front cover - Conares · 2019-09-17 · 4.2 Rounds: EN 16 Size Range NPS OD Series Thick Weight...

4.3 Sections

4.2 Rounds

4.4 Certifications

Manufacturing Process5.1

20

22

1. Overview

2. Timeline

3. Rebars

4. Pipes

..............................................................................................................................................

...............................................................................................................................................

.....................................................................................................................................

........................................................................................................................................

5

6

7

9

10

12

13

15

5. Color Coated ......................................................................................................................... 23

25

Specifications5.2 26

16

INDEX

Working 24/7 to serve growing demands of steel,Conares produces more than 1,000,000 MT annually.

The world never stops,so do we

Since its inception in 1988, Conares initially focused on steel trading. Having built extensive partnerships with renowned steel plants across the world, it brought the world-best competencies to the region, by setting up its own state of art manufacturing facility in UAE.

Our Experience

As the Middle East focuses on infrastructure development, Conares serves as the perfect partner to meet the growing industry requirements for steel rebars & pipes. A diversified & full-fledged manufacturing facility based in the UAE, the strategic hub between the East & the West, Conares today is the premier producer of quality steel products for wide-ranging needs; having a total manufacturing capacity of more than 1,000,000MT annually.

Our Production

From its central location in Dubai, UAE; Conares serves an extensive network of clientele including pre-engineering companies, steel trading companies and construction majors not in the Middle East but across wider markets that are easily accessed from its headquarters.

Our Location

Led by a team of experienced & skilled professionals, Conares has set new benchmarks in the steel industry through its commitment to quality, excellence & service standards. A trusted name in the industry, Conares is led by the vision to support the region’s infrastructure development by providing world-class steel products through long-term partnerships.

Our Team

At Conares every business partnership, each product, every process & any aspect of service is defined by three core values – Trust, Quality & Strength.

Years

Metric Tonnes

Dubai

Employees

Since 2011, Conares manufactures Rebars with a size range of 8 to 40 mm. The Rebar Mill has an annual production capacity of 500,000 MT per year. Being regionally & internationally certified, the rebars are accepted globally. Conares has supplied rebars to milestone projects like Abu Dhabi Airport, Dubai Tram, Dubai Canal & Dubai Mall.

Rebars

In 2019, Conares will commence the project of its Color Coated Mill which has an annual productioncapacity of 60,000 MT. Color Coated products have numerous applications like roofing & decoration,heavily consumed by the construction industry.

Color Coated

Rebar

Color Coated

Since 2005, Conares manufactures Pipes with a size range of 1/2” to 4”. The Pipe Mills have an annual production capacity of 210,000 MT per year, coupled with the Galvanizing Mill of 40,000 MT per year. The pipes are produced in circular, rectangular & square sections conforming to leading international standards. Apart from its strong demand regionally, the pipes have a growing presence internationally.This drove Conares to enhance its size range to 12” & increasing its Pipe production by 200,000 MT peryear as of end 2018.

Pipes

Pipe

Overview1

5

Renamed asMech-Weld Trading

Established asUnited Metal Supply

Renamed asConares Metal Supply

Installed 1st & 2nd Pipe MillsTotal Production: 180,000 MT

Installed its Galvanizing MillTotal Production: 250,000 MT

Rebranded as Conares

Installed its Color Coated MillTotal Production: 1,010,000 MT

Installed itsSteel Service Center

Installed 3rd Pipe MillTotal Production: 210,000 MT

Installed its Rebar MillTotal Production: 750,000 MT

Installed its 4th Pipe MillTotal Production: 950,000 MT

Introduced Russian Steelin Dubai

Official Representativesof Yieh Phui & Al Jazeera

Founded asAbu Abdullah Trading 1988

1989

1995

1997

1999

2000

2002

2005

2009

2010

2011

2013

2018

2019

6

Timeline2

REBARS


9

Siemens VAI, Italy, has supplied the Rebar Mill. The mill was one of the first projects where Siemens supplied both mechanical and electrical components together.

Process

Loading

Quenching

Cooling

Finishing

Packaging

Furnace

Rolling

Billets are loaded into the furnace.

The bars are air-cooled on the cooling bed.

The cooled bars are cut into commercial lengths up to 18 meters.

The commercial bars are counted precisely to form uniform bundles.The bundles are machine strapped to secure tight wrapping.The wrapped bundles are weighed & tagged.

Billets are required to reach a minimum temperature of 1100°C.After which, the hot billets are pushed out of the furnace.

The hot billet passes through 18 stands to form bars of desired shape & size.

DescriptionStep

1

4

5

6

7

2

3

The bars pass through THERMAX, a patented quenching system.Quenching helps the bars to attain the required mechanical propertiesas per the standard (Tensile Strength, Yield Strength & Elongation).

