FORD E4OD, 4R100 4 SPEED OVERDRIVE RWD RWD FORD E4OD, 4R100 4 SPEED OVERDRIVE E 40 D 20 Bolt Pan...

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216 FORD E4OD, 4R100 4 SPEED OVERDRIVE RWD

Transcript of FORD E4OD, 4R100 4 SPEED OVERDRIVE RWD RWD FORD E4OD, 4R100 4 SPEED OVERDRIVE E 40 D 20 Bolt Pan...

Page 1: FORD E4OD, 4R100 4 SPEED OVERDRIVE RWD RWD FORD E4OD, 4R100 4 SPEED OVERDRIVE E 40 D 20 Bolt Pan Rear Wheel Drive 2WD 4WD E4OD (89-Up) Ford Light Trucks, Vans All E & F Series 2WD

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FORD E4OD, 4R100 4 SPEED OVERDRIVE RWD

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RWDFORD E4OD, 4R100

4 SPEED OVERDRIVE

E40D

Rear Wheel Drive20 Bolt Pan2WD

20 Bolt Pan4WD

E4OD (89-Up)Ford Light Trucks, Vans

All E & F Series 2WD & 4WDFor Trucks in the 8500 to 16,000 LB. GVW Range

5.0L, 5.8L, 7.8L EnginesElectronically Controlled 4 Speed Overdrive

4R100 (98-Up)Heavy Duty Version of E4OD

REBUILDER KITS DELUXE MASTER LESS STEELS OVERHAUL GASKET & DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT

To order Kits with all Borg Warner frictions, use a ‘KB’ prefix instead of the traditional ‘K’ prefix.

Rebuilder Kits (1) 1 89-95 K7300-R K7300 K7300-LS K73900 K73900-1 Rebuilder Kits - w/36404C (1) Hardened Teeth 1 89-95 K7300C-R K7300C K7300C-LS K73900 K73900-1 Rebuilder Kits 1 96-E97 K7300A-R K7300A K7300A-LS K73900A K73900A-1 Rebuilder Kits (2) 1 L97-Up K7300D-R K7300D K7300D-LS K73900A K73900A-1

(1) Deluxe Kits includes 2WD filter. For 4WD applications, order 73800A separately. Kits contain 2 overdrive/OD direct frictions and steels. Order additional plates separately, if required.

(2) Kits contain 73204A, 73504, 73604A & 73104 (x2) frictions, late steels, and 2, 73714C. Extension housing seal #73695 is not included. To service L97 E4OD w/cast coast drum, purchase 73604 friction, 73105 & 73205 steels separately.

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

VALVE BODY KITS TRANSGO®

N.I. Shift Kit® - Reduces Converter Burnup And Soft Shifts .............................................. 1 89-Up K73908 SK-E4OD N.I. Reprogramming Kit™ - High Performance, Heavy Duty, w/Gear Control - E4OD ......... 1 89-Up E4OD-HD2 E4OD-HD2 N.I. Reprogramming Kit™ - High Performance, Heavy Duty, w/Gear Control - 4R100 ........ 1 98-Up 4R100-HD2 4R100-HD2 N.I. Valve Kit - PWM to On/Off Conversion - 4R100 .......................................................... 1 98-Up K73908V 4R100-LU N.I. Valve - Accumulator Regulator (3 Steel Valves) .......................................................... 1 89-Up K73977T E4-VL-LR3 SUPERIOR N.I. Shift Correction Package - Cleans Up Slide Shifts ...................................................... 1 89-Up 73C01 KE4OD N.I. Pump Correction Package - Eliminates Reoccuring Code 62 Converter Slippage ........ 1 89-Up 73C04 K062

SONNAX®

N.I. Sure Cure® - Recondition Kit - Fixes Line Rise, Poor/Harsh Shifts - E4OD .................. 1 89-Up 73S01 SC-E4OD N.I. Sure Cure® - Recondition Kit - Fixes Line Rise, Poor/Harsh Shifts - 4R100 ................ 1 98-Up 73S03 SC-4R100HD

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS 1F Gasket - Oil Pan - Cork & Neoprene .......................................................................... 1 89-95 13890X E9TZ-7A191A 1F Gasket - Oil Pan - Fibre .............................................................................................. 1 89-95 13890F E9TZ-7A191A 1F Gasket - Oil Pan - Korcork ......................................................................................... 1 89-95 13890S E9TZ-7A191A 1F Gasket - Oil Pan - Molded Rubber .............................................................................. 1 96-Up 13890R F6TZ-7A191A 2A Seal - Lathe Cut - Front Pump - 9 3/4" O.D. ............................................................... 1 89-Up 13888 E9TZ-7A248A 3A Gasket - Front Pump ................................................................................................. 1 89-Up 13889 E9TZ-7A136A 7F Gasket - Valve Body Separator Plate: - Lower - Before 2/21/89 - No Stripe ......................................................................... 1 89 13892 E9TZ-7D100A - Lower - From 2/21/89 - Yellow Stripe ...................................................................... 1 90-95 13892A E9TZ-7D100B - Lower - Lt. Green Stripe .......................................................................................... 1 96-97 13892B F6TZ-7D100A - Lower - Blue ........................................................................................................... 1 98-Up 13892C F81Z-7D100AB 8F Gasket - Valve Body Plate To Case: - Upper - Before 2/21/89 - No Stripe .................... 1 89 13893 E9TZ-7C155A - Upper - From 2/21/89 - Yellow Stripe ...................................................................... 1 90-95 13893A E9TZ-7C155B - Upper - Lt. Green Stripe .......................................................................................... 1 96-97 13893B F6TZ-7C155A - .015 Thick .............................................................................................................. 1 89 13893T N.L. - .015 Thick .............................................................................................................. 1 90-95 13893AT N.L. - .015 Thick - Lt. Green Stripe ................................................................................... 1 96-97 13893BT F6TZ-7C155A - .015 Thick - White .................................................................................................. 1 98-Up 13893CT F81Z-7C155AA

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MISCELLANEOUS GASKETS & SEALS/PAN GASKETS (Cont.) 16F Gasket - Extension Housing ....................................................................................... 1 89-Up 13891 E9TZ-7A086B N.I. Gasket - Center Support/Hub ..................................................................................... 1 89-Up 13743G N.L. N.I. Check Ball - Valve Body - 5/16" - Brown - Viton ........................................................ AR 89-Up 13924A E7DZ-7E195A N.I. O-Ring - Solenoid Body ............................................................................................. 1 89-Up 13894 N.L. N.I. Seal - Solenoid Connector ......................................................................................... 1 89-94 13836 N.L. N.I. Washer - Pump Bolt - E4OD ...................................................................................... 9 89-Up 13832 E9TZ-7G379A

CLUTCH PLATESOrder Frictions with ‘B’ prefix for Borg Warner brand, ‘R’ prefix for Raybestos brand.

N.I. Clearance Kit - (To Adjust Clutch Clearance Of Coast, Direct, Low & Reverse) .......... 1 89-Up K73-73 N.L. N.I. Direct Clutch Update Kit - (To Add Additional Clutches) .............................................. 1 89-Up K73-73B N.L. 12A Friction - Coast ......................................................................................................... 2-3 89-Up 73104 F4TZ-7B164AA 14B Friction - Overdrive - 64T ........................................................................................... 2-3 89-Up 73604 E9TZ-7B164A 14B Friction - Overdrive - 32T ........................................................................................... 2-3 98-Up 73604A F81Z-7B164BA 16C Friction - Intermediate - Waffle Groove - 50 Tooth ...................................................... 3 89-E97 73204 E9TZ-7B164B 16C Friction - Intermediate - Radial Groove - 50 Tooth (5) ................................................ 3 L97-00 73204A F75Z-7B164BA 16C Friction - Intermediate - 50 Tooth - Sprag Design (5) ................................................. 3 01-Up 73204B 1C3Z-7B164BA 16C Z-Pack - Intermediate - w/Frictions & Steels ............................................................. 1 89-Up K73204Z N.L. 18C Friction - Direct - Smooth .......................................................................................... 4 89-95 73304 E9TZ-7B164D 18C Friction - Direct - Grooved - (Use B36304 Only For BW) ............................................. 5 96-Up 73304A F6TZ-7B164B 20D Friction - Forward - 90 Teeth - .077 Thick .................................................................. 4 89-Up 36404B D6AZ-7B164B 20D Friction - Forward - Specially Hardened Teeth ............................................................ 4 89-Up 36404C F2TZ-7B164A 22E Friction - Reverse - 72 Teeth ...................................................................................... 6 89-E97 36504A D6AZ-7B164A 22E Friction - Reverse - 24Teeth ....................................................................................... 6 L97-Up 73504 F81Z-7B164DA 13A Steel - Coast - Cast Drum ......................................................................................... 2 89-Up 73105 E9TZ-7B442C 13A Steel - Coast - Steel Drum ......................................................................................... 2 98-Up 73105A F81Z-7B442AA 15B Steel - Overdrive........................................................................................................ 2-3 89-Up 73605 E9TZ-7B442A 17C Steel - Intermediate - (4R100 Uses 3 Of The 73714C) ............................................... 2-3 89-Up 73205 E9TZ-7B442B 19C Steel - Direct ............................................................................................................. 4 89-Up 36305 E9TZ-7B442D 21D Steel - Forward ......................................................................................................... 4 89-Up 36305 E9TZ-7B442D 23E Steel - Reverse .......................................................................................................... 6 89-Up 36505 E9TZ-7B442E

(5) Certain 2000/01 models may have an intermediate, ratchet type, one-way clutch which requires a 60 tooth friction. These componets are N/A and must be upgraded with sprag components.

PRESSURE PLATES 26A Coast - Cast Drum .................................................................................................... 1 89-97 73714E E9TZ-7B066E 26A Coast - Steel Drum .................................................................................................... 1 98-Up 73714H F81Z-7B066AA 27B Overdrive - .490 Thick ............................................................................................... 1 89-Up 73714F E9TZ-7B066B 27B Overdrive - .318 Thick .............................................................................................. 1 89-Up 73714G F3TZ-7B066A 28C Intermediate - Apply - .126 Thick - (4R100 Uses 3) ................................................... 1-3 89-Up 73714C E9TZ-7B066C 29C Intermediate - Backing - .415 .................................................................................... 1 89-Up 73714D E9TZ-7B066D 29C Intermediate - Backing - .325 .................................................................................... 1 98-Up 73714K F81Z-7B066BA 30C/D Direct - Forward - Rear - Reaction - Flat..................................................................... 2 89-Up 36415A C6AZ-7B066B 31D Foward - Front - Beveled - 19/64" Thick ..................................................................... 1 89-Up 36415 C6AZ-7B066A 32E Reverse .................................................................................................................... 1 89-Up 73714B E9TZ-7B066A

FILTERS/FILTER KITSOrder Filter Kits with ‘FK’ prefix for Cork & Neoprene, ‘FFK’ prefix for Fibre.

N.I. Filter Kit - Shallow Pan - 2WD .................................................................................... 1 89-95 FK73800 N.L. N.I. Filter Kit - Deep Pan - 4WD ........................................................................................ 1 89-95 FK73800A N.L. N.I. Filter Kit - 2WD - Molded Rubber ............................................................................... 1 96-Up FK73800B N.L. N.I. Filter Kit - 4WD - Molded Rubber ............................................................................... 1 96-Up FK73800C N.L. 35F Filter - Shallow Pan - 2WD ......................................................................................... 1 89-Up 73800 YC3Z-7A098AA 35F Filter - Shallow Pan - 2WD - Sealed Power ................................................................. 1 89-Up 73800S E9TZ-7A098A 35F Filter - Deep Pan - 4WD - w/1-3/4" Pickup Tube ......................................................... 1 89-Up 73800A YC3Z-7A098BA 35F Filter - Deep Pan - 4WD - w/1-3/4" Pickup Tube - Sealed Power ................................. 1 89-Up 73800AS E9TZ-7A098B 36F Solenoid Screen ........................................................................................................ 1 89-Up 73712 E9TZ-7G308A N.I. Case - Screen ........................................................................................................... 1 91-Up 73712A F1TP-7H190A

FORD E4OD, 4R100 4 SPEED OVERDRIVE

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E40D

FORD E4OD, 4R1004 SPEED OVERDRIVE RWD

BRAKE BANDSOrder NEW Brake Bands with ‘B’ prefix for Borg Warner brand, ‘R’ prefix for Raybestos brand.

40C Coast Band ............................................................................................................... 1 89-Up 73320 E9TZ-7D034A

METAL CLAD SEALS 42A Front Pump Seal - Flange Type .................................................................................. 1 89-Up 73601 E9TZ-7A248B 43F Extension Housing Seal: - w/o Boot, w/Flange ................................................................................................. 1 89-Up 4743C D5AZ-7052A - w/Boot, w/Flange .................................................................................................... 1 89-Up 16695C D5AZ-7052A - w/Boot - Large O.D. 3.180 - Super Duty - 4R100 .................................................... 1 98-Up 73695 F81Z-7052AA 44E Manual Lever Seal ..................................................................................................... 1 89-Up 6507A D5AZ-7B498A

BUSHINGS N.I. Bushing Kit - Complete .............................................................................................. 1 89-97 K73905 N.L. N.I. Bushing Kit - Complete .............................................................................................. 1 98-Up K73905A N.L. 47A Front Pump Body: - Bronze - w/White Flash - .755 Wide ........................................................................ 1 89-Up 36002 C6AZ-7B258A - Babbitt - .755 Wide ................................................................................................. 1 89-Up 36002A C6AZ-7B258A - Bronze -.695 Wide .................................................................................................. 1 89-Up 73002 E9TZ-7B258A Stator Support - Pump Cover: 48A - Front ....................................................................................................................... 1 89-Up 36000A C6AZ-7B261C 49A - Rear (Some 4R100 Use Bearing) ............................................................................ 1 89-Up 36001A C6AZ-7D018A 50A Coast Clutch Cylinder - Cast Drum ............................................................................ 1 89-97 27002A N.L. 50A Coast Clutch Cylinder - Steel Drum ............................................................................ 1 98-Up 73004 N.L. Direct - Intermediate Clutch Drum: 51C - Front ....................................................................................................................... 1 89-Up 36004 C6AZ-7D046B 52C - Rear - 1.240 Wide .................................................................................................. 1 89-00 36003 C6AZ-7D046A 52C - Rear - 1.100 Wide .................................................................................................. 1 00-Up 36003A C6AZ-7D046A 53A Overdrive Sun Gear ................................................................................................... 1 89-Up 36000A C6AZ-7B261C 54D Forward/Reverse Sun Gear - Hardened ...................................................................... 2 89-Up 36005 C6AZ-7D065A 55F Output Shaft .............................................................................................................. 1 89-94 27006 N.L. 56F Extension Housing: - Teflon Coated .......................................................................................................... 1 89-Up 73023 F2TZ-7A034A - Large O.D. - Super Duty - 4R100 ............................................................................ 1 98-Up 73023B N.L. 57E Case: - Hardened - w/3 Oil Grooves .................................................................................... 1 89-Up 36007 C6AZ-7025D - Hardened - w/1 Oil Groove ...................................................................................... 1 89-Up 36008A N.L. - 1 Piece - Solid Bronze ............................................................................................. 1 89-Up 73007X N.L. - Oversize (Use w/T-9165 Reamer)............................................................................ 1 89-94 36008S N.L. - Oversize (Use w/T-9165 Reamer)............................................................................ 1 95-Up 36008AS N.L. N.I. Front Planet/Hub (For Steel Planet Only - Hub must be modified) ................................ 1 97-Up 73006 N.L.

SEALING RINGS/RING KITSOrder Sealing Rings with ‘T’ suffix for Teflon.

