wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf ·...

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Sensor Business Unit, OMRON Europe TOTAL SAFETY SOLUTIONS Guide to safety sensor applications. Collection of wiring diagrams OMRON SENSOR BUSINESS UNIT

Transcript of wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf ·...

Page 1: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

Sensor Business Unit, OMRON Europe

TOTAL SAFETY SOLUTIONS

Guide to safety sensor applications.

Collection of wiring diagrams

OMRONSENSOR BUSINESS UNIT

Page 2: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

Introduction

OMRON is able to offer a wide variety of safety solutions.Safety light curtains and single beam PES cover the requirements of electro-sensitive protective equipment according EN 61496-1 and 2.

In combination with the safety control units G9Sx and F3SP there is a big numberof possible solutions.To clarify the required cables and to have quick access for the wiring diagram,this collection offers you the common information.

Content Page

0.0 Cable selection matrix 2

1.0 Type 4 solutions1.1 F3SN-A , safety light curtain1.1.1 F3SP-B1P and F3SN-A 31.1.2 G9SA-300SC and F3SN-A 41.1.3 G9SA and F3SN-A, manual reset 51.1.4 G9SA and F3SN-A, auto reset 61.1.5 G9SB and F3SN-A, manual reset 71.1.6 G9SB and F3SN-A, auto reset 81.1.7 F3SP-U2P-TGR and F3SN-A, Muting application 91.1.8 CQM1-SF200 and F3SN-A 10

1.2 F3S-A , safety light curtain1.2.1.1 G9SA-300SC and F3S-A 111.2.1.2 G9SA-300SC and F3S-A, with E-Stop 121.2.1.3 G9SA-300SC and F3S-A, with door monitoring 131.2.2 G9SA and F3S-A 141.2.3 G9SB and F3S-A 151.2.4 F3SP-U2P-TGR and F3S-A, Muting application 161.2.5 CQM1-SF200 and F3S-A 171.2.6 G9S and F3S-A 18

2.0 Type 2 solutions2.1 F3S-B , safety light curtain2.1.1 G9SA and F3SB, 192.1.2 G9SB and F3SB 202.1.3 F3SP-U2P-TGR and F3SB, Muting application 212.1.4 CQM1-SF200 and F3SB 222.1.5 G9S and F3SB 23

2.2 E3FS, single beam photoelectric switch2.2.1 F3SP-U1P-TGR and E3FS, Muting application 24

Sensor Business Unit, L.Dold Jan 2002

Guide to safety applications OMRON Guide to safety applications

page -1-

Page 3: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

0.0 Cable selection m

atrix

G9S-301G9S-321TG9SA-501

l l

F39-JC_A

l l F39-JC_A

l l F39-JA_C

llF39-JB_A

⌧⌧

CQM1-SF200CS1W-SF200

l l

F39-JC_A

l l F39-JC_A

l l F39-JA_C

llF39-JB_A

⌧⌧

G9SA-300-SC

mmF39-JC_C

mmF39-JC_C

l l F39-JA_D

⌧⌧

⌧⌧

F3SP-U1P-TGR

⌧⌧

⌧⌧

⌧⌧

⌧⌧

nnXS2F-

D_

F3SP-U2P-TGR

l l

F39-JC_A

l l F39-JC_A

l l F39-JA_C

llF39-JB_A

⌧⌧

F3SP-B1P

nnF39-JC_B

nnF39-JC_B

⌧⌧

⌧⌧

⌧⌧

G9SB-200-B/DG9SB-301-B/D

l l F39-JC_A

l l F39-JC_A

l l F39-JA_C

llF39-JB_A

⌧⌧

Controller

G9SA-301G9SA-321TG9SA-501

llF39-JC_A

llF39-JC_A

l lF39-JA_C

llF39-JB_A

⌧⌧

Model

F3SN

F3SH

F3S-A_P

F3S-B

E3F-S

Safety Sensor

TypeEN

61496

4

2

Can becombinedwithE-Stopfunction

Possiblewithdedicatedcable

Planned

Notpossible

llnn

mm⌧⌧

Guide to safety applications O

MRON

Guide to safety applications

pa

ge

-2-

Page 4: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

KM1

KM2

S2

Emitter Receiver

S1: External test switchS2: Interlock/Lockout reset switchKM1, KM2: Relay that control the dangerous zone, etc.K3: Load, PLC, etc. (Used for monitoring)

Emitter cableF39-JC B-L

Receiver cableF39-JC B-D

A1

T31PE T32 P1 14 24 34 42

41332313X1H1J1L1H1

A2

K1 K2

K1

K2

OSSD1 OSSD2

Interlockselection

Reset

EDM Auxiliary

Test

S1

24VDC

KM1 KM2

F3SP-B1P

S3

X1H1J1L1H1

Interlockselection ResetTest

S1

Wiring diagram with auto reset

S3: Lockout reset switch (If the swithch is not necessary, connect between X1 and H1.)