Size RangeLengthsPackaging

Standard Grades

Parameters used in above table

8mm to 40mm6, 9, 12 or 18 meters (as per customer requirement)BundlesWeight of Bundle - 1, 2 or 3 MTDiameter of Bundle - 150-300mm (varies according to the bar diameter)Straps per Bundle - Minimum 4 (2 end straps will 0.5m from the end)

Mechanical Properties

YS

460

500

420

500

460

500

500

415

415

500

500

500

E

14

-

≤20mm 922-25mm 8>25mm 7

14

12

-

14

14.5

18

12

16

-

TS

1.08YS

1.08YS

620

1.08YS

506

1.08YS

1.05YS

1.10YS

1.12YS

1.08YS

1.10YS

1.08YS

Agt

5

5

-

5

-

5

2.5

-

5

-

5

5

GL

5d

-

200mm

5d

5d

5d

5d

5.65√A

do

do

do

5d

Chemical Composition % max

C

0.25

0.22

-

0.22

0.33

0.22

0.22

0.30

0.25

0.30

0.25

0.22

Cu

-

0.80

-

-

-

0.80

0.80

-

-

-

-

0.60

S

0.05

0.05

0.06

0.05

0.05

0.05

0.05

0.06

0.045

0.055

0.04

0.05

Mn

-

-

-

1.60

-

-

-

-

-

-

-

-

Ceq

0.51

0.50

-

0.50

0.54

0.50

0.50

0.53

do

do

do

0.50

N

0.012

0.012

-

0.012

0.013

0.012

0.012

0.012

do

do

do

0.012

P

0.05

0.05

-

0.05

0.05

0.05

0.05

0.06

0.045

0.055

0.04

0.05

Si

-

-

-

0.60

-

-

-

-

-

-

-

-

BS4449:1997 Gr 460B

BS4449:2005 Gr 500B

ASTM A615 Gr 60

KWS GSO ISO69352/2012 Gr B500BWR

SASO SSA 2/1992High Tensile

CS2:2012 Gr 500B

SLS 375:2009 Gr RB500

IS 1786:2008 Gr Fe415

IS 1786:2008 Gr Fe415D

IS 1786:2008 Gr Fe500

IS 1786:2008 Gr Fe500D

DIN 488:2009 Gr 500B

Bending Test

BD

-

-

≤16mm - 3.5d18-25mm - 5d≥28mm - 7d

≤16mm - 3d16-32mm - 6d>32mm - 7d

3d

-

3d

≤20mm - 3d>20mm - 4d

≤20mm - 2d>20mm - 3d

≤20mm - 4d>20mm - 5d

≤20mm - 3d>20mm - 4d

-

Angle

-

-

180°

180°

180°

-

180°

180°

do

do

do

-

Re-BendingTest

Angle

45°-23°

90°-20°

-

90°-20°

45°

90°-20°

90°-20°

135°-157.5°

do

do

do

90°-20°

RBD

≤16mm - 5d>16mm - 7d

≤16mm - 4d>16mm - 7d

-

≤16mm - 5d16-25mm - 8d>25mm - 10d

5d

≤16mm - 4d>16mm - 7d

≤16mm - 4d>16mm - 7d

≤10mm - 5d>10mm - 7d

≤10mm - 4d>10mm - 6d

≤10mm - 5d>10mm - 7d

≤10mm - 4d>10mm - 6d

≤16mm - 5d16-28mm - 8d

28-32mm - 10d

Yield Strength (N/mm2)Tensile Strength (N/mm2)Elongation (%, min.)Total Elongation at Maximum Force (%, min.)

YSTSEAgt

Gauge Length (mm)Bending/Rebending Angle (° Degree)Bending Mandrel Diameter (mm)Rebending Mandrel Diameter (mm)

GLAngleBDRBD

Specifications3.2

Grade

10

Mill Standard Bar Count12m Length*

8

10

12

14

16

18

20

22

25

28

32

40

Nominal Diameterin mm

NominalMasskg/pc

4.74

7.40

10.66

14.52

18.96

24.00

29.64

35.76

46.20

57.96

75.72

118.37

UnitMasskg/m

0.395

0.617

0.888

1.210

1.580

2.000

2.470

2.980

3.850

4.830

6.310

9.864

Pieces/Bundle

422

270

188

138

106

84

68

56

44

34

26

17

Weight/Bundle

MT

2.000

1.999

2.003

2.004

2.010

2.016

2.016

2.003

2.033

1.971

1.969

2.012

BS4449:1997 Gr 460B

BS4449:2005 Gr 500B

ASTM A615 Gr 60

KWS GSO ISO69352/2012 Gr B500BWR

SASO SSA 2/1992High Tensile

CS2:2012 Gr 500B

SLS 375:2009 Gr RB500

IS 1786:2008 Gr 415

IS 1786:2008 Gr Fe415D

IS 1786:2008 Gr Fe500

IS 1786:2008 Gr Fe500D

DIN 488:2009 Gr 500B

StandardGrade

Mass

Dia. mm

8 - 10>8≤8>8

10 - 40≤8

10 + 1214 + 2225 + 40

≤812 - 2022 - 32

>32

≤8>8≤8>8

≤812 - 16

>16

≤8>8

Dev. %

± 6.5± 4.5± 6.0± 4.5

- 6.0± 8.0± 6.0± 5.0± 4.0± 8.0± 6.0±5.0± 4.0

± 6.0± 4.5± 6.0± 4.5

± 7.0± 5.0± 3.0

± 6.0± 4.5

Length

Dev. mm

+40 - 0

+40 - 0

in m

6

9, 12, 18

Permissible Deviationfrom Mass & Length

*Rebars can be supplied upto 18m Length*Plain Round Bars 6m Length only From 14mm to 40mm dia

As per requirement of the specifications, the rebars are marked as follows:

DCL-UK CARES Grade 500BBS 4449:2005

ASTM A615 Grade 60

Bar Markings

11

C M S U A E

D C L - -

C M S U A E 1 2 S 4

Certifications3.3

12

Civil Engineering &Development Dept - Hong KongCertificate No. GCST 4/20/9-16

Certificate No. 201

Quality Mark - State of KuwaitISO 6935 - 2/2012

Hong Kong

Kuwait

Sri Lanka StandardCertificate No.