N.I. Sealing Ring Kit - Complete - Teflon/Metal Combo ..................................................... 1 89-Up K73901 N.L. 60A Input/Stator Shaft ...................................................................................................... 1 89-Up 73301 E9TZ-7L323A 61A Front Pump Support - Teflon ...................................................................................... 2 89-Up 27229T E9TZ-7G402A 62C Direct Clutch Drum .................................................................................................... 2 89-Up 36210 C6AZ-7D025A 63D Forward Clutch Drum: - Metal ...................................................................................................................... 2 89-Up 36401 C6AZ-7D019A - Teflon ..................................................................................................................... 2 89-Up 73302T C6AZ-7D019A

THRUST WASHERS/NEEDLE BEARINGS N.I. Washer Kit - Use w/4 Pinion Planet - Front/Rear Planets ............................................ 1 89-Up K73907 N.L. N.I. Washer Kit - Use w/3 Pinion Planet - Front/Rear Planets ............................................ 1 89-Up K73907A N.L. 65A Front Pump Support Thrust Washer ........................................................................... 1 89-Up 27209K E9TZ-7D014A

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THRUST WASHERS/NEEDLE BEARINGS (Cont.) 66C Intermediate/One-way Clutch Thrust Washer - 3 Tabs ................................................ 1 89-Up 73405 E9TZ-7G401A 67C Intermediate Clutch Drum Thrust Washer - 4 Tabs ..................................................... 1 89-Up 73406 E9TZ-7C096A 68D Forward Clutch Hub Thrust Washer - 3 Tabs .............................................................. 1 89-Up 36421 C9AZ-7D090A 69D Forward Planet Carrier Thrust Washer: - w/4 Pinion .............................................................................................................. 1 89-96 73402 E9TZ-7A166A - w/3 Pinion - Early (To 6/91) - 3 Tabs - Narrow ........................................................ 1 89-91 73402A F0TZ-7A166C - w/3 Pinion - Late (From 7/91) - 3 Tabs - Wide ......................................................... 1 91-96 73402B F0TZ-7A166D 70D Input Shell - Thrust Washer ....................................................................................... 1 89-Up 73403 C6AZ-7D066B 72E Reverse Planet - Front: - 4 Pinion .................................................................................................................. 1 89-Up 73402 E9TZ-7A166A - 3 Pinion (To 8/91) - 3 Tabs - Narrow ....................................................................... 1 89-91 73402A F0TZ-7A166C - 3 Pinion (From 9/91) - 3 Tabs - Wide ...................................................................... 1 91-Up 73402B F0TZ-7A166D 73E Reverse Planet - Rear: - 4 Pinion .................................................................................................................. 1 89-Up 73402 E9TZ-7A166A - 3 Pinion .................................................................................................................. 1 89-Up 73402B F0TZ-7A166D 74E Output Shaft Thrust Washer - Rear ............................................................................ 1 89-Up 36437 D3TZ-7B368A 75B Overdrive Planet To Sprag Race - with 2 I.D. Tangs .................................................... 1 89-00 73404 F1TZ-7L399A 75B Overdrive Planet To Sprag Race - with O.D. Lip .......................................................... 1 00-Up 73404A F8IZ-7L399AA 76C Center Support To Intermediate Sprag Race ............................................................... 1 89-Up 73407 F1TZ-7L326A

SHIMS N.I. Shim Kit - Output Selective Kit ................................................................................... 1 89-Up K73412 N.L.

BEARINGS N.I. Bearing Kit (73444 Not Included) ............................................................................... 1 89-96 K73907B N.L. 69D Forward Planet - Front ............................................................................................... 1 97-Up 73444 F81Z-7A166AA 77A Pump Cover/Overdrive Sun Gear - 2.00" O.D. X 1 7/16" I.D. ........................................ 1 89-Up 73415 E9TZ-7E486A 78B Overdrive Planet Assembly (3) ................................................................................. 1 89-Up 73415 E9TZ-7E486A 79B Overdrive Planet Rear/Center Shaft ........................................................................... 1 89-Up 67225 E6DZ-7F240A 80B Overdrive Center Shaft/Center Support ..................................................................... 1 89-Up 36444C E6DZ-7G178A 81D Forward Clutch Cylinder/Center Support ................................................................... 1 89-Up 57407 E1FZ-7F374A 82D Forward Drum/Forward Planet .................................................................................. 1 89-Up 53751 E9TZ-7D234A 83D Forward Planet/Reverse/Sun Gear ............................................................................ 1 89-Up 53751 E9TZ-7D234A 84E Overrun Race/Output Shaft Bearing - 3 Piece - .140 Thick (4) ................................... 1 89-Up 36444C E6DZ-7G178A N.I. Park Gear - 4R100 .................................................................................................... 1 98-Up 73437B F81Z-7B368AA

(3) Planet assembly must be disassembled for installation.

(4) Latest style thrust bearing. Must be used with overrun race - 1.013 thick. If overrun race is not serviceable or of different thickness, purchase kit no. K36430 listed in Hard Parts - New.

NOTE: Two piece bearing, OEM no. E7TZ-442A is not offered.

SNAP RINGS 86E Output to Park Gear ................................................................................................... 1 89-90 73980 387035-S5 87B Overdrive Piston Return ............................................................................................. 1 89-Up 73981 F0TZ-7A527A 87B Overdrive Piston Return - Spiral Design ..................................................................... 1 89-Up 73981S N.L. 88B Overdrive Ring Gear - Front ....................................................................................... 1 94-Up 73983A F5TZ-7G375AA 89B Overdrive Ring Gear - Rear ........................................................................................ 1 94-Up 73985A F6TZ-7G375AA N.I. Coast Drum - Piston Return....................................................................................... 1 89-Up 73982 E9TZ-7A527B N.I. Output to Ring Gear Hub............................................................................................ 1 89-Up 36980 387031-S5 N.I. Ring Backup Center Support / Case (Must Machine Support) .................................... 1 89-Up 73986S N.L.

FORD E4OD, 4R100 4 SPEED OVERDRIVE

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Hard PartsHard Parts may only require the base number for OEM/Aftermarket New. A "N" suffix may also be required or a "-R" sufix for remaufactured. Exceptions are listed individually.

NOTE: A separate column is provided to indicate a primary or specific brand/type.

