24 hours with LEONI - leoni-electrical-appliances.com · Your day starts with LEONI. LEONI supplies...

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The Quality Connection

24 hours with LEONI Electrical Appliance Assemblies

www.leoni-electrical-appliances.com

8:30 a.m. LEONI deices your car with the car heater if it's winter and you are in Scan-dinavia.

6:00 a.m. Your day starts with LEONI.LEONI supplies your alarm clock that wakes you in the morning with power.

7:00 a.m. From the toothbrush to the hair dryer and the shaver – LEONI charges your electric devices for your morning care routine.

8:00 a.m. Breakfast with LEONI. LEONI connects your household appliances with the power outlet. 9:00 a.m.

Efficient everyday office life thanks to LEONI cord sets. Power for lighting, phones and computers/note-books.

6.00 p.m. Gardening with LEONI – LEONI wires your electric garden tools such as your hedge trimmer, lawn mower, etc.

7:00 p.m. LEONI feeds the power into the solarium and helps you relax.

8:00 p.m. Dinner with LEONI – LEONI makes the electrical connection to your barbecue set and waffle iron.

10:00 p.m. Let the day wind down. LEONI con-nects your TV set and DVD player to the grid.

4:00 p.m. LEONI helps around the house – by wiring the washing machine, iron, vacuum cleaner, dishwasher and much more.

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Page

LEONI – 24 hours 2

Internal Wiring 4

International approvals 5

Plugs and connectors around the world 6

Systems 8

Bulk cables 9

Materials 10

Environmental solutions – LEONI EcoSense 11

Quality, environment & corporate responsibility 12

Our promise 13

The LEONI Group 14

LEONI Electrical Appliances – worldwide 15

LEONI – 24 hoursNo matter where you live or what your lifestyle is, LEONI products accompany you throughout the day.

10:00 a.m. Not only audio/video conferences, but also presentations printed on paper – LEONI cables and connectors make this possible.

12:00 noonLunch with LEONI – LEONI supplies, for example, the baking oven in the bakery and the fridge with power.

2:00 p.m. LEONI connects your coffee and cappuccino maker for your after-noon coffee.

Issue: December 2015 © LEONIThe contents of this brochure are protected by copyright. All rights reserved.Subject to change and error.

Business Group Electrical Appliance Assemblies

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Development and production of ready-to-fit cable harnesses

and connecting cables.

With production facilities in Slovakia , Serbia and China, LEONI

serves the key players of the Electrical Appliance industry with

internal wiring.

Cable sets and wiring for■■ Traditional household appliances such as irons, coffee makers,

vacuum cleaners, white goods and multi-functional kitchen

appliances■■ Solariums, electric lawn mowers and central heating units■■ Professional IT equipment■■ Personal and healthcare appliances

Automated production processes

LEONI provides outstanding know-how in the fully automated

and manual assembly of internal wiring.

Examples of competitive production processes of our facilities

in Asia and Europe are:

IDC technology■■ Connector is designed to be connected to the conductor

of insulated wire■■ Connector blade cold-welds to the wire and makes a highly

reliable gas-tight connection■■ Reduction of mating and plugging errors■■ Quality improvement with significant ppm reductions

Ultrasonic welding■■ Latest technology for connecting multiple wires with

each other■■ Fully linked manufacturing process allows online traceability■■ Up to 8 wires with a total cross-section of 20 mm² can

be welded together■■ Ultrasonic welding for plastic parts is a common technology for LEONI

Resistance welding■■ For connecting wires to each other or to metal parts (or metal surfaces)■■ Additional resistance welding on crimped connections

Internal wiring for hoover Fully automatic IDC line

Internal Wiring


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Country NCB approval

Argentina

Australia

Belarus

Brazil

Canada

China

Denmark

Europe

Hong Kong

India*

Indonesia

Israel*

Italy

Japan

* plug approval not mandatory

Country NCB approval

Kazakhstan

Norway

Russia

Saudi Arabia

Singapore

South Africa*

South Korea

Sweden

Switzerland

Taiwan

Thailand

UK

USA

International approvals

LEONI plugs, connectors and bulk cables are approved

by a wide range of National Certification Bodies (NCB)

located all over the world.

Furthermore, we supply plugs for countries where an approval

is not mandatory.


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Find out more:Summary of the plug product portfolio■■ 2-, 3- and 4-pole plugs■■ Angled and straight shapes■■ Contour and flat plugs■■ RFI suppressors

Plugs and connectors around the world

■■ Connectors■■ Customer specific assembly parts

As it is the ambition of LEONI to satisfy all customer

requests, emphasis is put on customized solutions

for plugs and connectors.

* Design will change due to new SANS requirements from 2017 on. ** GOST R 51322.1

International plug types

A unique range that is likely compatible with all country norms

for distributing electrical power – worldwide.