1146

Sri Lanka

Bureau of Indian StandardCertificate No.CM/L-4034744

India

Sustainable Constructional SteelCertificate No. 1377

BRE BES 6001 Issue 3.0Certificate No. 1470 EN 15804:2012+A1:2013

BREG EN EPD No. 000180 Issue 2

BS 4449: 2005Certificate No. CL11020151

UAE

Dubai Central LaboratoriesCertificate No.

CL11020151

UK CaresCertificate No.

110701

International

International

110701

110701

Environmental Management SystemISO 14001:2015

Certificate No. 1368

Management Systems

Occupational Health & SafetyManagement System

OHSAS 18001:2007Certificate No. 1394

1394

Quality Management SystemISO 9001:2015

Certificate No. 1284

1284

Product Conformity

Certificate No.MCR 882/2014

Bahrain Ministry of Works

Bahrain

Sustainability

SUSTAINABILITY1377 1234*

1368

Environment Product Declaration


15

*These processes are order specific.

Process

Slitting

Annealing

Shear Cut

Testing

Galvanizing

Entry

Forming

Hot Rolled Coil is loaded to a slitting machine.The slit coils are used to form the pipe.

Cut into commercial lengths & End Faced*

The online non destructive testing equipment measures the quality of the weld.Most reject products are recovered by Straightener*If necessary, Hydro Test* is conducted.

To preserve steel for a long period, it is galvanized to avoid corrosion.It is dipped into a series of chemicals for surface preparation & is bathed inmolten Zinc.

Uncoilers unwind the slit coil.Multiple unwound coils are accumulated to maintain a continuous feed.

The slit passes through different rolls to form the desired pipe shape & size.The seam is welded to hold its shape.

DescriptionStep

1

4

5

6

7

Finishing Threaded & Socketed*, Cooled, Painted and Packed as required.8

2

3

Annealing is the process of treating the weld to maintain uniform propertiesof steel across the seam of the pipe. This is carried out on the basis of client’srequirement.

Rounds: EN4.2

16

Size Range

NPS Series ThickOD Weight (kg/m) NPS Series ThickOD Weight (kg/m)

INCHMM

1/215

0.84021.3

L1L2MH

102551025510255102551021910219102

2.302.002.603.202.002.503.00

1.1371.0121.2571.485

INCHMM PLAIN TCTYPE SPEC MM

3/420

1.05026.9

L1L2MH

10255102551025510255102191021910219

2.302.302.603.202.002.503.00

1.4711.4711.6331.944

125

1.31533.7

L1L2MH

10255102551025510255102191021910219

2.902.603.204.002.002.503.00

2.3012.0942.5053.026

11/4

321.6642.4

L1L2MH

1025510255102551025510219102191021910219

2.902.603.204.002.002.503.004.00

2.9582.6853.2253.918

250

2.37560.3

L1L2MH

102551025510255102551021910219102191021910219

3.202.903.604.502.002.503.004.005.00

4.7154.3155.2426.399

11/2

401.9048.3

L1L2MH

Type 3Type 4

1025510255102551025510219102191021910219EN 39EN 39

2.902.903.204.002.002.503.004.003.204.00

3.4053.4053.7174.526

21/2

653.0076.1

L1L2MH

1025510255102551025510219102191021910219

3.202.903.604.502.503.004.005.00

6.0356.0356.7188.225

380

3.5088.9

L1L2MH

1025510255102551025510219102191021910219

3.603.204.005.002.503.004.005.00

7.9327.1238.734

10.702

1.1261.0011.2461.4741.0011.2061.400

1.4571.4571.6191.9301.2911.5661.829

2.2802.0732.4843.0051.6432.0022.349

2.9252.6523.1923.8852.0942.5613.0143.885

4.6504.2505.1776.3343.0223.7094.3845.6966.959

3.3613.3613.6734.4822.4002.9393.4664.4823.6734.482

5.9375.9376.6208.1274.7235.5937.2958.947

7.7886.9798.59010.5585.5456.5728.59010.558

1.0890.9631.2101.440

PLAINBLACK GALVANIZED

TC

1.4101.4101.5721.885

2.2242.0152.4282.951

2.8582.5853.1273.821

4.5724.1715.1006.258

3.2913.2913.6044.415

5.8515.8516.5348.044

7.7166.9068.518

10.489

1.0780.9521.1991.4290.9521.1591.35410219

10217102171021710217102

1.802.002.302.602.90

1.2571.485

0.9151.0011.1261.2461.362

1.2101.440

0.8660.9521.0781.1991.31610217

10217 3.20 1.4751.429

1.3961.3961.5581.8711.2281.5051.768

1021710217

1.802.00

1.1771.291

1.1141.228

10217 2.30 1.4581.39610217 2.60 1.6191.55810217 2.90 1.7771.71710217 3.20 1.9311.871

2.2031.9942.4072.9301.5641.9242.272

1021710217

1.802.00

1.4961.644

1.4161.564

10217 2.30 1.8601.78110217 2.60 2.0721.99410217 2.90 2.2802.20310217 3.20 2.4842.40710217 3.60 2.7492.67310217 4.00 3.0052.9310217 4.50 3.3143.241

