Post on 26-Feb-2018
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Dear Customer,
The BAKS company was established in 1986. We are now a leading Polish manufacturer of carrying systems forpower, telecommunications, pneumatic, water, and other sectors. The latest technology, experienced personnel,coupled with investments in modern machines and equipment such as punching dies, folding machines, profile lines,welding robots, laser cutters, and in-house powder coating system allowed us to reach top standards.
Our products quality is confirmed by numerous certificates: -VDE certificate, issued by TV Rheinland Kln, confirms the safety of our products and strength of our cable traysystems presented in this catalogue (submitted products safe working load values contain the safety factor 70%,indicating that our systems have gained extra 70% on their true strength). TV is regarded as the most valuablecertificate, as it conforms to the PN-EN 61537:2007 standard, harmonized with the EU Directive on low voltage up to 1 kV.Based on the above Directive a CE Declaration of Conformity is issued for products purchased from our company.
-So called E 30, E 90", fire resistance certificates, (conforming to the DIN4102-12 standard), for assuring powersupply continuity in the temperature of 1,000 C, for 30 and 90 minutes respectively. We have already carried outapproved testing with the following cable producers:
- Bitner, Dtwyler, Elkond, Eupen, Faber, Nexans, Prakab, Studer, Telefonika, and Technokabel. - British Standard Certificate BS-EN 61537:2007 - Certificates DMT Dortmund
- Classifications FIRES Batizovce -TV ISO 9001:2000 certificate, confirming that all products designed and manufactured by BAKS comply with
the ISO 9001:2000 quality system. - voluntary recommendation covering all manufactured products except for the fire
resistance system.
In this catalogue more than 20,000 products are offered. All the production lines have been modernized and adjustedto provide our customers with even the most advanced solutions based on supplied documentation. As a respectedand reliable business partner we were invited to co-operate in construction of such significant projects in Poland asOrlen Pock, Rafineria Gorlice, Galeria Mokotw - Warszawa, VW Pozna, Philips Morris- Krakw, WarsawUnderground, and many others from foreign countries. BAKS strategy is to meet our customers' even mostdamanding needs by providing top quality products at the lowest price. This, together with our professional logisticservices found reliable among our Customers and proved effective through co-operation with more than 500wholesalers and distributors, made our company renowned and trusted.
For many years our products have been exported to numerous European countries, such as Austria, Azerbaijan,
Belarus, Belgium, Bulgaria, Croatia, The Czech Republic, England, Estonia, France, Spain, Lithuania, Latvia, Moldova,Germany, Russia, Romania, Serbia, Slovakia, Ukraine, and Hungary. We are proud of our ever increasing exportrates, a clear mark of quality and excellent services provided by BAKS.
We are looking forward to doing business with you!
Yours faithfully,
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Kazimierz Sielski
The CompanyINFO
BAKS technology: the quality you can affordBAKS technology: the quality you can afford!
President
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Technical Information
During the assembly in uncovered areas exposed to sheetcutting the anti-corrosion layer is likely to bedamaged. It is recommended to protect these areas throughapplying zinc paint in spray onto their edges.
The required thickness of zinc coating can be measured by multiplying the value of annual reductionby the expected time of operation. There are three basic methods of zinc coating offered that providefundamentally different thickness levels of the protective layer:
Electro Galvanizing (EG)According to the European harmonized norm EN 12329Small elements (bolts, nuts, washers) are covered with thin and uniform zinc coating in electrolyticbath, the coating is between 5 and 12 m, color is bright and shiny
Strip Galvanizing According to the Sendzimir Method (SG)According to the European harmonized norm EN 10346 Up to 3mm thick hot steel sheets are zinc-coated in mill. Thus produced, average ca.19m zinc layeris uniformly and firmly adherent. Such coating remains corrosion resistant even when damagedthrough cutting, perforating, or drilling. All types of strip galvanized trays, ladders, and most ofsupport elements are intended for application in predominantly dry premises of C1 and C2 class.
