Honeywell Proprietary
2014 Honeywell Users Group AP
Transform TDC2000 Data Hiway to Experion PKS while
Retaining Graphics, Applications and Wiring Greg Bell, Honeywell Process Solutions
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Hiway Transformation
• Modernize
– Improve Business Results
– Enable Expansions
– Sustainability
• Protect
– Existing Production
– Intellectual Property
• Applications
• Graphics
– Infrastructure
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Rely on Honeywell
• Industry-leading Automation Solutions
– State-of-the-art control system technology
– Modern and robust safety architecture
– Confidence from a single, reliable vendor
– Solutions ensuring compliance with the latest
standards
– True integration of Honeywell and third-party DCSs
– Overall lower cost of ownership
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Honeywell’s Commitment
• Proven Support – Not Just Promises!
– Continuous technology evolution
– No need to “rip and replace”
– Support for legacy equipment
– Maintain installed assets
– Protect intellectual property
– Freedom of choice for
new installations
– Upgrade at your own pace
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Modernize and Protect
• Honeywell users worldwide need to migrate their legacy TDC 2000
Hiway systems to the latest technology, while leveraging their
existing investments.
• For more than 40 years, Honeywell has stood behind customers
with a secure path to modernization. We offer proven solutions to
help you protect intellectual property, maintain physical
infrastructure, avoid costly downtime, and extend the value of
installed assets.
• In this presentation, we will discuss Honeywell’s “Evolution Vision”
for the Hiway installed base, including current and soon-to-be-
released migration solutions.
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Approach to Modernization
• Secure Path to Current Technology
– Seamless integration with Experion PKS architecture
– Standards-based functionality
– Regulative-supportive capabilities
– Integrated operation from the field, through
the plant, to the business level
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The Journey: TDC3000/TPN/TPS – 1983+
LCN
UC
N
NIM
HM/AM
Culture of Paced Migrations
PM/APM/HPM
FSC
Hiw
ay
HG
Triconex
LM CB/EC/PIU
MFC/AMC
US
GUS
TDC/TPN/TPS 1. 1983 - Launch
2. Contract supported
PM, APM, LM, HG, US
CB, EC, PIU, MFC, AMC
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Modernize and Protect Your Investment
• Enhanced Hiway Bridge
–Graphics
–Applications
• Enhanced TPS Node
• Universal Hiway I/O (UHIO)
–Field Wiring
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Opportunity to Optimize Modernization
PI201
18.71
PSI
TI201
280.03
FFC201
4608.23
BPD
LC204
25
%
LI214
85
%
FC214
1308.29
BPD
FC234
13.29
KBPD
PC106
15.73
PSIG
PC105
18.70
PSIG
TI213
89.03
F
TI223
440.06
F
AI241
320.78
AMPS
D200T
20
3
T200
E209E210
C205
P211
P212P210
P209
TI202
281.53
DEGF TI203
200.09
DEGF
LI224
95
%
NAPHTHA
VRU
FLARE
SOUR
WTR
SLOP
CSR
CWS
FUEL
GAS
FI226
400.312
MSCFD
PI115
10.77
PSIG
FI204
000.00
MSCFD
T200 FRAC OVRHD
T200 TEMPS1-281.53 DEGF
2-280.03 DEGF
3-271.89 DEGF
4-266.00 DEGF
5-255.44 DEGF
6-254.99 DEGF
7-266.92 DEGF
50%
100%
0%85%
15%
65%
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TDC/TPS Evolution to Experion
History Module
Network Interface Module
Hiway Gateway
Application Module
ACE-T / E-APP Experion Server -TPS
HPM
Logic Manager
Basic Controller
C300 C300
Safety Manager
Experion Orion Console Experion Station –TPS
GUS Application
Level 2 Switch Local Control Network
Fault Tolerant Ethernet
C300-UHIO
ELMM
EHPM Universal Control
Network
Basic Hiway
ENIM EHB
Control Firewall
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TDC/TPS Evolution to Experion (Cont’d)
History Module Application Module
ACE-T / E-APP Experion Server -TPS
C300 C300
Safety Manager
Level 2 Switch Local Control Network
Fault Tolerant Ethernet
ELMM
EHPM
ENIM EHB
Control Firewall
Experion Orion Console Experion Station –TPS
GUS Application
C300-UHIO
Peer-to-Peer
Below the Firewall
FTE Data Access
Offloads the LCN
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Steps to Transform Your Hiway
• Upgrade to PCUS or TPS-connected Nodes
– Sustainable Hardware
– Virtualize
• Add C300 or EHPM
• Prepare for Experion Control
– Retain Field Wiring
– Retain Cabinets
– Change Power Supply
– Check Grounding
• Install EHB
• Hot Cutover One Basic Controller at a Time
– Install UHIO
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Solutions for Hiway Migration
• Experion Hiway Bridge (EHB)
– Retain native graphics and advanced control applications
Hiway Gateway
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Solutions for Hiway Migration (Cont’d)
• Universal Hiway I/O (UHIO)
– Migrate Hiway to C300 while retaining wiring and cabinets