K3

Note1: Use a switch which can apply small load.Note2: If the EDM is not necessary, short-circuit T31 and T32.

oo

+(Note1) (Note1)

(Note1) (Note1)

(Note2)

1.1.1 F3SN-A and F3SP-B1P

Wiring diragram with manual reset

Guide to safety applications OMRON Guide to safety applications

page -3-

Page 5: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

1.1.2 G9SA-300SC and F3SN-A

Application with manual reset and E-Stop

G9SA-300-SC

Receiver

Emitter

F3SNF39-JCxC-L

F39-JCxC-D

A1

T22 14 24 34

332313X1Y1T11A2

KM1 KM2

T12

K3 K1 K3 K2K1

K2

K3

K61

K2 K3

T21

K

E2E1D2D1G1C1GN

Vcc J

GND

Externaldiagnosis

Vcc

F

H1

+D 24

0E1

S2 note2

S1KM1

KM2

E-Stop switch

11

12 22

21

Note1. External relay monitoring function and auxialy output are disable.2. Normal operation is performed when the switch S2 is opened andexternal diagnosis is performed when it is short-circuited.3.Don’t connect C1, D2, E1, E2 terminal.

M

KM1

KM2

Normal operation is performed when the switch is short-circuited

S1: Reset SwitchS2: External Diagnosis switch

KM1, KM2:ContactorM: 3-phase motorE1: DC24V power supply

Guide to safety applications OMRON Guide to safety applications

page -4-

Page 6: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

1.1.3 F3SN-A with G9SA-301 (Manual reset mode)

S1: External test switchS2: Reset switchKM1, KM2: Magnet contactor (LP1D)KM3: Solid-state contactor (G3J)M: 3-phase motorE1: 24 VDC Power Supply (S82K)PLC: Programmable Logic Controller (Used for monitoring. This is not a part of a saety system.)

M

OUT

PLC

KM1

KM2

- Combination with the safety relay unit G9SA-301- Setting of the F3SN-A Auto reset mode Disabled the EDM function by the F39-MC11- Setting of the safety relay unit Manual reset mode Using feedback loop

KM1, KM2 N.C.contact

IN1 IN2

PLC input 1

Light receptionLight interrupted

Ext. test SW (S1)

Reset SW (S2)

OSSDs

K1, K2 N.O.contact

KM1, KM2 N.O.contact

K1, K2 N.C.contact

PLC input 2

PLC output

KM3

A1

T23PE 14 24 34 42

41332313X1Y1T11A2

KM1 KM2G9SA-301

KM1

KM2

T12

K1K1

K2

K1

T21

S2

+24V

(Bro

wn)

+24V

(Bro

wn)

0V (B

lue)

0V (B

lue)

OSS

D1

(Gre

en)

OSS

D2

(Whi

te)

Auxi

liary

(Yel

low

)

EDM

inpu

t (R

ed)

Inte

rlock

sel

ectio

nin

put (

Whi

te)

Res

et in

put (

Yello

w)

Test

inpu

t (G

reen

)

(Red

)S1

E1

Emitter Receiver

Shie

ld

Shie

ldOpe

n

RS-485(B) (Pink)

RS-485(A) (Gray)

+

6

a K2

K2b

ControlCircuit

T22 A B

ab

25

Ope

n

134

123456

JP

Ope

n

Depends on the operationmode of the auxiliary output

Guide to safety applications OMRON Guide to safety applications

page -5-

Page 7: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

1.1.4 F3SN-A with G9SA-301 (Auto reset mode)

S1: External test switchKM1, KM2: Magnet contactor (LP1D)KM3: Solid-state contactor (G3J)M: 3-phase motorE1: 24 VDC Power Supply (S82K)PLC: Programmable Logic Controller (Used for monitoring. This is not a part of a saety system.)

