XCC Hammers Presentation

8/12/2019 XCC Hammers Presentation

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Crushing: general aspectsCrushing: general aspects

Magotteaux solutions

Xcc

- The advantages

Xcc

- Practical aspects

Primary crushing

Secondary crushing

Clinker crushing


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Types of crushers:

Primary quarry

Secondary and tertiary quarry

Tandem crusher Drying crusher

Clinker crusher

Coal crusher

WHT!SHMM"#

C#$SH"

#%


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Equipment manufacturer

Type

Monorotor irotor

Material to !e crushed

Constraints

"!rasion

Shocks

#umidity

$ranulometry

"t entry

"t outlet

&"'P#M

"T"#S

T%

&otor design

&otation speed

#ammer arrangement

#ammer 'eight

#ammer shape

Simple handle

Dou!le handle

Metal detector ()*


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Crushing: general aspects

Magotteaux solutionsMagotteaux solutions

Xcc

- The advantages

Xcc

- Practical aspects

Primary crushing

Secondary crushing

Clinker crushing


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M()TT"

$X

S)*$T+)

,S

Mn +,- .,-/ Cr +0 +1/ Mn

2M340 'ith differential tempering + 4 5/ Cr #ead -6 -1 &c ody 57 4 0+ &c

imetal

2M4-58 2M4-08 2M4-78 2M4-18 2M4778 2M497 E,: 2M4-7

Cast: +7/ Cr ; 7+ &c Steel: ./ Cr 5+6 #


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-PP*+CT+),

.-S)*$T+),

< Depending on 'orking parameters


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a Metal Matri Composite composed of ceramic alloyed to metal

de=eloped +66/ in4house and patented !y Magotteau

applied to =ertical mill parts (rollers>ta!les*8 !lo' !ars ? hammers

X/in


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Magotteau@s latest de=elopment in composite materials

Patented technology: inserts to keep original 'ear profile

"pplied to cooler grates8 hammers8 cutter teethA

Xcc


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hammers 'ith inserts

different application fields

inserts keep original 'ear profile

limestone Hammer(Cimpor Alhandra)

clinker Hammer(Cimpor Loule)

0+11"#",T

HMM"#S2

H)W%


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main parameters to !e studied:

composition of ceramic coreB

manufacturing of ceramic partB

methodingB

!ase alloy of hammerB

profile of reinforcement >> 'ear profileB

production feasi!ility,

0+11"#",T

HMM"#S2

H)W%


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XccXcc

- The advantages- The advantages

Xcc

- Practical aspects

Primary crushing

Secondary crushing

Clinker crushing


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Xcc

03,T("S

+ncreased li4etimeo 5 to 1 times !etter than Manganeseo 5 to 1 times !etter than Mn 'eldingo + to 0 times !etter than !imetal

#educed e44ect o4 red river

5etter /ear pro4ile 4or more e44ective crushingo crushing outputo minor 'ear 4; finer granulometry at outlet

as compared to Mn hammers


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Xcc

03,T("S


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Cement crusher output improvement 6MT7h82"conomic analysis2

+ncreased MT7h-8666h +66 MT>h +/ +->MT F 9;kGh F >;?day . days ->MT F A


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Xcc

- The advantages

XccXcc

- Practical aspects- Practical aspects

Primary crushing

Secondary crushing

Clinker crushing


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Xcc

P#CT+C*0T

position of insertsand henceorientation of

hammers@workingside is indicated onhammer itself aswell as on the

packaging...


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... o prevent this!

