Fluid System 09-Reaction Turbine-Francis and Kaplan

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    Dr. Ir. Harinaldi, M.EngMechanical Engineering Department

    Faculty of Engineering University of Indonesia

    Reaction turbines

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    adial Flow Francis Turbine

    adial Flow Francis Turbine

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    Construction of Francis

    onstruction of Francis

    Turbine

    urbine

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    Velocity Triangle

    elocity Triangle

    Euler Equation:

    ( )

    g

    CUCU

    mg

    WE xx 2211

    ==

    Flow velocities:

    11

    12 br

    QCr

    =

    22

    22 brQCr

    =

    heightrunnerb =

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    Axial Flow Kaplan Turbine

    xial Flow Kaplan Turbine

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    Construction of Kaplan

    onstruction of Kaplan

    Turbine

    urbine

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    Velocity Triangle

    elocity Triangle

    Euler Equation:

    ( )g

    CCU

    mg

    WE xx 21

    ==

    For zero whirl at exit:

    gUCE x1=

    ( )1

    11

    cot

    180cot

    a

    oax

    CU

    CUC

    +=

    =

    ( )g

    UCUE a 1

    2 cot +=

    arr CCC == 21

    ( )22114

    dD

    QCCC arr

    ===

    Flow velocities:

    diameterhubd

    tipbladetodiameterD

    =

    =)(diametermeanatevaluateis mDU

    Note:

    ( ) 2dDDm += ( ) 60NDU m=

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    Installation

    nstallation

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    Net Head Across Turbine

    et Head Across Turbine

    Net head (H) is the different in the

    total head between the inlet flange

    and the tail water level Net head (H) is not equal to Gross

    head (H1)

    Total ead across turbine

    ( ) ( ) ( )( ) gVZgVgpH

    ZgaugepZZgVVgppH

    22

    0;)(0;2

    2

    30

    2

    00

    3330

    2

    3

    2

    030

    ++=

    ==++=

    gVhHH fp 22

    31 =

    elation! net ead and gross ead

    "nergy gi#en to te runner

    rgd hhhHmgWE ==

    energykineticresidual2

    runnerinlossheadfrictional

    draft tubeinlossheadfrictional

    vanesguideinlossheadfrictional

    ielineinlossheadfrictional

    23 =

    =

    =

    =

    =

    gV

    h

    h

    h

    h

    r

    d

    g

    fp

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    $osses and "fficiency

    osses and "fficiency

    "nergy balance troug te turbine

    slcrm PPPPPP ++++=

    Ps= shaft power output P

    c= casing and draft tube loss

    Pm= mechanical loss P

    l= leakage loss

    Pr= runner loss P = water power available

    unner $oss

    rrr hgQP =

    qQQr =runnerthroughrateflo!=rQ

    leakagerateflo!=q

    runnerinlossheadfrictional=rh

    $ea%age $oss

    rl gqHP = runnertheacrossheadtotal=rH

    Casing and draft tube $oss

    cc gQhP = draft tubeandcasinginlosshead=ch

    "nergy balance beco&es!

    ( ) srcrrm PqHQhQhgPgQH ++++=

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    $osses and "fficiency

    osses and "fficiency

    Overall Efficiency

    gQH

    Pso

    ==flangeinletatavailableo!erfluid

    o!eroututshaft

    ( )

    gQH

    PP msH

    +

    ==

    flangeinletatavailableo!erfluid

    runnerbyreceivedo!er

    Hydraulic efficiency

    For maximum efficiency

    gQH

    CU xH

    11=

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    Caracteristics Cur#es

    aracteristics Cur#es

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    Caracteristics Cur#es

    aracteristics Cur#es

    omparison of hydraulic turbine efficiencies

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    'raft Tube

    raft Tube

    Bring the water ressure bac! to the ressure of the tailrace "e#ove the !inetic energ$ still existing at the runner outlet

    ( ) ( )

    ( )[ ] adsada

    a

    d

    pphgVVHgpgp

    hgVVZgpgp

    gpgpZ

    hZgVgpZgVgp

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    Ca#itation in Turbine

    a#itation in Turbine

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    "xa&ple

    xa&ple

    ! Francis turbine has an inlet diameter of "#$ m and rotates at $%& rpm# 'ater

    enters the runner without shocks with a flow velocity of (#) m*s and leaves

    the runner without whirl with an absolute velocity of + m*s# ,he difference

    between the sum of the static and potential heads at entrance to the runnerand at the exit from the runner is -. m# /f the turbine develops ". .)& k' and

    has a flow rate of ". m%*s of water when the net head is "") m0 find

    1a2 ,he absolute velocity at entry to the runner and angle of inlet guide vane

    1b2 3unner blade entry angle

    1c2 Head loss in runner

    4olution:5iven: D

    1= "#$ m6N= $%& rpm6Cr1= (#) m*s6 C2= + m*s6P = "..)& k'6 H= "")

    m6 Q = ". m%*s 6 Cx2

    = &

    1a2 /nlet velocity and inlet guide vane angle

    ( ) ( )( )( ) m"s#$31604304$16011 === NDU

    3unner tip speed

    7ower

    given to

    runner

    ( )( )( )m"s4$32

    #$311210

    10$122#03

    3

    1

    1

    112211

    ===

    =

    =

    QU

    PC

    CQUg

    CUCUgQP

    x

    xxx

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    "xa&ple

    xa&ple

    m"s8$334$32#$% 22212

    11 =+=+= xr CCC

    1b2 3unner blade entry angle

    !bsolute inlet velocity

    /nlet guide vane angle

    o

    x

    r

    C

    C3$16

    4$32

    #$%arctanarctan

    1

    11 =

    =

    =

    o

    x

    r

    UC

    C6$84

    #$314$32

    #$%arctanarctan

    11

    11 =

    =

    =

    1c2 Head loss in runner

    Head loss in runner = total head across runner 8 head transferred to runner

    ,otal head across runner = ( )2122

    2121

    2ZZ

    g

    CC

    g

    pp+

    +

    Head transferred to runner =g

    CU x11

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    "xa&ple

    xa&ple

    ( ) m622121 =+

    ZZ

    g

    pp

    However0

    ( )g

    CUZZ

    g

    CC

    g

    pph xr

    11

    21

    2

    2

    2

    121

    2+

    +

    =

    Head loss in runner

    ,hus0

    ( ) ( )

    ( )( )m6%$13

    81$%

    4$32#$31

    81$%2

    &8$3362

    262

    22

    11

    2

    2

    2

    1

    =

    +=

    +=

    g

    CU

    g

    CCh xr