Workshop MRO IT -Turk.pdf

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    A new paradigm for MRO resourcemanagement and its applications at TurkishTechnic

    Aviation Week and Space Technology, MRO IT Conference, Singapore, Nov. 2012

    Dr. Orkun HasekiogluTurkish [email protected]

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    Networked MRO:A new paradigm for MRO resource management and itsapplications at Turkish Technic

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    Networked MRO: An MRO facility where all ofthe individual resources are nodes in acommunications network and as such canshare information among each other.

    Resource: Components that directly orindirectly participate in the MRO processes

    suh as Technicians, Tools, Parts / Inventory,Ground Sevices Equipment (GSE), Aircraft,Hangar Slots etc.

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    Effective resource management is feasible if

    and only if proper tracking, measurement andcontrol of the resources are established. Thisis possible by means of data networking.

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    60% technician time utilization (percentage of billable hours

    to actual work hours) is typical

    Lost time due to tool, spare parts, current maintenance

    documents and GSE locating, and retrieval Overstocked inventory (2.5 MUSD avg. / aircraft )

    others

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    Technicians (utilization, location, skill levels) Repair Tools (location, calibration time)

    Parts / Inventory (location, maintenance history)

    Ground Services Equipment (GSE location, maintenancedata, utilization))

    Aircraft (health data,attitude/position)

    Hangar Slots (availability)

    Retrieving current maintenance documents

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    ATA E-business Standards (courtesy of ATA ebusiness conference 2011)

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    25,000 sq meter. 60,000 sq. meter VIP Hangar1,500sq.meter

    (Ankara Hanga7,000 sq. meter

    HANGAR1 2 3HANGAR HANGAR HANGAR4

    Ataturk Uluslararas Havaliman, stanbul Ataturk Uluslararas Havaliman, stanbul, stanbul

    Esenboga Havaliman, Ankara

    Turkish Technic irket Tantm Sunumu 2011RKETPROFL2011

    http://icons.mysitemyway.com/wp-content/gallery/matte-white-square-icons-transport-travel/126087-matte-white-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/matte-white-square-icons-transport-travel/126087-matte-white-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/matte-white-square-icons-transport-travel/126087-matte-white-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/matte-white-square-icons-transport-travel/126087-matte-white-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/matte-white-square-icons-transport-travel/126087-matte-white-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/matte-white-square-icons-transport-travel/126087-matte-white-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/matte-white-square-icons-transport-travel/126087-matte-white-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.pnghttp://icons.mysitemyway.com/wp-content/gallery/simple-black-square-icons-transport-travel/128028-simple-black-square-icon-transport-travel-transportation-airplane22.png
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    High School1.258%45,2

    Assoc. degree449%16,1

    University971%34,9

    Adv. Degree98%3,5

    PhD8%0,3

    228%9

    2.556%91

    Employee profile (2010)

    2005

    2006

    2007

    2008

    2009

    2010

    2011

    2012

    2013

    2014

    (Turkish Technic kuruldu / Mays 2006)

    Turkish Technic irket Tantm Sunumu 2011RKETPROFL2011

    GEREKLEE

    N

    NGRLEN

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    Line Maintenance

    Heavy Maintenance

    Engine Maintenance

    APU Maintenance

    Component Maintenance

    Component Pool

    Turkish Technic irket Tantm Sunumu 2011RKETPROFL2011

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    Lufthansa AirlinesLufthansa Technic

    GermanwingsHamburg InternationalPrivat Air

    Almanya

    AFRIQIYAH AirwaysBURAQ AirLibya

    YakutiaYAMALTRANSAEROSkyExpressURALKOLAVIARusya

    SR Technicssvire

    NeosAirOnetalya

    BH AirlinesBosna

    Bulgaria AirAir ViaBulgaristan

    Mahan AirIran

    AzalAzerbaycan

    MalevMacaristan

    Ariana Afghan AirlinesPAMIR Airways

    Afganistan

    Air AstanaKazakistan

    Jordan Aviationrdn

    AeroswitDONBASSANUkrayna

    Amsterdam AirlinesHollanda

    Air BluePakistan

    AVE.COMDubai

    Somon AirTacikistan

    SpiceJet

    Hindistan

    Air MoldovaMoldova

    Iraqi AirwaysIrak

    DANABAE

    TAP PORTUGALPortekiz

    Turkish Technic irket Tantm Sunumu 2011RKETPROFL2011

    Yemen AirwaysYemen

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    TECTrk MotorMerkezi

    Turkish Technic irket Tantm Sunumu 2011RKETPROFL2011

    GTTSCGoodrich Turkish TechnicServis Merkezi

    TCITrk Kabin i SistemleriTURKBINETURKBINE Teknik GazTrbinleri BakmOnarm irketi

    Ortaklar : Turkish Technic, Pratt&WhitneyTesis Yeri : Sabiha Gken Uluslararas Havaliman / stanbul