M

OUT

PLC

KM1

KM2

- Combination with the safety relay unit G9SA-301- Setting of the F3SN-A Auto reset mode Disabled the EDM function by the F39-MC11- Setting of the safety relay unit Auto reset mode Using feedback loop

KM1, KM2 N.C.contact

IN1 IN2

PLC input 1

Light receptionLight interrupted

Ext. test SW (S1)

OSSDs

K1, K2 N.O.contact

KM1, KM2 N.O.contact

K1, K2 N.C.contact

PLC input 2

PLC output

KM3

A1

T23PE 14 24 34 42

41332313X1Y1T11A2

KM1 KM2G9SA-301

KM1

KM2

T12

K1K1

K2

K1

T21

+24V

(Bro

wn)

+24V

(Bro

wn)

0V (B

lue)

0V (B

lue)

OSS

D1

(Gre

en)

OSS

D2

(Whi

te)

Auxi

liary

(Yel

low

)

EDM

inpu

t (R

ed)

Inte

rlock

sel

ectio

nin

put (

Whi

te)

Res

et in

put (

Yello

w)

Test

inpu

t (G

reen

)

(Red

)S1

E1

Emitter Receiver

Shie

ld

Shie

ldOpe

n

RS-485(B) (Pink)

RS-485(A) (Gray)

+

6

a K2

K2b

ControlCircuit

T22 A B

ab

25

Ope

n

134

123456

JP

Ope

n

Depends on the operationmode of the auxiliary output

Guide to safety applications OMRON Guide to safety applications

page -6-

Page 8: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

1.1.5 F3SN-A with G9SB-301-D (Manual reset mode)

S1: External test switchS2: Reset switchKM1, KM2: Magnet contactor (LP1D)KM3: Solid-state contactor (G3J)M: 3-phase motorE1: 24 VDC Power Supply (S82K)PLC: Programmable Logic Controller (Used for monitoring. This is not a part of a saety system.)

M

OUT

PLC

KM1

KM2

- Combination with the safety relay unit G9SB-301-D- Setting of the F3SN-A Auto reset mode Disabled the EDM function by the F39-MC11- Setting of the safety relay unit Manual reset mode (*) Using feedback loop

* The G9SB-301-D can be used with manual reset mode only.

KM1, KM2 N.C.contact

IN1 IN2

PLC input 1

Light receptionLight interrupted

Ext. test SW (S1)

Reset SW (S2)

OSSDs

K1, K2 N.O.contact

KM1, KM2 N.O.contact

K1, K2 N.C.contact

PLC input 2

PLC output

KM3

A1

14 24 34 42

41332313T32T31T11A2

KM1 KM2

G9SB-301-D

KM1

KM2

T12

K1

K1

K2

K1

S2

+24V

(Bro

wn)

+24V

(Bro

wn)

0V (B

lue)

0V (B

lue)

OSS

D1

(Gre

en)

OSS

D2

(Whi

te)

Auxi

liary

(Yel

low

)

EDM

inpu

t (R

ed)

Inte

rlock

sel

ectio

nin

put (

Whi

te)

Res

et in

put (

Yello

w)

Test

inpu

t (G

reen

)

(Red

)S1

E1

Emitter Receiver

Shie

ld

Shie

ldOpe

n

RS-485(B) (Pink)

RS-485(A) (Gray)

+

a K2

ControlCircuit

a

Ope

n

Ope

n

Depends on the operationmode of the auxiliary output

T21 T22

K2

K2 K1

Guide to safety applications OMRON Guide to safety applications

page -7-

Page 9: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

1.1.6 F3SN-A with G9SB-301-B (Auto reset mode)

S1: External test switchKM1, KM2: Magnet contactor (LP1D)KM3: Solid-state contactor (G3J)M: 3-phase motorE1: 24 VDC Power Supply (S82K)PLC: Programmable Logic Controller (Used for monitoring. This is not a part of a saety system.)

M

OUT

PLC

KM1

KM2

- Combination with the safety relay unit G9SB-301-B- Setting of the F3SN-A Auto reset mode Disabled the EDM function by the F39-MC11- Setting of the safety relay unit Auto reset mode (*) Using feedback loop

* The G9SB-301-B can be used with auto reset mode only.

