Valves - Hattersley

7/30/2019 Valves - Hattersley

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Contents & Numerical Index

Contents

Numerical Index .............................................................

Quality Assurance ..........................................................

Product Overview .......................................................

Bronze Gate Valves

Figure 33X ..........................................................................

Figure C31 ..........................................................................

Figure C618 .......................................................................

Cast Iron Gate Valves

Figure M541 ......................................................................Figure 501 ...........................................................................

Figure 504 ...........................................................................

Bronze Check Valves

Figure 47 ..............................................................................

Cast Iron Check Valves

Figure M651 ......................................................................

Figure 850 ...........................................................................

Bronze Ball Valves

Figure 113 ...........................................................................

Bronze Globe ValvesFigure C4 .............................................................................

Figure 13 ..............................................................................

Cast Iron Globe Valves

Figure 731 ...........................................................................

Bronze Commissioning Valve

Figure 1732 ........................................................................

Cast Iron & Steel Commissioning Valves

Figure M2000 (50mm-200mm) .............................

Figure M2000 (250mm-300mm) ..........................

Figure M2000 (350mm-700mm) ..........................Figure M737 (50mm-200mm) ................................

Figure M737 (250mm-350mm) .............................

Figure 953W 953WG .................................................

Figure 973W 973WG .................................................

Butterfly Valves

Figure 950 ...........................................................................

Figure 4970 ........................................................................

Bronze Y Type Strainers

Figure 817 ...........................................................................

Figure 807 ...........................................................................Cast Iron & Ductile Iron Y Type Strainers

Figure 810 ...........................................................................

1

2

5

12

13

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1617

18

20

22

23

26

28

29

33

36

38

39

4041

42

43

44

47

48

52

53

56

Fig No.Figure 33X ...............................................................

Figure C31 ...............................................................

Figure C618 ............................................................

Figure M541 ............................................................Figure 501 ................................................................

Figure 504 ................................................................

Figure 47 .................................................................

Figure M651 ............................................................

Figure 850 ................................................................

Figure 113 ................................................................

Figure C4 ..................................................................

Figure 13 ...................................................................

Figure 731 ................................................................

Figure 1732 .............................................................Figure M2000 (50mm-200mm) ..................

Figure M2000 (250mm-300mm) ...............

Figure M2000 (350mm-700mm) ...............

Figure M737 (50mm-200mm) .....................

Figure M737 (250mm-350mm) ..................

Figure 973W 973WG ......................................

Figure 973W 973WG ......................................

Figure 950 ................................................................

Figure 4970 .............................................................

Figure 817 ................................................................Figure 807 ................................................................

Figure 810 ................................................................

12

13

14

1617

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26

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39

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Final Catalog.indd 1 9/10/08 2:36:09 PM


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The Kitemark is a registered trademark owned by British

Standards Institution and may only be used by

manufacturers who are approved licencees and whose

products fully comply with the individual product standards.

Annual product audits and regular surveillance visits by BSI

ensure continuing compliance with specification

requirements and confirm acceptable Quality Systems to

BS EN ISO 9000.

Quality Assurance

The Kitemark

BS EN/ISO 9000 is the reference Standard for Quality

Systems.

Hattersley is a Registered Firm of Assessed Capability with

the Ormskirk manufacturing site complying with the

requirements.

Firm of Assessed Capability

The WRc Evaluation and Testing Centre is responsible for

the Water Regulations Advisory Scheme, with testing and

approval of water fittings meeting the requirements of the

United Kingdom Water Regulations/Bylaws (Scotland).

Valves for use in public water supply systems and domestic

situations must not contravene the United Kingdom Water

Regulations.Valves which are designated WRAS Approved

Product and listed in the Water Fittings and Materials

Directory will not contravene those bylaws.

Many Hattersley valves have been tested and certified asbeing WRAS Approved Products and are listed in the Water

Fittings and Materials Directory.

WRc Evaluation and Testing Centre

The symbol shown is the European mark for product

certification.

