Final Proyect Arepas Colombianas
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Transcript of Final Proyect Arepas Colombianas
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Title: Project Arepas Colombianas
Colombian Pones
Final Presentation
Submitted to the
Faculty of Ana G. Mendez
Carlos Ramos
In partial fulfillment of
the requirements of the
Managerial Accounting
By
Edwin Alexander Gomez A.
Miriam Macias
Jenifer Padilla
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Ana G Mendez University System
Orlando, Florida
April, 2010
Professor Approval:
______________________________
Abstract
In moments of crisis only creativity is more important than knowledge.
Albert Einstein
Once you have identified an attractive target, move towards him is nice, and not doing so is
uncomfortable.
Stephen Covey
In general, people decide to change course in difficult times. When all is well, just talk about
change.
Po Bronson
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Introduction
Arepas Colombianas or Colombian Pones, by his name in English, its a familiar project,
that start in February of 2010, due the actual economic crisis in the United States by
unemployment, and the need to cover the debs, bills and family expenses but also, the principal
factor to be independent and do not continue with the routine paycheck to paycheck, like the
most of the immigrants of the United States.
Through of this work, it seeks to apply the knowledge gained in the field of managerial
accounting in real life, as cost management, budgets and prices, with a company that until now
begins, and may be the factor more relevant of the firm to acquire strength and stability over
time, and which is also begins to be profitable.
Colombian pones with cheese, whose mass is enriched with the addition of milk, butter and
sugar well kneaded with warm water and have as its key feature that puts the cheese before
baking, when they are making the disks or wheels mass. The pone is a cake dough or cornmeal
circular and semi-flattened usually grilled or fried cuisine. It is food used to be eaten as a main
dish or as a companion, alone or stuffed, often as part of breakfast, lunch or dinner. It is a
traditional dish of Colombian, Venezuelan and Panamanian cuisines. Has achieved a significant
spread in the Canary Islands following the return of immigrants from Venezuela. The pone is
called a tortilla in Panama for influence in Central America, is linked to the tortilla and
Salvadoran pupusas.
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Background
The academic and historical essays on the culture of Latin America, Mariano Picn Salas,
spoke about the origin of the pone as follows: "The Caribs and Cumanagotos used both as the
ripe corn, the latter were served to prepare a kind of bread corn (the corn bread), according to
techniques that have been preserved to date (1953). The corn bread they called "erepa" as
elaborated by giving the mass round, imitating the sun god, paying tribute as divine food.
Thus, some locate the origin of the pone in what today is Venezuela, which explains the
importance that food means food in Venezuela, where it is assumed that spread to other regions
and countries, particularly neighboring Colombia, where he found great acceptance. After the
discovery of America by the chroniclers was learned that when Christopher Columbus arrived in
San Salvador (first played by Columbus on American soil, island in the Bahamas today, before
named Guanahani in 1492), the natives offered pones prepared from cassava and Mahis (Corn).
In addition, Fray Pedro Simon, in his News histories of the conquests of the mainland in the
West Indies, and Bernabe Cobo, History of the New World, wrote that the natives in America
made some cakes "as thick as a finger, which is called pones. From the nineteenth century in
Venezuela and Colombia, for each region and each family there is a formula for the pone, which
is very popular nowadays, regarded as an icon and very representative of the cuisine and culture
of Venezuela and Colombia. In Colombia, the pone is a recognized icon of the Colombian
cuisine today. The Colombian pones can be prepared with different types of corn, and get
different names, like Choclo or corn pone, prepared with tender sweet corn (corn that is called
choclo), white cornmeal, made from white corn flour or its pre-cooked , which is often
accompanied by cheese in or on the pone (corn bread with cheese), peeled corn pone typical of
the Santander, made with corn previously treated with ash or lime to remove the seed coat,
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yellow cornmeal, made with yellow corn flour, cornmeal fried, typical of the Caribbean Coast,
made with corn meal pre cooked white or yellow, can be with or without a little cheese, salt, then
fried, cornmeal or cornmeal egg yolks, which are fry a little, stuffed with an egg, and finally
finish frying; arepa paisa which is basically a white cornmeal, a little thinner, which is
prepared and served without salt, without filling to accompany the meal of corn bread mote
(Amerindian language word in Quechua means cooked corn); cornmeal boiled (boiled); arepa
with hogao; cornmeal wheat, cornmeal Boyaca, valley-and cornmeal arepas stuffed with cheese
or any kind of meats and vegetables. In Colombia is celebrated annually on Colombian Arepa
Festival in the five largest cities: Barranquilla, Bogota, Bucaramanga, Cali and Medellin. Under
the original schedule in each city take turns organizing the festival between the months of
August and December. Also prepared charcoal grilled arepas or grilled, sometimes over bijao
leaves that give a distinctive odor, which are filled with all kinds of meat (ground beef, try
strained, chicken, pork), cheese coast, meats (sausage , pepperoni, sausage), vegetables and
sauces. For many years the arepas were a food supplement of the native tribes in Latin America,
and through the years have become an essential part of the diet of Hispanic families.