KM1, KM2 N.C.contact

IN1 IN2

PLC input 1

Light receptionLight interrupted

Ext. test SW (S1)

OSSDs

K1, K2 N.O.contact

KM1, KM2 N.O.contact

K1, K2 N.C.contact

PLC input 2

PLC output

KM3

A1

14 24 34 42

41332313T32T31T11A2

KM1 KM2

G9SB-301-B

KM1

KM2

T12

K1

K1

K2

K1

+24V

(Bro

wn)

+24V

(Bro

wn)

0V (B

lue)

0V (B

lue)

OSS

D1

(Gre

en)

OSS

D2

(Whi

te)

Auxi

liary

(Yel

low

)

EDM

inpu

t (R

ed)

Inte

rlock

sel

ectio

nin

put (

Whi

te)

Res

et in

put (

Yello

w)

Test

inpu

t (G

reen

)

(Red

)S1

E1

Emitter Receiver

Shie

ld

Shie

ldOpe

n

RS-485(B) (Pink)

RS-485(A) (Gray)

+

a K2

ControlCircuit

a

Ope

n

Ope

n

Depends on the operationmode of the auxiliary output

T21 T22

K2

K2 K1

Guide to safety applications OMRON Guide to safety applications

page -8-

Page 10: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

Connection of two F3SN-A light curtains or two F3SH-A multi-beam sensors to the control unit F3SP-U2P-TGR with four muting sensors.

F3SN-A, F3SH-A function mode

• Automatic reset • No external device monitoring • No lockout reset

1615141098765321 11 12 134

323130262524232221191817 27 28 2920

+24Vdc GNDB CDA

MUTING MUTING

N.C.

N.C. N.C. N.C. N.C.- - - -RX1TX1

A AB B

SAFETYOUTPUT 1SAFETY

OUTPUT 2

MUTING SENSORS

Emitter EmitterReceiver Receiver

R S-485(B) (Pink 6)

RS-485(A) (Grey 5) RS-485(A) (Grey 5)

RX2 OUT RX2OUT RX1TX2

RESET TEST MUTINGLAMP

SENSOR SENSOROUT1 OUT2

+ + + +

+24VDC GND

RE

SE

T S

WIT

CH

TE

ST

SW

ITC

H

MUTINGLAMP

OU

TG

ND

Vcc

OU

TG

ND

Vcc

OU

TG

ND

Vcc

OU

TG

ND

Vcc

+24

VD

C

GN

D

Out

put1

(Gre

en 3

)

Vs

(Bro

wn

2)

Tes

t inp

ut (

Gre

en 3

)

Inte

rlock

sel

ectio

n (W

hite

1)

Res

et in

put (

yello

w 4

)

GN

D (

Blu

e 7)

Aux

iliar

y (y

ello

w 4

)

Vs

(Bro

wn

2)

GN

D (

Blu

e 7)

Out

put1

(G

reen

3)

Out

put2

(W

hite

1)

Tes

t inp

ut (

Gre

en 3

)

Inte

rlock

sel

ectio

n (W

hite

1)

Res

et in

put (

yello

w 4

)

Vs

(Bro

wn

2)

GN

D (

Blu

e 7)

Aux

iliar

y(ye

llow

4)

Vs

(Bro

wn

2)

GN

D (

Blu

e 7)

Out

put2

(W

hite

1)

NC

(R

ed 8

)

Shi

eld

Shi

eld

NC

(R

ed 8

)

F3SN-A, F3SH -A

Shi

eld

ED

M in

put (

Red

8)

RS-485(B) (Pink 6)

ED

M in

put (

Red

8)

Shi

eld

F3SN-A, F3SH-A

1615141098765321 11 12 134

323130262524232221191817 27 28 2920

+24Vdc GNDB CDA

MUTING MUTING

N.C.

