Twin-shaft paddle mixer for powder products€¦ · The Tetra Pak ® Powder Mixer B3500 is a batch...
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APPLICATION The Tetra Pak ® Powder Mixer B is a batch paddle mixer for very accurate, quick and gentle mixing of all kinds of powders in food production. It achieves good homogeneity without damaging powder. It also enables ingredient flexi- bility since it handles a large variety of powders. The Tetra Pak Powder Mixer B ensures less particle break- age than other mixing processes, ensuring consistent filling volume and fewer lumps for good instant properties that meet consumer expectations. The design also allows for quick and efficient cleaning so you can handle a wide range of recipes and easily change recipes. It is easily integrated into your upstream and downstream processes. