DISTRIBUTION SOLUTIONS ABB Ability enabled switchgear …

ABB Ability™ enabled switchgear – MNS® Safe, scalable and flexible low voltage switchgear2021-06-08

DISTRIBUTION SOLUTIONS

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How to make any switchgear digital?

Switchgear ready to unlock Industry 4.0 customer value

27 May, 2019 Slide 3

• ABBs universal and scalable platform to suit all customer needs – including digital solution

• Any MNS solution can become digital !

• MNS Digital consists connected smart devices to an Edge device that includes the digital application ABB Ability CMES -Condition Monitoring for electrical systems

• Smart device communicate as needed to control systems,and non-intrusively to the CMES

• A complete scalable solution for new projects and system upgrades or migration solution for legacy systems

• No need of PLC or SCADA complexities at switchgear level

• Redundant system configuration supported

MNS low voltage switchgear solution

Power Factor

Incoming and Energy distribution

Sub and Final distribution

Motor control

Customer needs and our response

MNS Low-voltage switchgear, energy distribution and motor control

27 May, 2019

1 MNS UP – UPS critical poser supply with energy distribution attachedSlide 4 2 DOL-Direct On-line starting, RDOL-Reverse direct on-line starting, VSD-Variable speed drive/ Frequency converter

The MNS portfolio provides the highest options to combineindustry standard solutions into a single assembly with itsuniversal design:

– Motor Starting, DOL, RDOL, VSD, Softstarter 2

– MCCB feeder, fused feeder

– Power, Sub and Final distribution options

– Power Factor Correction

– Uninterruptable Power Supply 1

Combine and connect with MNS Digital and ABB Ability™ CMES

integration to increase your asset overview and optimise youroperation procedures to reduce your Opex.

Combine the options optimise your operations and reduce your Opex

Scale and optimise your solution

Technical features

MNS Low-voltage switchgear, energy distribution and motor control


- Fully certified to IEC 61439 -1/-2 up to 690V, 6300A, 100kA

- Arc proof certified to IEC TR 61641 Ed.3:2014 criteria 1 to 7

up to 690V, 100kA, 0.3sec

- Segregation up to form 4b

- Modular construction, extendable at both ends

- Single front, back-to-back or duplex (most space saving design)

- Busbar design 100% maintenance free

- Universal panel design for different technologies:withdrawable, plug-in, fixed, Compact

- Highest density, lowest space requirement with MNS Compact design for energy distribution

- Global life-time support through ABB Service.

IEC standards and design

Highest safety, flexibility and lowest operational expenditure

Condition report

ABB Ability™ Condition Monitoring for electrical systems - CMES

September 1, 2021ABB Ability™CMES = ABB Ability-condition-monitoring-for-electrical-systems

Slide 5

Monitoring, analysis and reporting

ABB Ability™ CMES is the switchgear ‘black box’ monitoring solution entirely on-premise

Monitor

Collect the data from every device (with communication interface) without additional cost (no need to send to a control system)

Monitor and supervise the complete electrical system without programming work

Prioritize information to get right action in time

Analyze

Inbuild data analytics, connect data and analyze to

– Separate normal fromabnormal condition

– Enable fast fault finding

– Present only needed information

Expandable for future analytics

Report

One click report creation tool for

– Switchgear and connected load condition (one click information for maintenance planning)

– Energy and power loss reporting and changes versus previous periods (quickly identify high energy consumers)

Predict

Online 24/7 data analysis of devices such as motor starter, circuitbreaker, switchgear modules, etc. to identify maintenance needs and time i.e.

– Contact greasing

– Device maintenance

– Operation checks, etc.

https://new.abb.com/low-voltage/launches/abb-ability-condition-monitoring-for-electrical-systems

ABB Ability™ Condition Monitoring for electrical systems - CMES

September 1, 2021 Slide 6

The health index provides a fast summary to the condition and leads to further details in case of needs.