N.C. N.C. N.C. N.C.- - - -RX1TX1

A AB B

SAFETYOUTPUT 1SAFETY

OUTPUT 2

MUTING SENSORS

Emitter EmitterReceiver Receiver

R S-485(B) (Pink 6)

RS-485(A) (Grey 5) RS-485(A) (Grey 5)

RX2 OUT RX2OUT RX1TX2

RESET TEST MUTINGLAMP

SENSOR SENSOROUT1 OUT2

+ + + +

+24VDC GND

RE

SE

T S

WIT

CH

TE

ST

SW

ITC

H

MUTINGLAMP

OU

TG

ND

Vcc

OU

TG

ND

Vcc

OU

TG

ND

Vcc

OU

TG

ND

Vcc

+24

VD

C

GN

D

Out

put1

(Gre

en 3

)

Vs

(Bro

wn

2)

Tes

t inp

ut (

Gre

en 3

)

Inte

rlock

sel

ectio

n (W

hite

1)

Res

et in

put (

yello

w 4

)

GN

D (

Blu

e 7)

Aux

iliar

y (y

ello

w 4

)

Vs

(Bro

wn

2)

GN

D (

Blu

e 7)

Out

put1

(G

reen

3)

Out

put2

(W

hite

1)

Tes

t inp

ut (

Gre

en 3

)

Inte

rlock

sel

ectio

n (W

hite

1)

Res

et in

put (

yello

w 4

)

Vs

(Bro

wn

2)

GN

D (

Blu

e 7)

Aux

iliar

y(ye

llow

4)

Vs

(Bro

wn

2)

GN

D (

Blu

e 7)

Out

put2

(W

hite

1)

NC

(R

ed 8

)

Shi

eld

Shi

eld

NC

(R

ed 8

)

F3SN-A, F3SH -A

Shi

eld

ED

M in

put (

Red

8)

RS-485(B) (Pink 6)

ED

M in

put (

Red

8)

Shi

eld

F3SN-A, F3SH-A

Guide to safety applications OMRON Guide to safety applications

page -9-

1.1.7 F3SN-A and F3SP-U2P-TGR, Muting application

Page 11: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

F3SN

Gre

en

Yello

w

Blu

e

Bro

wn

RS-485 (A) (Gray)

RS-485 (B) (Pink)

Blu

e

Ope

n

Whi

te

PLCoutput

PLCinput

Indicator

Indicator

Indicator

Inte

rnal

circ

uit

Out

put U

nit

CP

U U

nit

PLC output

Yello

w

Gre

en

Shi

eld

Red

Bro

wn

Whi

te

Shi

eld

Red

Ope

n

Emitter Receiver

S2

1.1.8 F3SN-A and CQM-1-SF200 or CS1W-SF200

Wiring example wit manual reset

Guide to safety applications OMRON Guide to safety applications

page -10-

F3SN: Safety area sensorS1: Reset switchS2: External test switchKM1 and KM2: Magnetic ContactorKM3: G3J Solid-state Contactor (G3J)M: 3-phase motorE1: 24-VDC Power Supply (S82K)

Note: This circuit achieves EN954-1Safety Category 4.

PLCoutput

PLCinput

Indicator

Indicator

Indicator

Inte

rnal

circ

uit

Out

put U

nit

CP

U U

nit

PLC output

Page 12: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

24-VDC power supply for Safety Light Curtain

External diagnosis

24-VDCUnitpowersupply

Emitter side

Receiver sideMaster

selectionSyncline2+

Syncline2–

Syncline2+

Syncline2–

Normal operation is performed when the switch S2 isshort-circuited and external diagnosis is performed whenit is released.

F3S-A: Safety Light CurtainS1: Reset switch (momentary action switch)KM1 and KM2: Magnetic ContactorM: 3-phase motor

Feedback loop

Control output 1

Control output 2

1.2.1.1 G9SA-300-SC and F3S-A

Guide to safety applications OMRON Guide to safety applications

page -11-

)

PLCoutput

PLCinput

I

Page 13: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

24-VDC power supplyfor SafetyLight Curtain External

diagnosis

24-VDCUnitpowersupply

Emitter side

Receiver sideMaster

selection

F3S-A: Safety Light CurtainS1: Emergency stop switchS2: Reset switch

(momentary operation switch)S3: External diagnosis switch

(for Safety Light Curtain)KM1 and KM2: Magnetic ContactorKM3: G3J Solid-state ContactorM: 3-phase motor

Feedback loop

Syncline2+

Syncline2–

Syncline2+

Syncline2–

Control output 1

Control output 2

Normal operation is performed when the switch S3 isshort-circuited and external diagnosis is performed whenit is released.