90A Front Pump Assembly: - E4OD ............................................................................ 1 89-Up 73200C F81Z-7A103BA 90A Front Pump Assembly:- Steel Coast Drum - w/PWM - 4R100 .............................. 1 98-Up 73200D F81Z-7A103CA 90A Front Pump Assembly:- Steel Coast Drum - w/o PWM - 4R100 ........................... 1 98-Up 73200E XC3Z-7A103EA 91B Race - Overdrive Roller - Outer - Steel Coast Drum .............................................. 1 98-Up 73942 F81Z-7G389AA 92B Sprag - Overdrive Clutch Assembly ..................................................................... 1 89-95 73940 E9TZ-7A089A Roller - Overdrive Clutch Assembly ..................................................................... 1 95-97 73940A F5TZ-7A089A Roller - Overdrive Clutch Assembly ..................................................................... 1 98-Up 73940B XL3Z-7A089AA 92B Sprag - Overdrive Clutch Assembly - w/Races .................................................... R 1 89-97 K73940 E9TZ-7A089A 92B Roller - Overdrive Clutch Assembly - w/Races .................................................... 1 89-97 K73940A F5TZ-7A089A 93B Overdrive Clutch Piston Disc Spring ..................................................................... 1 89-Up 73424 E9TZ-7B070A 94C Servo Piston w/Spring - Intermediate - Bonded Rubber - 2nd Design ................... 1 89-Up 73528A F6TZ-7D021A 95C Clutch Piston Disc Spring - Intermediate .............................................................. 1 89-Up 73425 E9TZ-7B070B 96C Sprag Assembly - Intermediate - 34 Elements ..................................................... 1 89-Up 73960 N.L. Sprag Assembly - Intermediate - 45 Elements ..................................................... 1 89-Up 73960HD N.L. Sprag Assembly w/ Outer Race - 34 Elements .................................................... 1 89-Up K73960 E9TZ-7A089B 97D Forward Clutch Piston Disc Spring - 3/32 Thick ................................................... 1 89-Up 36419A D6AZ-7B070A 98D Forward Clutch Pressure Spring - Wave ............................................................... 1 89-Up 73420 D6AZ-7E085B 99E Roller - Low Clutch (Plastic Cage)- 16 Roller ...................................................... 1 89-E97 73960B F3TZ-7A089A 99E Roller - Low Clutch (Plastic Cage)- 17 Roller ...................................................... 1 L97-Up 73960C N.L. 100E Overrunning Clutch Race/Thrust Bearing Kit ........................................................ 1 89-E97 K36430 N.L. Overrunning Clutch Race - 1.013 Thick - 3.200 O.D. ........................................... 1 90-E97 36430S N.L. Overrunning Clutch Race - 1.013 Thick - 3.400 O.D ............................................ 1 L97-Up 73429 F7TZ-7D171AA 101E Oil Inlet Short Tube .............................................................................................. 1 89-Up 73998 E9TZ-7A160A 102D Forward Planet: - 4 Gear - Washer Type ............................................................... R 1 89-96 73939 E9TZ-7A398A Forward Planet: - 3 Gear - Washer Type ............................................................... R 1 89-96 73939A N.L. Forward Planet: - 4 Gear - Bearing Design ........................................................... 1 97-Up 73939B F7TZ-7A398BA Forward Planet: - 6 Gear - Bearing Design - Steel................................................. 1 97-Up 73939D F81Z-7A398CA 102D Forward Planet Package: - 4 Gear - w/Hub/Bearing .............................................. 1 89-Up K73939B N.L. Forward Planet Package: - 6 Gear - w/Hub/Bearing .............................................. 1 89-Up K73939D N.L. 103B Overdrive Piston - Bonded Rubber ....................................................................... 1 96-Up 73527 F6TZ-7A262AA 105A Coast Drum: - Cast Drum .................................................................................... 1 89-98 73925 E9TZ-7G387A Coast Drum:- Steel Drum - 32T ........................................................................... 1 98-Up 73925B YC3Z-7G387AA Coast Drum:- Steel Drum - 32T - w/PTO Gear ..................................................... 1 98-Up 73925C YC3Z-7G387BA 106A Coast Clutch Piston Disc Spring: - Cast Drum ...................................................... 1 89-97 73419 E9TZ-7B070C Coast Clutch Piston Disc Spring: - Steel Drum ..................................................... 1 98-Up 73419A F81Z-7B070AA 107A Sun Gear - Overdrive - Cast Coast Drum .............................................................. R 1 89-97 73948 E9TZ-7D063B Sun Gear - Overdrive - 2nd Design (Fits Cast/Steel Drum) .................................... 1 89-Up 73948B F81Z-7D063AA 108A Shaft - Input:- Long - 1st Design ......................................................................... 1 89-94 73999 E9TZ-7017A Shaft - Input:- Short - 2nd Design - w/I.D. Groove ............................................... 1 95-Up 73999A F4TZ-7017D 109A Piston - Coast - Bonded Rubber .......................................................................... 1 98-Up 73530A F81Z-7A262AA 110B Overdrive Planet Assembly - 1st Design - 4 Gear - Long Spline ........................... R 1 89-94 73950 N.L. Overdrive Planet Assembly - 2nd Design - 4 Gear - Steel ..................................... 1 94-Up 73950A F5TZ-7B446A Overdrive Planetary Package - w/Input - 2nd Design - 4 Gear - Steel .................... 1 89-Up K73950A F4TZ-7B446B 111A Pump Body:- w/10 Lobe Drive Gear .................................................................... R 1 89-94 73210 N.L. Pump Body:- w/9 Lobe Drive Gear ...................................................................... R 1 95-97 73210A N.L. 113A Pump Cover: - Oil Feed In Cover .......................................................................... R 1 89-94 73220 N.L. Pump Cover: - Oil Feed In Shaft ........................................................................... R 1 95-97 73220A N.L. 115C Support Package - Center - Bearing Type: - Piloted Shaft Design - w/o Aluminum Support ................................................... 1 89-94 K73956A N.L. - Non-Piloted Shaft Design - w/Aluminum Support .............................................. 1 89-Up K73956F F4TZ-7A130B

E40D

FORD E4OD, 4R1004 SPEED OVERDRIVE

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ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REFERENCE NO.