While in traditional switchgear fault finding and correction can be time consuming tasks, LVS Digital reduces the time needed by up to 50% through easy identification, spare part selection and repair.

Two examples

Early identification ensures continuous operation, shortest time to repair and safe switchgear condition

Conventionalswitchgears

LVS Digital ~50% Reduction

20

5

40

10

20

5

40

40

—Connected switchgear, device integration

Low-voltage switchgear - MNS Digital


Automation & Control

Local panel (WebHMI)

MView on switchgear level

(alternative remote on-premise using web browser)

Smart relay for

protection and control

either part of circuit breaker (Emax2 with Ekip Touch/ Hi-Touch)

or utilizing external relay (Emax2 MS with REF615)

Motor starter and feeder modules

MCCB / fuse / power monitoring through

– Smart motor controller (M10x, UMC100.3 etc.)

– Smart feeder controller (Ekip Touch, FC610 etc.)

– Power or energy meter (M4M, FC610 etc.)

Digital Gateway

- Central communication interface for process

control communication

(Modbus RTU/ TCP; Profibus

- Web server for MView or remote viewing

- Data concentrator for ABB Ability™ CMES

Internal communication

- Modbus RTU and Modbus TCP

SCADA & Electrical control

- ACB direct interface IEC61850

or Modbus TCP

SCADA


September 1, 2021

ABB Ability™CMES = ABB Ability-condition-monitoring-for-electrical-systems

LVS Digital = Digital solution for all LV switchgear ABB low-voltage-switchgear-digitalSlide 9

Monitoring and Diagnostic

Condition monitoring utilizes data from smart relays and few sensors to identify switchgear and device health condition

Power contact sensor in drawer module

– Plug-in or withdrawable design

– Monitoring connection to incoming and outgoing power contacts

IR Sensor at breaker connection

– Monitoring incoming / outgoing cable or bus duct connection

Local panel option on switchgear or remote on-premise using web browser Temperature Monitoring

at critical joints

Switchgear black box ABB Ability™CMEScollects, stores and analyses condition data on-premise

Smart relay for protection and controleither part of circuit breaker (i.e. Emax2 w/ Ekip) orutilizing external relay to (i.e. Emax2 w/ REF)

Feeder or motor starter module

– ACB / MCCB / fuse switch monitoring

– Feeder / motor controller i.e. monitoring energy, power loss, utilization, other condition

– Monitoring connection quality of incoming and outgoing power contacts and termination

Switchgear and section

– Next maintenance interval

– Total power loss, utilization, space for addition/ extension


– Monitoring incoming / outgoing cable or bus duct connection

https://new.abb.com/low-voltage/launches/abb-ability-condition-monitoring-for-electrical-systems

https://new.abb.com/low-voltage/launches/low-voltage-switchgear-digital


* ABB Ability™CMES - Condition monitoring for electrical systems** TMS - Temperature monitoring system (busbar joints, circuit breaker cable/busway connection, outgoing module power contacts)*** For integration of devices using other protocols contact ABBSeptember 1, 2021 Slide 11

Connectivity and architecture

- Utilizes a network architecture for fast installation, connectivity and troubleshooting, non-intrusive with other control communication

- Collects and stores all data incl. those usually not send to a control system (reducing PLC costs)

- Collects data from multiple LV (and MV) switchgear in same location or same site

- Provides a web-based user interfaceto access the data anywhere on site and remote (through customer network)

- Optionally connects to cloud application for further diagnostic application and future solution

Turning data into information on-premise

TMS **

ACBEmax 2

Modbus RTU/TCP network ***

MCCBTmax XT,

SlimLine etc.

Expandable to MV i.e. REF615

Electrical and process control

Expandable to 3rd party devices

ABB Ability™CMES*On-premiseaccess through web browser

Customer

Switchgear

MCC’s(M10x Motor controller, VSD and Softstarter)

Switch Disconnector, Power MeterFC610

Optional connectable ABB Ability™Energy and Asset management

Up to 512 devices/CMES Edge

Utilizing the breakers full functionality



Smart Device Integration

ACB Emax 2 with Ekip Touch/Hi Touch with Ekip COM

• Measurement function including current /voltage/power/power factor/energy etc.

