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FJPC BD'II QASIM FBRTILIZER COMPLEX

TABLE OF CONTENTS

GENERAL

SITE CONPmONS

SURFACE PREPARATION

PAINT SUPPLY

GENERAL INSTRUCTIONS fOR PAINTING

PAINT SYSTEMS

FINISH PAINTING COLOURS

INSPECTION AND ACCEPTANCE

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F1FC 8 rn QASThtf FERTlLlZER COMPLEX

RECAPfTUlATIF DES FOUOS f SHEETS SCHEDULE

PAINTING GENERAL SPECIFICATION

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FJFC BIN QASIM FERTILIZER COMPLEX

DOUJM[NT N'

19SSPQ9-OO1 IG f ........ I/S ... : M ,~. 3/13 ~ PAINTING GENERAL SPECIFICATION '~-----------------------------------------------------l

I. GENERAL Thi, general specification covers the general painting requiremeou for the FERTILIZER COMPLEX TO BE BUILT FOR FIFC-JORDAN FER11LIZER COMPANY (FJFC) at BTNQASJM (PAKISTAN).

It docs not apply to the relocated Ammonia uniL

The :lUbject of this specification IS 10 determine the conditiolUl of :lUrface preparation and application of paioring for structures, equipment aod piping made of carbon steel or low-alloy steel..

All information hereunder mentioned must be considered li.lr.e mlDlm'llJl requirements which ClIO be increased or modified in ItnM of the chosen products.

- This specification does nOI conccm: buildings, offices, control rooms, electric room~, sanitation, laboratories, masonry and concrctc,ctc ..

- The following surfaces are not required to be coated under this specifications: stainless stoel, plllStic or plastiC-';:Oilted materials, machined surfaces, lIIuminium surfaces.

- Mechanical equipment: If mechanical equipment is delivered entirely painted, the Vendor's painting specification shaJ.I be submitted for approval of the Purchaser before application In this case, the present specification is not applicable. 1f mcclumi.caI equipment il; ddivcm:l only with protection layer or partially painted, this specification has to be applied.

- For other equiPIJlent, the requiJ"emmts of this specification have to be applied. For imported equipment:

The FOB cquipmeut supply includes at least preparation and protection layer. The additionnal painting layers will be applied at site.

Codes and stlWdardll references: SIS SSPC

Swedish Institution Standards Steel Structure Painting Council

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, PAINTING GENERAL SPECIFICATION , ) ,

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) .) . CLEANING

) .) . I. Shot blastill8.

3.3. 1. L Genera!

Rust, rolling scale and impurities are removed by means ora blasting agent.

Before this treatment, the pre-cleaning treatment described under 3.2. must have beeo applied. The surfiK:.e must be oomplctc1y dry.

3.3.1.2. Clu oocsl ohbe treated surmce

The degree of cleanness is determined in accordance with specification SSPC )

SP or SIS.

The degree of cleanness required is SPIO according 10 spceification SSPC-SP or SA 2 1/2 according to specification SIS ,

),),2 . Hand clran;nll

This type of preparation will be use only, when for special reasons, cleaning with blutillg agents ClIlllIot be used.

3.3.2. 1. General

Hand cleaning is the removal of rust, rooling scale and foreign mllterials by

) brushing with the band or with mechanical means, if necessary preceded by a trcatnK:ot with grinding discs or hard-metal scrapers.

Before this treatment, pre-cleaning according to 1 .2. must have been applied .

The metal surface shall be cleaned to the extent possible .

1.3.2.2. CICfnnMj of the lm!tc:d surface

The degree of cleanness of the 5I.lIfice is determined in accordance with specification SSPC-SP or SIS.

The degree of cleanllllSS reql.lired is SP2/SPJ according to specification SSPC-SP or St2lSt3 accordiDg to specification SIS.

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FJFC BIN QASIM FERTII IZPR COMPLEX

DOCUM[NTN' 198-SP-Q9-001

PAINTING GENERAL SPECIFICATION

'N. IG

6/13

'~--------------------------~ 4. PAINT SUPPLY

4 . 1, The paints shall be delivered by the painting llWlufacturer, ready for use.

4,2. The idcmification of the paims shall be spocifiod by the name of the painting manufactun:l", the designation of the paint, the reference number on the catalog.

4.3. AU paintt specified heein shall be stocked ami used in IlCCQrdaoce with this specification and the painting nwrufaeturer's printed irutructions which shall be considered part oflhi! specification.

4.4. All prolective ooabog specified herein shall be ddivered 10 the jobsite or to the designated location w the original unopened containers with painting manufacturer's labels indicating type, oolour, quantity afthe main ingredients, date of manufacture, date of expiry, pot life period (for two oomponents paints), and tagS intact.