2.8252.5523.0943.7881.9932.4602.9153.788

102171021710217

1.802.002.30

1.9042.0952.376

1.8021.9932.275

1021710217

2.602.90

2.6522.924

2.5522.82510217

1021710217

3.203.60

3.1933.543

3.0943.445

1021710217

4.004.50

3.8844.302

3.7884.207

4.5074.1065.0356.1932.8763.5644.2405.5546.820

10217102171021710217

1.802.002.302.60

2.7443.0233.4363.845

2.5972.8763.293.7

102171021710217

2.903.203.60

4.2504.6515.178

4.1064.5075.035

102171021710217

4.004.505.00

5.6956.3336.959

5.5546.1936.82

3.2473.2473.5604.3712.2842.8243.3524.3713.5604.371

1021710217102171021710217

1.802.002.302.602.90

2.1812.4002.7263.0463.361

2.0642.2842.612.9313.247

10217 3.20 3.6733.561021710217

3.604.00

4.0814.482

3.9694.371

10217 4.50 4.4824.861

5.7545.7546.4377.9474.5385.4097.1138.768

102171021710217

2.302.602.90

4.3734.8985.420

4.1874.7135.236

102171021710217

3.203.604.00

5.9376.6197.294

5.7546.4377.113

102171021710217

4.505.005.40

8.1278.9479.594

7.9478.7689.416

7.5746.7648.376

10.3475.3286.3568.376

10.347102171021710217

2.602.903.20

5.7516.3676.979

5.5346.1516.764

1021710217

3.604.00

7.7888.589

7.5748.376

1021710217

4.505.00

9.58010.558

9.36810.347

10217 5.40 11.33111.121

INCHMM

31/2

904.0

101.6 1021910219

10219

10219

INCHMM TYPE SPEC

4100

4.50114.3

L1L2MH

1025510255102551025510219102191021910219

5125

5.50139.7

MH

1025510255102191021910219

2.803.004.005.00

PLAIN TCMM

4.003.604.505.403.004.005.006.00

11.38810.33712.69215.007

5.005.404.005.006.00

17.30518.580

7.0727.5449.874

12.156

11.15910.10812.46314.778

8.51511.15913.75416.299

16.95018.22513.72916.95020.12219.786

PLAINBLACK GALVANIZED

TC

11.10910.05612.41414.731

16.96318.238

6.8237.2969.629

11.913

10.8829.829

12.18714.504

8.23610.88213.47916.027

102171021710217

2.903.203.60

8.2489.048

10.107

7.0688.7699.829

1021710217

4.004.50

11.15912.463

10.88212.187

1021710217

5.005.40

13.75414.778

13.47914.504

10217 5.60 15.28715.014

16.61217.88713.38816.612

10217 4.00 13.38810217 4.50 15.00610217 5.00 16.61210217 5.40 17.88710217 5.60 18.522

Type Black | Galvanized | Threaded & Coupled Length 3m to 12.8m

235

275

355

195

235

360-510

410-560

470-630

320-520

340-520

0.17

0.20

0.18-0.22

0.20

0.20

S235

S275

S355

All Series

Type 3/4

1.40

0.50-1.50

0.90-1.65

1.40

1.40

0.040

0.030

0.030

0.035

0.040

0.04

0.03

0.03

0.030

0.035

0.40

0.55

0.04

0.02

0.02

0.01

0.01

0.02

0.35

0.40

0.45

24

20 - 24

20 - 22

20

24

MechanicalChemical (% max)C Mn P S YS TS E%

EN 10219

EN 10219

EN 10219

EN 10255

EN 39

GradeSpecSi AI N Cev

± 1%

Min ± 0.5mm

Max ± 1.0mm

As Per Spec

± 0.5 mm

T 5mm ± 10%

T> 5mm ± 0.5mm

As Per Spec

± 10%

± 6

As Per Spec

195 320-3400.13P195TR1 0.025 20EN 10217 ± 1% or ± 0.5 mm

whichever is greater

± 1% ±10% or 0.3 mm

whichever is greater

As perEN 10220

+ 10, -7.5

0.7 0.02 0.35

235 360-5000.16P235TR1 1.2 0.025 0.02 20EN 10217 0.35

0.4 265 410-5700.20P265TR1 0.0251.4 0.02 20EN 10217

ToleranceOD Thick Weight %

Specifications

6150

6.50165.1

MH

1025510255

6150

6.625168.3

1021910219102191021910219

12300

12.75323.9 10219

1021910219102191021910219

10250

10.75273.0

10219102191021910219102191021910219

8200

8.625219.1

1021910219102191021910219102191021910219

5.005.40

20.62022.145

4.005.006.006.308.00

6.0010219 5.00

6.308.00

10.0012.0012.50

20.14721.672

16.62320.54924.42625.58032.033

20.21321.739

19.74421.270

16.21020.13924.01825.17331.630

10217102171021710217

4.004.505.005.40

16.1218.18

20.13921.697

102171021710217

5.606.307.10

22.47325.17328.229

10217 8.00 31.63

4.005.006.006.308.00

10.0012.0012.50

21.76226.94232.07233.60142.18452.09961.81764.216

21.22226.40431.53633.06641.65451.57461.29763.697

5.006.006.308.00

10.0012.0012.50

33.05139.51341.44252.28964.86877.25080.314

39.32847.04549.35162.33377.42292.31596.007

Rounds: EN4.2

17

Size Range

NPS Series ThickOD Weight (kg/m) NPS Series ThickOD Weight (kg/m)

