achieve sufficient

mechanical protection

Armour of corrugated steel tape (SR)

100 % covering of the cable assembly; good protection against

rodents.

Design options


Type designations for copper and GigaLine® fiber

optic cablesThe abbreviations used by LEONI for cables and construction elements refer

as far as possible to DIN VDE standards.

0 Fiber optic communication cable KL

1 Indoor cable

Outdoor cable, breakout

I

AT

2 Semi-loose tube

Filled loose tube

V

D

3 Non-metallic strain relief elements (ZN)

4 Halogen-free flame-retardant sheath

of basic element (AT only)

H

5 Halogen-free flame-retardant sheath H

6 Number of fibers/

number of loose tubes x number

of fibers per loose tube

n

nxm

7 Multimode fiber

Singlemode fiber

G

E

8 Core diameter in µm (multimode fiber)

Field diameter in µm (singlemode fiber)

9 Cladding diameter in µm

10 Attenuation coefficient in dB/km

11 Wavelength

B = 850 nm

F = 1,300/1,310 nm

H = 1,550 nm

B

F

H

12 Bandwidth in MHz for 1 km in the case of

multimode fibers, dispersion parameter in

ps/nm for 1 km in the case of singlemode

fibers

0 Fiber optic communication cable KL

1 Outdoor cable

Universal cable

A

U

2 Filled loose tube D

3 Filling compound in cable core

Water blocking material in cable core

F

Q

4 Non-metallic strain relief elements

Non-metallic strain relief elements

and rodent protection elements

(ZN)

(ZN)B

5 Corrugated steel sheath

Armour

Outer sheath made of PE

Layered sheath

Halogen-free flame-retardant outer sheath

suitable for direct burial

Halogen-free flame-retardant outer sheath

W

B

2Y

(L)2Y

Hc

H

6 Number of fibers/number of loose

tubes x number of fibers per loose tuber

n

nxm

7 Multimode fiber

Singlemode fiber

G

E

8 Core diameter in µm (multimode fiber)

Field diameter in µm (singlemode fiber)

9 Cladding diameter in µm

10 Attenuation coefficient in dB/km

11 Wavelength

B = 850 nm

F = 1,300/1,310 nm

H = 1,550 nm

B

F

H

12 Bandwidth in MHz for 1 km in the case

of multimode fibers, dispersion parameter

in ps/nm for 1 km in the case of single-

mode fibers

Abbreviations


Fieldbus cables FB-

Communication cable copper KS-

Insulation of foamed polyethylene PE with skin layer O2YS

Insulation or sheath of polyvinyl chloride (PVC) Y

Sheath of oil-resistant polyvinyl chloride (PVC) Yö

Sheath of polyvinyl chloride (PVC), reinforced Yv

Sheath of flame-retardant polyvinyl chloride (PVC) Yfl

Cable flame-retardant in compliance with IEC 60332–3-24 -fl

Insulation or sheath of cross linked polyethylene (XLPE) 2X

Insulation or sheath of polyethylene (PE) 2Y

Sheath of polyamide (PA) 4Y

Insulation or sheath of fluorinated ethylene-propylene (FEP) 6Y

Sheath of polyurethane (PUR) 11Y

Inner sheath of elastomer 3G

Laminated sheath with additional PA sheath (L)2Y4Y

Sheath of zero halogen, flame retardant compounds (FRNC/LSZH) H

Screen of aluminium bonded plastic tape (St)

Screen of copper wire braid C

Collective screen of aluminium bonded plastic tape and copper wire braid with drain

wire

(St+Ce)

Collective screen of aluminium bonded plastic tape and copper wire braid (St+C)

Pair in metal foil PiMF

Lead sheath M

Armour of galvanized steel wire braid Q

Armour of 2 layers of galvanized steel tape B

Armour of galvanized round steel wires SWA

Armour of corrugated steel tape (SR)

Abbreviations

PM In

dust

rial/e

n/Re

v03/

2011

LEONI Kerpen GmbH Business Unit Industrial Projects

Zweifaller Str. 275–287

52224 Stolberg

Germany

Phone +49 (0)24 02-17–307

Fax +49 (0)24 02-7 55 90

E-mail [email protected]

www.leoni-industrial-projects.com

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