Hamid Shoaee LCLS FAC Controls [email protected] June 17, 2008 1 LCLS Control System...
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Hamid Shoaee LCLS FAC Controls Review [email protected] du June 17, 2008 1 LCLS Control System •Personnel •Linac & BC2 Controls progress •LTU, Dump Controls •Undulator Control System •Summary
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Transcript of Hamid Shoaee LCLS FAC Controls [email protected] June 17, 2008 1 LCLS Control System...
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 20081
LCLS Control System
•Personnel
•Linac & BC2 Controls progress
•LTU, Dump Controls
•Undulator Control System
•Summary
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 20082
New responsibilities in Controls
Enzo Carrone, the new deputy in Controls Department, is now responsible for theLCLS control system
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 20083
Questions from Tom Himel
H1: Any new problems which have come up or items where you would like our advice
The immediate question of delivering of long term high level applications VS resource allocation to the linac upgrade… See Patrick Krejcik’s presentation
H2: MPS progress and schedule[S. Norum’s talk]
H3: A general overview of the schedule for hardware installation and software with emphasis on any problems
[E. Carrone’s talk]
H4: How is the integration of the old controls group into LCLS going?How have the layoffs and shutdown of PEP effected things?
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 20084
Questions from Tom Himel H5: What is your situation and policy as regards hardware spares?
We have started the process of converting the old CAMAC maintenance shops to support VME and other LCLS type hardware. We are also reviewing our spares needs and developing a plan for long term inventory and maintenance.
H6: How is the high level applications infrastructure coming? What were the results of the review we suggested?[see P. Krejcik’s presentation]H7: When do you need to move away from MATLAB based feedbacks, and how is the new feedback development coming?
The plan is to test 120 Hz operation in July of 2010. We are looking at list of issues to address, including time slot feedback, etc.
BC2 Commissioning
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 20085
LCLS MPS… [S. Norum’s talk]Great progress has been made developing the
hardware and software
Completed hardwareMPS Link ProcessorMPS Link NodeGbE SwitchesBeam Loss MonitorQADC and transition boards prototypes complete
In progressQADC currently being tested
Completed softwareEPICS PVs for fault status, bypass status and valueMachine state bufferMachine protection logic (algorithm) handlingMachine rate bufferMitigation processing
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 20086
Undulator Magnet PS - PH4 Installation Program
54 MCORs - UND 18 QUAD 36 X/YCOR
B913 B921
45 MCORs – UND 15 QUAD 30 X/YCOR03 Intermediate PS – DUMP06 MCORs – DUMP
Controls Installation for LTU, Undulator, DumpControls Installation for LTU, Undulator, Dump
LTU/Und/Dump LTU/Und/Dump ControlsControls
InstallInstall
LTU/LTU/UndUndComm. Comm.
Re-Re-commission commission
Inj/BC2 to SL2Inj/BC2 to SL2
First LightFirst Lightin FEEin FEE
FEE/N
EH
In
stall
PPS C
ert
. LT
U/D
um
p
CD
-4
(7/3
1/2
01
0)
JJ FF MM AA MM JJ JJ AA SS DD JJ FF MM AA MM JJ JJ AA SS OO NN DD JJ FF MM AA MM JJ JJONAA
2008 2009 2010 2008 2009 2010Down
PPS
AAMM
Linac/BC2 Linac/BC2 CommissioninCommissionin
g g FEEFEE
CommComm. April 18, 2008
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 20088
Remaining Controls installation benefits greatly from the injector, linac & BC2 experience
LTU Controls is similar in scope to Linac & BC2We are past the engineering learning curve with very little development remainingAlmost all procurement is complete including 100% of cable plant All IOCs and VME crates are on handThe order for over 95% of all required control modules (PLC, ADC, motion control, etc.) has been placedSome I&C rack delivery is being delayed, no impact on installationRacks are currently being loaded & tested in high bay area