INCHMM

INCHMM PLAIN TCTYPE SPEC MM PLAIN

BLACK GALVANIZEDTC

INCHMM

INCHMM TYPE SPEC PLAIN TCMM PLAIN

BLACK GALVANIZEDTC


4.2

1/215

0.84021.3

STD

5103040

0.0650.0830.0950.109

1.652.112.412.77

0.540.670.760.85

0.80.9991.1231.266

3/420

1.05026.7

STD

5103040

0.0650.0830.0950.113

1.652.112.412.87

0.690.860.971.13

1.0191.281.4441.687

125

1.31533.4

STDXS

510304080

0.0650.1090.1140.1330.179

1.652.772.903.384.55

0.871.411.461.682.17

1.2922.0932.1822.5033.238

11/4

321.66042.2

STDXS

510304080

0.070.110.120.140.19

1.652.772.973.564.85

1.111.811.932.273.00

1.6582.7082.8883.41

4.492

11/2

401.90048.3

STDXS

510304080

0.0650.1090.1250.1450.200

1.652.773.183.685.08

1.282.092.372.723.63

1.8993.1113.5394.055.415

250

2.37560.3

STD

XS

5

1030

40

80

0.0650.0830.1090.1250.1410.1540.1720.1880.218

1.652.112.773.183.583.914.374.785.54

1.612.032.643.013.373.664.054.405.03

2.3873.0283.9314.485.0085.4386.0386.5467.483

21/2

652.875

73

STD

10

3040

0.1090.1200.1250.1410.1560.1720.1880.203

2.773.053.183.583.964.374.785.16

3.223.533.674.124.534.975.405.80

4.7985.2625.4766.136.7437.3978.0438.634

380

3.5088.9

STD

10

3040

0.1090.1200.1250.1410.1560.1720.1880.216

2.773.053.183.583.964.374.785.49

3.954.344.515.065.586.126.667.58

5.8856.4586.7237.5348.2969.1119.91811.294

31/2

904.00101.6

STD

10

3040

0.1200.1250.1410.1560.1720.1880.226

3.053.183.583.964.374.785.74

4.985.185.826.417.047.669.12

7.4147.7198.6659.53710.48

11.41513.571

4100

4.50114.3

10 0.1200.125

3.053.18

5.625.85

8.3698.716

4100

4.50114.3

30

40STD

STD

0.1410.1560.1720.1880.2030.2190.237

10

40

0.1340.1560.1880.2190.258

3.583.964.374.785.165.566.02

6.577.247.968.679.3210.0210.80

9.77710.77711.84912.91213.89014.91216.078

5125

5.563141.3

3.403.964.385.566.55

7.789.0210.812.5114.63

11.564 13.41416.09518.61521.769

8200

8.625219.1

10

2030

40

60

STD

0.1480.1560.1880.2030.2190.2500.2770.3120.3220.3440.3750.406

3.763.964.785.165.566.357.047.928.188.749.5210.31

13.4114.1216.9618.2819.6822.3824.7227.7328.5830.4533.0735.67

19.97021.01325.26827.22829.28433.32136.82241.25342.55545.34749.21153.094

12300

12.750323.8

0.1560.1720.1800.1880.2030.2190.2500.2810.3120.3300.3440.3750.406

3.964.374.574.785.165.566.357.147.928.388.749.5310.31

20.9923.1424.1825.2727.2329.3433.4137.4641.4843.8145.6249.6153.57

31.23934.43035.98337.61240.55343.64249.71955.76661.70565.19467.91773.87179.718

10250

10.750273.0 10

20

30

40

10

20

30

40STD

STD

0.1560.1650.1880.2030.2190.2500.2790.3070.3440.365

3.964.194.785.165.566.357.097.808.749.27

27.6518.6721.2322.8924.6528.0631.2334.2738.2740.52

26.27827.78031.62234.08836.67641.76346.50051.02056.96660.300

6150

6.625168.3

40

10

STD

0.1400.1560.1720.1880.2030.2190.2500.2800.312

3.56 3.964.374.785.165.566.357.117.92

9.7110.7911.8712.9413.9415.0017.0418.9921.06

14.4650.134 3.40 9.30 13.829

16.05117.66919.27920.76322.31725.36528.26731.329

1

205

240

NA

NA

230

290

315

250

330

415

NA

NA

310

400

425

400

As Per Spec

As Per Spec

NA

NA

25

23

21

23

−12.5

−12.5

01 ±

± 10

± 5

± 10

0.25

0.30

0.25

0.30

0.30

0.30

0.27

0.30

A

B

A

B

A

B

C

D

0.95

1.20

0.95

1.20

1.40

1.40

1.40

1.40

0.050

0.050

0.035

0.035

0.045

0.045

0.045

0.045

0.045

0.045

0.035

0.035

0.045

0.045

0.045

0.045

0.050

0.050

0.050

345

415

455

205

240

310

30

25

20

MechanicalChemical (% max)C Mn P

0.40

0.40

0.18

0.18

0.18

0.18

CuS YS TS E %Tolerance

OD Thick % Weight %A53

A53

A795

A795

A500

A500

A500

A500

1

2

3

A252

A252

A252

GradeSpec

≤11/2” ± 0.4 mm

>11/2” ± 1%

≤11/2” ± 0.4 mm

>11/2” ± 1%

≤ 11/2” ± 0.50%

≥ 2 ”1/2 ± 0.75%

Specifications

Size Range


NPS SCH ThickOD Weight

INCHMM

INCHMM

LBS/FOOT

KG/METERASTM INCH MM

NPS SCH ThickOD Weight

INCHMM

INCHMM

LBS/FOOT

KG/METERASTM INCH MM

Rounds: ASTM

± 1%

± 1%

± 1%

-12.50%

-12.50%

-12.50%

.+15% & -5%

.+15% & -5%

.+15% & -5%

Rounds: AS4.2

19

20195 0.400.0450.045

L

M

H

MechanicalYS Mpa EL%

AS1074

AS1074

AS1074

GradeSpecminmin

As Per Spec

As Per Spec

As Per Spec

+Unlimited-8%

+Unlimited-10%

+Unlimited-12.5%

+10-8

+10-8

+10-8

Tolerance

OD Thick Weight %

Chemical Properties

S% P% CEV%