1.2.1.2 G9SA-300-SC and F3S-A

Wiring diagram with F3S-A light curtain and E-Stop switch

Guide to safety applications OMRON Guide to safety applications

page -12-

)

PLCoutput

PLCinput

I

Page 14: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

24-VDC powersupply forSafetyLight Curtain

External diagnosis

24-VDC Unitpower supply

Emitter side

Receiver side

Master selection

F3S-A: Safety Light CurtainS1: Limit switchS2: Safety Limit Switch with positive

opening mechanism (D4D or D4B)S3: Reset switch

(momentary operation switch)S4: External diagnosis switch

(for Safety Light Curtain)KM1 and KM2: Magnetic ContactorM: 3-phase motor

Feedback loop

Syncline2+

Syncline2–

Syncline2+

Syncline2–

Control output 1

Control output 2

Normal operation is performed when the switch S4 isshort-circuited and external diagnosis is performed whenit is released.

1.2.1.3 G9SA-300-SC and F3S-A

Wiring diagram with F3S-A light curtain and door monitoring

Guide to safety applications OMRON Guide to safety applications

page -13-

)

PLCoutput

PLCinput

I

Page 15: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

1.2.2 G9SA and F3S-A

Guide to safety applications OMRON Guide to safety applications

page -14-

Page 16: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

KM1 KM2

S1

KM1

KM2

2

KM1

KM2

M

K1

K2

K1

K1

K2K2 K1

a

a

+ -

K2

TH

SA

A1 A2 T11 T12 T31 T32 13 4133

14 24 34 42

T21 T22 23

Emitter Receiver

F3S-A

ShieldRed

Red/black

ShieldFeedback loop

Pur

ple

Pin

k

Gra

y/bl

ack

Gra

y

Blu

e

Bro

wn

Gra

y/bl

ack

Whi

te

Bla

ck

Gra

y

Blu

e

Bro

wn

Control circuit

Timing Chart

F3S-A: Safety Area Sensor

S1: Reset switch

KM1 and KM2: Magnetic Contactor (LC1D)

M: 3-phase motor

E1 and E2: 24-VDC power supply (S82K)

Note Output turns ON with the rising edge of re-set switch S1, but will not operate if thereis a short breakdown in S1.

Note: 1. Connect E1 tomodel otherthan the F3S-A.

2. Only the G9SB-301-D modelhas terminals33-34 and 41-42.

Ope

n

Ope

n

Ope

n

Ope

n

F3S-A: IncidentInterrupted

K1 and K2 (NC)

K1 and K2 (NO)

KM1 and KM2 (NC)

KM1 and KM2 (NO)

Reset switch S1

1.2.3 G9SB200 / 301 -D and F3S-A

Guide to safety applications OMRON Guide to safety applications

page -15-

Peter Goebbels
Page 17: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

++- -

GND

Sync.2(-) ( gray/black 6)

Sync.2(+) (gray 3)

Emitter

N.C.MUTINGSENSOR

MUTINGSENSOR

REST

LAMPMUTING

Sync.2(-) ( gray/black 6)

Sync.2(+) (gray 3)

Stnc.1(-)(red/black 5)

Sync.1(+)(red 4)

Stnc.1(-)(red/black 5)

Sync.1(+)(red 4)

+24VDC GND

TEST MUTINGLAMP

B A D C

OUT2OUT1

RX2OUT RX1 OUT RX2

A BA B

RX1TX2TX1

+24 VDC

MUTING SENSORS

F3S-A

Receiver ReceiverEmitter

F3S-A

N.C. N.C.N.C. N.C. - + - +

GN

D

+2

4 V

DC

OU

T

GN

D

Vcc

OU

T

GN

D

Vcc

OU

T

GN

D

Vcc

OU

T

GN

D

Vcc

Vs

(Bro

wn

2)Syn

c.2

(+)

(gra

y 3

)

Syn

c.2

(-)

(gra

y/bl

ack

6)

Ou

tpu

t2 (

Wh

ite

7)

Ou

tpu

t1 (

bla

ck 8

)

GN

D (

Blu

e 1

)

Vs

(Bro

wn

2)

Vs

(Bro

wn

2)

GN

D (

Blu

e 1

)

Te

st (

pin

k 8

)

Sh

ield

Ma

ste

r (v

iole

t 7

)

Sh

ield

Output1(black8)

