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Publisher/Editor: Randy DinwiddieGraphic Designer: Nancy McGeeWriters: H. Dwight Weaver, Stephen Monday, Tina SullensAmerishop is published monthly by Jett Communications LLC. Its content is entirely owned by Jett Communications LLC. Any reproduction, copy, rebuilding or use of our content is strictly prohibited. Ads in this publication are not owned by the advertiser. They are the sole property of Jett Communications LLC and any reproduction in any way of our content is strictly prohibited. Tear sheets are available only when asked for up to 30 days past drop dates. Jett Communications LLC will not be responsible for tear sheets past 30 days of publication drop date. No exceptions. Jett Communications LLC and other advertisers do not endorse or recommend any certain agenda or statements, this publication is used as a tool to reach out and practice free speech. Jett Comm. LLC does not and will not guarantee drop dates for the publication. There are to many things that can happen to do this. Amerishop is a monthly publication that strives for the 1st to the 1st of the month.
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1103 South Aurora • Eldon, Missouri 65026
314-580-3455 • 573-480-9470 addadeal@hotmail.com
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Jefferson City (Jefferson Street), Fulton, and Holts Summit, MO
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ELDON APPLIANCE573-392-3537 1109 Business Hwy 54 IEldon, MO
46” LED TV Samsung
FREE BLUE RAY PLAYER With PurchaseNormally $1299
Move-it Priced $919
Why Rent When We Can Sell It To You For Less?!20 years of servicing the Lake Of The Ozarks Area
Samsung 1000 watt
microwave Normally 299.00
Now 189.00
21 CU. Ft. Refrigerator Energy Star 3 Shelf
Reg 799.00
Now 599.00*while supplies last
4 HISTORY
VERSAILLES, MOSunrise Buildings
13863 Hwy 52 Versailles, MO 65084
573-378-2600
ELDON, MOLakeview Home Sales
300 Business Route 54 N. Eldon, MO 65026 573-392-0555
STOVER, MODon’s Sales and Hauling
26403 Ivy Bend Rd. Stover, MO 65078
573-372-0540
WARSAW, MOThe Wood Shed
13913 Missouri 7 Warsaw, MO 65355
660-438-8705
SEDALIA, MOZimmerman Sales
1403 E Broadway Blvd. Sedalia, MO 65301
660-281-0410
RUSSELVILLE, MOOlsen’s Auto & Truck
13800 Hwy. C Russellville, MO 65074
573-291-3789
JEFFERSON CITY, MOHeritage Buildings
7793 Heritage Hwy. Jefferson City, MO 65109
573-230-4507
www.sunrisebuildings.com
“We put the CUSTOMback in CUSTOMER”
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During the construction of Bagnell Dam from 1928 to 1931, old Bagnell was a boom town and grew to a population of more than 3,000 in a matter of a few months. The ser-vice road from old Bagnell to the dam con-struction site was four miles long and the hills and valleys along the way were densely populated with the tents and shacks put up by the men who came from all corners of the United States to get a job. The Great Depres-sion was on and millions of men were out of work. The dam was the only on-going large scale construction project in the United States during the Great Depression. On the service road were several general merchandise stores erected by local business-men. A tent city developed around each one. Two of the largest temporary settlements were Victor City and Damsite. The latter settlement grew to a population that rivaled old Bagnell. Violence and crime of all kinds was ram-pant in the temporary settlements. The Miller County sheriff had to employ 35 deputies to
keep law and order in the area. One of the chief problems was moonshine whiskey and bootlegging because Prohibition was also in effect. Illegal stills were raided on an almost daily basis and rum runners were constantly cooling their heels in local jails. When dam construction was complete, bootleg whiskey was also a problem on the Bagnell Dam Strip. One enterprising mak-er of white lightning even had his still on a boat in the Lake. Nevertheless, the dance halls and saloons along the Strip never
lacked for intoxicating drink. It was said that moonshine came in the back door by the pint and went out the front door in the belly of customers. The White House Hotel, shown in the photo accompanying this article (photog-rapher unknown), is where moonshine was rumored to be available. Lawrence Fry who operated the White House Hotel did not drink but his partner, Bill Hargis, did. It is said that Hargis kept his moonshine hidden in the weeds behind the White House so he’d
have plenty of it to keep his poker-playing friends well watered during their notorious late night poker games in the hotel base-ment. The 18th amendment was repealed in two stages in 1933 – first beer in the spring and then a few months later, hard liquor. Prohibition thus came to an end. The nation celebrated and so did the merchants along the Strip. “Beer A Boom to Lake Business,” said a local newspaper headline on April 15, 1933. “The return of legal beer spelled the return of better business for business houses in the lake region. The long desired bever-age was met with popular acclaim every place and many dealers stocks were quickly depleted the opening day. “Resort owners throughout the lake area stated that beer was accounting for a good percentage of their business and that if sales continued at the present level the coming summer should see the end of the depres-sion locally. . . Only one lake distributor [was] foresighted enough to envision the demand and as a result, the Ozark Lake Dis-tributing Company’s dealers of Goetz Coun-try Club were in an enviable position among their fellow dealers for a time.”
HISTORY
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The Electromotive Division of General Motors delivered three F3 A-B-A demonstrator diesel-electric locomotives to Canadian National’s Bonaventure Station in Montreal May 27, 1948. The units were tested in a variety of operating as-signments, including the “International Limited,” between Montreal, Toronto and Chicago. This is likely Pool 5 The Lasalle Montreal-Toronto (through to Chicago) depicted here with 754 leading making a crew change at Brockville.
Here is the Rock Island Depot, in Eldon Mo. Since 1903, the train sta-tion still stands today as a ghost of the past that brought light to many peo-ples lives for the time the Rock Island Line Rumbled through Missouri. Bland to the Gasconade River was completed in 1902, Gasconade River
to Eldon in 1903, and Eldon to Had-sell in 1904. In the meantime, in late 1902, the Kansas City Rock Island Railway had been incorporated to build a rail line from Kansas City to Hadsell. Construction began and the two track laying gangs met at Hadsell in July, 1904 and the road put into
partial operation. A historic development occurred near the close of this decade, when on June 1, 1902, the Burlington, Cedar Rapids and Northern leased its prop-erty to the Rock Island for 999 years. This added another 1,289 miles to the system.
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Anniversary issue 1997 Chevy Camaro, 6 cylinder, 178,000 miles. Runs, Drives and looks GREAT.314-580-3455 - $2599
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1993 Mercury Sable, Great transportation car for High School kids $500. 314-580-3455
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MAIL-IN CLASSIFIED AD FORM$1 plus $.50 per word • add $5 for photo
Mail to: 169 Atchinson Road • Olean, MO 65064Email to: addadeal@hotmail.com (paypal required)Call: 314-580-3466 (Mastercard and Visa Accepted)
Name: _____________________________ Phone: ________________________Address: _______________________City: __________ State: _____ Zip: ______DESCRIBE the item in 25 words or less, include the price and contact information:__________________________________________________________________________________________________________________________________Photo: Enclose a color photo of item (optional)Payment: Please enclose check or money order payable to Deal Media
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&LAKE LEISURE SPA BATH
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Week 8
Sunday, Oct. 30Colts at Titans 1:00 PMJaguars at Texans 1:00 PMCardinals at Ravens 1:00 PMDolphins at Giants 1:00 PMVikings at Panthers 1:00 PMSaints at Rams 1:00 PMRedskins at Bills 4:05 PMLions at Broncos 4:05 PMBrowns at 49ers 4:15 PMBengals at Seahawks 4:15 PMPatriots at Steelers 4:15 PMCowboys at Eagles 8:20 PM
Monday, Oct. 31Chargers at Chiefs 8:30 PM
Week 9
Sunday, Nov. 6Jets at Bills 1:00 PMBuccaneers at Saints 1:00 PMFalcons at Colts 1:00 PMSeahawks at Cowboys 1:00 PMDolphins at Chiefs 1:00 PM49ers at Redskins 1:00 PMBrowns at Texans 1:00 PMBroncos at Raiders 4:05 PMBengals at Titans 4:05 PMRams at Cardinals 4:15 PMGiants at Patriots 4:15 PMPackers at Chargers 4:15 PMRavens at Steelers 8:20 PM
Monday, Nov. 7Bears at Eagles 8:30 PM
Week 10
Thursday, Nov. 10Raiders at Chargers 8:20 PM
Sunday, Nov. 13Saints at Falcons 1:00 PMLions at Bears 1:00 PMJaguars at Colts 1:00 PMBroncos at Chiefs 1:00 PMSteelers at Bengals 1:00 PMTitans at Panthers 1:00 PM
Texans at Buccaneers 1:00 PMRedskins at Dolphins 1:00 PMRams at Browns 1:00 PMBills at Cowboys 1:00 PMCardinals at Eagles 1:00 PMRavens at Seahawks 4:05 PMGiants at 49ers 4:15 PMPatriots at Jets 8:20 PM
Monday, Nov. 14Vikings at Packers 8:30 PM
Week 11
Thursday, Nov. 17Jets at Broncos 8:20 PM
Sunday, Nov. 20Bengals at Ravens 1:00 PMCowboys at Redskins 1:00 PMBills at Dolphins 1:00 PMTitans at Falcons 1:00 PMRaiders at Vikings 1:00 PMJaguars at Browns 1:00 PMPanthers at Lions 1:00 PMBuccaneers at Packers 1:00 PMSeahawks at Rams 4:05 PMCardinals at 49ers 4:05 PMChargers at Bears 4:15 PM
Eagles at Giants 8:20 PM
Monday, Nov. 21Chiefs at Patriots 8:30 PM
Week 12
Thursday, Nov. 24Packers at Lions 12:30 PMDolphins at Cowboys 4:15 PM49ers at Ravens 8:20 PM
Sunday, Nov. 27Browns at Bengals 1:00 PMTexans at Jaguars 1:00 PMCardinals at Rams 1:00 PMBills at Jets 1:00 PMBuccaneers at Titans 1:00 PMPanthers at Colts 1:00 PMVikings at Falcons 1:00 PMBears at Raiders 4:05 PMRedskins at Seahawks 4:05 PMBroncos at Chargers 4:15 PMPatriots at Eagles 4:15 PMSteelers at Chiefs 8:20 PM
Monday, Nov. 28Giants at Saints 8:30 PM
NFL ScheduleSpicy Pumpkin Soup RecipeWARM UP THE FAMILY
INGREDIENTS4 Tbsp unsalted butter2 medium yellow onions, chopped2 teaspoons minced garlic1/8 to 1/4 teaspoon crushed red pepper2 teaspoons curry powder1/2 teaspoon ground corianderPinch ground cayenne pepper (optional)3 (15 oz) cans 100 percent pumpkin or 6 cups of chopped roasted pumpkin*5 cups of chicken broth (or vegetable broth for vegetarian option)**2 cups of milk1/2 cup brown sugar1/2 cup heavy cream*To make pumpkin purée, cut a sugar pumpkin in half, scoop out the seeds and stringy stuff, lie face down on a tin-foil lined baking pan. Bake at 350°F until soft, about 45 min to an hour. Cool, scoop out the flesh. Freeze whatever you don’t use for future use.**If cooking gluten-free, use gluten-free broth.
METHOD1 Melt butter in a 4-quart saucepan over medium-high heat. Add onions and garlic and cook, stirring often, until softened, about 4 minutes. Add spices and stir for a minute more.
2 Add pumpkin and 5 cups of chicken broth; blend well. Bring to a boil and reduce heat, simmer for 10 to 15 minutes.
3 Transfer soup, in batches, to a blender or food processor. Cover tightly and blend until smooth. Return soup to saucepan.
4 With the soup on low heat, add brown sugar and mix. Slowly add milk while stirring to incorporate. Add cream. Adjust seasonings to taste. If a little too spicy, add more cream to cool it down. You might want to add a teaspoon of salt.Serve in individual bowls. Sprinkle the top of each with toasted pumpkin seeds.
Yield: Serves 8.
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karst topography is paramount. These include Rockbridge Memorial State Park near Columbia; Meramec State Park near Sullivan; Onondaga Cave State Park near
Leasburg; Grand Gulf State Park in Oregon County;
Lake of the Ozarks State Park and Ha Ha Tonka State Park in south central Missouri.
These parks feature natural bridges, sinkholes, caves, springs, chasms, and
scores of other karst-related features that are both beautiful and spectacular.For a close look at the
majestic beauty of Ha Ha Tonka State Park, see the author’s latest book: A
Pictorial Guide to Ha Ha Tonka State Park. It can be viewed and obtained online at lakeoftheozarksbooks.com. For additional information email: dwightweaver@charter.net.
10
Karst is a German word that means crag or stone. In North America and through-out much of the world the word is used to define a limestone area where the land-scape is characterized by the presence of caves, springs, sinkholes and disappearing streams. A significant portion of Mis-souri is karst topography where millions of people live out their lives in proximity to these geologic features. If you live in the Ozarks, you are most likely living upon karst topography. If you live within a few miles of the river in coun-ties that border the Missouri River between Booneville and St. Louis or within a few miles of the river in counties that border the Mississippi River from Quincy to Cape Girardeau, you are living upon or close to karst terrain. The ancient limestone and dolomite rock formations that constitute the prin-cipal bedrock foundation of Missouri are soluble rocks in which acidic groundwater has formed, over a period of millions of years, more than 6,300 known caves and
thousands of springs. There are tens of thousands of sink-holes in Missouri that recharge the state’s groundwater supplies.Karst landscapes are dynamic and ever changing and while caves and springs are often formed over a period of millions of years, the sinkholes that feed water to them can form overnight. In some portions of St. Louis County and the City of St. Louis developers have been known to fill sinks and built houses upon them only to have these sinkholes suddenly reform many years later and swallow property as well as buildings. The same thing happens periodically in the densely populated Springfield area. All across the Ozarks sinkholes have been known to form quickly and also plug themselves up quickly to create sinkhole ponds or lakes. In southern Boone County there are well developed sinkholes regions where county roads have been swallowed up unexpectedly. In Perry County, which has more than 600 known caves, there are sinkholes ev-erywhere, even in the front and back yards of homes. Some of the sinkhole contain
TRAVELpits that drop 80 to 100 feet vertically. While Karst terrain may sometimes be hard and risky to live with it also gives Missouri some of its most beauti- ful and
interesting geologic wonders and curiosi-ties. Missouri has been noted for its large and beautiful show caves for more than a century. The Missouri Department of Natural Resources has a variety of parks where
KARST: WHAT IS IT and WHERE IS IT?©
by H. Dwight Weaver
“There are tens of thousands of sinkholes in Missouri that recharge the state’s groundwater supplies.”
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By Randy DinwiddiePublisher Jett Comm LLCFlashback 2010 As a business owner one thing you can track throughout time is the quality of service one company provides verses the other. Unfortunately, service is not something that comes in high on the list of priorities of some companies. Quite sim-ply put, professional-minded responsible people are hard to come by in these times. A couple of weekends ago, I took at trip on the Amtrak again. Yeah, it was a fun time. The train was right on time and the view was remarkable along the River Run all the way up to St. Louis. When a company or person stands out for their accomplishments, the right thing to do to bring it up and tell your friends. Ok friends, I am telling you that our expe-rience in St. Louis was the best that I have ever had in regards to service of custom-
ers. We checked into the Hilton Inn at 400 Olive Street in downtown area. If I were to rank their service to their customers on a scale of 1 to 10. Hands down, it would be a 10. I don’t talk up the service of others much, but in a case like this I just had to. There were 4 specific occurrences at the Hotel that were handled perfectly by the staff at the Hilton. The staff was very friendly and very responsive to our needs. That’s the ticket to any company’s success story -- personal attention and profession-al service. On this business trip to begin a new paper for Deal Maker in St Louis, professional service and timely business practices were a breath of fresh air to see. There were many things for us to do within walking distance to the Hilton over the weekend. This is a trip that I am suggesting you and your spouse must take. Jump on the Amtrak and spend a couple of days in downtown Saint Louis. The Hilton Inn is in the heart of downtown and the price you pay is well worth it. A 5 star Hotel
with the best service by far that I have wit-nessed in the hotel business. While you’re up there you can walk to or hop a cab to Rams Field, Cardinals Field, Several Shops and Downtown Eatery places and Blues Hockey. There are towering buildings to explore, and the Arch and the original City Hall Museum are less then 1 mile away. The St. Louis Ferry is 1.2 miles away. You can watch the Giant Screened film about Lewis and Clark on their journey to claim the west while you wait for the Arch to become available to see St. Louis from a panoramic view. Get your reservations in now while the rates for the Hotel and the train are lower then the in-season rate.
TRAVEL
Hilton’s commitment to service shines
The historic building was a bank in the 1800’s. The lobby still has the original bank vaults.
Enjoy TRADITIONAL favorites and CONTEMPORARY cuisine to create meals for any occasionTheir well-equipped business
center is open 24 hours and is conveniently located near guest services.
Hilton DownTown 314-436-0002
Amtrak 1-800-USA-RAIL
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By Lee McCain Brandon Mroz recently took the silver medal in the Men’s Figure Skating in China. Of course it’s a gratifying and exciting ac-complishment, but for Brandon, he can rest assured that the medal he earned is in fact forged of the highest quality silver. This is because he and his father come from a long line of Saint Louis jewelers who own one of the most famous and revered jewelry stores in America. Kessler Mroz Jewelry has been in busi-ness for over a century, and by all accounts they have earned those bragging rights because of their attentive customer service, a jewelry line that is unlike any other in the nation, and their ability to hand make any piece a customer can imagine. “We make jewelry for everyone, from sports stars, to film stars, to rappers, and of course the average person who wants the best in jewelry but who might be on a budget,” says owner Michael Mroz. “We can give our clients the very best service because they deal directly with us; there’s no middle man, like the corporate jewelry stores have,” he adds. “We make and cast jewelry in house, and we don’t have to charge for every little thing in the process because we do it all here.” This, according to Mroz, is why his firm can eliminate so much of the overhead that would normally be passed on to the customer.
“Plus,” he adds, “we love what we do. We really care that the client gets what he or she is looking for.” He illustrates this with a story of a desperate client who was searching for a matching ring for a wedding band that the chain stores said was discontinued. “He showed it to me and we were able to duplicate it exactly to the specifications of the original piece,” Mroz explained. “Need-less to say, that was one happy customer.” And Mroz, while he would discount it as just an average day of making a client hap-py, admitted that one of his greatest thrills in the business is being able to provide ser-vices like this that, for the most part, ended with the Johnson administration.
Living History
Mroz is also happy to keep the history of his store as true as the day it opened in 1904. The Mroz family entered the business when Ed Mroz worked with Al Kessler, the original store owner. Ed’s brother, Joseph—who is Michael’s father—was trained as an apprentice under Al’s expert tutelage. After a timeout doing his country’s bidding in WWII, Joseph returned to the Kessler business and eventually became a partner in 1946. This is when the Mroz lineage assumed full-time operation of the store and the many members of the Mroz family made their careers providing the best ser-vice and jewelry pieces available anywhere. And at a time when the entire jewelry
and precious metals retail industry was changing, the Mroz family decided the best course of action was to maintain their fine standards and ignore what the competition did. That decision has served them well. Michael Mroz’s career path to his present position at Kessler Mroz was as circuitous as the rings he sells. He first attended Missouri University as a Bio major then transferred to the Univer-sity of Kansas City’s dental school. How-ever, he decided that his true love lie in the jewelry business so he returned to the family store where he and his sons, Jordan and Devin, continue the family tradition. Son Brandon figure skates, and his fourth son, Spencer, attends high school. A Tradition of Service
Mroz speaks fondly of his store’s ability
to provide single pieces, “to over 900 cus-tom three dimensional rings and belt buck-les that we made for Bi-State (the predeces-sor to Metro Transit St. Louis), because we make our own rubber molds and of course the client can actually talk face to face with the jeweler who is making the item.” Besides the custom work, Kessler Mroz Jewelers has an excellent line of items in stock ready to buy. “We have gorgeous Black Diamond necklaces for $29.95,” Mroz says. “And this holiday season it’s all about Black Dia-monds. Folks should stop in and see what we have. This is the perfect time of year to shop for jewelry.” Kessler Mroz Jewelry is located at 777 Olive Street in St. Louis. Readers can reach Michael or his associates at (314) 621-0822 and by e-mail at Michael@kesslermrozjew-elry.com.
St. Louis Store is a TreasureBUSINESS
573-634-4444 • www.mikekehoe.com
JOE HERX46-Year Member of
the Ford Sales Team
Mike Kehoe Ford - Lincoln807 Southwest Blvd • Jefferson City Mo
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This Column will be dedicated to an-swering all of your Pet related questions! So, please submit any questions/comments you may have to kayleighskorner@hotmail.com. Kayleigh will do her best to ensure you have all the information you need! First and Foremost, I would like to tell you all a little about myself and our busi-ness. My name is Amber Bloom. Todd Moeggenberg, and our family, own and operate the Bed and Biscuit Pet Resort and Spa located 4.3 miles down Hwy W. The Bed and Biscuit has been serving all of your Boarding and Grooming needs since 2004, and recently acquired second place in Lake Lifestyles Best of the Lake Competition for Best Place to Pamper your Pet. We have enjoyed taking care of ca-nine friends for almost 10 years. Our compassion and knowledge ensure a safe and happy visit for your best friend . We
BUSINESS
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biscuit
Members of the American Boarding Kennels Association & Pet Sitters International
Deluxe Boarding Accommodations • Day CareFull Service Grooming• Pampering
Massaging Bath • Remoisturizing Hot Oil Treatment
435 Highway W Lake Ozark, MO 65026For reservations call: 573-365-7807
PAMPER YOUR PET
are members of the American Board-ing Kennels Association and Pet Sitters International. We participate in ongoing training and work closely with trainers, and veterinarians in the area. To learn more about the Bed and Biscuit Pet Resort and Spa, visit www.thebedandbiscuitresort.com, or give us a call @ 573-365-7807. I have been in the Grooming business for almost 12 years in the Lake Area, pre-viously at It’s a Dog’s World. Just to give some insight into my experi-ence, I am a Third Generation Pet Groom-er, which
Kayleigh’s Kornercombined adds up to almost 100 years of knowledge! We have 4 dogs of our own as well: Zoey, Kayleigh, Nevaeh, and Athena.
www.amerishop.biz 17
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One coupon per day. Not to be used with any other offers. Some restrictions and limits may apply not mentioned in this coupon. Contact merchant for complete details. Void where prohibited. Taxes are extra.
2004 W. Broadway • Sedalia, MO 65301660-829-1358
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One coupon per day. Not to be used with any other offers. Some restrictions and limits may apply not mentioned in this coupon. Contact merchant for complete details. Void where prohibited. Taxes are extra.
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One coupon per day. Not to be used with any other offers. Some restrictions and limits may apply not mentioned in this coupon. Contact merchant for complete details. Void where prohibited. Taxes are extra.
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Well folks, it’s easy to tell with this weather we’ve had the past week that Fall is quickly approaching! In my opinion, Summer went by entirely too fast. It seems most people enjoy the milder weather, though I am a warm weather kind of gal. If you’re a runner, this is probably your favorite time of year. If you’re not; you may be looking for some options for the cooler months ahead. It’s right about now when people start thinking about what types of exercise they can do indoors. Some may join a gym; or possibly just start using their existing member-ship again. There are many options at these fitness facilities – usually something for everyone, even the kids. Again, I can never stress enough how important it is for each person to find some type of physical activity they enjoy. Make it fun, mix it up!
Not only will it keep you mentally engaged but your body will thank you for changing things up from time to time. Our bodies actually adapt pretty quickly to doing the same things over again. Ever hit a plateau? Usually, this is the reason why it happens. Don’t get stuck in rut with your fitness routine! There are many group exercises classes that you can join, even if it’s just to try it out one time. You never know, that one class could end up being the funnest workout you’ve ever done! Most gyms also have indoor swimming pools, ten-
By Tina Sullens
nis, volleyball and basketball courts. Since we’re on the topic of indoor fitness – I’d like to take this oppor-tunity to talk about a fun, cardio kickboxing class called Turbo Kick® that I teach. It’s a great mix of dance, boxing, and strength moves, and the music is off the hook! Come check it out on Monday evenings at 5:30pm at Work It Girl Fitness in Jefferson City. Work It Girl is the area’s only ALL female fitness studio. (sorry men!) They offer a variety of car-dio and strength classes; including
Zumba and Pole Fitness. You may visit their website for class schedule and more info at http://www.workit-girldancefitness.com/ Get a jump-start on those holiday pounds that are just waiting to at-tach themselves to you. Join a class, gym, or fitness studio today! And don’t forget that fitness and nutrition go hand-in-hand. Make healthier choices all around to a happier, slim-mer you! Contact information: call or text 573-301-6723, www.ItPays2BFit.net
Get Fit for Fall
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Cars are built by a combination of humans and robots (programmed by humans) on an assembly line. Some cars are totally built by hand, basically limited production cars, classic cars, or something special. Some others are totally built by machines. Quality checks are normally made by humans. All cars are built through an assembly line process, some on the as-sembly line; some with the parts going to the car instead of the car going to the parts. There are two distinct assembly pro-cesses involved, one for unibody design cars (the most popular type today) and another for body on frame vehicles (most all trucks, and most rear wheel drive cars). In the unibody design, the body weld shop is the first stage, in which the major body panels—the floor, the roof and the side panels—are first tack welded within a fixture. Later, after the body is released from the framing fixture, "respot" welds
are applied, likely 1500 or more, and most by robot. Reinforcement brackets and supports for components are then welded and the body becomes very stiff. Unibody cars have a lot of heavy supporting parts which require arc welding as well, usually wire fed MIG welders are used, either by robot or by manual means. Then the various 'bolt on' components, including the doors, the trunk lid and the hood are assembled, using special fixtures to maintain proper clearances for a good fit. The next major stage is that the body is selectively metal finished by disc wheel abrasives to eliminate any defects caused by dirt within dies. It takes a special skill to do this job, even to notice the potential defects which will become glaringly obvi-ous after painting.
AUTOMOTIVEAUTOMOTIVE
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BUILDING A CAR: Process Changes as Technology Improves
The first 2011 Chevy Silverado rolls off the assembly line at the GM plant in Flint, Mich
Continued on Page 21
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North County(Bridgeton)12750 St. CharlesRock RoadBridgeton, MO 63044P: 314.373.5500F: 314.373.5511
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South/West County(Eureka) 1721 West 5th StreetEureka, MO 63025P: 636.938.9904F: 636.938.7798
St. Clair County (O'Fallon)701 West Highway 50O'Fallon, IL 62269P: 618.624.2489F: 618.624.3298
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www.amerishop.biz 21 The next stage is phosphate coating, which cleans all the die oils and any dirt and applies a texture to the metal for painting. Next is prime painting, which is almost always done by dipping in a long, deep bath unit and use of an electric current to "plate" the primer to the metal. The primer paint is baked in ovens run-ning about 200 degrees Celsius. The next stage is topcoat paint and again, most of this has been automated with either reciprocating beam sprayers or robotics. As there are usually multiple color possibilities, multiple paint pipes run to the spray booths, and back to keep the paint circulating. Multiple layers of topcoat are applied, each one having to be set up to allow a "flash off " time to elapse between coats. Thereafter the top-coat is baked. A similar process is done using "clear coat" paint, and baked again. Thus, three baking stages for the body—primer, topcoat and clearcoat. Body framing, welding and painting consume about two-thirds of the cars total time in assembly. But, the last third of the time in system, the "general assem-bly" stage, the "bolts and nuts" assembly, occupies most of the human labor.
The interior is first assembled in a logi-cal order: floor carpets, windshields and door glass, heating and air conditioning, pedals, headliners, lighting, instrument panels, steering columns. The last stage for the body interior is generally the seat installation. The final stage is the power train instal-lation. Before the body is finished, in par-allel time, the engine has been "dressed" with wiring, fuel injection system, and ac-cessory drives—generator, air conditioner, power steering pump. It is then mated to a supporting structure, called a "cradle," mated to a transmission and further work is done to install the exhaust pipes, drive shafts, front and rear hubs (or solid rear axle, in some cases), brakes, springs and shock absorbers. These are set up in a spe-cial fixture to support these components. The fixture will later raise these up under the body, and workers install the "engine cradle" and the attached components to the body, working below the body which is now supported from overhead on a moving conveyor. This final assembly stage concludes when the wiring is connected, fuel tank installed, radiator is installed with con-necting hoses, all the fluids added, the wheels are installed and the bumpers, grille and external lights assembled.
Now the car can be started and is tested using a dynanometer to check accelera-tion, transmission function and brakes. The steering alignment is later done on rollers with the engine spinning the wheels. Any assembly error corrections are done usually in stalls, similar to an auto garage, and then the car is shipped. The body on frame vehicles are built in a similar fashion, with these differences: The body is simpler, less parts to weld, as the attaching surfaces for the engine and suspension are part of the frame, not the
AUTOMOTIVEbody. The frame acts as the assembly fixture, and the engine/transmission unit is directly assembled to the frame, along with the front hubs, rear axle, suspen-sion components, chassis wiring, steer-ing and brake parts and the fuel tank. This comprises the "chassis." This work can be accomplished more easily, stand-ing above the frame instead of under the body as with unibody cars. Thereafter the body is lowered to the finished chassis, and a similar process is employed as with unibody cars.
Continued from Page 19
573-634-4444 • www.mikekehoe.com
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Osage Beach, MO4051 HWY 54 #A573.348.2900
Versailles, MO701 N. Monroe St.573.378.5427
2005 Dodge Grand Caravan SE125k milesSPECIAL $5,600
2001 Volkswagen Passat GLX6 Cylinder, Sun/Moon Roof$5,600 Cash Only
2005 Kia Sedona EX; LX5 Speed Automatic, 22 MPG HWY$6,500
2003 Saturn Vue Base103k miles, 6 CylinderSpecial $8,000
2004 Ford Explorer XLS80k miles, 6 Cylinder, Takes E85SPECIAL $9,000
2006 Ford Econoline Base8 CylinderSPECIAL $7,000
2004 Chevrolet Impala4 Cylinder, 121K milesSPECIAL $6,000
2004 Chrysler Sebring Base; LX 4 CylinderSpecial $3,900
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1999 Lincoln Continental
Like new inside and out. Beautiful beige leather heated seats. Power sunroof, Power
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1990 Lincoln Town Car
Almost Showroom new, beautiful dark blue leather, Power windows/locks/seat, Cruise,
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$3,895
1995 Mazda Miata
Fun car for weekends or your daily driver. Clean interior, Cruise control, Cold air, CD,
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$5,495
1996 Mercury Marquis LS
Very clean and well maintained family size car. Cloth interior with split bench and armrests.Power windows, locks and seat, Cruise con-
trol, cold air, AM/ FM/ Tape. 23 MPG.
$3,995
2000 Pontiac Grand Am
Nice car for commuting or back to school. Clean interior, Cruise control, Cold air, CD,
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$3,995
1998 Chevrolet Lumina LTZ
ONE OWNER well kept car with nice cloth interior, front bucket seats and console,
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$3,495
1998 Pontiac Grand Am SE
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interior, good tires, radio, low miles.
$3,995
2002 Kia Sedona EX
Affordable and dependable family vehicle with clean interior, good tires, Good MPG. Power sunroof, 2 Sliding doors, Rear
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$3,250
1997 Lincoln Town Car
Executive Series. Almost showroom new, beautiful palomino leather, Power windows/locks/seat, Chrome trim panels, New tires.
V8 and 23 MPG!
$4,995
2000 Honda Odyssey EX
Nice family wagon with 2 Power Sliding Doors, Rear Air, Power windows/locks/seat, Cruise
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HAINEN800 Highway 5 South | Tipton, MO | 660.433.5545 | 800.222.7383 WWW.HAINENFORD.COM
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1999 DODGESUPER DUALLY 4X4
A Big Boys Toy Must See!
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2001 FORD E250 V10
www.amerishop.biz24 AUTOMOTIVE
W W W . C A P I T O L C H R Y S L E R J E E P D O D G E . C O M3201 Missouri Boulevard • Jefferson City, MO | 573.893.5000
Unless Noted Otherwise, Payments Calculated with $2990 Cash or Trade Equity Down, 36-84 mnths @ 3.9% With Approved Credit. Previous Sales Excluded
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