4.5. All containers and/or package sh.all remain unopened until required for mixing immediately prior to application.

4.6. All thinners and/or retarder~ used in the specified coatings shall be used only in quantities and types as stated in the painting manufacturer's labels or mixing literature.

4.7. All paint materials shall be accompanied by the manufacturer'! certificate of guarantee,

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DOCU MEIfl N' REV.

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, p AINI1NG GENERAL SPECIFICATION

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~ GENERAL lNSIRUCDONS FOR, PAIN]1NG

-The painting shall be applied foUowing the rules of art and the painting manufacturu" reoommeodatiOIlJ.

-in all ases the prima" ooat must be applied quickly after the IUrface preparation (maximum 12 hours) .

The results of eacb layer 0JJSt be of such quality and compotition that they sbaJJ not presmt any def~ &$ cracks or blisl:ers. They .dIaJ1 also llllve I st,nding proper adbcsioo to blasted altface.

) If the coats of paim have bcooroe fouled, !hey sIWl, prior to bcing covered with further I_yen, be thoroughly clnooM and degreued

No co.tinp shall be applied cIurioa: conditions considered to be not conductive 10 .0Wld painting pr&eti

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FJFC BIN QASIM FERTIT.IZER COMPLEX

19S-SP-Q9-001

PAINTING GENERAL SPECIFICATION

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'r---------------------------~ - Areas where field welds have been deposited shall be oompletely free from seale

and ollide prior 10 application of the protective system.

- The field-we1diog spots shall be touched up and treated in the same sequence as is mentioned in the protoctive system specified.

- It is the final applicator's respollllllhility to check the compatibility of the paints to be used with the paints previously applied.

- Dry film thickDesses sbalI nol be 'hinner than the minimum specified. The paint .pplicalor shall be !"eSpOllSlble for the application of 5Ufficient wei film thickness, in acwrdance with the painting ITWInufitcturcr'S instructiOIU 10 oblain the specified dry film thickness after drying or curing. Painlers shall eheck application rate with a ~ film thickne58 gauge as the work. proceeds.

- Surfaces completed and not meeting the standards S~ forth in this specific.tion shall be reworked with the II8IDt number of coat~ and types of paint previously applied 10 comply with requirements herein at the expense of the paint applicator 10 perform the original functions.

Generally speaking, one shall not proceed to Ihe application of the subsequenl coal5 as long as the neceSMry touch up of the preceding coat has not been carriod out.

- Bolts and nuUi for stroctural steel (and similar applications not to be disDl6D.tlod) ~hall be coated with the relevant priming coat immediMely after mountinK.

- Boll5 and nuts for piping connections (and other similar applications wllich are 10 be eventually dismantled) shall not be painted.

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",oa """"K,N' " ... 'ON"'"' form.t I 5,,,, " ..... ,_ 11113 R PAlNTING GENERAL SPECIFICATION ;+---------------------------------------------~

7,3, PlPfNG Piping to be identified by a basic colour and eventual identification rings as foUows:

7.3.1. Bulc cologn

For ino"laled or 000 painted pipes, oolored adhesive strip or slab shall be used so as 10 show the basic colour and eventual identification ring. The correspoDdiDg length sbaIl be approximlltivdy r:quivaleot to 2 x pipe diameter, with. minimum of 200 mm and a maximum 0(800 mrn.

Ai< SIeaIIII condcnsa!cs W .... , liquid fuch, oiliI Natural gu ~1

- .... Acids II!ld caustics Firewater Otb::r liquids

7,),2. Ideptjljcation rings

Light blue RAL jO]2 Aluminium silver RAL 9006 Yellow green RAL 60lS ~ brown RAL HOOI C.adtnium. yellow RAL 1021 Orange brown RAL 200K Lilac blue (violet) RAL 400S Fire red RAt 3000 Lightgrey RAt 703~

The width of these identification rings shall be approximately equivalent to the quaner of the pipe diameter, with a minimum of 25 mm and a maximum of IOOmm.

Air

Steam I COI1densatcs bdow 15 kgIcm' II above IS kglan' & aOOvt: 15 kglcm> II supcrhc:atcd

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Black RAL 9005 Yellow greeD RAL 6013

-Ycliow greaa RAL 60 18 Black RAL 9005 Fire n:d RAL 3000

Pink RALJOl!! Ligbtgn:yRAL 7035 Oere brown RAL 8001 Black RAL 900S

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, PAINTING GENERAL SPECIFICATION , ~

Liquid fuW I oils flash point beJow QOC Pun! white RAL 9010 fiamablc liquids: Yellow grem RAL 6ijl~ . flash pOOtt. < 55'C . fIasb paUd.

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