• Network analyzer feature including voltage sags and swells, harmonic etc.

• Energy management feature including minimum, maximum consumption etc.

• Protection setting/tripping /alarms/event logs

• Breaker status and maintenance information.

MCCB Tmax XT (2,4,5,7) with Ekip Dip LSI/LSIG with Ekip COM

• Current measurement


• Breaker status and maintenance information

• Option to enhance with more function later without need to change the breaker


Connected Air Circuit Breaker

Same control function, same communication interface for simple implementation

Slide 10

Breaker device and application

i.e. Emax 2 ACB

(incomer and large feeder)

i.e. Tmax XT2,4,5,7 MCCB (feeder)

i.e. Ekip UP (circuit breaker retrofit module)

Standardized communication interface

Ethernet

IEC61850 to SCADAModbus TCP CMES condition monitoring

EthernetModbus TCP CMES condition monitoring

EthernetIEC61850 to SCADAModbus TCP CMES condition monitoring

27 May, 2019

Digital Motor Control Center

MNS Digital and ABB AbilityTM

27 May, 2019 Slide 11


Universal motor controller - M10x

• Deployed in each motor starter• Built-in motor protection/motor control/monitoring and reporting features

• Scalable platform with a common form factor and IO assignment• M101 with basic protection and control functions• M102 with advanced protection and control function incl. energy metering

• Parameterizable remotely or through optional panel on switchgear module

• Motor life cycle management functions

• Flexible communication interface (redundant Modbus RTU, Modbus TCP(*), Profibus) • Modbus TCP is used in LVS Digital, optional Modbus RTU is supported

• ATEX certification available for M10x motor controller

(*) M10x-TCP provides communication interface EM01 outside of withdrawable module to ensure intact communication with ring or line structure even if multiple modules are removed. MRP protocol supported for ring structure.

MNS Digital and ABB Ability™

Simplified and standardized schematic – also the platform for switchgear upgrades

M10x product variants: M101 – Basic functionM102 – Advanced functionM10x-TCP – Modbus TCP communication

Slide 15February 8, 2017

Standardization of modules allows :• Reduction of module variants to simplify design• Resulting in lower stock required at customer site

Simplification by:• Reduction of components inside a module• Ready made control and protection functions• Parameterization instead of programming

M10x motor or feeder protection relay, programmable based on application• Single type with current range 0.08 to 63 A (higher with sec. CT up to 800A)• Direct monitoring of residual current, motor thermistor value• Direct connection of field control through configurable input (15) / output (5)

Optional:• Residual current detection (if higher sensitivity is required) by ZCT• Power contact temperature monitoring add-on for condition

monitoring and maintenance support

MCU: M10x-TCP

*

Connected motor starter and load feeder

* Temperature monitoring function may require add-on module for communication

Digital Motor Control Center

MNS Digital and ABB AbilityTM

27 May, 2019 Slide 11


Universal motor controller - UMC100.3

• Deployed in each motor starter

• Built-in motor protection/motor control/monitoring and reporting features

• Logic program editor available for customer specific options

(reduces the need for PLC’s)

• Parameterizeable remotely or through optional panel on switchgear module

• Scalable device, base unit for basic function, extension units for addition options (voltage, temperature, digital and analogue I/O etc.)

• Motor life cycle management functions,

• Flexible communication interface (Modbus RTU, Modbus TCP, Profibus, Profinet)(only Modbus TCP/MTQ22 is used in LVS Digital)

ABB LV digital switchgear

Feeder controller FC610

Slide 18February 8, 2017

Standardization of modules allows :

• Reduction of module variants to simplify design

• Resulting in lower stock required at customer site

Simplification by:

• Built in power metering, energy monitoring and management, network analyzer

features in one unit;

• Reduction of components and cabling inside a module

• Separation of electrical cabling from display

• Easy installation and replacement on site

FC610 feeder controller is a multifunctional feeder management device

• Measuring electrical parameters including current, voltage, power and energy

• Power quality analyzing on harmonics, voltage dips, current and voltage

unbalance, phase sequence etc.