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 20089
Rack Assembly Area (B024 )
B913 & B921 PS racks
B911 & B912 PS racks
PPS cable plant installation is in progress
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 200812
49 GROUND BUS 209-958-00
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47 NEUTRAL BUS 209-959-00
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CABLE FEEDTHRU C-FEEDTHRU 31 CABLE FEEDTHRU C-FEEDTHRU 30
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1
ESS POWER SUPPLY 60V/165A
(MCOR BULK PS 3 ) ESS60V165A
BLOWER
BLOWER-2
MCOR-12 DRIVER CHASSIS 16CH
(DUMP ) 236-251-00 BLOWER
BLOWER-2
BLOWER
BLOWER-2
MCOR-12 DRIVER CHASSIS 16CH
(UND1 ) 236-251-00 BLOWER
BLOWER-2
ESS POWER SUPPLY 60V/165A
(MCOR BULK PS 1 ) ESS60V165A
ESS POWER SUPPLY 60V/165A
(MCOR BULK PS 2 ) ESS60V165A
MCOR-12 DRIVER CHASSIS 16CH
(UND1 ) 236-251-00 BLOWER
BLOWER-2 MCOR-12 DRIVER CHASSIS 16CH
(UND1 ) 236-251-00
LCLS MCOR BULK PS PLC CHASSIS
(DUMP ) 384-801
LCLS 4-30 CIRCUIT BREAKERS
LCLS MCOR BULK PS PLC CHASSIS
LCLS 4-30 CIRCUIT BREAKERS
CIR-BREAKR
(UND1 ) 384-801
AC DISTRIBUTION BOX
ACBOX
MCOR-12 DRIVER CHASSIS 16CH
(UND1 ) 236-251-00
CIR-BREAKR
B921-10 B921-11
Equipment Status / Rack Readiness – B921
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 200814
Safety Systems
BCSMature designProject is on schedule
MPSConcurrently developing new LCLS MPSResponse time of less than one pulse at 120 HzNew hardware extended 1.2 km past current MPS
Non-CAMACReady for photon section
PPSThe system design is based on the extension of the injector PLC-based architectureNeed to now address the BSY area
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 200815
Undulator Motion Control Software delivered by ANL and is being checked out
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 200816
Undulator Control System is on schedule for field installation
Magnets power supply and controls in very good shapeLoaded racks are being tested in B024/B15
There is a detailed schedule covering bench testing, through field installation
Software design is mature, requires little if any changes
RF BPMs – production proceeding wellReceivers will be shipped to SLAC June-July
Timing, Vacuum, Networks are all on schedule
Wire position monitor & hydrostatic leveling system will be interfaced to the control system
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 200817
Top Level CD Org Chart
CONTROLS DEPARTMENTHEAD: SHOAEE, Hamid
SOFTWARE ENGINEERINGWILLIAMS, Ernest
LAHEY, Terri (Deputy)
ITALICS Contract Employee% Casual Employee or < 50%$ Safety Committee# On Loan
Department total = 71
CONTROLS DEPARTMENTApril 28, 2008
DEPUTYCHESTNUT, Ron
DEPUTYCARRONE, Enzo
ELECTRONICS & INSTRUMENTATION
ENGINEERINGBROWNE, Mike
New Head – TBDJOHNSON, Ron (Deputy)
ANDERSON, DavidAVELAR, Alonzo BONG, JamesBRECHIN, Vernon BROWN, R. (Vergne) CORDOVA-GRIMALDI HARMS, Michael J. HOANG, Frank NGUYEN, SonyO’NEAL, JohnSMITH, VernonTRALLER, Robert%TRUEBENBACH, John
BROWN, David G DUSATKO, John GIOUMOUSIS, AndrewMEDVEDKO, Evgeny NORUM, Stephen OLSEN, Jeff ROSS, William SMITH, Stephen YEE, ChuckYOUNG, Andrew
ENGINEERING SUPPORTTILGHMAN, Anthony
JACOB, Ralph (Deputy)
BOYSEN, Tanya $#CORVIN, Clay de SALVO, Michael LILLY, Deborah KREJCIK, Patrick
Department Office
ALARCON, ArturoBOYES, MattBROBECK, KenBURGESS, RichardCHEVTSOV, SergeiCHU, PaulDECONTRERAS, GingerFAIRLEY, Diane#GRANIERI, CharlesGRUNHAUS, ElieHALL, RobertHOOBLER, Sonya$KNOPF, JimKOTTURI, DayleLUCHINI, KristiMILLER, EdPENG, ShengROCK, JudyROGIND, DebbieSANDBOTHE, BobSCHUH, StephenSPENCER, NancyWHITE, Greg#WOODLEY, MarkZELAZNY, MikeZHOU, Jingchen
SAFETY SYSTEMS