USA/Canada 15 AUL 817/CSA C22.2 No. 42 NEMA 6-15 P

Thailand 16 ATIS 166-2549Brazil 16 ANBR 14136

Thailand 16 ATIS 166-2549

USA/Canada 20 AUL 817/CSA C22.2 No. 42 NEMA 6-20 PTaiwan 20 ACNS 690

Europe 16 AIEC 60884-1, SS XVII-CEE 7

Denmark 10 ASB 107-2-D1/DK 2-1a

Denmark IT-Plug 10 ASB 107-2-D1/DK 5-2a

Israel 16 ASI 32 Part 1.1

Argentina 10 AIRAM 2063Australia 10 AAS/NZS 3112

Argentina 10 AIRAM 2073Australia 10 AAS/NZS 3112

Israel 16 ASI 32 Part 1.1

Brazil 10 ANBR 14136

Singapore 13 ASS 145-1UK/Hong Kong 13 ABS 1363-1Saudi Arabia SASO 2203 13 A

India 6 AIS 1293 South Africa* 6 ASANS 164-1, SS 1-2

India 16 A IS 1293 South Africa* 16 ASANS 164-1, SS 1-2

Norway 25 ANEK 502:2006

Perilex 16 APerilex DIN 49446-3

China 10 AGB 1002, GB 2099.1

China 6 A/10 AGB 1002, GB 2099.1

USA/Canada 15 AUL 817/CSA C22.2 No. 42 NEMA 1-15 P Taiwan 15 A CNS 10917CNS 10917-2

Japan 15 A JIS C8303China 6 A/10 AGB 1002, GB 2099.1

USA/Canada 15 AUL 817/CSA C22.2 No. 42 NEMA 5-15 P

Japan 15 A JIS C8303Taiwan 15 A CNS 10917CNS 10917-2

Europe 2.5 A Singapore 2.5 AEN 50075, SS I

UK 2.5 ABS 4573

Italy 10 ACEI 23-50

Switzerland 10 ASEV 6534-2, Type 12

Brazil 10 A NBR 14136Italy 10 A CEI 23-50Israel 10 A SI 32 Part 1.1

Switzerland 10 ASEV 6533-2, Type 11

Europe 16 AIEC 60884-1, SS VII-CEE 7South Korea 16 AK60884-1, KSC8305Belarus, Russia, Kazakhstan**Indonesia SNI 04-3892.1


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Appliance connectors

2.5 AIEC 60320-1, SS C5

USA 7 A 125 V~, UL 817/CSA 22.2

2.5 A / 7 AIEC 60320-1, SS C7

0.2 A IEC 60320-1, SS C1

10 A IEC 60320-1, SS C13

10 A IEC 60320-1, SS C15

10 A IEC 60320-1, SS C17

2.5 A IEC 60320-2-2, SS CCounter partto SS C7

10 A IEC 60320-2-2, SS ECounter partto C17 and C18

Plug connectors

Portable socket outlet

16 A IEC 60884-1, SS III-CEE 7

Appliance con nectors, plug connectors and plug socket

outlets according to the maximum electric current

required, ranging from 0.2 A to 16 A.

Although not mentioned in detail, all plugs and connectors are

approved with a wide range of different cables comprising PVC,

high-temperature PVC, textiles, polyurethane cables and

different rubber materials (RR, RN, BB, RN8, etc.).


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Design, production and testing of customer-specific solutions

according to the highest standards.

Benefit from our engineering capabilities and learn more about our

latest innovations.

■■ Multi- and single-layer cordwinders

Cordwinders for vacuum cleaners and steam generators.

In-house development of rewind devices according to

customer requirements (heat resistant, low friction, highly

flexible, halogen free).■■ Storage boxes

Cable storage boxes can be a cheaper alternative to cordwinders

in order to store additional or surplus cable either directly in the

appliance or in a special box outside.■■ Filters

RFI filters reduce electrical interference coming from the network

to the appliance or created by the appliance itself to protect the

network.■■ Steam/hose tubes

Steam tube: a textile braided system consisting of at least one

EPDM or silicone tube transporting the steam or water and PVC

or rubber insulated multi-core cable.

Hose tube: a textile braided tube with larger diameters for

transporting low pressure steam.■■ Integration of electrical and mechanical parts in cord sets

Adding functionality by integrating plastic components, sensors,

PCBs, LEDs, etc.

Systems


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Standard product program

Insulation materials Core / cable types Temperature ranges

PVC*

H05V-K + 70 °C

H05V2-K + 90 °C

H05VV-F + 60 °C

H05V2V2-F +90 °C

Rubber

H05RN-F + 60 °C

H05RR-F + 60 °C

H05BB-F + 90 °C

H05GG-F + 110 °C

H07RN8-F + 60 °C

Textile H03RT-H + 60 °C

halogen free*LEONI EcoSense®

H05Z1-K + 70 °C

H05Z1Z1-F + 70 °C

* Also available in H03 and flat versions.