Hammers in wrongposition

Xcc

P#CT+C*0T


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Xcc

- The advantages

Xcc

- Practical aspects

Primary crushingPrimary crushing

Secondary crushingSecondary crushing

Clinker crushingClinker crushing


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+, Primary crushing: +8- to 0 Mn hard faced . to 0 30 M

., Secondary crushing:

5 Mn hard faced . to .,- 30 M

5, Clinker crushing: 5 to 1 Mn hard faced + to 0 M

primar" secondar" clinker

C#$SH+

,(

ST("

S


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Xcc

- The advantages

Xcc

- Practical aspects

Primary crushingPrimary crushing

Secondary crushing

Clinker crushing


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PT+S - P)#T$(*

F 587 ;H Mn'elding

P#+M

#'

C#$SH+,(


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H)*C+M *T&+#CH - 1#,C"

Controlled 2e!ruary 61

F . ;H 2M30 (customer info*

P#+M

#'

C#$SH+,(


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M"SS"5) - "TH+)P+

2IS hammers +.-kg

Jnstalled March 61

Dismounted Kuly 61

07.8..7 MT

F .,- ;H MnGelding (>> 2M30*

P#+M

#'

C#$SH+,(


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#imetal $cc

H)*C+M #)CH"1)#T - 1#,C"

Jnstalled "pril 61

Controlled Kune 6L

Dismounting scheduled 2e!ruary .6+6

P#+M

#'

C#$SH+,(


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5+CB TST - #)M,+

Set installed "pril 6L

Controlled May 6L

P#+M

#'

C#$SH+,(


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Xcc

- The advantages

Xcc

- Practical aspects

Primary crushing

Secondary crushingSecondary crushing

Clinker crushing


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3+CT SSS",(" - 1#,C"

Jnstalled "pril .+st8 .66L

30 turned May.-th8.66L

Control Kune 0th8 .66L

S"C),0

#'

C#$SH

+,(


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C)SM)S T)#* - SP+,

Change in hammer design

S"C),0

#'

C#$SH

+,(


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C)SM)S T)#* - SP+,

Change in hammer design

4; +,L to 5,L

S"C),0

#'

C#$SH

+,(Strd + Strd . Strd 5 Strd 0 cc


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,+C"M - +T*'

5 ;H Mn #ardfacing +1/ Cr

S"C),0

#'

C#$SH

+,(


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C)SM)S T)#* - SP+,

Jnstalled May 6L

Controlled Kune 6L

+,- to .

S"C),0

#'

C#$SH

+,(


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S"C),0

#'

C#$SH

+,(

C5# ,T)+,( 5"*(+$M Dndtest

Jnstalled March 6L

Controlled May 6L

5 to 0 ;H 30


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S"C),0

#'

C#$SH

+,(

H)*C+M - "C$0)#

Complete set

0,5 ;H 30


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S"C),0

#'

C#$SH

+,(

CH"*M P)*,0 Dndgeneration

Jnstalled Kan 6L

Controlled Kune 6L


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S)"+C)M - 5#B+*

Jnstalled mid Kan 6L

Dismounted end "pril 6L

.,- Mn

S"C),0

#'

C#$SH

+,(


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DndaryC#$

SH+,(

P#)1+*"S

Classic


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Xcc

- The advantages

Xcc

- Practical aspects

Primary crushing

Secondary crushing

Clinker crushing


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*1#(" S*,0 3+***$",( SP+, - &+*, D

>4 +. ;H Mn 'elding

20.9Kg.

18.5Kg.

20.5Kg.

'months

op *n +welding- months#ottom $cc - ,months

C*+,&

"#

C#$SH

+,(


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T$0"* 3"($+, 5)E) - SP+,

Jnstalled Kune 67

&emo=ed "pril 61

Produced: +80118666 MT

1 ;H Mn .,- ;H imetal

ewhammer

C*+,&"#

C#$SH

+,(


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#imetal

C+MP)# *H,0# - P)#T$(*

imetal: Jnstalled 2e!ruary 69 &emo=ed "ugust 69

cc: Jnstalled Septem!er 69 &emo=ed "pril 6L

0,- ;H imetal

C*+,&

"#

C#$SH

+,(


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C*+,&

"#

C#$SH

+,(

C)SM)S T)#* - SP+,

Clinker hammers F 5 +- pcs --kg>pc

Pre=ious life F 7 months

cc: Jnstalled Kune 67 &emo=ed May 61

>4 0


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l i


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C*+,&"#C#

$SH+,(

P#)1+

*"S

Classic

,'months


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Thanks 4or your attention2ll Fuestions are /elcome2

XCC Hammers Presentation

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