RWD

HARD PARTS (Cont.) 120C Direct Drum ........................................................................................................ 1 89-97 73935 F81Z-7D044AA Direct Drum - 5 Friction - 4R100 - w/Washer Notches ......................................... 1 98-99 73935D F81Z-7D044BA Direct Drum - 5 Friction - 4R100 - w/o Washer Notches ...................................... 1 00-Up 73935F YC3Z-7D044BA 122C Springs - w/ Retainer - Direct Drum ..................................................................... 1 89-Up 73934 E9TZ-7F235A 125D Front Ring Gear - w/o Hub (Reman only contains hub) ......................................... 1 89-Up 73955 E9TZ-7D392A Front Ring Gear - w/Hub - Bearing Type ............................................................... R 1 97-Up 73955A E9TZ-7D392A 126D Hub - w/Thrust Bearing - Forward - w/o Bushing ................................................. 1 89-Up 73954B F7TZ-7B067AB Hub - Forward - w/Bushing ................................................................................. 1 00-Up 73954C YC3Z-7B067AA 129C Piston - Direct - Short ........................................................................................ 1 00-Up 73532A YC3Z-7A262AA 130D Sun Gear - Reverse (Reman only contains shell) .................................................. 1 89-Up 73974 E9TZ-7D063A 132E Planet - Rear: - 4 Gear - 12 Tooth ............................................................................................. 1 89-E97 73937 FZTZ-7D006A - 3 Gear - 12 Tooth ............................................................................................. 1 89-E97 73937A N.L. - 6 Gear - 12 Tooth ............................................................................................. N 1 89-E97 73937G N.L. - 4 Gear - 24 Tooth ............................................................................................. 1 L97-Up 73937B F7TZ-7D006BA - 6 Gear - 24 Tooth (Use w/73402B) .................................................................. 1 L97-Up 73937D YC3Z-7D006CB 134E Ring Gear w/Hub - Rear - 2nd Design ................................................................. R 1 89-Up 73944 E9TZ-7A153B 135E Rear Hub ........................................................................................................... 1 89-Up 36427B E9TZ-7B067A 136D Piston - Forward ................................................................................................. 1 89-Up 36920 D6AZ-7A262A 140E Drum - Reverse:- 72 Spline - w/Snap Ring Grooves ............................................. R 1 89-93 73943 C6AZ-7B067B Drum - Reverse:- 72 Spline - w/o Snap Ring Grooves ......................................... 1 93-E97 73943A N.L. Drum - Reverse:- 24 Spline - Steel Drum ............................................................. 1 L97-Up 73943B F7TZ-7B067AC 141E Piston - Low/Reverse:- Tall - 1st Design .............................................................. 1 89-95 73526 E9TZ-7D402A Piston - Low/Reverse:- Short - 2nd Design .......................................................... 1 96-Up 73526A F6TZ-7D402A 142E Gear - Park.......................................................................................................... R 1 89-97 73964 E9TZ-7A233A 143F Shaft - Output: - 7T - w/Pilot - 2nd Design .................................................................................. R 1 89-94 73965 F0TZ-7060E - 8T - w/Pilot - 2nd Design .................................................................................. R 1 89-94 73965A F0TZ-7060F - 4WD - w/Pilot - 2nd Design............................................................................... R 1 89-94 73965B F0TZ-7060G - 7T - w/o Pilot - 3rd Design ................................................................................ R 1 95-97 73965C N.L. 4WD - w/o Pilot - 3rd Design .............................................................................. R 1 95-97 73965D N.L. 145D Shell - Sun Gear - w/2nd Design Notches ............................................................ 1 89-Up 73973 YC3Z-7D064AA 145D Shell - Sun Gear - w/2nd Design Notches - Hardened .......................................... 1 89-Up 73973D YC3Z-7D064BA 160B Overdrive Ring Gear - w/Snap Ring (2nd Design): - E4OD ................................................................................................................ 1 89-Up 73949A F6TZ-7A153AA - 4R100 .............................................................................................................. 1 98-Up 73949B F81Z-7A153AA 170C Housing - Overdrive/Intermediate Piston - Aluminum Piston Design ..................... R 1 89-95 73952 E9TZ-7G384B 170C Housing - Overdrive/Intermediate Piston - Bonded Piston Design ......................... 1 96-Up 73952A F6TZ-7G384AA 175C Intermediate Race ............................................................................................... R 1 89-Up 73962 N.L. 180D Drum - Forward .................................................................................................. 1 89-Up 73927 E9TZ-7A360A 185E Springs - Low/Reverse Piston - w/ Retainer ......................................................... 1 85-95 73854 E6TZ-7D406A Springs - Low/Reverse Piston - w/ Retainer ......................................................... 1 96-Up 73854A F6TZ-7D406A 190F Extension Housing: - 2WD - (w/Park Gear Boss) ................................................................................ R 1 89-97 73991 F0UZ-7A039B - 4WD - (w/Park Gear Boss) ................................................................................ R 1 89-97 73991C E9TZ-7A039B - 2WD - w/ Lube Plug.......................................................................................... R 1 98-Up 73991D N.L. - 2WD - w/ Lube Plug - Large Seal ...................................................................... R 1 98-Up 73991E N.L. - 4WD - Cast Iron ................................................................................................ R 1 98-Up 73991F N.L. 195F Accumulator Valve Body: - 1st Design ........................................................................................................ R 1 89 73993 N.L. - 2nd Design ....................................................................................................... R 1 90-95 73993A N.L. - 3rd Design ........................................................................................................ R 1 96-97 73993B N.L. - 4th Design ........................................................................................................ R 1 98-Up 73993C N.L.