Further cable designs available.

Bulk cables

By processing our cables in-house, we ensure

high quality standards in our end products.

Outline of the production portfolio■■ PVC insulated standard as well as cold and heat resistant

wires and cables ■■ Customized wires and cables ■■ Standard, customized and submersible rubber cables for

use in dry, humid, cold and wet environments■■ Textile braided cables for electric irons, steam generator

irons and electric lighting■■ LEONI EcoSense – halogen free cables


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Requirements and quality■■ Material testing and development according to customer

specifications and/or national and international standards■■ Optimization of properties to meet changed or new

requirements■■ Regular quality control

Offered materials■■ Thermoplastic materials

Plasticized PVC or HFFR■■ Thermoplastic elastomers

TPO / TPE / TPV, also available as HFFR■■ Elastomer materials

Vulcanized rubber including NBR / PVC / EPDM / CPE / HFFR

Materials

Material characteristics■■ Flexibility / hardness / elasticity■■ Mechanical stability under load■■ Migration resistance■■ Physical and mechanical properties before and after aging

■■ Resistance to

> Oil

> Fuels

> Brake fluid

> Acids / alkalines

> Organic agents

■■ Environmental solutions – LEONI EcoSense

> Halogen free – non PVC

> Phthalate free

> PAH free

Our material expertise and development know-how

ensure the highest reliability and durability of our

products.

Benefit from our intensive R&D activities - in-house and

with external laboratories as well as universities resulting

in a broad and tested portfolio of cable types based on

multiple material groups.


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A comprehensive range of halogen free cord sets compliant

with European and international standards.

With the discussion of banning phthalates and PAHs within the

framework of RoHS II and similar approaches in different other

countries, an alternative to PVC is becoming indispensable.

LEONI EcoSense® products do not contain any Group 7 A

substances – chlorine (CI), bromine (Br), fluorine (F), iodine (I)

and astatine (At). The characteristics of the cables are similar

to PVC.

Benefits■■ Contribution to improving our customer’s image as a

sustainable producer of appliances■■ Higher classification at environmental associations■■ No cross linked material – therefore better recyclability■■ Timely implementation of imminent legal requirements■■ Solutions for static and various dynamic applications■■ Thorough technical support in designing customized

product lines

Environmental solutions

Product portfolio

Halogen free cables according to EN 50525-3-11■■ H03Z1Z1H2-F 2 x 0.5/ 0.75■■ H03Z1Z1-F 3G0.75■■ H05Z1Z1H2-F 2 x 0.75/ 1.0 ■■ H05Z1Z1-F 2 x 0.75/ 1.0/ 1.5 ■■ H05Z1Z1-F 3G0.75/ 1.0/ 1.5

This cable portfolio was expanded up to 5 cores and

cross-sections of 2.5 mm².


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Global

Extra

mile

Innovations

Partner

Material design

Solutions

Quality, environment & corporate responsibility

LEONI is approved according to ISO 9001:2008 and

ISO 14001:2004.

Total quality management means to us ■■ Customer orientation through a fast response to customer

and market requirements■■ Employee orientation in communication, information and

qualification■■ Process orientation with transparent and economic

procedures■■ Preventive action takes priority over corrective action■■ Continuous improvement of our products, processes

and services■■ Zero-defect target in all dimensions – quality right

from the start

Quality checks and testing

Strict quality checks are integrated at all stages in the produc-

tion process. All our products are 100 % electrically tested for

functional and safety related parameters. They comply with all

applicable national and international standards.

Environmental policy

We regard environmental protection as one of our prior

company goals and make it part of our quality policy. We also

ensure product compliance according worldwide banned

substance legislation including RoHS and REACH. LEONI is

familiar with chemical content reporting for its products in

internationally recognized reporting systems such as BOM

check and IMDS.

Corporate responsibility

As a global supplier of wires, optical fibers, cables and cable

systems as well as a provider of related development services,

we are aware of our corporate responsibility to the environment

and society. Responsible and positive corporate governance,

ensuring employee and human rights, environmental protection

and quality management have always been integral elements of

LEONI’s corporate policy.

The LEONI key to success is based on the great innovative

power of our company and the high quality of our products and

services. Supported by a certified quality management system,

we have created the precondition to continue to master the

challenges of a global market with the necessary efficiency,

quality and profitability.

The implementation of the quality management system is an

interdisciplinary task. We place an emphasis on committed,

creative and experienced employees, and that is the reason

why we provide considerable funds for staff qualification

and further training in our annual budget.