BENNETT, BrianBONG, Patrick$BROWN, JeffreyFICKLIN, DavidHARMS, Michael G.HILL, AlanMcDONALD, DevonMURPHY, JamesSALESKI, MichaelSIMMONS, BobSTARNER, SuanneTURNER, Kristina
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 200818
Software Engineering Section
ITALICS Contract Employee% Casual Employee or < 50%$ Safety Committee# On Loan
CONTROLS DEPARTMENTSoftware Section Task Assignments
April 28, 2008
LAHEY, TerriNetworking
KREJCIK, Patrick(acting)
High Level Apps
ZHOU, JingchenSystems
BROBECK, KenHALL, RobertROCK, Judy
CHEVTSOV, SergeiCHU, PaulFAIRLEY, DianeROGIND, DebbieWHITE, Greg#WOODLEY, MarkZELAZNY, Mike
ALARCON, ArturoBOYES, MattHOOBLER, SonyaKOTTURI, DayleLUCHINI, KristiPENG, ShengSCHUH, Stephen
BURGESS, RichardDeCONTRERAS, Ginger#GRANIERI, CharlyGRUNHAUS, Eli$KNOPF, Jim SANDBOTHE, BobMILLER, EdSPENCER, Nancy
WILLIAMS, ErnestEPICS
CD - PCD Project Execution
Subsystem Design Prototype Unit Production Rack Production Installation Commissioning
Inst
alla
tion
PC
D
Com
mis
sion
ing
CD
Pro
duct
ion
Test
C
D-P
CD
Eng
inee
ring
Ser
vice
s P
CD
Eng
inee
ring
Des
ign
CD
● Receive Requirements● Detail Specifications● Conceptual Design● Prototype Design● Detail Circuit Design● Material List● Circuit Board Layout● Sketches to PCD● Functional Design Doc
● Receive Pckg Layout,Board Layout, Parts List● Procure materials● Prepare kit, PCB bids● Procure PCB (2)● Load Prototype● Machine, Label Panels● Final Assembly Proto I● Final Quality Check
● Develop Firmware● Develop Test & Calibration Software● Develop Test & Calibration Hdwe● Document Test & Calibration Procedure● Develop Rack, Cable System Sketches
● Receive Prototype● Debug & Test● Train Technician(s)● Rework, approve prototype for manufacture●
● Detail Standard Panel Layout● Detail E-M drawings● Begin System Drawings
● Develop Rack, layouts, Cable system sketchesReview, approve Rack, Cable, System drawings● Review, approve Bid Packages
● Receive Rack, Cable, Crate System Sketches● Document Racks, cables, crates, intra-rack cabling, long-haul cabling ● Develop Rack, Cable, Crate Bid Packages● Order Racks, Cables, Crates
● Receive Prototype for Manufacture● Order parts, prepare kits, prepare bid packages● Place vendor orders● QC Incoming Inspect● Deliver to Production Test
● Receive production units● Perform tests, stress tests, rework cycles● Maintain database● Deliver final QC product to Installation
● Develop overall Product test system● Develop QC plan● Setup Product Test areas● Procure, build test equipment● Train personnel
FIELD INSTALLATION● Install AC power, cooling water, Cable Trays● Install Loaded Racks, Earthquake bracing● Install Long haul signal cable plant, networks● Install Rack safety systems, monitoring
● Develop Field Installation Plans● Develop Field Installation Drawings, Instructions● Develop Resource plans, cost estimates, schedules ● Develop Bid Packages. Contracts
● Receive & Inspect Racks, Cables, Crates● Install Rack AC power,Crates, DC Power Supplies● Install tested units in Crates● Install internal Rack power, signal wiring● Test assembled Racks
● Bid, award installation contracts● Assemble internal resources● Train resources, UTR’sReceive all loaded Racks, Cables, Trays
COMMISSIONING● Safety Systems● AC Power systems● Top Level control system● Timing System● Networks, Sector Nodes● Instrumentation Subsystems● Test all Systems with Beam
● Complete all factory testing of loaded racks● Deliver Loaded Racks
DRAWN BY
RAY LARSEN 01-30-2008
CD-PCD Project Work Flow
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 200820
LCLS CONTROL SYSTEMHEAD: CARRONE, Enzo
CABLE PLANT SYSTEMS
System ManagerRODRIGUEZ,
Ponciano
SAFETY SYSTEMSSystem Manager
SALESKI, Michael(Acting)
BEAM INSTRUMENTS & DIAGNOSTICS
System ManagerJOHNSON, Ronald
DATA ACQUISITION & CONTROL
System ManagerWILLIAMS, Ernest
GLOBAL SYSTEMS
System ManagerKREJCIK, Patrick
MAGNET POWER & CONTROL
LUCHINI, Kristi -SE/BELLMO, Paul -EE