Specifications

max max max

Round

AS1074AS1074AS1074

LMH

LMH

AS1074AS1074AS1074

0.84021.3

0.9471.2101.440

0.9561.221.45

Series ThickOD Weight

INCHMM

NPS

INCHMM SPECTYPE

2.002.603.20

1.050 26.9

1.3801.5601.870

1.391.571.88

2.302.603.20

AS1074AS1074AS1074

LMH

LMH

AS1074AS1074AS1074

1.31533.7

1.9802.4102.940

22.432.96

2.603.204.00

42.4

2.5403.1003.800

2.573.133.83

2.603.204.00

AS1074AS1074AS1074

LMH

LMH

AS1074AS1074AS1074

1.900 48.3

3.2303.5704.380

3.273.614.42

2.903.204.00

2.37560.3

4.0805.0306.190

4.155.1

6.26

2.903.604.50

AS1074AS1074AS1074

LMH

LMH

AS1074AS1074AS1074

2.87576.1

5.7106.4307.930

5.836.558.05

3.203.604.50

3.5088.9

6.7208.370

10.300

6.898.5410.5

3.204.005.00

AS1074AS1074AS1074

LMH

MH

AS1074AS1074

4.50114.3

9.7512.2014.50

10.00012.50014.800

3.604.505.40

AS1074AS1074

MH

6.5165.1

19.7021.30

20.30021.900

5.005.40

5.563139.7

1/215

3/420

125

11/4

32

11/2

40

250

21/2

65

380

4100

6150

5125

16.6017.90

17.10018.400

5.005.40

MM PLAIN END S/S

60.3 2 50

2 1/2 65

120X120 A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

10.84014.24617.55020.75021.690

125X125 A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

13.10514.87416.61718.33520.02621.69222.67928.097

175X175 A500A500A500A500A500A500A500A500

21.15426.18531.11232.57040.65749.78958.50960.624

250X250 A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

45.24247.40759.49773.33986.76990.062

150X150 A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

18.01422.26026.40227.62534.377

200X200 A500A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

27.21530.11035.82237.51646.93757.63967.92970.437

A500 A500A500A500

0.6420.7790.9070.987

A500A500A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

0.8681.0611.1241.2461.6921.3641.6401.891

A500A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

1.0561.2971.5282.1001.6782.0322.362

A500A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

1.4331.7682.0943.1122.3062.8173.304

A500A500A500A500A500A500A500A500

1.3581.6741.9812.1802.7533.1153.7893.947

A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

2.2392.6593.7332.9343.6024.2465.4546.560

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

4.5045.7746.1896.6017.6108.2048.594

10.11510.48511.391

A500A500A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

6.9997.5089.994

12.37613.9828.014

10.47812.840

A500A500A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

6.1826.6298.800

10.86912.2557.0729.222

11.270

A500A500A500A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

3.5624.5504.8715.9626.4147.8543.5624.3875.1886.7108.130

19X19

25X25

30X30

40X40

38X38

50X50

75X75

90X90

80X80

60X60

100X100 A500A500A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

7.8158.387

11.18713.88315.7098.956

11.73414.41016.892

Sections: ASTM/EN (MM RANGE)4.3

40X20 A500A500A500

A500/EN10219

A500/EN10219

A500A500/EN10219

1.0561.2971.528

2.11.6782.0322.362

60X30 A500A500A500A500A500A500A500A500

1.6212.0032.3762.6203.2103.3253.5523.775

50X25 A500A500A500A500A500A500A500

1.3391.65

1.9522.1492.7132.8923.068

60X40 A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

2.2392.6593.7332.9343.6024.2465.4546.56

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

4.5045.7746.1896.6017.6108.2048.594

10.11510.48511.391

A500A500A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

6.9997.5089.994

12.37613.9828.014

10.47812.84

A500A500A500A500A500

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

7.8158.387

11.18713.88315.709

8.95611.734

14.4116.982

A500A500A500A500A500A500A500A500

6.7957.2887.7789.695

10.16411.99912.44713.550

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

13.10514.87416.61718.33520.02621.69222.67928.097

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

18.01422.26

26.40227.62534.377

A500A500A500A500A500A500A500A500

21.15426.18531.11232.57040.65749.78958.50960.624

A500A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

27.21530.11

35.82237.51646.93757.63967.92970.437

A500A500A500A500A500

11.73213.30416.37217.86819.337

A500A500A500A500A500A500A500A500

21.15426.18531.11232.57040.65749.78958.50960.624

100X50

120X60

125X75

100X75

(150X100)