The arepas are recognized in most countries of the Americas, but each has its traditional way
of preparation where the ingredients vary, the shape and size. Arepas can be made with white or
yellow corn, salt, cheese or sugar, may be big, small, thick or thin. The shape of the arepas and
the different ingredients that are produced depends on the region where it is consumed. The
arepa has become a perfect complement to meals thanks to its mild flavor can be eaten alone or
accompanied. There are many recipes and ways to eat and combine the arepas. The U.S. has an
excellent corn becoming one of the largest producers of corn in the world. The pones made from
the corn, are crunchy, delicious and nutritious. With the immigration of Hispanics and the
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popularity of Latin food arepas are rapidly reaching the American markets. One of the most
popular is the arepa with cheese, because you Americans have a love for cheese and corn.
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Managerial Accounting Analysis
The Colombian Pones Company, it is considered a self employment company, which begins
operations in February 25 of 2010, in the family house. Some items used in the managerial
accounting in companies at big scale, are not used here, because is a very small company, and
that items are not a relevant costs to make the analysis in this project. The Inventory system used
are a FIFO system, due it is a perishable product and his consumption will be daily, because the
production do not use preservatives. The raw materials inventory it is also very small, because
the sales daily are very variable and just started with trials and do not have at is time a specific
brand of each direct material. All information provided is based on the work carried out during
these few weeks and may omit relevant factors in making long term decisions, but is expected to
make an evaluation and a deeper financial analysis, once completed is to least one fiscal period a
year. Due the small size of operation, to purpose of this analysis, it is considered the process cost system,
because the company produce daily the same quantity of pones, do not the matter if all the production is
sold or not. Some days are short, some days left 4 or 5 pones, so it is by this aspect, and the company
considers an average of production and sales of fifty pones weekly.
The direct materials in the elaboration of the pones are:
Precooked white corn flour
Warm water
Warm milk
Sugar
Butter
Salt
Mozzarella cheese
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The presentation of the direct material are as follows, and with those units, gives a production
of 50 units that is the same weekly average production:
Precooked white corn flour Bag 5 lb $4.89
Mozzarella Cheese Bag 2 lb $7.29
Sugar Bag 4 lb $2.79
Salt at taste Bag 1 lb $0.79
Butter Bar 1 lb $0.69
Milk 1 gallon $2.79
Water 1 gallon $0.011
The direct labor are considered the same profit, due at this moment it is a self employment
company, and just expend a 2 hours in the direct manufacturing of the pones and is 1 hour in the
transport and delivery and 1 hour in sales.
In the production of the pones, is used the following Manufacturing Overhead in a daily
basis:
Indirect materials
Spray Canola Oil 0.2 can $0.67
Envelope 0.5 Yards $0.02
Water 1 gallon $0.011
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Utilities
Water 1 Gallon $0.011
Electricity 60W/ hour $0.54
Transport 1 Gallon gas $2.57 Average
25 Miles
The depreciation costs are not take it in consideration at this moment, due the company just
started 6 weeks ago, and are nor a relevant cost in the purpose of this analysis. Direct labor is
equal to the profit, due is a self employment company. The time is a total of 3 hours daily. 2
hours in manufacturing and one in sales. To determine the overhead rate at this moment is
speculating, because until now, the statistics are being taken and are still assessing the costs of
direct materials, manufacturing overhead and at the actual production level, is hard determine if
the company will grow up in the middle or in the long term.