DeLIRA, Antonio -EEMacNAIR, David -EEROGIND, Debbie -SE
MOVER SYSTEMS
CABLE PLANT CONTRACTS
RODRIGUEZ, Ponciano-EE
ORTEGA, Mario-AEDiSALVO, Michael-AEBALTAZAR, Dak-AE
AGUAS, Bernardo-AEBUHAIN, Juanito-AE
PERSONNEL/LASER PROTECTION PPS/
LSSBONG, Patrick -EE
MURPHY, J – EEMcDONALD, D – ETFICKLIN, D - D
ENGINEER
BEAM CONTAINMENT BCS
TILGHMAN, Anthony – AE
BENNETT, Brian -AE
ALARCON, Arturo -EPSIMMONS, Robert -AE
MACHINE PROTECTION INTERMED. IMPS
TILGHMAN, Anthony -AE
NORUM, Stephen- EENGUYEN, Sony -AE
MACHINE PROTECTION NEW
NORUM, Stephen - EE
ENGINEER
TOROIDSBROWN, David-EE
MONTAGNE, M.-ME
BPMS JOHNSON, R.-EP
SMITH, S. -EPSTRAUMANN,T.-EPMEDVEDKO, E. -EEMONTAGNE, T.-ME
SMITH, V. - AE
PROFILE MONITORSPENG, Sheng-EE
BROWN, V. -AERAGO, C. -ME
TUNE-UP DUMP PENG, Sheng-EE
BROWN, V. -AERAGO, C. -ME
LCLS PROJECT DIRECTORJ. Galayda
FARADAY CUPS
BUNCH LENGTHBLM, OTR, YAG
SCREENSPENG, Sheng -EE
FRISCH, Josef -EPBROWN, V -AE
ZDARKO, Richard -CMONTAGNE, Tim-ME
TIMINGKREJCIK, Patrick
BROWNE, MichaelDUSATKO, John-EE
ALLISON, Stephanie-SEBROWN, David - EE
ZELAZNY, Michael -SEMONTAGNE, Timothy -ME
ROGIND, Debbie, SE
SERVERS/NETWORKSLAHEY, Terri -SE
BROBECK, Kenneth -SEZHOU, Jingchen -SE
MURRAY, Douglas -AEDiSALVO, Michael -AEMONTAGNE, Tim -ME
KNOPF, Jim - AE
VACUUM SYSTEMSSCHUH, Steve -EP
NGUYEN, Sony -CO’NEAL, John -AE
APPLICATIONS SOFTWARE
System ManagerFAIRLEY, Diane/
ZELAZNY, Michael
HIGH LEVEL APPLICATIONS
FAIRLEY, Diane-SEZELAZNY, Michael - SE
CHEVTSOV, Sergei -SECHU, Paul -SE
LARRIEU, Chris – SEROGIND, Debbie – SE
WHITE, Greg - SE
FEEDBACK SYSTEMSENGINEER
MCC APPLICATIONS
ENGINEERING SERVICES
System Managers
J. Olszewski-AET. Montagne-MER. Chestnut-EP
DESIGNERDRAFTER
COORDINATORTECHNICIAN
Contract SupportCaptar
ENGINEERPROGRAMMERContract Support
PROJECT MANAGEMENT
LIAISONBOYSEN, Tanya
PRECISION TIMING LBNL
BYRD, J. -EP
DOOLITTLE, L. -EEENGINEER
LASER CONTROLSWHITE, William
PENG, Sheng-EE
ROSTER, Bill-AEMONTAGNE, Tim -ME
LOW LEVEL RFAKRE, Ron -EE
KOTTURI, Dale-SEHILL, Alan -AE
TEMP MONITORSSCHUH, Stephen -EP
TILGHMAN, Anthony-AERAGO, Carl -ME
SAFETY ENGINEERSALESKI, Michael
RACKS, DC PWR & SIGNAL DIST.
ORTEGA, M. -AE
TRUNKS & PATCH PANELS
TILGHMAN, Anthony-AE
NGUYEN, Sony -CMONTAGNE, Tim -ME
DC 24V PWRDiSALVO, Michael -AE
RAGO, Carl -ME
LEGENDEE-ElecEngrME-MechEngrSE-Software EngrEP- EngPhysAE-AssocEngrC- CoordinatorD-DesignerET- Elect TechMT- Mech Tech
CONTROLS SYSTEM PHYSICISTKREJCIK, Patrick -EP
Electrical Electronic
Mechanical Electromechanical
Controls Engineering & Software
CAVITY BPMS ANL
LILL, Robert – EE
WALTER, Dean - ME NORUM, Eric - SE
LCLS CONTROLS PROJECTMay 7, 2008 R11
Wire Pos. Mon.Hydrostatic
Leveler
Controls Status since the last reviewThe Linac/BC2 Controls installation went very wellThe system was delivered in December 2007, within a week of the scheduled date (12/03/07)
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 200822
Summary of Controls Sub-Systems installed for Linac and BC2 Commissioning
Cable Plant Networking Magnet power supply Vacuum Controls LLRF Timing system Laser control upgrade OTR/YAG imaging BPM Wire Scanners
Faraday Cup Cerenkov monitor Moveable collimator BC2 beamline control Bunch length monitor MPS BCS Configuration software MATLAB feedback system Bunch length measurement
Linac & BC2 Controls in use by physicists & Operations
New Feedback framework & bunch length measurement applications are in operation
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 200825
Injector laser Controls has been upgraded for BC2 operation
Hamid Shoaee
LCLS FAC Controls Review [email protected]
June 17, 200826
Conclusions
The linac & BC2 control system is online & operational
We are on schedule for the installation and completion of the electron control system
The major risk for the above items is schedule rather than technical complexity
detailed plans are in place for the undulator control in collaboration with ANL