The process of innovation and the awareness of quality and

technology are strengthened with regular training.

In addition, we create the necessary material preconditions to

secure our claim to the leading position in terms of production

technology and for the continuous improvement of our

expertise in developing new and innovative products with

foresighted investments in state-of-the-art machinery, systems

and factory equipment.

We strengthen the constant enhancement of our business

processes with our process-oriented management system with

the aim to guarantee our customers the highest possible benefit

and to secure our competitiveness and thus our workplaces for

the future.


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Global

Extra

mile

Innovations

Partner

Material design

Solutions

One of the leading cable assemblers worldwide

Global production, distribution and customer support network.

Profound know-how along the whole value chain

Material, cable, assembly and test expertise.

Customized solutions that meet the highest standards

Dedicated solutions for all requirements.

Putting in the extra effort for our partners and customers

Search for improvements, exceedance of expectations, achievement of outstanding results.

Main innovation topics

Innovative conductor materials, LEONI EcoSense, ultrasonic welding, antibacterial cables.

Global system supplier

Development and design in close cooperation with the customer.

Our promise

We are of few words - we just do it!


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The LEONI Group

Your markets – our strength.

As diverse as our product and service range are the markets

and sectors LEONI is supplying. We focus our activities on

customers in the fields of Automotive & Commercial Vehicles,

Industry & Healthcare, Communication & Infrastructure,

Conductors & Copper Solutions and Electrical Appliances.

In the field of Electrical Appliances, LEONI is one of the world’s

largest suppliers offering a unique range of plugs, internal

wiring and systems to match probably all distributing electrical

power systems in use around the world today. Particularly for

export-dependent electrical appliance manufacturers that also

produce internationally, this represents an invaluable advantage:

You obtain everything from one single source – regardless for

which country the respective appliance to be fitted is destined.

Our customers benefit worldwide from innovative as well as

reliable and long-lasting products of high quality.

LEONI – we create the best connection for the future.

For further information www.leoni.com

LEONI's core markets

Cable expertise for the most varied industrial markets.

LEONI is a leading supplier of cable systems and related

services for the automotive industry and various other

industrial sectors.

Our Group of companies employs more than 75,000 people in

31 countries. Corporate vision, highest quality and innovative

power have made us one of the leading cable manufacturers in

Europe. LEONI develops and produces technically sophisticated

products ranging from wire and optical fibers to cables through

to complete cable systems and also offers the related services.

Moreover, the product portfolio comprises strands, standardised

cables, hybrid cables, glass fiber as well as special cables, cable

harnesses, wiring systems components and fully assembled

systems for applications in various industrial markets.

Automotive &

Commercial Vehicles

Communication &

Infrastructure

Industry &

HealthcareElectrical

AppliancesConductors

& Copper Solutions

Products and services portfolio at a glance

Service

Optical cablesHybrid cablesCopper cables

Cable systems / Wiring systems

Relay and safety systemsSensorsCable harnesses

ConnectorsOptical fibersWires & strands

Engi

neer

ing


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Production facilitiesSerbiaLEONI WCS Southeast Europe d.o.o., Prokuplje

SlovakiaLEONI Slovakia, spol. s r.o., Trencianske BohuslaviceLEONI Slovakia, spol. s r.o., Valaská Belá

ChinaLEONI Cable (China) Co. Ltd., Changzhou LEONI Cable (Xiamen) Co.Ltd., Xiamen

HeadquarterGermanyLEONI Cable Assemblies GmbH, Roth

Germany

China

Japan

SerbiaBelgium

Logistic HubBelgiumLEONI Cable Belgium N.V., Hasselt

Sales officesBelgiumLEONI Cable Belgium N.V., Hasselt

China / MalaysiaLEONI Cable (China) Co. Ltd., Changzhou LEONI Cable (Xiamen) Co.Ltd., Xiamen

Japan LEONI Wire & Cable Solutions Japan K.K.,Kanagawaken

SlovakiaLEONI Slovakia, spol. s r.o., Trenčianska Teplá

● Production facilities

● Sales offices

● Logistic Hub

● Headquarter

LEONI Electrical Appliances – worldwide

Slovakia


Find out more:

Business Unit Electrical Appliance Assemblieswww.leoni-electrical-appliances.com

LEONI Cable Belgium N.V.

Kempische Steenweg 293/10

3500 Hasselt

Belgium

Phone + 32 11 260-260

Fax + 32 11 260-212

E-mail [email protected] 12. 20

15 / en

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24 hours with LEONI - leoni-electrical-appliances.com · Your day starts with LEONI. LEONI supplies...

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Transcript of 24 hours with LEONI - leoni-electrical-appliances.com · Your day starts with LEONI. LEONI supplies...