• Main switching device status monitoring and switching cycle monitoring

• Events log and reporting

Simplification and standardization via digital device

*

FC610

Digital Switchgear- Smart Device Integration


Motor and feeder control and supervision

• Feeder and motor control easily connected in one Ethernet network

• ABB MS572 allows easy integration of Modbus RTU field devices like feeder controller, temperature sensors, etc. into Modbus TCP network.

• Up to 31 Modbus RTU devices can be connected to one MS572

• Digital Gateway allows data mapping tailored connectivity to DCS systems utilizing different protocols. At the same time it is the interface to the CMES condition monitoring system.

Ethernet connectivity for field devicesProcess ControlSystem

M10x- TCPMotor controller

Digital Gateway

Modbus TCP

Mo

db

us

TC

P

Profibus DP, Modbus RTU/TCP

ABB Ability™ cloud-based solutions, e.g.

ABB Ability Asset Health for electrical systems

CMES Edge device withABB Ability CMES

TMSTemperature

Monitoring System

MS572Modbus RTU to TCP converter

Modbus RTU

FC610Feeder controller

27 May, 2019 Slide 13

MNS low voltage switchgear assembly is designed to provide highest safety with lowest operation and maintenance costs

• Fully type tested acc. IEC 61439 and

IEC TR 61641:2014 Ed.3 crit. 1 to 7

• Maintenance free bus bars

Critical connections :

• ACB cable termination and shipping split connections, executed during commissioning where quality control might not be 100% ensured if executed by non-authorized personal

• Withdrawable module power contacts,critical performance if not maintained as per vendors maintenance guideline

Sensor in drawer module

– Plug-in or withdrawable design

– Monitoring connection to incoming and

outgoing power contacts


– Monitoring incoming /

outgoing cable or bus duct connection

IR Sensor at shipping splits

– Monitoring bus bar

joints between shipping splits

MNS Digital and ABB Ability™Temperature monitoring in a switchgear

Online temperature monitoring 24/7


27 May, 2019 Slide 14


MNS Temperature Monitoring System (TMS)

Drawer sensors for power contacts

• Deployed in each MNS withdrawable modules;

• 6 sensors to monitor incoming and outgoing cable temperature

• Communicated through Modbus in MNS Digital

IR sensors for critical busbar joints

• Only connections that are made on site:Shipping split busbar joint and ACB cable or busduct joint;

• Up to 8 sensors per interface (i.e. dual bus bar system plus

ambient temperature)

Temperature sensor atpower contacts

LED at module front

IR sensors

4P breakers = 4 sensors

3P breakers = 3 sensors

Fully scalable solutions for your application


27 May, 2019 Slide 15

Smart Devices Integration

TVOC2- Arc Guard – on the roadmap

• In cases where IEC61641:2014 crit. 1 to 7 is not applicable, the Arc Guard System can be used as extension. It uses light as the main condition to instantaneously trip the incoming circuit-breaker, responding in milliseconds and overriding slower protection elements. The system acts in three phases:

• ABB Arc Guard TVOC2 fibre optic light sensors detects the arc in less than 1 ms, a trip signal is then sent to the circuit breaker.

• Emax2 circuit breakers clears the fault in less than 50 ms.

ABB Drives ACS880

• Design for easy cabinet installation;

• Monitor drive parameters, load levels, runtime, energy consumption,

• I/O data, bearing temperatures of the motor connected to the drive if any etc.

Fully scalable solutions for your application


27 May, 2019 Slide 16

Smart Devices Integration

REF615 Feeder Protection and Control

• Circuit breaker protection, control and monitoring

• Measurement function including current /voltage/power/power factor/energy etc.