The company will consider the cost of direct materials only, to determine the price of sale, and it
was decided the use of the total cost of direct materials dividing the total number of units
produced to determine the cost per unit and thus, determine whether they could make a profit.
The development of this calculation is as shown below:
Arepas Colombianas
Determination of the cost per unitFebruary 25/2010 to March 04/2010
Total units 50
Direct materials
Precooked white corn flour Bag 5 lb $4.89
Mozzarella Cheese Bag 2 lb $7.29
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Sugar Bag 4 lb $2.79
Salt at taste Bag 1 lb $0.79
Butter Bar 1 lb $0.69
Milk 1 gallon $2.79
Water 1 gallon $0.01
Indirect materials
Spray Canola Oil 0.2 can $0.67
Envelope 0.5 Yards $0.02
Water 1 gallon $0.01
Utilities
Water 1 Gallon $0.01
Electricity 60W/ hour $0.54
Transport* 1 Gallon gas $2.57 Average
Total Costs
$23.0
7
Cost per Unit $0.46*Depreciation are not considered
The total units produced in the week is the same that are sold in the week, because due the
nature of the product, the company cannot keep inventory of finished products, but can keep the
product in process for undefined periods of time, according the needs of the production and the
demand of the product. To compute the equivalent units, this measure will be made in a daily
basis, because every week start with a new process and at the end of that week, the final
inventory of products in process and finished product are zero. With the purpose to show the
equivalent units, it is show as follows:
Work in process units Feb 25/2010 0
Direct Materials 100% Complete
Conversion costs 24% Complete
Units started into production during this week 50
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Units complete and transferred out to baking 12
Work in process units end Feb 25/2010 38
Over the week, the products in process are decreasing with the purpose that at the end of the
week, the products in process will be zero. To make a complete analysis of the equivalent units,
it is take the next day as follows:
Work in process units Feb 26/2010 38
Direct Materials 100% Complete
Conversion costs 48% Complete
Units started into production during this week 50
Units complete and transferred out to baking today 12
Units completed and sold 12
Work in process units at end Feb 25/2010 26
Units accounted for completed, transferred out and sold Feb 26 24
Costs of direct materials 100% $23.07
Conversion Costs 48% Complete $11.075
Cost incurred during production at Feb 26 $11.075
Total Conversion Costs $22.15
Unit Conversion Costs $0.461
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Materials Conversion Costs
Units transferred out 24 24
Work in Process
50 * 100% 26
50 * 48 % 24
Total Equivalent Units 50 48
Now, it is show the unit production cost:
Total Material Costs $23.07
Equivalent Units of Materials 50
Unit material Cost $0.46
Cost of goods in process $11.073
Started into Production $11.075
Total Costs $22.148
Total manufacturing Cost per unit $0.921 (Unit Material Cost + Unit Conversion Cost)
Due the size of the company, it is not possible at this moment work with an Activity-Based
costing, because it is just one person doing all the activities, so the cost drivers are focus in one
person with many activities, and the values are very small go get a representative impact in the
determination of the cost and prices to sold.
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Now, to determine the Variable and the Fixed Costs, it is used the actual information over the
different weeks, plus some projections of production, with the purpose of illustrate the Cost
Volume Profit Analysis, Contribution Margin Analysis and Contribution Margin Ratio, Break-
Even Analysis, Relevant Costs and Flexible Budgets. It is used the High-Low method to
compute the variable and fixed costs, because all the weeks the company keep the same
production of 50 pones, and at the end of the week, the inventory is reduced to a small portion
of raw materials, but every day the production varies and not all days keep the same production,
although at the end of the week, keep the production at level of 50 units.