CE Mark



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Product Overview

Section 1a -Bronze Gat e Valves

Figure 33X - 33XLSScrewed BonnetPN20 Series BNon rising stemSize: to 4 in

Figure 618Screwed BonnetPN20 Series BRising stemSize: to 2 in

Figure C31Screwed BonnetPN16 Series BNon rising stemSize: to 2 in

Section 1b -Cast I ron Gate Valves

Figure M541Flanged EndsPN16Non rising stemSize: 50 to 400mm

Figure 504Flanged EndsANSI Class 125Rising stemSize: 2 to 12 in

Figure 501Flanged EndsANSI Class 125Non rising stemSize: 2 to 12 in



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Section 2a -Bronze Check Valves

Figure 47Horizontal swing patternPN25 - Series BEnds threaded internalSize: to 3 in

Figure 850Wafer PatternPN16installed between FlangesSize: 50 to 400mm

Figure M651swing patternPN16 /ANSI Class 125Flanged EndsSize: 50 to 300mm

Sect ion 3 - Bronze Bal l Valve

Figure 113Threaded end connectionsPN40Blow-out proof stemSize: to 3 in

Figure 13Screwed BonnetPN32 Series BRising stemSize: to 2 in

Figure C4Screwed BonnetPN16Rising stemSize: to 2 in

Section 2b -Cast Iron Check Valves

Section 4a -Bronze Globe Valves



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Product Overview

Section 4b -Cast Iron Globe Valves

Figure 731PN16Screwed BonnetPN16/ ANSI Class 125Rising stemSize: 50 to 300mm

Figure 1732Fixed Orifice DoubleRegulatingPN20 Series BThreaded end connectionsSize: to 2 in

Section 5b -Cast Iron and Steel Commissioning Valves

Figure M2000Cast Iron Metering StationsPN16Size: 350 to 700mm

Figure M2000Stainless Steel MeteringStationsPN16size: 50 to 300mm

Section 5a -Bronze Balancing Valve

Figure M737Cast Iron Variable OrificeDouble Regulating ValvesPN16 /ANSI Class 125Size: 50 to 200mm



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Figure 953W - 953WGCast Iron Butterfly Valveswith Double RegulatingFeaturePN16Lever or GearboxSize: 50 to 300mm

Figure 973W - 973WGDuctile Iron ButterflyValves with DoubleRegulating FeaturePN16Lever or GearboxSize: 50 to 300mm

Sect ion 6 - But terf ly Valves

Section 5b -Cast Iron & Ductile Iron Balancing Valves

Figure 4970, 4970GFully-lugged Wafer PatternPN16Lever or GearboxSize: 50 to 600mm

Figure 950, 950GSemi-lugged Wafer PatternPN16Lever or GearboxSize: 50 to 600mm

Figure M737Ductile Iron VariableOrifice Double RegulatingValvesPN16 /ANSI Class 125Size: 250 to 300mm



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Product Overview

Section 7 -Bronze Y Strai ner Valves

Figure 817Threaded end connectionsPN16Screwed Cap304 Stainless Steel ScreenSize: to 4 in

Section 8 -Cast Iron Y Type Strainer

Figure 810Flanged EndsPN16 /ANSI Class 125Bolted cover304 Stainless Steel Screen

Size: 50 to 600mm

Figure 807Threaded end connectionsPN32 Series BScrewed Cap304 Stainless Steel ScreenSize: to 2 in



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A

B

C

D



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Temperature C

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16

10

8

6

4

2

0

raberusserP

0 40 80 120 160 200 240

Temperature C

12

14

16

18

A

B

C

D



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0 40 80 120 160 200 240Temperature C

18

16

14

12

6

4

2

0

Pr

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r

8

10

20

Satu

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20

0 30 60 90 120 150 180Temperature C

28

24

20

16

12

4

0

Pr

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r

8

A

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PN16

ANSI 125

0 40 80 120 160 200 240

Temperature C

18

16

14

12

10

8

6

4

2

0

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A

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0 20 40 60 80 100 120 140Temperature C

14

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26

A

B

C

0 40 80 120 160

36

32

28

24

20

16

12

8

4

0

raberusserP

40

44

Temperature C

21/2" & 3"

1/2" to 2"



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Temperature C

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Satu

rate

dS

team

0 40 80 120 160 200 240Temperature C

28

24

20

16

12

4

0

raberusserP

8

32

36

A

C

B



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iss

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no

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E

Threaded Ends

0 20 40 60 80 100 120 140

Temperature C

20

16

12

4

0

raberusserP8

A

B



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0 20 40 60 80 100120140Temperature C

14

12

10

8

6

2

0

raberusserP

4

16

18

BA

C

B



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0 20 40 60 80 100 120 140Temperature C

14

12

10

8

6

2

0

Pr

usse

r

abe

r

4

16

18

BA

C

B



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0 20 40 60 80 100 120 140Temperature C

14

12

10

8

6

2

0

Pr

usse

r

abe

r

4

16

18

B

C

B

A



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0 20 40 60 80 100120140Temperature C

14

12

10

8

6

2

0

raberusserP

4

16

18

A

B

C



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0 20 40 60 80 100120 140Temperature C

14

12

10

8

6

2

0

raberusserP

4

16

18

A

B



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0 20 40 60 80 100120140Temperature C

14

12

10

8

6

2

0

raberusserP

4

16

18

G

H

K

J

A



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0 20 40 60 80 100120 140

Temperature C

14

12

10

8

6

2

0

raberusserP

4

16

18

G

J

H

A

K



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0 20 40 60 80 100 120 140Temperature C

14

12

10

8

6

2

0

raberusserP

4

16

18

G

A

H

J

K

F

E



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0 20 40 60 80 100 120 140Temperature C

14

12

10

8

6

2

0

rabe

russerP

4

16

18

H

J

K

F

D

A

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0 40 80 120 160 200Temperature C

18

16

14

12

10

8

6

4

2

0

raberusserP

Saturate

dS

team

A

B

D

C

D=withdrawal distance for the screen



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Satu

rate

d

Steam

0 40 80 120 160 200 240Temperature C

28

24

20

16

12

4

0

Pr

usse

r

abe

r

8

32

36

B

A

C

C=withdrawal distance for strainer element



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10

8

6

4

2

0

raberusserP

0 40 80 120 160 200 240

Temperature C

12

14

16

18

Satu

ratedSte

am

A

C

D

E=withdrawal distance for strainer element

E



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WH Parson goes with the flow at leading valve

manufacturer Hattersley Newman Hender

Valves play a critical part of most industrial processes,and Hattersley Newman Hender has been making them for

over 100 years. The company now has 9500 item lines; it

sells two million valves every year. It is a world leader in what

you might call the flow business, with a 60 per cent share

of the market. The company has 300 employees; annual

revenue is 30 million. Hattersley valves are used in the

heating and ventilation industries, in office blocks, schools,

hospitals, petrochemical plants and water works. One in

four Hattersley valves is exported, with many ending up

operating in some of the worlds most hostile environments.

The origins of Hattersley Newman Hender go back to

1897, when 20-year-old Richard Hattersley owned a small

tool-making business in Halifax. In the early 1900s he

relocated to Ormskirk, and in 1910 he joined with three other

engineering companies, including Newman Hender & Co.

of Woodchester, to form United Brassfounders & Engineers.

The company was probably the most comprehensive group

of its kind. By 1937 Hattersley and Newman Hender both

enjoyed worldwide sales, with Hattersley exporting to some

Hattersley Newman Hender,Open and shut case



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73 countries. During the Second World War, both companies

entered war production, making fuses for armaments, brass

rods for munitions factories and, of course, special valves

for military purposes. After the war, the two companies

diversified, and Hattersley expanded its overseas interestsby buying a substantial stake in the large Australian valve

company M B John, and establishing Hattersley (Canada) to

develop business in North America.

Considerable investment was made in an advanced

manufacturing plant at Ormskirk, and in 1981 a sophisticated

new cast iron foundry came into operation. Built at a cost of

4 million, the fully automated foundry had the capacity to

increase the output of castings by up to 40 per cent, producing

192 tons of castings per week. In 1984, the company was

one of the first to receive BS 5750. This was followed by BSI

Kitemark quality awards for its range of copper alloy gate,

globe and check valves, draining cocks, and metric cast iron

gate, globe, check and waterworks valves. Quality awards

came from abroad too, when the Milliken lubricated parallel

plug valve was approved by the Under-writers Laboratory

in the US and the Canadian Gas Association, as the fruits

of the continuing investment in production plant began to

appear during 1985 and 1986. In a move to boost its on-

going quality control programme, Hattersley installed a new

computer assisted tri-axial inspection centre, which gives

rapid highly accurate measurements over a wide variety of

castings.