200X100

200X150

250X150

150X75

250X100

300X200 A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

1.201.501.802.00

1.201.501.601.802.602.002.503.00

1.201.501.802.602.002.503.00

1.201.501.802.802.002.503.00

1.201.501.802.002.603.003.804.00

1.501.802.602.002.503.004.005.00

2.002.602.803.003.503.804.004.805.005.50

2.602.803.804.805.503.004.005.00

2.602.803.804.805.503.004.005.00

2.002.602.803.503.804.802.002.503.004.005.00

2.602.803.804.805.503.004.005.006.00

3.004.005.006.006.30

3.504.004.505.005.506.006.308.00

4.005.006.006.308.00

A500A500A500A500A500

12.55614.24617.55019.16320.750

3.504.005.005.506.00

10.0012.0012.50

6.006.308.00

10.0012.0012.50

4.005.006.006.308.00

4.505.006.006.308.00

10.0012.0012.50

1.201.501.802.002.502.603.00

1.201.501.802.002.502.602.803.00

1.201.501.802.002.602.803.00

1.501.802.602.002.503.004.005.00

80X40 A500A500A500A500A500A500

3.5624.5504.8715.9626.4147.854

2.002.602.803.503.804.80

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

A500/EN 10219

3.5624.3875.188

6.718.13

2.002.503.004.005.00

2.002.602.803.003.503.804.004.805.005.502.602.803.804.805.503.004.005.00

2.602.803.804.805.503.004.005.006.00

2.602.803.003.804.004.805.005.50

3.504.004.505.005.506.006.308.004.005.006.006.308.00

4.005.006.006.308.00

10.0012.0012.50

4.505.006.006.308.00

10.0012.0012.50

3.504.005.005.506.00

4.005.006.006.308.00

10.0012.0012.50

6.006.308.00

10.0012.0012.50

45.24247.40759.49773.33986.76990.062

Square

20

Rectangle

Type Black | Galvanized Length 3m to 12.8m


MM SPEC MMKG/

METER


MM SPEC MMKG/

METER

Sections: ASTM/EN (INCH RANGE)4.3

A500A500A500A500

A500A500A500A500A500

A500A500A500A500A500A500

0.0590.0780.0950.120

0.0780.0950.1200.1800.188

0.0780.0950.1200.1800.1880.197

0.5110.6610.7890.966

1.1431.3751.7072.4502.544

A500A500A500A500A500A500

0.1200.1800.1880.1970.2030.220

2.4483.5623.7053.8653.9704.264

1.3831.6692.0773.0063.1253.256

A500A500A500A500A500A500

0.1200.1800.1880.1970.2030.220

2.4483.5623.7053.8653.9704.264

2"X1"

3"X2"

4"X2”

4"X3"

5"X2”

5"X3" A500A500A500A500A500A500

0.1200.1800.1880.1970.2030.220

2.8184.1184.2864.4734.5974.944

A500A500A500A500A500A500

0.1200.1800.1880.1970.2030.220

3.1894.6744.8665.0815.2245.623

A500A500A500A500A500A500A500

0.1800.1880.1970.2030.2200.2500.313

6.3416.6086.9067.1047.6618.630

10.698

A500A500A500A500A500A500

0.1200.1800.1880.1970.2030.220

2.8184.1184.2864.4734.5974.944

A500A500A500A500A500A500A500

0.1200.1800.1880.1970.2030.2200.250

3.5605.2305.4475.6905.8516.3037.086

A500A500A500A500A500

0.0780.0950.1200.1800.188

1.1431.3751.7072.4502.544

A500A500A500A500A500A500

A500A500A500A500A500A500

0.0780.0950.1200.1800.1880.197

0.1200.1800.1880.1970.2030.220

1.3831.6692.0773.0063.1253.256

2.4483.5623.7053.8653.9704.264

A500A500A500A500A500A500

0.1200.1800.1880.1970.2030.220

2.8184.1184.2864.4734.5974.944

A500A500A500A500A500A500A500

0.1200.1800.1880.1970.2030.2200.250

3.5605.2305.4475.6905.8516.3037.086

A500A500A500A500A500A500A500

0.1800.1880.1970.2030.2200.2500.313

6.3416.6086.9067.1047.6618.630

10.605

A500A500A500A500A500A500A500A500A500A500

0.1480.1800.1880.1970.2030.2200.2500.3130.3750.500

6.1767.4537.7698.1238.3589.020

10.17412.53814.78519.079

A500A500A500A500A500A500A500A500

0.1880.1970.2030.2200.2500.3130.3750.500

8.9309.3409.612

10.37911.71814.47117.10122.167

7"X7"

8"X8"

10"X10" A500A500A500A500

0.2500.3130.3750.500

14.80618.33721.73328.343

Square

21

A500A500A500A500A500A500A500A500A500A500

0.1480.1800.1880.1970.2030.2200.2500.3130.3750.500

6.1767.4537.7698.1238.3589.020

10.17412.53814.78519.079

A500A500A500A500A500A500A500A500A500A500

0.1480.1800.1880.1970.2030.2200.2500.3130.3750.500

6.1767.4537.7698.1238.3589.020

10.17412.53814.78519.079

A500A500A500A500A500A500A500A500

0.1880.1970.2030.2200.2500.3130.3750.500

8.9309.3409.612

10.37911.71814.47117.10122.167

A500A500A500A500A500A500A500A500

0.1880.1970.2030.2200.2500.3130.3750.500

8.9309.3409.61210.379

11.71814.47117.10122.167

6"X3"

8"X4"

6"X2"

6"X4"

8"X6"

10"X4"

10"X6"

12"X4"