Single C300 and CF9 for the first CB
UIO is optional redundant
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Solutions for Hiway Migration (Cont’d)
• Universal Hiway I/O (UHIO)
Redundant C300 and CF9
Additional UIO for second CB is optional redundant
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Solutions for Hiway Migration (Cont’d)
• Universal Hiway I/O (UHIO)
Only additional UIO for the third CB (and fourth CBs)
Connection is to the first C300
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Solutions for Hiway Migration (Cont’d)
• Universal Hiway I/O (UHIO)
Cabinet after migration to
C300 and UIO
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Solutions for Hiway Migration (Cont’d)
• Hiway Power Supply Replacement
– Use existing Series C power supply
Replaces Existing Power Supply
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Some Like It Hot
Hot Cutover Process with UHIO – Preserve Wiring whileOn Process
CB/EC Interim Controller Standby
Manual
UHIO
Start Reserve Control Minutes to
remove the
Basic Controller
and replace with
UHIO
C300 Control
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Summary
• Flexible Solutions You Can Live With and Grow With…
– Secure, well-planned modernization path for Hiway users
– Migrations tailored to unique site requirements
– No need to “rip and replace” existing control systems
– Protect intellectual property
– Retain physical assets
– Leverage the value of
technology investments
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Services to Protect Investments
• Control Match Services
– Tool to extract and convert control strategies from legacy controllers to C300 and EHPM
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Services to Protect Investments (Cont’d)
• Hiway Care Program
– Hiway Care Full
• Provides best protection available for installed assets and is
determined at the moment of contract enrollment based on
individual site requirements
– Hiway Care Basic
• Allows users to add features or even upgrade to Hiway
Care Full at any time
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Services to Protect Investments (Cont’d)
• Assurance 360
– Assurance 360 Optima
• Offers dedicated resources for preventive and corrective maintenance, replacement parts, cyber
security tools, and a written guarantee against system failures
– Assurance 360 Performa
• Provides oversight on all aspects of system management with a focus on meeting or exceeding
performance metrics through visualization, planning and targeted support
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Multi-generation Co-existence
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Journey Through Time
• Technology Development History
– 1975: TDC 2000
– 1983: TDC 3000 Universal Station
– 1988: Process Manager
– 1996: FSC Integrated in TPS/TPN
– 2004: Experion® Station TPS
– 2007: C300 and SM Integrated
in Experion PKS
– 2010: Unified HMI using Experion PKS
– 2013: Ethernet-based EUCN and EHPM
– NEW: 2014 – Integrated Hiway
Migration Solutions
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Solutions for Hiway Migration (Cont’d)
• Wiring Kits
– Options to optimize your I/O inventory
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Today’s Operating Environment
• Operating demands in the process industries are placing ever-
greater importance on plant automation solutions
– Control system performance can impact
efficiency and operating costs
– Every DCS requires upgrading to ensure
reliability and avoid downtime
– Controls modernization is also needed
to achieve a flexible production platform
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Understanding Your Needs
• Investments in modern technology are critical to the bottom line
– Reduce cost of ownership
– Improve availability
– Increase production rates
– Meet regulatory standards
– Manage risk
– Extend asset life
– Respond to market demands
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The Journey: Unified HMI
LCN FTE
UC
N
C300
NIM
HM/AM
ACE
ESV-T
Modernize while Protecting Production and Intellectual Property
PM/APM/HPM
FSC
Hiw
ay
HG
Triconex
LM CB/EC/PIU
MFC/AMC
US
PCUS
GUS
ES-T
SM
HMI integration 1. 2005 – ES-T access to
TDC
2. 2010 – TPS/EPKS software integration
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Solutions for Hiway Migration
• Experion Hiway Bridge (EHB)
– Migrate Hiway to C300 while retaining applications and graphics
• Universal Hiway I/O (UHIO)
– Migrate Hiway to C300 while retaining wiring and cabinets
• Hot Cutover Process with UHIO
– Use UHIO to migrate while process is live
• Hiway Power Supply Replacement
– Use existing Series C power supply
• Wiring Kits
– Options to optimize your I/O inventory
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Thank You
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