The Variable cost include all the direct materials, the fixed cost are the indirect materials, the
utilities and the transport, because no matter the level of production, always going to incur these
costs there will be a unit or fifty in a single day. In an operation of a 100%, the production by
hour is 12 units and the fixed cost keep at the level show above. Some days, the company
operates at 50% but not less, and tries all the days keep the level of production 75% to 100%. To
get the CVP analysis, it starts with the determination of the total cost per units, using the relevant
range and the actual level of production with a daily basis, with the purpose to illustrate the CVP
analysis.
Arepas ColombianasDetermination Relevant Range
March 04/2010
Operation at % # units Costs100 12 $5.52
Actual Operation 95 11.4 $5.2490 10.8 $4.97
Relevant range 85 10.2 $4.6980 9.6 $4.4275 9 $4.14
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70 8.4 $3.8665 7.8 $3.5960 7.2 $3.3155 6.6 $3.0450 6 $2.76
45 5.4 $2.48Cost per unit $0.46
With the objective to illustrate the use of the High-Low Method, it takes the information of
the dark blue area of the table shown above, but with a projection until one hundred units, by the
projection model, without taking the changes in the relevant range at the different levels of fixed
costs that will be shown more forward.
Arepas Colombianas
High-Low Method
February 25/2010 to March 04/2010
Production Based in Daily Sales
Units Costs Sales
Monday 12 $5.52
$12.0
0
Tuesday 7 $3.22 $6.00
Wednesday 11 $5.06
$11.0
0
Thursday 9 $4.14 $9.00
Friday 11 $5.06
$12.0
0
Total Week 50
$23.0
0
$50.0
0
High 12 $5.52
Low 7 $3.22
Selling Price x unit $1.00
Variable Cost $2.17
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Variable Cost x unit $0.04
Contribution Margin $47.83
Contribution Margin x Unit $0.96
Contribution Margin Ratio 95.65%
Fixed Costs $20.83
Total Costs $23.00
Total Costs x Unit $0.46
Break Even Point in Units 21.7727
Break Even Point in $ $21.77
Net Income Week $27.00
# Units
Total
Costs
Variable
Cost
Fixed
Cost Sales0 $20.83 $0.00 $20.83 $0.00
10 $21.26 $0.43 $20.83 $10.00
20 $21.70 $0.87 $20.83 $20.00
30 $22.13 $1.30 $20.83 $30.00
40 $22.57 $1.74 $20.83 $40.00
50 $23.00 $2.17 $20.83 $50.00
60 $23.43 $2.61 $20.83 $60.00
70 $23.87 $3.04 $20.83 $70.00
80 $24.30 $3.48 $20.83 $80.00
90 $24.74 $3.91 $20.83 $90.00
100 $25.17 $4.35 $20.83
$100.0
0
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Graph CVP Analysis
To define the relevant costs at this time are not considered in the reality, because it is a new
company, just have a few week in operation. But, to follow the objetives of the analysis, consider
the alternative one like the production of cheese pones and the alternative 2, the filled pones
with chiken. Some people do not like the cheese, but also some people do not like the chicken,
but booth kind of people enjoy the pones. to take this consideration, it is replace the cheese by
the chicken, to decide wich of those kind of pones are more profitable.