FORD E4OD, 4R100 4 SPEED OVERDRIVE

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223

ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REFERENCE NO.

E40D

FORD E4OD, 4R1004 SPEED OVERDRIVE RWD

HARD PARTS (CONT.)

VAlVE BOdy - PREMIUM QUAlITy 197F - w/E9 Casting # ................................................................................................ 1 89 P73990 N.L. - w/F0 , F1 Casting # (F5 R&R Only) .................................................................. 1 90-95 P73990A N.L. - w/F6 Casting # E4OD ...................................................................................... 1 96-98 P73990B N.L. - w/F6 Casting # ,NON PTO 4R100 ..................................................................... 1 98-Up P73990E N.L. - w/F81 Casting # , w/PTO 4R100 ...................................................................... 1 98-Up P73990F N.L. 197F Valve Body: - 1st Design - E4OD ............................................................................................ R 1 89 73990 N.L. - 2nd Design - E4OD ........................................................................................... R 1 90-95 73990A N.L. - 3rd Design - (RFF6) Casting # .......................................................................... R 1 96-98 73990B N.L. - 4th Design - (RFF8) Casting # - Non PTO ......................................................... R 1 98-Up 73990C N.L. 210F Pan: - 2WD - w/Raised Holes ...................................................................................... R 1 89-95 73996 E9TZ-7A194A - 2WD - w/o Raised Holes ................................................................................... R 1 96-Up 73996A F5TZ-7A194A - 4WD - w/Raised Holes ...................................................................................... R 1 89-95 73996B N.L. - 4WD - w/o Raised Holes ................................................................................... R 1 96-Up 73996C N.L. N.I. Pump Gear Set:- 10 Lobe Inner Gear ................................................................... 1 89-94 K73201 N.L. N.I. Pump Gear Set:- 9 Lobe Inner Gear .................................................................... 1 95-Up K73201A N.L. N.I. Pump Gear Set:- 9 Lobe Inner Gear - Oversized ................................................... 1 95-Up K73201A-OS N.L. N.I. Bearing - Center Support ..................................................................................... 1 95-Up 73972A N.L. N.I. Spring - Low/Reverse - Waved ............................................................................ 1 96-Up 73421 F6TZ-7E085A N.I. Spring - Detent Lever - Manual ............................................................................ 1 89-Up 73989 F2TZ-7E332A N.I. Plug - Output Shaft Orifice ................................................................................... 1 95-Up 73850 391590-S N.I. Wedge Center Support / Case ............................................................................ 1 89-Up 73957 N.L.

VAlVE BOdy/ACCUMUlATOR COMPONENTS N.I. Accumulator Spring Fix (Inner Springs) ................................................................ 3 89-Up K73975 N.L. N.I. Accumulator Spring Fix (Outer Springs) ............................................................... 3 89-Up K73975A N.L. N.I. Springs Accumulator Piston ................................................................................ 3 89-Up K73975S N.L. N.I. Valve - Pressure Regulator .................................................................................. 1 89-Up 73984 N.L. N.I. Spring Pressure Regulator (High Perf) - 20/BAG .................................................. 1 89-Up K73832 N.L. N.I. Boost Sleeve Kit (w/O-Rings) .............................................................................. 1 89-Up K73976 N.L. N.I. Boost Sleeve Kit (w/o O-Rings) ........................................................................... 1 89-UP K73976D N.L. N.I. Valve - Accumulator Regulator: ........................................................................... (Superior) ......................................................................................................... 1 89-Up K73977P N.L. (Sonnax) 3-4 Use w/Reamer T-9137 .................................................................. 1 89-Up K73977S N.L. (Sonnax) 1-2 / 2-3 Use w/Reamer T-9137 .......................................................... 1 89-Up K73977V N.L. (Transgo) ........................................................................................................... 1 89-Up K73977T N.L. N.I. Valve - Accumulator Pressure Control - Oversize (Use w/Reamer T-9170 ) .......... 1 89-Up K73977B N.L. N.I. Valve - Line Pressure Control - w/Sleeve - .372 ................................................... 1 89-Up K73978 N.L. N.I. Valve - Line Pressure Control - w/Sleeve - .331 ................................................... 1 89-Up K73978A N.L. N.I. Valve w/Sleeve Low/Reverse Modulator .............................................................. 1 96-Up K73836 N.L. N.I. Lube Stop & Spring Assembly (Stator Support) ................................................... 1 89-Up K73967 E9TZ-7H132B Lube Stop & Spring Assembly (Stator Support) - Sonnax ..................................... 1 89-Up K73967S E9TZ-7H132B N.I. Spring Kit - TCC Shudder Fix ............................................................................... 1 89-Up K73958 N.L. N.I. Valve Kit - PWM to On/Off Conversion - 4R100 (Transgo) .................................... 1 98-Up K73908V 4R100-LU N.I. TCC Control - Valve/Sleeve (PWM) - 4R100 ........................................................ 1 98-Up K73979 N.L. N.I. Spring Kit No Bang Reverse (Superior) ................................................................ 1 89-Up K73968 N.L.