Mild Steel Hot-Dip Galvanizing (HDG)Dipping in molten zinc according to the European harmonized normEN ISO 1461:2011.Completely processed details small components (after the stages of cutting, bending, welding etc.)
are immersed in molten zinc at the temperature around 450-460C. This advanced technology basedupon the phenomenon of diffusion excellently protects steel against corrosion. It consists in zincatoms penetrating the outer surface of steel, thus forming a new, superficial iron-zinc all oy. Thearticles pulled out from galvanizing bath become coated with fine pure zinc layer.Depending upon the conditions of the whole galvanization process (period of dipping, process ofcooling, quality of surface in applied base material and its chemical constitution, etc.) the colour ofzinc coating surface may vary from bright and shiny to matt dark grey it will notinfluence the quality of protective layer whatsoever. In damp conditions white spots on the surfacemay appear. It is zinc hydroxide named 'white corrosion' this will not in any respect deteriorate thequality of protective layer, however, it will negatively impact the product's physical appearance. Alltypes of cable trays, ladders, and load-bearing elements coated with zinc though hot-dip galvanizingare recommended for prolonged outdoor exposure where condensation of fumes of aggressivechemical substances are active. Hot-dip galvanized products are used primarily in corrosiveenvironments classed as C4* where high relative humidity takes place (basements,garages, boiler rooms, etc.) and in very aggressive environments classed as C5-I and C5-M.*, wherecondensation of fumes of aggressive chemical substances, such as saltwater, flue gases from fossil-fuel combustion, etc. are present (e.g. large shipyards, refineries, petrochemical, chemical and gas-processing plants, and mines).
The following Information will instruct you in properties of coating against corrosion applied to our products.
The primary factor of selecting materials for installation is the environment of the cable route to be assembled.
Protection against Corrosion through Zinc-CoatingIn conditions defined as normal the best performance has been achieved in structural of structural steelwork with zinc coating.
The warranty period is established upon the thickness of zinc coating, as well as upon yearly reduction value of protection layerin relation to various environmental influence on zinc (acc. to the corrosion category).
Reductionof Protective Layer
(m)
CorrosionCategory
Examples of Environmentin Temperate Climate(for Information only)
C1insignificant
C2low
C3medium
C4high
C5very high
(industrial)
> 0.1 to 0.7
< 0.1
> 0.7 to 2.1
> 2.1 to 4.2
> 4.2 to 8.4
> 4.2 to 8.4
Indoor: heated buildings with cleanatmosphere, e.g.: offices, shops, etc.Outdoor:
Indoor: non-heated buildings withcondensation, e.g.: sport halls,warehouses, etc.Outdoor:atmosphere with low level of pollution
Indoor: production facilities withincreased humidity and moderate
pollution e.g.: breweries, laundries,creameries and dairies, etc.Outdoor: urban and industrialatmosphere
Indoor: chemical plants, swimmingpools, shipyardsOutdoor: industrial zonesand inshore areas with moderatesalinity
Indoor: buildings or areas withpermanent condensation andextreme pollutionOutdoor: industrial zones withdamp conditionsand aggressive atmosphere
Indoor: buildings or areas withpermanent condensation andextreme pollutionOutdoor: inshore and offshore areaswith intense salty atmosphere
Acc. to PN-EN ISO 12944-2/2001
C5-Mvery high(marine)
Parts and Thickness
Local Thicknessof Zinc Protective
Coating(minimum value)
(m)
Mean Thicknessof Zinc Protective
Coating(minimum value)
(m)
Steel >6mm
Steel >3mm to1.5mm to
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Storage:Warehouse the productsin a roofed and aired location.Keep away from water!
Disclaimer:BAKS has a policy of continuous product development and reserves the right to alter or amend specifications, as necessary, withoutprior notice presented in this publication. This catalogue is designed to provide only preliminary technical Information whichrefers tostandard products manufactured by BAKS.
1. The products pre-packed for transport (i.e. delivered all wrapped in original packagefrom BAKS)should be keptunchanged in the storage that is dry and of air permeable conditions.
2. When storing avoid violent changes in humidity and temperature leading tothe decrease in thelevelof steam condensation. White corrosion may appear when the a/m conditions are not met.
3. In case temporary products storagein the open area proves necessary, provide dry and air permeableenvironment. Use an air permeable screen.