Ou

tpu

t2 (

Wh

ite

7)

Vs

(Bro

wn

2)

GN

D (

Blu

e 1

)

TE

ST

SW

ITC

H

RE

SE

T S

WIT

CH

OUTPUT1

SAFETY

OUTPUT2

SAFETY

Ma

ste

r (v

iole

t 7

)

GN

D (

Blu

e 1

)

Te

st (

pin

k 8

)

Sh

ield

Sh

ield

Guide to safety applications OMRON Guide to safety applications

page -9-

1.1.7 F3SN-A and F3SP-U2P-TGR, Muting application

1.2.4 F3S-A and F3SP-U2P-TGR

Wiring diagram with 2 F3-SA.

page -16-

Page 18: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

F3S-A: Safety area sensorS1: Reset switchS2: Test input switchKM1 and KM2: Magnetic ContactorKM3: G3J Solid-state Contactor (G3J)M: 3-phase motorE1, E2: 24-VDC Power Supply (S82K)

Note: 1. This circuit achievesEN954-1 Safety Category 4.

2. Connect E1 to model F3S-Aonly.

Emitter Receiver

F3S-A

Gra

y

Gra

y/bl

ack

Pin

kP

urpl

e

Blu

e

Bro

wn

Shi

eld

Red

Red/black

Shi

eld

Blu

e

Bro

wn

Bla

ckW

hite

Gra

yG

ray/

blac

k

PLCoutput

PLCinput

Indicator

Indicator

Indicator

Inte

rnal

circ

uit

Out

put U

nit

CP

U U

nit

PLC output

Ope

n

Ope

n

S2

1.2.5 F3S-A and CQM1-SF200 or CS1W-SF200

wirring diagram with manual reset

page -17-

Page 19: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

1.2.6 G9S and F3S-A

Guide to safety applications OMRON Guide to safety applications

page -18-

Page 20: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

page -19-

2.1.1 G9SA and F3SB

Page 21: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

2.1.2 F3S-B and G9SB-200-D or G9SB-301-D

Guide to safety applications OMRON Guide to safety applications

page -20-

Page 22: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

1615141098765321 11 12 134

323130262524232221191817 27 28 2920

+24VDC GNDB CDA

MUTING MUTING

N.C.

N.C. N.C. N.C. N.C.- - - -RX1TX1

A AB B

SAFETYOUTPUT 1SAFETY

OUTPUT 2

MUTING SENSORS

Emitter EmitterReceiver Receiver

RS-485(B) (Pink 6)

RS-485(A) (Grey 5)

RS-485(B) (Pink 6)

RS-485(A) (Grey 5)

RX2 OUT RX2OUT RX1TX2

RESET MUTINGLAMP

SENSOR SENSOROUT1 OUT2

+ + + +

F3S-B F3S-B

+24VDC GND

RE

SE

T S

WIT

CH

TE

ST

SW

ITC

H

MUTINGLAMP

OU

TG

ND

Vcc

OU

TG

ND

Vcc

OU

TG

ND

Vcc

OU

TG

ND

Vcc

+2

4 V

DC

GN

D

Ou

tpu

t1 (

Gre

en

3)

Vs

(Bro

wn

2)

Ext

. te

st (

Gre

en

3)

Re

lay

mo

nito

rin

g (

Wh

ite 1

)

Inte

rlo

ck s

ele

ctio

n (

yello

w 4

)

GN

D (

Blu

e 7

)

Inst

ab

ility

(ye

llow

4)

Vs

(Bro

wn

2)

GN

D (

Blu

e 7

)

Ou

tpu

t1 (

Gre

en

3)

Ou

tpu

t2 (

Wh

ite

1)

Ext

. te

st (

Gre

en

3)

Re

lay

mo

nito

rin

g (

Wh

ite 1

)

Inte

rlo

ck s

ele

ctio

n (

yello

w 4

)

Vs

(Bro

wn

2)

GN

D (

Blu

e 7

)

Inst

ab

ility

(ye

llow

4)

Vs

(Bro

wn

2)

GN

D (

Blu

e 7

)

Ou

tpu

t2 (

Wh

ite

1)

2.1.3 F3S-B and F3SP-U2P-TGR

Wiring diagram with 2 F3S-B.

