The PROACT®
Suite“Challenging the Limits®”
The Ultimate Tool for RCA and FMEA
What is the PROACT® Suite?
Quantum Bottom-Line Improvement
Root Cause Analysis (RCA)
PROACT®
=
Basic FMEA & Opportunity Analysis (OA) Process
LEAP™
+
LEAP™
Basic FMEA and Opportunity Analysis
Identifying and Prioritizing the Most Critical
Events to Analyze Using Root Cause Analysis (RCA)
Basic FMEA vs. Opportunity Analysis (OA)
FMEA = Probabilistic Analysis (Risk Projection)
OA = Historical Analysis
(Past History)
VERSUS
The LEAP New Analysis Set–Up Wizard - Step 1
Analysis Set-Up Information
The LEAP New Analysis Set-Up Wizard - Step 2
Facility Details
The LEAP New Analysis Set-Up Wizard - Step 3
Type of Analysis Preferred
The LEAP New Analysis Set-Up Wizard - Step 4
Defining of Impacts/Losses
The LEAP New Analysis Set-Up Wizard - Step 5
Team Objectives
The LEAP New Analysis Set-Up Wizard - Step 6
Select Team Members
The LEAP New Analysis Set-Up Wizard - Step 7
Analysis Time Lines
The LEAP Process Flow Diagram
The LEAP Opportunity Analysis Worksheet
Frequency x Sum of Impacts = Total Annual Loss
The LEAP Basic FMEA Worksheet Probability x Severity Option
The LEAP Basic FMEA Worksheet Probability x Severity x Detectability Option
The LEAP “Significant Few” Chart Events Causing 80% of Loss
The Instant LEAP Report
• Identifies the most qualified candidates for proactive RCA based on actual losses experienced
• Complies with OSHA PSM, ISO, JCAHO and other regulatory requirements
• Allows versatile application of FMEA tool to explore other opportunities using historical data
• Prioritizes which opportunities will provide the greatest ROI for the facility
• Identifies the Significant Few opportunities; the 20% of the events that cause 80% of the losses
• Prints out report of findings instantly
The LEAP Benefits
LEAP™
into PROACT®
Select Event and Go Right into RCA
PROACT® RCARoot Cause Analysis
A credible and thorough RCA
approach with over 30 years of field proven
success. The PROACT® process uses a disciplined
approach to uncover physical, human and
latent root causes.
PReserving Event DataTracking Costs of Doing RCA Tasks
PReserving Event DataFile Linking of Documents/Proof
Ordering the Analysis TeamSetting Up the Team Structure
Ordering the Analysis TeamGranting Team Member Permissions
Analyzing the EventEasily Building the Logic Tree To Express Cause-
and-Effect Relationships
Analyzing the EventDouble Click Each Hypothesis and Validate
Analyzing the EventAutomatic E-Mail Notification of Tasks DueTasks Due Include Tasks for:
1. Collecting Data 2)Validating Hypotheses and 3) Writing and Executing Recommendations
Knowledge Management Search Feature Allows Knowledge from Past Analyses
to be Considered in Current Analysis
Knowledge Management Clicking on Previous Suggestions Forms Next Level
Analyzing the EventScale-To-Fit Printing Option
Analyzing the EventScale-To-Fit Printing Output
Analyzing the EventBest-Fit Multi-Page Printing Option
Analyzing the EventInstant Presentation Mode
Communicating Findings and RecommendationsProposing and Tracking Recommendations
Communicating Findings and RecommendationsRecording Costs of Recommendations
Communicating Findings and RecommendationsCustomizable Table of Contents for Report
Communicating Findings and RecommendationsTracking ROI of Each Recommendations
Tracking Bottom-Line ResultsDefining and Monitoring Tracking Metrics
Analysis-At-A-Glance Projected ROI of Analysis Outcomes
Analysis-At-A-Glance Summary Report for Management
Analysis-At-A-Glance Process Flow Chart Comparisons
(Designed, Performed, Modified)
Analysis-At-A-Glance Projected ROI of Each Cause Identified
Knowledge Management Database of Analyses In-Process and Published
If you would like to know more about how PROACT® can become your Best Practices Data
Bank?
Reliability Center, IncTel: 804-458-0645www.reliability.com
Virginia, USA
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