4. In case galvanized products gets wet, "white corrosion" can appear, it not cause reduction of zinc layerand do not affects corrosion protection, but decreases slightly appearance. However if the parts will notbe dried fast - it will cause total reduction of zinc layer and products will rust. If white corrosion appearthere are 2 possible way to prevent goods to get rusty:
5. Any damage to the product's sheet surface caused by its moisture will cause the rejection of anypossible claims.
Solution 1
Solution 2
- As fast as possible remove all plastic foil, - Lay elements in that way to prevent one touching to another
(by putting between them some galvanized metal, aluminium or plastic bars), - if there are additional dirt (soil, wet cardboard) clear it by water under pressure, - dry to prevent moisture condesation - store in dry place
- As fast as possible remove all plastic foil, - Lay elements in that way to prevent one touching to another
(by putting between them some galvanized metal, aluminium or plastic bars),
- if there are additional dirt (soil, wet cardboard) clear it by water under pressure, - dry to prevent moisture condesation - leave outdoors without any cover
PROTECT GALVANIZED AND PREPACKED PRODUCTSAGAINSTDAMP ENVIRONMENTS!!!
Claims will not be considered in theevent the goods are stored inappropriatelyandagainst the recommended storageconditions!
1
2
3
4
5
5
220V
Technical InformationINFO
Electrical Continuity
The International Standard of PN EN 61537: 2007* specifies methodology of safeworking load tests for wire mesh cable trays, cantilever brackets, pendants, andother fittings. Apart from mechanical requirements, this norm describesmethodology of testing electrical continuity, as well as describes the electricalrequirements that cable runways and couplers must meet.
The calculated impedances shall not exceed 50m (Z 50 m)across the joint (i.e. coupler or integral coupling), and 5 m
(Z 5 m/m) without the joint**. Certificate no. TM 61000061.001issued by TUV Rheinland Poland is a confirmation of meetingthe PN EN 61537: 2007 standard requirements for product safetyboth in respect of mechanical, and electrical performance. BAKShas accomplished non-standard tests for electrical continuity inthe testing facility of the Polish Building Research Institute (ITB),Warsaw, Poland.
* Polish version of IEC 61537:2006: Cable management Wire mesh Cable tray systems** Op. cit. IEC 61537-11-1: Clause 2: 2006: Electrical properties Electrical continuity, p. 31
Measurement System for the Test
of System Circuit Integrity
1.220V/12V2.Transformer3.Autotransformer4.Voltmeter5.Metal electrodes
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EN ISO 9001:2008 Certificate
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INFOVDE Certificate - Product Safety
VDE certificate refers to all cable managementsystems presentedin this catalogueand is a reliable confirmation of cable runwaysafe working loadvalues
as well as the achievement of a measure of circuit integrity of cable management
systems from BAKS. The International Standard PN-EN 61537:2007
is harmonised with the low voltage directive 73/23/EWG-Guideline CE to 1kV.
(70% safety ratio in strength values indicates additional 70% true strength reserve)
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British Standard Certificate
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Certificate ZHODY CSKS08Certificate of Conformity to apply and distributeBAKS products in Slovakia
Certificate GOSTCertificate of Conformity to apply and distributeBAKS products in The Russian Federation
Certificates
Certificate of Conformity to apply and distributeBAKS products in Czech Republic
Certificate of Conformity to apply and distributeBAKS products in Ukraine
INFO
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Certificates
UP until now BAKS has carried out testswith the following cable producers:
Bitner, Dtwyler, Elkond, Studer, Technokabel andEupen, Faber, Kabtek, Nexans, Madex, NKT, Telefonika
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Testing laboratory of the Building Research Institute in Poland (ITB) decided upon testing of fully assembled cable trays and ladders from BAKS manufactured fromstainless steel, that the above products fully comply with the PN-IEC 61537:2003 (U) standard in respect of electrical properties of maintaining system circuit integrity.Mechanical connections of cable tray and ladder lengths allows for equipotential bonding for electrical continuity in accordance with the requirements of this standard.
