High quality crucibles Certified ISO 9001 EN 13485.
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Transcript of High quality crucibles Certified ISO 9001 EN 13485.
high quality crucibles
Certified ISO 9001 EN 13485
For centuries, refractory has been the sole material able to resist very high temperature
….. some thousand years later, nothing better has been found .
1- Accurate drawings Drawings are often determined with the assistance of the casting
machine manufacturer.
I. Imperative conditions to obtain high quality crucibles
2 – Precise mold requiredTo obtain a precise mold , different steps have to be achieved :
1 – Reference model – made from plaster -
2 – Master Mold – made from plaster -
3 – Mother Mold – made from very hard plaster -
4 – Working Molds – made from refractory -
from which 50/100 crucibles will be made
3 – Strict selection of raw materials
Fused silica and other elements have to be conformed to the physical and chemical characteristics which have been defined to meet with 3 criteria :
- thermal shock resistance
- refractarity
- resistance to metallic corrosion
With each delivery of raw material, the checking of the “granulometrie”
allows a good fluidity of the liquid paste
II. The work of craftsmen …Refracto crucibles are made by using the flowing method, called “barbotine” which
gives :
• Excellent respect of dimension
• Excellent texture homogeneity
1 – Manufacture of each lot of “barbotine”
The preparation of a lot follows a very precise operating procedure :
- Precise weighing of the elements
- Strict respect of the introduction order
II. The work of craftsmen …Refracto crucibles are made by using the flowing method, called “barbotine” which
gives :
• Excellent respect of dimension
• Excellent texture homogeneity
1 – Manufacture of each lot of “barbotine”
The preparation of a lot follows a very precise operating procedure :
- Precise weighing of the elements
- Strict respect of the introduction order
- Shaking and mixing
II. The work of craftsmen …Refracto crucibles are made by using the flowing method, called “barbotine” which
gives :
• Excellent respect of dimension
• Excellent texture homogeneity
1 – Manufacture of each lot of “barbotine”
The preparation of a lot follows a very precise operating procedure :
- Precise weighing of the elements
- Strict respect of the introduction order
- Shaking and mixing
- Time for settling
II. The work of craftsmen …Refracto crucibles are made by using the flowing method, called “barbotine” which
gives :
• Excellent respect of dimension
• Excellent texture homogeneity
1 – Manufacture of each lot of “barbotine”
The preparation of a lot follows a very precise operating procedure :
- Precise weighing of the elements
- Strict respect of the introduction order
- Shaking and mixing
- Time for settling
- Re-shaking
II. La fabrication : Un travail artisanalLes creusets Refracto sont fabriqués par la méthode du coulage en barbotine qui assure :
Une excellente fidélité dimensionnelle.
Une excellente homogénéité de texture.
1 - Préparation d’un lot de barbotine
- Pesée des constituants
- Agitation et mélange
- Respect des temps
de repos
- Réagitation
II. The work of craftsmen …Refracto crucibles are made by using the flowing method, called “barbotine” which
gives :
• Excellent respect of dimension
• Excellent texture homogeneity
1 – Manufacture of each lot of “barbotine”
The preparation of a lot follows a very precise operating procedure :
- Precise weighing of the elements
- Strict respect of the introduction order
- Shaking and mixing
- Time for settling
- Re-shaking
- Manufacture of test samples for
validation and tracking reference
2 – Flowing the “barbotine” into the working molds - Molds are filled ….
2 – Flowing the “barbotine” into the working molds - Molds are filled ….
-Then, emptied after a specific determined amount of time
2 – Flowing the “barbotine” into the working molds - Molds are filled ….
-Then, emptied after a specific determined amount of time
-Thickness is checked by caliper .
3 – Demold , bur removal, finishing …
(with specific tools manufactures with the mold )
The “R” is engraved … as pre-validation
4 – Drying
Crucibles have to be completely dry before placement in oven .
48 hours is requested
5 – Oven time
Temperatures are carefully ramped-up in stages
Systematically checked every firing
6 – Final tests
Before release of crucibles for sale, lot samples are carefully checked against strenuous conditions .
7 – Pack out
Crucibles are carefully packed in foam lined boxes
Ready to be sent to you ….100% satisfaction guarantee