During this period the company introduced what is

probably the most sophisticated valve production system

in the world, a 5.5 million flexible manufacturing system.

It followed a three-year evaluation involving companies

throughout Europe. The British-built, computer-controlled

system can manufacture over 2500 component variations,

and in buoyant market conditions operates 24 hours a day,machining over 100 tonnes of castings per week. At its heart

is a group of sophisticated FM 100 machining centres, with

special-purpose out-facing machines, fed by automatically

guided vehicles that move components and fixtures around

the system.

In 1992 the foundry under went a major redevelopment

at a cost of 1.6 million to install two six tonne electric

induction furnaces to replace the coke fired cupolas.

Hattersley continued to develop new products for heating



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and ventilating with the introduction of cast iron products

for grooved piping systems in 1995. That year also saw

the introduction of the next generation of balancing valves

when the Autoflow range of automatic balancing valves was

launched. Designed for use on both constant and variablevolume systems, Autoflow significantly reduces the amount

of commissioning time required to balance large systems. In

1990 Hattersley entered the industrial valve market when

the Millcentric eccentric plug valve was developed for the

waste water industry, and the Milliken Valve Co. was formed

in Bethlehem USA to develop sales of the valve in North

America. In 1996 the range of industrial valves increased,

with a range of ductile iron knife gate valves for the pulp and

paper industry. In 1998 a stainless steel range was added.

Stainless steel ball valves were also added to the range thatyear, to cover the requirement for smaller sizes.

Throughout its long history, Hattersley Newman Hender

has enjoyed a growing reputation for quality and reliability.

The company has more kitemarked products than any other,

and a recent survey showed that most of its customers prefer to

stick with Hattersley rather than be tempted by less reputable

rival products, even if they sometimes seem to be cheaper.

Hattersleys reputation continues to win it big contracts

both at home and overseas, in both public and private

markets - and most recently, in a big PFI project. Hattersley

is supplying valves for the 45 million refurbishment of 20

schools in the Kirklees area of West Yorkshire. The two-and-

a-half-year project is the biggest improvement programme

undertaken by the council since the school building boom of

the early 1960s. Temporary classrooms are being replaced,

heating systems improved and new science and technology

facilities installed and built. The average school contract

for Hattersley is worth between 5000 and 15,000. The

bulk of the valves being supplied by Hattersley are bronze

isolating and commissioning valves used in low temperature

heating systems.

Contractor EMCOR Drake & Scull have an 18-month

nationwide agreement with Hattersley who provide them with

a tailor-made range of valves to meet its needs at a specially

negotiated rate. The project is the biggest Hattersley has

been awarded involving a local authority private finance

initiative. Over the next five years, the company plans to

expand into other lucrative new markets both at home and

abroad.



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Hattersley Valves BiggestProjects

Hattersley Valves for Massive Projects in

Kuwait

The Avenues is a 425,000 square meter site, set to be

Kuwaits premier shopping, leisure and business destination

when completed in 2010. Businesses within the complex

will include 216 retail stores, a ten-screen cinema complex,

restaurants and 15000 car park spaces. Hattersley

balancing valves and strainers are currently being installed

as part of the HVAC systems within phase one of the projects

scheduled to be open by the end of 2007.

A range of Hattersley valves including balancing, gate,

butterfly and strainers are being installed within the HVAC

systems of Al Safat American Hospital under construction at

Sabah Al-Salem in Kuwait. This 120-bed general hospital is

intended to be near paperless, with all medical records kept

in electronic form only.

The third project in Kuwait to have Hattersley valves

specified this year is a huge commercial office tower in

Kuwait city. Al Babtain Waqf Tower is to have Hattersley

valves installed throughout its 40 stores; the whole buildingdesign represents a symbolic palm tree.

Biggest ever order for Hattersley

Valve manufacturer Hattersley is currently involved in their

largest ever single order - supplying control valves for the

massive Terminal 5 Heathrow airport construction project.