Arepas Colombianas
Switch the cheese for chicken
Projection Over the week
Total units 50
Direct materials
Precooked white corn flour Bag 5 lb $4.89
Chicken Tray 2 lb $2.53
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Sugar Bag 4 lb $2.79
Salt at taste Bag 1 lb $0.79
Butter Bar 1 lb $0.69
Milk 1 gallon $2.79
Water 1 gallon $0.01
Indirect materials
Spray Canola Oil 0.2 can $0.67
Envelope 0.5 Yards $0.02
Water 1 gallon $0.01
Utilities
Water 1 Gallon $0.01
Electricity 60W/ hour $0.54
Transport*
1 Gallon
gas $2.57 Average
Total Costs
$18.3
1
Cost per Unit $0.37
Operation at % # units Costs
100 12 $4.40
95 11.4 $4.18
90 10.8 $3.96
85 10.2 $3.74
80 9.6 $3.52
75 9 $3.30
70 8.4 $3.08
Arepas Colombianas
High-Low Method
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February 25/2010 to March 04/2010
Production Based in Daily Sales
Units Costs Sales
Monday 12 $4.44
$12.0
0
Tuesday 7 $2.59 $6.00
Wednesday 11 $4.07
$11.0
0
Thursday 9 $3.33 $9.00
Friday 11 $4.07
$12.0
0
Total Week 50
$18.5
0
$50.0
0
High 12 $5.52
Low 7 $2.59
Selling Price x unit $1.00Variable
Cost $1.71
Variable Cost x unit $0.03
Contribution Margin $48.29
Contribution Margin x Unit $0.97
Contribution Margin Ratio 96.59%
Fixed Costs $16.79
Total Costs $18.50
Total Costs x Unit $0.37
Break Even Point in Units 17.3869
Break Even Point in $ $17.39
Net Income Week $31.50
At this point, are more profitable the Chicken pones due the low price of the chicken. At
moment to made the pones and sold, it is found that the people prefeer the cheese pones that
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the chicken pones. That day, the company just sold 3 pones of chicken and left 9 units, so,
generate a loose of $24.16. so, at this point it is consider the oportunity cost more that the
relevant costs, because the company reduce the costs, but are a product that do not have the same
demand that the cheese pones.
Now, to create a flexible budget for the sales levels at 95%, 100%, 105%, it is started with the
preparation of the operating budgets. Some of the budgets that it will be show, are the sales
budget, production budget, direct materials budget, income statement budget, and will made the
analysis at the different levels of sales of the flexible budgets. Due the budgets are a periodic
controls of the projections in the short term, Arepas Colombianas made the proyection until
the end of the present year, with the objetive to evaluate if the company was profitable, which
areas need to improve, which areas are relevants and also, try to keep the company in the market
to, in the long term, the company increase their operations.
Cost per unit $0.46 Weeks 12
Week of (days) 5
% # units Costs
Weekly
Prod
Quarter
Prod
150 18 $8.28 90 1080
145 17.4 $8.00 87 1044
140 16.8 $7.73 84 1008
135 16.2 $7.45 81 972
130 15.6 $7.18 78 936
125 15 $6.90 75 900
120 14.4 $6.62 72 864
115 13.8 $6.35 69 828
110 13.2 $6.07 66 792
105 12.6 $5.80 63 756
100 12 $5.52 60 720
95 11.4 $5.24 57 684
90 10.8 $4.97 54 648
85 10.2 $4.69 51 612
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80 9.6 $4.42 48 576
75 9 $4.14 45 540
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Arepas Colombianas
Sales Budget
For the year ending in Dec 31/2010
Quarter
Sales at 95%
1 2 3 4 Year
Expected unit sales 684 684 684 684 2736.0
Unit Selling Price $1.00 $1.00 $1.00 $1.00 $1.00
Total sales
$684.0
0
$684.0
0
$684.0
0
$684.0
0
$2,736.0
0
Quarter
Sales at 100%
1 2 3 4 Year
Expected unit sales 720 720 720 720 2880.0
Unit Selling Price $1.00 $1.00 $1.00 $1.00 $1.00
Total sales
$720.0
0
$720.0
0
$720.0
0
$720.0
0
$2,880.0
0Quarter
Sales at 105%
1 2 3 4 Year
Expected unit sales 756 756 756 756 3024.0
Unit Selling Price $1.00 $1.00 $1.00 $1.00 $1.00
Total sales
$756.0
0
$756.0
0
$756.0
0
$756.0
0
$3,024.0
0
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If take in consideration an increase by quarter of the production, almost of the 1%, it is
necessary taking in consideration the increases of the fixed costs, changes in the relevant range