    Faaliyet Alan : CFM56 ve V2500 engineKapasite : 250 engine/year capacityKapal alan : 25.000 m2alan Says : 237Faaliyete geme tarihi: 2009 Aralk

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    GTTSCGoodrich Turkish TechnicServis Merkezi

    Turkish Technic irket Tantm Sunumu 2011RKETPROFL2011

    TECTrk MotorMerkezi

    TCITrk Kabin i SistemleriTURKBINETURKBINE Teknik GazTrbinleri BakmOnarm irketi

    Ortaklar : Turkish Technic, Goodrich

    Tesis Yeri : Gebze Organize Sanayi / stanbul

    Faaliyet Alan : Nacelle and thrust reverser MROKapal alan : 4.000m2alan Says : 27(balang)Faaliyete geme tarihi: 2011 Ocak

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    TURKBINETURKBINE Teknik GazTrbinleri Bakm Onarmirketi

    Turkish Technic irket Tantm Sunumu 2011RKETPROFL2011

    TECTrk MotorMerkezi

    GTTSCGoodrich Turkish TechnicServis Merkezi

    TCITrk Kabin i Sistemleri

    Ortaklar : Turkish Technic, Zorlu

    Tesis Yeri :Atatrk Uluslararas Havaliman / stanbul

    Faaliyet Alan : GE CF6-80C2 Engine and GE LM6000 Industrial Gas Turbine MRO

    alan Says : 30

    Faaliyete geme tarihi: irket kuruldu (2011 yl 2.eyrekte faaliyete geecek )

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    TCITrk Kabin i Sistemleri

    Turkish Technic irket Tantm Sunumu 2011RKETPROFL2011

    TECTrk MotorMerkezi

    GTTSCGoodrich Turkish TechnicServis Merkezi

    TURKBINETURKBINE Teknik GazTrbinleri BakmOnarm irketi

    Ortaklar : THY, Turkish Technic, TAI

    Tesis Yeri : TAI / Ankara (HABOM inaat tamamlanana kadar ki srete geici tesis yeri)

    Faaliyet Alan : Design and manufacturing of cabin interior systemsalan Says : 75(balang)

    Faaliyete geme tarihi: irket kuruldu (2011 yl 2.eyrekte faaliyete geecek )

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    HABOMHavaclk BakmOnarm veModifikasyon Merkezi

    Tesis Yeri : Sabiha Gken Uluslararas Havaliman

    Kapasite : Hangars for 11 narrow body, 3 widebody concurrent maintenance

    Kapal alan : ~370.000 m2alan Says : 3.000 (tam kapasitede)

    Faaliyete geme tarihi: 2012

    Turkish Technic irket Tantm Sunumu 2011RKETPROFL2011

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    Large number of nodes Nodes can be mobile or stationary

    Random deployment

    Local computation capabilities Dynamic network topology

    Unattended operation

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    Stationary node

    Mobile node

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    Very low power consumption nexpensive

    Two way low rate communications

    Transmit sensor data

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    Location (computed or GPS) Two-way communications at low rate

    Temperature

    Motion Contact (presence information)

    Force

    Any other measurable quantity

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    IEEE 802.15.4 Defines physical layer and MAC layer

    Data throughput upto 115.2kbps

    Low power (1% duty cycle)

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    T 001T 031

    T 007 T 022

    T 048

    T 033

    T 095

    T 013084

    T 053

    T 041

    T 051

    T 047

    T 100 T 018

    TX001

    TX001

    TX008

    TX007

    TX003

    V 001 V 003

    V 002 V 005

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    Courtesy ATA Spec 2000 Ch. 9

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    About 5000 Tools and testequipment

    Tool Shop (Tools and Test Equipment):

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    A320 JND C bi i F b 2012

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    A320 JND Cabin nterior _ Feb 2012

    CoverageLife vests, Oxygen generators and seats

    Emergency equipment

    Mobile RFID reader s/w applic.

    Server s/w applic.

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    A new paradigm for MRO resourcemanagement and its applications at TT

    For more information, support and assistance please contact:

    Dr. Orkun HasekiogluTurkish [email protected]