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Hattersley valves are to be used within the various hot

water, condenser and chilled water systems, air handling

units and the heating, ventilating and air-conditioning

systems throughout the terminal buildings, tunnels, plant

room and service areas.

To meet the demanding specifications across the wide

range of applications, many different valve types and sizes

need to be supplied. These vary from bronze and cast iron

ball and butterfly valves ranging in size from 65mm to

700mm and hundreds of commissioning sets.

This is a major contract for us, said Hattersley Business

Development Director Martin Pride, In fact it is the single

largest order we have ever had. We have set up a T5 Team

within the company to manage the production control andsupply chain operations and to maintain liaison with our

contracting partners.

Terminal 5 is one of the largest construction projects in

the UK, phase 1 alone consists of 16 major interconnecting

projects and 134 sub-projects. It extends far beyond the

construction of the terminal building and includes 41 aircraft

stands, two satellites, a 4,000 space multi storey car park, a

new control tower, the creation of a new spur road from the

M25, the diversion of two rivers and an airport perimeterroad. Plus over 13km of bored tunnel, including extensions

to the Heathrow Express and Piccadilly Line services.

The T5 program is making extensive use of prefabricated

components and building services modules. The manufacture

of prefabricated components and sub-assemblies will

be carried out in many locations throughout the UK and

Europe.

Phase 1 is scheduled to be complete and operational by

spring 2008.



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Hattersley Valves Control Ricoh Arena

The recently completed Ricoh Arena, home of Coventry

City FC, has Hattersley valves at the heart of the HVAC

systems.

As well as providing a new 32,000 capacity stadium

for Coventry City that includes 72 executive boxes,

bars and restaurants, there is much more to this vast

72.5 acre site. Situated alongside the M6 at junction 3,

the complex also includes a 65-bed hotel, 6,000 square

meters of exhibition/concert hall, 3,000 square meters

for conference and banqueting, 8,000 square meters of

office accommodation and a 9,000 square meter casino as

well as a 2,000 space car park.

The entire construction programme began in January

2004 and the football stadium was ready to host the first

match of the new season in August 2005. During that

time Building Services contractors Haden Young designed

and installed services using a range of Hattersley valves

including butterfly, Auto flow, fan coil compact hook-up

units and commissioning sets. These are controlling the

heating, ventilating and air-conditioning systems around

the football stadium including the hospitality boxes and the

hotel complex. Final elements of the entire construction

programme were completed in early 2006.



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Hattersley valves throughout new Manchester

Hospital

Hattersley valves have been specified

for installation throughout the heating,

ventilating and air conditioning systems,hot and cold water and domestic

systems at the massive Manchester Royal

Infirmary re-construction project.

Manchester Royal Infirmary is a

working hospital where the construction

is being carried out in stages, allowing

departments to move into the new

areas as they are completed. The

vacated areas are then demolished and

re-constructed, until the entire hospital

will be re-built. When completed, the

hospital will be known as ManchesterJoint Hospital.

Thousands of valves from throughout the Hattersley

range are being installed by M & E contractors Rotary

North West. A new Energy Centre has been constructed

and is now operational; this will serve each new block,

each of which will have individual plant rooms.

In addition to the many gate, globe, check, ball and

butterfly valves used within the project, Differential

Pressure Control Valves and Compact Hook-Up modules

have been included. The Compact Hook-Ups areprefabricated modular management systems providing

flow control, measurement, flushing and isolation of fan

coils and other terminal units. Compact Hook-Ups are

extremely quick and simple to install and factory testing

ensures trouble-free operation.

Hattersley were also able to provide a solution to

potential health risks associated with domestic systems

with the supply of their latest combination valve, Multi-

Therm. Paul Jones, Hattersley Area Sales Manager

explained, Multi-Therm helps protect against Legionella

by providing thermal disinfection. Legionella bacteria

will not survive above 60C. Multi-Therm switches offregulation functions when hot water temperatures are

increased to above 70C and automatically switches to

the disinfection setting.

As well as protection against Legionella, Multi-Therm

also provides self-balancing thermostatically controlled

Valves - Hattersley

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