ELECTRICAL PRODUCTS

N.I. Eliminator - EPC Solenoid Control - (Internal Pressure Control) ................................. 1 89-Up 73E01 N.L. N.I. MLPS - Update Package - 8 Pin (Contains 15A-330B) ............................................... 1 89-96 15A-330 F5TZ-7A247A N.I. MLPS - 8 Pin - Sensor Only ....................................................................................... 1 95-96 15A-330B F5TZ-7A247B N.I. DTR - 12 Pin - Sensor Only ....................................................................................... 1 97-Up 15A-330D F7TZ-7F293AA N.I. Sensor: - VSS (Speedo) - Cable Design .................................................................................. 1 89-Up 20A-412 E9TZ-9E731A - VSS (Speedo) - Non-Cable Design .......................................................................... 1 94-Up 20A-412A E9LZ-9E731A - Input/Output - w/o PTO - Long ................................................................................ 1 98-Up 20A-418 F81Z-7M101AA - Input - w/ PTO - Short ............................................................................................ 1 98-Up 20A-418B F81Z-7M101BA N.I. Sensor - RWD Differential - Various ........................................................................... 1 90-Up 20A-300 F85Z-2L373AB

Page 9: FORD E4OD, 4R100 4 SPEED OVERDRIVE RWD RWD FORD E4OD, 4R100 4 SPEED OVERDRIVE E 40 D 20 Bolt Pan Rear Wheel Drive 2WD 4WD E4OD (89-Up) Ford Light Trucks, Vans All E & F Series 2WD

224

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

RWDFORD E4OD, 4R100 4 SPEED OVERDRIVE

ELECTRICAL PRODUCTS (Cont.) 199F Solenoid Block: - E4OD ...................................................................................................................... 1 89-94 31A-110 E9TZ-7G391A - w/o PWM - E4OD, 4R100 ...................................................................................... 1 95-Up 31A-110A F81Z-7G391BA - w/PWM - 4R100 .................................................................................................... 1 98-Up 31A-110B F81Z-7G391CB N.I. Module: - Interceptor (Raise Line Pressure/Modify TCC) ........................................................ 1 89-94 30A-320 N.L. - Interceptor - Non-PWM (Raise Line Pressure/Modify TCC) ..................................... 1 95-Up 30A-322 N.L. - Coast Clutch Apply ................................................................................................. 1 89-94 30A-324 N.L. - Coast Clutch Apply - Non-PWM .............................................................................. 1 95-98 30A-324A N.L. N.I. - Overdrive Delay (Adjustable 4th Gear Lockout) ........................................................ 1 89-Up 30A-200 N.L. N.I. Wiring Harness Repair: - External Repair - Solenoid ....................................................................................... 1 89-94 35A-300 F2PZ-14A464B - External Repair - Solenoid (Rostra) .......................................................................... 1 89-94 35R-300 N.L. - External Repair - Solenoid - Non-PWM .................................................................... 1 95-Up 35A-300B F57Z-14A464AA - External Repair - Solenoid - Non - PWM -(Rostra) ................................................... 1 95-Up 35R-300B N.L. - External Repair - MLPS - 8 Pin ................................................................................ 1 95-96 35A-267 3U2Z-14S411-FVA - External Repair - DTR - 12 Pin ................................................................................. 1 97-Up 35A-269 F75Z-14A411AA

MISCELLANEOUS PRODUCTS N.I. Cooler - Bypass Fittings w/Line ................................................................................. 1 98-Up K96-397 N.L. N.I. Cooler - Bypass Fitting Front...................................................................................... 1 98-Up 96-397A N.L. N.I. Cooler - Bypass Fitting Rear w/ Check Ball ................................................................ 1 98-Up 96-397B N.L. N.I. Bolt - Center Support - Long ..................................................................................... 2 89-Up 96-330 N805311-S01 N.I. Bolt - Intermediate & Overdrive Housing - Short ......................................................... 1 89-Up 96-330A N.L. N.I. Reamer for K73977S ................................................................................................ 1 - T-9137 N.L. N.I. Reamer for K73977B/K67877 ................................................................................... 1 - T-9170 N.L. N.I. Case Boring Reamer 220A/Fixture - For 36008S/3600AS ........................................... 1 - T-9165 N.L. N.I. Install Tool For 36008S .............................................................................................. 1 - T-9165P N.L. N.I. Holding Fixture w/o Base ........................................................................................... 1 - T-2800-F N.L. N.I. Gear Position Sensor Adjuster ................................................................................... 1 - T-2802-A N.L. N.I. Pump Alignment Pin Set ............................................................................................ 1 - T-2803 N.L. N.I. Clutch Spring Compressor ....................................................................................... 1 - T-2804 N.L. N.I. Clutch Remover/Installer ........................................................................................... 1 - T-2805 N.L. N.I. Pump Puller Adapters ................................................................................................ 1 - T-2806 N.L. N.I. Testing Wire Harness ................................................................................................ 1 - T-2807 N.L. N.I. Pump Alignment Band ............................................................................................... 1 - T-2862 N.L. N.I. Technical Manual - E4OD .......................................................................................... 1 - 73Y01 N.L. N.I. Technical Manual - E4OD Update ............................................................................... 1 - 73Y02 N.L. N.I. Technical Manual - 4R100 ......................................................................................... 1 - 73Y03 N.L. N.I Techincal Manual - 4R100 Update ............................................................................. 1 - 73Y04 N.L.

NOTES

PART NO.