and posible increases also in the variable costs, but keeping the same sales price per unit, while
the variables will increase. To reduce the fixed cost will be necessary change the equipment used
at this time, to reduce the comsuption of energy, and will be reevaluate the kind of envelope used
at the moment. Other way to reduce the costs, are changing the method of purchaing, due the
purchases are in normal supermarkets and if the company contact wholesale distributors, the
volume of the raw materials will increase at lower cost, and the company can keep the same sales
price. It to remember that due the nature of the product, it is impossible keep inventory at the end
of the day. So, make a production budget without the infraestructure to make the projections and
estimates, it is just an illusion. Anyway, it is for ilustrative purposes that is shows bellow: If it is
dessired a production of 756 units by quarter (105% of the production level), it is consider the
following:
Budgeted Sales units 720
Desired Ending Finished Goods 756
Beginning Finished Goods 600
Production required 876
The budgetes Sales units is taked in consideration with a 100% of the production daily and
with the period of five days by twelve weeks, that is the quarter. On the direct materials budget ,
was considered the table show above:
Direct Material Required for production $20,211.95
Desired Ending Direct materials 0
Beginning Direct materials$13,843.8
0Required Direct materials to be $6,368.15
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purchasedThe Manufacturing Overhead Budget is as shows bellow:
Quarter
Utilities 1 2 3 4
Energy $60.00 monthly$180.0
0$180.0
0$180.0
0$180.0
0
Water $32.00 monthly $96.00 $96.00 $96.00 $96.00
Transport $130.00 monthly$390.0
0$390.0
0$390.0
0$390.0
0
Envelope $14.00 monthly $42.00 $42.00 $42.00 $42.00
To make the flexible budget, takes the levels of 95%, 100% and 105% of production and
assuming that all the production are sold and do not leave a losses.
Arepas Colombianas
Sales Budget
For the year ending in Dec 31/2010
Quarter
Sales at 95%
1 2 3 4 Year Expected unit
sales 684 684 684 684 2736.0
Unit Selling Price $1.00 $1.00 $1.00 $1.00 $1.00
Total sales$684.0
0$684.0
0$684.0
0$684.0
0 $2,736.00
Variable Costs $29.74 $29.74 $29.74 $29.74 $118.96
Fixed Cost$284.9
0$284.9
0$284.9
0$284.9
0 $1,139.60
Total Costs$314.6
4$314.6
4$314.6
4$314.6
4 $1,258.56
Net Income$369.3
6$369.3
6$369.3
6$369.3
6 $1,477.44
Quarter
Sales at 100%
1 2 3 4 Year Expected unitsales 720 720 720 720 2880.0
Unit Selling Price $1.00 $1.00 $1.00 $1.00 $1.00Total sales $720.0 $720.0 $720.0 $720.0 $2,880.00
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0 0 0 0
Variable Costs $31.30 $31.30 $31.30 $31.30 $125.22
Fixed Cost$299.9
0$299.9
0$299.9
0$299.9
0 $1,199.58
Total Costs
$331.2
0
$331.2
0
$331.2
0
$331.2
0 $1,324.80
Net Income$388.8
0$388.8
0$388.8
0$388.8
0 $1,555.20
Quarter
Sales at 105%
1 2 3 4 Year Expected unitsales 756 756 756 756 3024.0
Unit Selling Price $1.00 $1.00 $1.00 $1.00 $1.00
Total sales
$756.0
0
$756.0
0
$756.0
0
$756.0
0 $3,024.00
Variable Costs $32.87 $32.87 $32.87 $32.87 $131.48
Fixed Cost$314.8
9$314.8
9$314.8
9$314.8
9 $1,259.56
Total Costs$347.7
6$347.7
6$347.7
6$347.7
6 $1,391.04
Net Income$408.2
4$408.2
4$408.2
4$408.2
4 $1,632.96
At this time is uncertain determine if the flexible budget are favorable or unfavorable, due the
short history of the company and the size of the same. It is important view that although the
company have an small size, started a few weeks ago and is a self-employment company, the
invests was very small, the profit it is very high (more of the 50% of the costs) and have the
acreditation of the customer that the product have a very good taste, smoothness and meets with
the expectatives that the people want.
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References
Weygandt, J., Kimmel, P., Kieso, D. (2010) Managerial Accounting Edition 5, Willey and
Sons, Inc.
Gomez, O., Zapata, P. ( 1998) Contabilidad de Costos, Tercera Edicion, McGraw Hill.