Plastic PollutionTire Pollution?

Solution:Reduce, Reuse, Recycle, Pyrolyse

Manufacturer of state of art waste plastic and tire pyrolysis plants

Turnkey Suppliermachinery design >> fabrication >> installation & commissioning >> technology transfer and training

Leaders in Indian Pyrolysis Plants

CONFIDENCIAL DOCUMENT

» Leading and only manufacturer of Pyrolysis Plants in India

» Technology designed by experts in Pyrolysis

» Environment friendly technology

» Proven & Commercially viable process

» Experienced in turnkey projects -Since 1998

About

Innovative thermo-catalytic de-polymerisation process

Designed to generate Quality Fuel from

polymer waste

What is Pyrolysis oil?

» Pyrolysis oil is a Hydrocarbon liquid

» Pyrolysis oil is generated by de-polymerisation of plastic waste

» Applications:In electric generators, boilers, diesel pumps, furnaces, hot water generators, hot air generators, thermic fluid heater etc.

Why Pyrolysis Plant?

» Increase in fuel demand

» Fuel Prices continuously increasing

» World’s fossil fuel stocks expected to last another 80-120 years only

» Pollution control:Converting waste plastic/tyre into fuel & charcoal

Our strength

» RCFG has successfully developed a process & catalyst which

– Reduces De-polymerisation temperature from 600OC to 375-425OC

– Offers more than 35% of energy savings

Pyrolysis Reaction

• Long Chain Polymer

– Waste Plastic

– Waste Tyre/rubber

– Waste oils etc.

• Short Chain Polymer

– Hydrocarbon Gas

– Pyrolysis oil

Heat + Catalyst

C-50K to C-2lac C-1 to C-4 & C5 to C23

Raw Materials

Waste Plastic

Electronic scrap

Mixed plastic (HDPE, LDPE, PP, PS, ABS, PVC, FRP)

Multi Layered Plastic

Waste Tyres

Rubber

Plastic or rubber parts from vehicles

Waste oils etc.

Finished Products

Tyre

Oil

charcoal

Gas

Plastic

Oil

charcoal

Gas

5 to 8 % 70 to 90 % 30 to 35 % 40 to 45 %

Pyrolysis oil Specifications

» From Tyre:– Flash Point: 25 degree C– Pour Point: -21 degree C– Calorific Value: 10,150

» From Plastic:– Flash Point: 40 degree C– Pour Point: -4 degree C– Calorific Value: 10,000

Charcoal Specifications & Applications

Applications: Charcoal soil enrichment, Paint industry, inkindustry, filler in plastic recycling, for manufacturing high valueproducts like activated charcoal etc.

SpecificationsAnalysis

MethodCharcoal from Tyre

Carbon black grades

HAF(N330) SRF(N754)

Iodine Adsorption Number, mg/g ASTM D-1510 176 82 24

DBP Absorption, cm3/100g ASTM D-2414 78 92-102 50-65

CTAB Surface Area, m2 /g ASTM D-3765 68 74-90 23-39

pH – Value ASTM D-1512 9 7-9 7-10

Heating Loss, % max ASTM D-1509 1.5 2.5 1.5

Ash Content, % max ASTM D-1506 10 0.5 0.5

Average Particle Size, nmMICROSCOPE

ELECTRONIQUE300 mesh

Pyrolysis Process Flow Chart

Collection of Plastic waste

Cutting & Shredding

Heating + Catalysis

De-Polymerisation

Pyrolysis oil + Charcoal + Gas

Distillation and PurificationPetrol, Kerosene, Diesel

Pyrolysis Plant

Loading Hopper

Condenser

Separator

Storage tankScrubbing System

5TPD Pyrolysis plant: Isometric View

5TPD Pyrolysis plant: Isometric View

Other Projects Completed

Land, Building & Power requirements

Plant

Capacity

(TPD)

Power

Requirement

(HP)

Built-up area

(Square Feet)

Roof

Height

(ft)

Utility

section land

(Sq ft)

1 12 1000 20 200

2 20 1500 25 350

5 37 3000 30 500

10 75 5000 36 750

20 120 7500 36 1500

Licensing & Certificates

• NOC from local municipal Corp.

• DIC registration

• NOC from PCB

• No petroleum license required for processing waste plastic as the final product is a crude.

• No explosive license for storage up to 25000 lit.

• License required for purification of petroleum products like petrol & diesel (automobile grade)

Emission Under ControlScrubbing sysems installed in pant to ensure:

1. No SOx or NOx emission

2. Process designed to destroy dioxin and furans if generated (not proven that pyrolysis plant generates there pollutants but still we have process to control this pollution

3. FSD installed

4. Scrubbing of flue gases to ensure no particulate matter emission and reducing the temperature of flue gases to room temperature

Commercial Aspects

• Pyrolysis oil Production cost: Rs. 14 to 18/lit (Plastic as RM)

• Pyrolysis oil Production cost: Rs. 18 to 22/lit (Tyre as RM)

• Pyrolysis oil is substitute to LDO & is sold at Rs. 30/Lit

• Carbon black/Charcoal is sold at Rs 7 to 9 per Kg (Rs. 9 to 12/kg –tyre as RM)

Funding & Subsidies

• Funding through MSME: up to 1Cr without co-lateral security

• Subsidies: 15% MSME, 15% State

• We are in talks with 2 other ministries for 35% and 50% subsidies respectively

Pyrolysis project highlights

» Raw Material: Readily available

» Payback period: 1.5 to 2.5 Years (depending on capacity & tyre of RM

» Plant is ‘energy self sufficient’

» Ready Buyers: Almost nil marketing efforts

» Perfect solution for waste plastic, rubber & tyre management.

Why ?» Pioneer and leaders in Indian pyrolysis plant

» We design & manufacture plants in India– Speedy mfg, supply, installation

– Ease of after sales service

» Experience of 9 (& counting) installations – proven and time tested equipments

» Raw material flexibility – ease of raw material procurement

» Lower pyrolysis temperature – more energy savings

» Designed by experts in pyrolysis – reduced power requirement

» Continuous process – Less manpower required

» 100% emission free – no objections by PCB

» More than 12 years of turn-key project experience – 100% sure project execution

» Associated with TDB, NRE, MMRDA, PCMC, SMC, GMC regarding pyrolysis plants

What’s Your Message?

Generating fuel, Generating future!

www.pyrolysisplant.com | www.rcfg.co.ininfo@pyrolysisplant.com | rcfg99@gmail.com

C - 209, Belapur Railway Station Complex, C.B.D. Belapur, Navi Mumbai, Maharashtra State, India. Pin: 400 614Cell: +91 99 3020 5577 / 93 2340 9461 | Phone: +91 22 2756 3816 :: Fax: +91 22 2757 4535

Manufacturer of state of art waste plastic and tire pyrolysis plants

Turnkey Suppliermachinery design >> fabrication >> installation & commissioning >> technology transfer and training

Pyrocrat SystemsResearch Centre for Fuel Generation

Leaders in Indian Pyrolysis Plants