12"X8" A500A500A500A500

0.2500.3130.3750.500

14.80618.33721.73328.343

A500A500A500A500A500A500

0.0590.0780.0950.1200.1800.188

0.6930.9021.0821.3361.8951.963

A500A500A500A500A500

A500A500A500A500A500

2½"X2½"

3"X3"

3½"X3½"

4"X4"

5"X5"

6"X6"

2"X2"

1"X1"

1¼"X1¼"

1½"X1½" A500A500A500A500

0.0470.0590.0780.0950.120

0.0470.0590.0780.0950.1200.0590.0780.0950.120

0.2680.3290.4200.4950.595

0.3400.4200.5400.6420.7800.5110.6610.7890.966

Rectangle

270

315

345

250

235

275

355

310

400

425

400

360-510

410-580

470-630

0.30

0.30

0.27

0.30

0.17

0.20

0.22

A

B

C

D

S235

S275

S355

1.40

1.40

1.40

1.40

1.40

1.50

1.60

0.045

0.045

0.045

0.045

0.04

0.035

0.030

0.045

0.045

0.045

0.045

0.040

0.035

0.030 0.55

0.02

0.05

0.009

0.009

0.35

0.40

0.45

25%

23%

21%

23%

24%

20%

20%

MechanicalChemical (% max)C Mn P S YS TS E%

A500

A500

A500

A500

EN 10219

EN 10219

EN 10219

GradeSpecSi Al

(min)N Cev

As Per Spec

As Per Spec

±10%

T< 5mm ±10%,

T> 5mm ±0.5mm

± 6%mass onindivisual

length

±10%

ToleranceOD Thick Weight %

Specifications

Type Black | Galvanized Length 3m to 12.8m


INCH SPEC INCH


INCH SPEC INCHKG/FT

KG/FT

22

QualityManagement System

ISO 9001:2015Certificate No. 5352

Management Systems

Product Conformity

International

UAE Ministry of InteriorDCD General Directorate

DNV.GL

PZHCertificate No. HK-W-0456-01-2016Certificate No.

C0332103-01C0332104-01

NSF/ANSI 372-2016

Certificate No.1162-CPR-0598 Rev.0.06993-2015-CE-IND

Standard No. EN 10219-1:2006

EN 10255:2004 +A1:2007

CE Mark

Certificate No.10554-2017-CE-INDEN 10217-1:2002+A1:2005

UL MarkCertificate No.VIZY. EX15394

International InternationalInternational

4.4 Certifications

COLOR COATED

.1 Manufacturing Process

*The Color Coated Mill is equipped to change colors in between strips to control over-rolling & downtime.

Process

Entry Uncoilers undwind the strip. Multiple unwound strips are accumulated to maintain a continuous feed.

DescriptionStep

1

Degrease The strip passes a set of chemicals for surface preparation.Oil which was used as a rust preventive film is removed.

2

ChemicalTreatment

The degreased strip passes through a different set of chemicals for surfaceconditioning before paint application.

3

Coating Composed of applicator rolls & drying ovens, the paint is applied & dried.4

Exit The strip is recoiled by passing through exit accumulator for storage as coil.5

Packing The coil is weighed & tagged.6

25

Strip ThicknessStrip WidthCoil IDCoil Weight

Standard Grades

Parameters used in above table

0.18 mm - 0.95 mm600 mm - 1250 mm508 mm / 610 mm4 to 10 MT

Mechanical Properties

YS

205/380

340

EL

>_ 20

12

TS

450 / --/410

Chemical Composition % max

C

0.02 to 0.15

0.2

0.6

1.35

0.03

0.2

0.035

0.04

0.25

0.25

0.2

0.2

0.15

0.15

0.06

0.06

0.008

0.008

0.008

0.008

0.025

0.025

PMn CuS CrNi VMo Cb TiB

ASTM A653M / A792M

ASTM A653M / A792M

Yield Strength (N/mm2)Tensile Strength (N/mm2)

Elongation (%, min.)YSTS

EL

Paint TypePE Polyester PU PolyurethaneSMP Silicon Modified PolyesterARS Abrasion Resistant SystemWF Wrinkle Finish

PVDF Polyvinylidene FlourideHDP High Durable PolyesterSDP Super Durable PolyesterRMP Regular Modified PolyesterWIF Wood Finish System

Coating DesignationDry Film Thickness (DFT)BacksideGloss @ 60Colour Shade Available

As per ASTM A653M: Z90 to Z275, As per ASTM A792M: AZM100 to AZM210Topside- Primer 5 to 7µ + Topcoat 20 to 22µ Backcoat 6 to 10µ MIN- 20 , MAX-90 As per RAL K5 Classic (Customized Colour shades)

Spec

YS

205/380

340

EL

>_ 20

12

TS

450 / --/410

Steel Grade

S250GD

S280GD

Steel Number

1.0242 +Z,+ZF,+ZA,+AZ,+AS

1.0244 +Z,+ZF,+ZA,+AZ,+AS

0,20

0,20

0,60

0,60

1,70

1,70

0,10

0,10

Symbols for the types ofavailable coatings SiC Mn P

0,045

0,045

S

EN 10346

Specifications5.2

26

T: +9714 883 5111 | F: +9714 883 6611 | P.O. Box 2854, Dubai, U.A.E. | www.conares.com

front cover - Conares · 2019-09-17 · 4.2 Rounds: EN 16 Size Range NPS OD Series Thick Weight...

Documents

Transcript of front cover - Conares · 2019-09-17 · 4.2 Rounds: EN 16 Size Range NPS OD Series Thick Weight...