HAPPY ENGINEER’S DAYHAPPY ENGINEER’S DAY15 September 200915 September 2009

By: By:

Er. Kushagra AgarwalEr. Kushagra Agarwal

Prolific Systems & Technologies Pvt LtdProlific Systems & Technologies Pvt Ltd

A tribute toA tribute toBharat RatnaBharat Ratna

Sir Mokshagundam VisvesvarayaSir Mokshagundam Visvesvaraya (1800-1965) (1800-1965)

Role of Automation in Biscuit Role of Automation in Biscuit Production :Production :

What is AutomationWhat is Automation

It means deligation of human controlled function to It means deligation of human controlled function to technical equipments.Its main aims are:technical equipments.Its main aims are:

To increase productionTo increase production To reduce costTo reduce cost To reduce unskilled man powerTo reduce unskilled man power To improve working conditionsTo improve working conditions To reduce power consumptionTo reduce power consumption To improve qualityTo improve quality

Why Automation ?Why Automation ?

To achieve more with lessTo achieve more with less Elimination of human errorElimination of human error Cleaner technologyCleaner technology Consistency in productionConsistency in production Minimisation of energy consumptionMinimisation of energy consumption Easy diagnosis of faultsEasy diagnosis of faults

Effect of AutomationEffect of Automation

Increased production due to reduced manual delays.Increased production due to reduced manual delays. Improved productivity as a result of optimum efficiency of Improved productivity as a result of optimum efficiency of

the machine.the machine. Avoiding reprocessing and improving the productivity.Avoiding reprocessing and improving the productivity. Improved power saving and hence reduced product costImproved power saving and hence reduced product cost Improved quality of product and hence productivity.Improved quality of product and hence productivity. Automation can give useful data of the machines which Automation can give useful data of the machines which

increases the possibility of analyzing the cause of low or increases the possibility of analyzing the cause of low or poor productivity. poor productivity.

Requirement of AutomationRequirement of Automation

PLCPLC SensorsSensors ActuatorsActuators DrivesDrives SCADASCADA NetworkingNetworking

Product Production ProcessProduct Production Process

Dough maker\Sheet machineDough maker\Sheet machine Paste feeder machinePaste feeder machine Biscuit moulding machineBiscuit moulding machine Designing\Dyeing on the BiscuitDesigning\Dyeing on the Biscuit Baking oven machineBaking oven machine Oil spraying machineOil spraying machine Cooling conveyor beltCooling conveyor belt Blade cutting\scrap lifting machineBlade cutting\scrap lifting machine

Complete process of Biscuit Complete process of Biscuit productionproduction

Dough making\Dough sheet machineDough making\Dough sheet machine

Dough Mixers-Dough Mixers- Horizontal Twin Arm Sigma Mixers, Horizontal High Speed Horizontal Twin Arm Sigma Mixers, Horizontal High Speed

Single Blade Mixers, Horizontal High Speed Twin Blade Single Blade Mixers, Horizontal High Speed Twin Blade Mixers, Vertical Twin Blade Mixers, Hoist Cum Tipper for Mixers, Vertical Twin Blade Mixers, Hoist Cum Tipper for

Tub TiltingTub Tilting

Dough Sheeters-Dough Sheeters- Two Roll Sheeters, Three Roll SheetersTwo Roll Sheeters, Three Roll Sheeters

Paste feeder machinePaste feeder machine

Biscuit moulding machineBiscuit moulding machine

Designing\Dyeing on the biscuitDesigning\Dyeing on the biscuit

Baking Machine

Baking ProcessBaking Process

Pre Baking EquipmentPre Baking Equipment Laminators-Laminators- Vertical Dough Laminators, Horizontal Vertical Dough Laminators, Horizontal

Dough LaminatorsDough Laminators Forming Section- Forming Section- Flour/Sugar Applicators, Salt Flour/Sugar Applicators, Salt

Sprinklers, Inclined Conveyors, Gauge Roll UnitsSprinklers, Inclined Conveyors, Gauge Roll Units

Post Baking EquipmentPost Baking Equipment Cooling Section- Cooling Section- Stripper Unit, Cooling Conveyors, Stripper Unit, Cooling Conveyors,

Stackers, Packing Tables,Turn Tables, Oil Spray Stackers, Packing Tables,Turn Tables, Oil Spray Machines Machines

Oil spraying machineOil spraying machine

Cooling conveyor beltCooling conveyor belt

Blade cutting and Scrap lifting Blade cutting and Scrap lifting machine machine

Need of the dayNeed of the day

Automation is a need for today’s Automation is a need for today’s competitive market where quality, competitive market where quality, cost and availability is playing major cost and availability is playing major role.role.

Through Automation only we can Through Automation only we can achieve these parameters and achieve these parameters and compete in the marketcompete in the market

THANK YOUTHANK YOU