603041500 Rocket Door Battente Anta Doppia 603041500 Rocket Door Battente Anta Created Date:

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Transcript of 603041500 Rocket Door Battente Anta Doppia 603041500 Rocket Door Battente Anta Created Date:

  • - 1 -

  • - 2 -

    Ø 16

    PH 2

    Ø 3

    PZ 2

    3 mm Allen Key

    TOOLS REQUIRED

    If you follow carefully these instructions for the assembly and installation process your life will be easier! A pair of tressles are very useful when assembling the frames. Some parts may have sharp edges so use gloves and be careful when handling the parts.

    All products are fully inspected and tested before they leave the factory.

    i

  • - 3 -

    2 xa

    b

    2 x

    d

    1 x

    c

    g

    1 x

    h

    1 x

    2 x

    f

    e

    1 x

    m

    n

    8 x

    72 x

    14 x

    l

    i

    2 x

    o

    8 x

    SX - LEFT

    DX - RIGHT

    4.2 X 9.5

    5.0 X 40

    3.5 X 25

    M5 X 12

    4.5 X 35

    p

    8 x

    q

    1 x

    r

    s

    t

    4 x

    1 x

    1 x

    1 x

    HINGE WITH COVER

    JIG

    JIG INSERT

    JIG INSERT

    COMPONENTS

    DOOR SEAL

  • - 4 -

    a

    d

    c

    e

    f

    g

    h

    POSITIONING OF COMPONENTS

    b

    a

    c

    e

    h

  • - 5 -

    1

    H ei

    gh t

    Width

    The standard system is adaptable for wall thickness from 88 to 102 mm (including plasterboard). *However extensions are available for wider finished wall thicknesses from 113 to 127 mm and on

    request even wider walls. If using metal studwork then the opening for the frame needs to be lined with wood (min 40 mm)

    to allow for the hinge cutouts (see page 8).

    finished floorlevel

    Width Height

    OPENING REQUIRED IN WALL

    726 x 2040

    1409

    826 x 2040 926 x 2040

    686 x 1981 762 x 1981 838 x 1981

    Door panel:

    1561 1713 1489 1689 1889

    2001

    2060

    2001

    2060

    2001

    2060

    SINGLE DOOR

    88 -

    10 2

    m m

    Fi ni

    sh ed

    W al

    l T hi

    ck ne

    ss Finished Wall *:

    88 to 102 88 to 102 88 to 102 88 to 102 88 to 102 88 to 102

    Door Thickness:

    44 44 44 44 44 44

  • a

    - 6 -

    3

    g

    2

    clickclick

    a

    f g

    f i i

  • - 7 -

    click

    click

    b

    i

    i

    4

    i

    i

    5

    i

    6

    IMPORTANT It is absolutely essential that after installing the distance pieces the

    dimension X is 8 mm wider than your door and dimension Y 8 mm higher than

    your door. Dimensions +/- 1 mm.

    X

    i Y

    finished floor level

    X

    Y

    h

    h

    b

    e

    e

    e

  • - 8 -

    Be careful to position the assembled part of the frame on the flush side of the wall at finished

    floor level.

    13 5

    40

    15

    Cut outs required in stud work.

    7

    =

    =

    finished floor level

    FLUSHSIDE

    FLUSHSIDE

    FLUSHSIDE

    FLUSHSIDE

    FLUSHSIDE

    13 540

    15

    FLU SH

    SID E

  • - 9 -

    Please note the assembled part of the frame is inserted into the side you want to be flush with the wall with the secondary parts (ref d and e on the other side).

    i TWO PEOPLE ARE

    NEEDED TO PERFORM THIS TASK TO AVOID THE RISK THAT THE FRAME WILL FALL

    8

    FLUSHSIDE

    FLUSHSIDE

    finished floor level

    FLUSHSIDE

    FLUSHSIDE

  • - 10 -

    c

    d

    It is very important that the frame is perfectly plumb and so please check a number of times BEFORE fixing the frame and during the operation.9

    FIXING THE FRAME TO THE WALL

    90°

    90° 90°

    90°

    finished floor level

    c

    d

    c c

  • - 11 -

    First screw the flush side of the frame to the wall then the opposite side using the screws (n) at 200 mm intervals. Use QUADRUPLE SCREWS at the hinge and corner points. Then double check the frame is still plumb and true, if not adjust until it is.

    X

    Y

    IMPORTANT it is essential you measure the dimensions x and y BEFORE AND AFTER installation of

    the frame and they MUST be your door width + 8 mm and your door height + 8 mm. Dimensions +/- 1 mm.i

    finished floor level

    X

    m

    m

    m

    m

    m

    finished floor level

    Y

  • - 12 -

    After installing the frame insert the screws (m) above and below the hinge positions being careful not to tighten too much, the frame should not be bent or warp by this action.10

    Remove the distance pieces.11 Remove the distance pieces.

    e

    i

    e i

    Ø 3

    l

    l

  • - 13 -

    Use PVA on the metal edges that are to be plastered, fit fibre plastering tape all around the frame doubling up over corners and the hinge points and, when the PVA is tacky apply the plaster up to the stop bead. Use

    metal primer on the remaining metal surface return and when dry it is paint ready.

    Plastering in and painting12

  • - 14 -

    Very carefully clean the metal surfaces making sure it is completely free of dirt and especially traces of oil which will inhibit the adherence of the door seals.13

    Applying the door seals (p) to the frame.

    "A"

    "B " "B

    "

    "A"

    "B "

    "B "

    "A"

    45°45 °

    45°

    45°

    p

    p

    p

    p

    14

  • - 15 -

    Install the hinges to the frame.

    do or

    do or

    q

    n

    n

    15

    Route the door to accept the hinges using the jig (ref s, t and u) and a 16mm dia router cutter and a 27 mm template guide.

    r

    r

    r

    Flush to wall side of door

    r

    218

    s

    16

    2x

  • - 16 -

    Ø 27

    Ø 16

    7

    i NOT SUPPLIED

    Ø 16

    30

    i

    s t

    Ø 16

    Making the first routing on your door.

    Making the second routing on your door.

    2x

    2x

  • r

    Repeat for the other hinge.

    - 17 -

    i t r

    s

    218

    Removing the jig.

    2x

    2x

  • - 18 -

    Installing the door.

    o

    o

    17

    do or

  • - 19 -

    18 Adjusting the hinges to fine tune the door panel position.

    Adjusting the X axis - door panel right/left

    Adjusting the Z axis - door panel up/down

    Adjusting the Y axis - door panel in/out

    3 mm Allen Key

    3 mm Allen Key

    3 mm Allen Key

    X

    Z Y

  • 09 /2

    01 9

    04 15

    .0 0