• Breaker status and maintenance information

Open to more devices and future additions

• Condition is Modbus communication

• Modbus is easy to handle and safe in electrical environments

—Condition monitoringOn-site data collection and assessment in electrical systems

24/7 condition monitoring – field condition assessment

ABB Ability™ CMES

27 May, 2019

Thermal monitoring of motor

• To identify e.g. incorrect TOL protection settings

• Changing loads that affect installed motor

• Potential mechanical defects

Current monitoring

• Phase unbalance due to load issues

• Residual current because of winding ages

• Winding temperatures

Motor starting time supervision

• Supervision of motor starting time to detect change in process load, mechanical defects, aging etc.

Monitoring of motors and connected assets Motor real starting time vs nominal

Nominal

MeasuredSp

ee

d

24/7 condition monitoring – switchgear device assessment

ABB Ability™ CMES

27 May, 2019

Device operation to ensure availability

• Can detect if a device, e.g. motor, has not been used for longer time (e.g. emergency pumps etc.) and reminds fortesting of availability

Module insertion cycle supervision (mech. operations)

• Required for proper maintenance of module contacts

(e.g. greasing of contacts)

Power contact temperature

• as a last measure to detect lack of maintenance

Module and breaker supervision

• Predict next required maintenance based on loads and operations

• Prediction of breaker life status

Maintenance and process related supervision of assets Module mechanical operations

Maintenancerequired

Time

Op

era

tio

ns

Example temperature monitoring

ABB Ability™ CMES

27 May, 2019 Slide 22

• The temperature supervision in the condition monitoring includes the supervision of absolute temperature threshold values specified by the switchgear

• In addition specific optional maintenance algorithms correlate the temperature and the current for dynamic adaption of the sensitivity and to secure early failure detection.

• This ensures an earliest warning of the maintenance personal to prevent a damage of the switchgear for such usually slow developing temperature issues based on a resistance increase of a connection

Intelligent temperature supervision

Current

!

Screen grab from condition monitoring indicating temperature warning

Condition Monitoring for electrical systems

ABB Ability™ CMES

27 May, 2019 Slide 23

• Switchgear ‚black box‘ data collector; fully embedded solution

• No PLC, no programming required

• Web based full graphical user interface,

secure access, password protected

• Online log for alarm, trip and status information

• Switchgear overview and single line diagram for diagnosis purpose

• Condition and Energy consumption report to optimize the assets

• Thermal condition of switchgear

• Assessments i.e. maintenance date calculation

• Option for remote monitoring or assistance and

cloud services for predictive maintenance

Features and Functions Dashboards Reports

Condition report

Dashboard

ABB Ability™ CMES

Switchgear overview including:– Total number of item– General temperature status– Mechanical components– Time related trend

SWGR health condition

Detailed list including per each event– Description– Possible cause– Suggested actions

Event list

Single line showing– Feeder name– Feeder status– Single devices status– Main electrical parameters

SWGR Single line diagram–

Single monitoring point:

Position inside the switchgear– Traffic light status

Temperature monitoring

27 May, 2019 Slide 24

Example: On-Premise switchgear monitoring with distributed substations and remote monitoring options

ABB Ability™ CMES

27 May, 2019 Slide 24

Substation 1

incl.

Switchgear 1..n

Substation 2

incl.

Switchgear 1..n

Remote Substation n

incl.

Switchgear 1..n

Customer Ethernet LAN/WAN(*)

WiFi/

GSM 4G/5G

CMES Edge device

Up to 512 field

devices/ Edge

HTTPS

Web Browser

Web Browser

CMES monitoring

Firewall(*)

Remote monitoring

option, e.g. via VPN

accessHTTPS

HTTPS

Office Control Room

* LAN/ WAN / Firewall / remote access through VPN managed by customer

Substation 3

incl.

Switchgear 1..n

Substation 4

incl.

Switchgear 1..n

DISTRIBUTION SOLUTIONS ABB Ability enabled switchgear …

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