Hygenic Certificate that approves the use of cable trays and ladders together with support systems for applications inside andoutside residential and public utility buildings, and occupancies for industrial purposes including food processing.
Hygenic Certificate and Certificate of Compilance for Electrical TestsINFO
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KGL/KGOL100H60/3
Weight in Unitsof Measurement
Lengthin mm
Widthin [mm]
Length in [m]/01 = 0.1m/2 = 2m
Height in [mm]
Product Symbol
Material
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Basic ProductDimensions
System Category
Certificates
CatalogueNumber
Pack. Qty
KGL/KGOL...H60
3000KGL/KGOL100H60/3 1,18 160116100 6/18
Length
Lmm
CODE
Width
amm
CatalogueNo.
1m
kg
0,7 mm
Qty/m
Widthin mm
R 0,5L 0,7F 0,8J 1,0D 1,2P 1,5C 2,0M 2,5T 3,0E 4,0
V 5,0S 6,0O 8,0X 10,0
MaterialThicknes
Marked byLetters
Layout Guide
ReferenceDrawing
Product Table
Usable Cross-Section Table
Application of LoadCurve Diagram
Among problems which mayoccur with accurate selecting the cable tray:Safe working loadfor any particular tray at givenspacingof support.
Example:Cable tray type:KGL/KGOL100H60/3is supported in spans of 1,5m. How to define the safe working load for the cable tray?
The read out value indicates that the volume of about 115kg/m of cables can be safely laid within a 1,5m section.Because the spacing of supports is 3m, on the section of 1,5m spacing of supports,the volume of 225kg/m of cables can be safely laid.Coefficient of safety for safe working load is 70%.
Reading the diagram: On the spacing of supports axis read the value of 1,5m. Draw a line perpendicular to the spacing of supports axis
until it crosses the Qmax. on the load curve From the intersection point draw a line parallel to the
support bracket axis and to the left, up to the safe working load, then read the value 1,15 kN/m (~115 kg/m)
L L L L
1,0
2,0
0,5
0,0
1,0 1,5 2,0 2,5
Spacing of Supports in [m]3,0
5
20
15
25
30
10
1,5
0,0
SafeWorking
LoadQ
max.
inkN/m
Qmax.
f
TrayDeflection
fin[mm]atQmax.0,7
Thickn. (ga) [mm]:
1,15kN/m=~115kg/m
Spacing of Supports 1,5m
Deflection f
Safe WorkingLoad Qmax
15mm
Load Curve Deflection Line
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Guide and description of the special marks on products
Our goal is to simplify work with catalogue. Why to decided to change descriptions of products to special marks.
Example of the snap-in connector
Software compatible with:AutoCAD: 2013 - 2014, 32/64 bitBRICSCAD: edition V12 - V13, 32/64 bit
ZWCAD: edition 2012
edition
BAKSCAD II new CAD software to design cable management systemsBAKSCAD II - new CAD software to design cable management systems
Product catalogue- List of all elements manufactured by company BAKS
- Direct Link between the products and its catalogue sheets
Support system- Posibility to include supports to the cable routes.
- 2 ways to define a supports: one by selectionof single products from BAKS catalogue, second
by chosing predefined construction prepared fordifferent types of cable routes.- Fast descrition of elements included in support
- Fast insertion of drawings shawingpredefined constructions
Loading simulation- Control of loading capacity and filling every
part of cable route. After adding supportsand cables to the cable routes program shows
possible overload or overfilling"
List of products- Generation of list of elements included on a project
with already calculated number of connectorsand screw sets and all products from support.
- Possibility to put table with list of elements directly
to the project or to XLS file.
Product selection- Possibility to select apropriate straight section of cablemanagement system with previously choosen cablesand support spacing
- Database for several cable producers- Possibility to allign cables to previously includedparts of cable ways
- Fast and easy description of included cablesin project
Drawing module- Possibility to add to the project elementsfrom all group of products:
- Cable trays- Wire mesh cable trays- Long span system of cable trays- Heavy duty outdoor cable trays- Cable ladders- Long span system of cable ladders- Underfloor trunking- E-30, E-90 fire protection system- There are two drawing methods:instertion of single blocks and fast drawing withautomatic insertion of bends
- Automatic selection of fittings to apropriate systemand dimensions- Fast describtion for all parts of designedcable route.
N
How to Navigate the Catalogue
E-90
INFO
ZLS...
Wire Mesh Cable Trays - Accessories
Snap-in Connector
ZLS
23
145
ApplicationJoining Wire Mesh Cable Tray LengthsFor cable trays H35, H60 and H110
CODE
ZLS1
CatalougeNo.
1pc.kg
Qty
901800 500,05
ZLS2 911810 500,05
ZLS3 911820 500,05
Attention! Choose connectror ZLS apropriate
type of wire mesh cable tray
ZLS1
CODEWire mesh cabletray parameters
60H60
60-200H60
100H110
Type of wiremesh cable tray
KWDS
KCS
KDSKDSZ , KSG 35-300H35 , 60-200H60
60-200H60KDS/KDSOSTANDARD
35-300H35KDS
60-100H60KGS
Guide:
NNew product Rapid assembly Assembly without
use of anyadditional tools
E90
Product availablealso in E-90 system
strong
Heavy dutyproduct
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Cable Trays System of Side Heights
H30, H42, H50, H60, H80, H100, H110
Wire Mesh Cable Trays
System of Side Heights
H35, H60, H110
Section
I
Section
II
Section
III
Section
IV
Section
V
Section
VI
Section
VIII
Section
IX
Section
X
Outdoor Cable Trays Extra Heavy
Duty System of Side Heights
H50, H100, H200
Cable Ladders Side Heights
H45, H50, H60, H80, H100, H120
Long Span Cable Ladders Side Heights
H100, H110, H120, H150, H200
Vertical Cable Ladders
System of Side Heights
H55, H80
Support System - Channels, Angles, Z - Profiles,
DIN Rails, Flats, Accessories
Mounting and Supporting Accessories -
Rods, Chains, Wire Ropes, Anchors,
Sleeves, Screws
Important BAKS is introducing the multi-purpose
side rail for long span ca ble trays and ladde rs
Important! BAKS is introducing the multi-purpose
side rail for long span cable trays and ladders
Long Span Cable Trays Side Heights
H100, H110, H120, H150, H200Importan
side rail for long span cable trays and ladders
t! BAKS is introducing the multi-purpose
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How to Navigate the Catalogue
Cable trays - power supply to machines
H50, H100, H200
Section
V
Section
VI
Section
VII
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Support System Wall-Mounted Section
XI
Section
XII
Section
XIII
Section
XIV
Section
XV
Section
XVI
Section
XVII
Section
XX
Support System Ceiling-Mounted
& Suspended
Support Systems Beam Suspended
and Support System
Underfloor Trunking of Side
Heights H28, H38, H48
Wall Trunking System of Side
Heights H68, H100
Lighting Trunking System forFunctional and Decorative Tasks
Spring Steel Fasteners,
Cable Ties and Fixings
NEW PRODUCTS AND SOLUTIONSNEW
Section
XIXE30, E90 Systems
Section
XVIIISupport System of Photovoltaic
Cell Modules
How to Navigate the CatalogueINFO
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Information
and DVDROM presentationProduct Catalogue and DVD-ROM presentation
The electronic version of this Catalogue is now available both DVD,and on our website:www.baks.com.pl.This electronic Catalogue allows our designers, installers, investors, and business
partners for fast and efficient work with our innovative solutions.The following are the advantages of this eCatalogue:
It allows for:- Searching for and localizing products according to a number of specified criteria- Generating sets of products that may be treated as an order, specification, or inquiry- Calculating cable routes systems work parameters (load, deflection, etc.)- Selecting cable route dimensions based on the expected cable concentration.
This eCatalogue distributed in form of aDVDcontainscomprehensive instructing materials, i.e. films and visualizations, which present
characteristicsof the company's products and systems, including demonstrationof assembly and installation instructions.
on
This eCatalogue,available on our website,allows for on-line ordersand provides Information on our innovative solutions.Included is an abridged version of the Product Catalogue in the electronic form.
Internet : www.baks.com.pl/en