Note

For use with 1 F3S-B safety light curtain connect terminal 29 to 31 and 32 .

page -21-

Page 23: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

F3S-B: Safety area sensorS1: Reset switchS2: Test input switchKM1 and KM2: Magnetic ContactorKM3: G3J Solid-state Contactor (G3J)M: 3-phase motorE1, E2: 24-VDC Power Supply (S82K)

Note: 1. This circuit achievesEN954-1 Safety Category 2.

2. Connect E1 to model F3S-Bonly.

Emitter Receiver

F3S-B

Gre

en

Yello

w

Blu

e

Bro

wn

RS-485 (A) (Gray)

RS-485 (B) (Pink)

Blu

e

Bro

wn

Whi

te

PLCoutput

PLCinput

Indicator

Indicator

Indicator

Inte

rnal

circ

uit

Out

put U

nit

CP

U U

nit

PLC output

Yello

w

Gre

en

Load

S2

2.1.4 F3S-B and CQM1-SF200 or CS1W-SF200

Wiring diagram with manual reset

page -22-

Page 24: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

E1, E2: Power Supply 24 V/DC (S82K)S1: Restart SwitchS2: Switch to start the external testS3: Switch to release the restart interlockG9S-301: Safety Relay UnitKM1/KM2: Relays to switch the dangerous mo-

vement on a machineKM3: Solid-state contactorK4: Relay indicates unstable situationkm1/km2: Auxiliary relay contact for control

RS485(A)(Grey 5)

RS485(B) (Pink 6)

24V/DC

T

est i

nput

(gr

een

3)

+

24V

(br

own

2)

0V (b

lue

7)

Inte

rlock

Res

et (

yello

w 1

)

+24

V (

brow

n 2)

0V(b

lue

7)

Con

trol

out

put 1

(gr

een

3)

Con

trol

out

put 2

(w

hite

1)

Terminal connection planW

eak

sign

al (

yello

w 4

)

km1

km2

Rel

ay c

ontr

ol (

whi

te 1

)

ReceiverEmitter

Stand alone

if not connected:interlock restart isactivated

used in case ofEXTERNAL Testinput

optional function:activation via diagbox

K4S2

E1

KM2KM1

+E2

S1

3-phase 4-wire model230/400 V max.

S3

2.1.5 G9S and F3S-B

Guide to safety applications OMRON Guide to safety applications

page -23-

Page 25: wiring diagram collection - omronkft.huomronkft.hu/pdf_en/safety_applications_en.pdf · Introduction OMRON is able to offer a wide variety of safety solutions. Safety light curtains

chaltungsbeispiel mit 4 Einstrahl-Sicherheitslichtschranken E3FS

++ - -

GND

N.C.

MUTINGSENSOR

MUTINGSENSOR

REST

LAMPMUTING

+24 Vdc GND

TEST MUTINGLAMP

B A D C

OUT2OUT1

+24 VDC

MUTING SENSORS

- + - +

GND

+24 V

DC

OUT

GND

Vcc

OUT

GND

Vcc

OUT

GND

Vcc

OUT

GND

Vcc

TEST

SW

ITCH

RESE

T SW

ITCH

OUTPUT 1SAFETY

OUTPUT 2SAFETY

E3FS(1)

Emitter(1)

Brown

Pink/Black

BlueBrown

Pink/Black

BlueBrown

Pink/Black

BlueBrown

Pink/Black

Blue

E3FS(2)

Emitter(2)

E3FS(3)

Emitter(3)

E3FS(4)

Emitter(4)

Receiver(1)

Receiver(2)

Receiver(3)

Receiver(4)

BluePink/White

BlackBrown

BluePink/White

BlackBrown

BluePink/White

BlackBrown

BluePink/White

BlackBrown

TX1 TX2 TX3 TX4

TX1/TX2 TEST TEST TEST PNP PNP

OUT RX3 OUT RX4

TX3/TX4 RX1/RX2TEST

OUT RX1 OUT RX2

PNP RX3/RX4 PNP

RESET TEST

Wiring diagram with 4 single beam photoelectric switches

2.2.1 E3FS and F3SP-U1P-TGR type 2 muting application

1 19 and 27

2 20 and 28

3 23 and 31

4 24 and 32

TerminalsConnection

E3FSNo. of unused

Note:

If less than 4 PES should be usedthese Terminals have to be bridged

page -23-page -24-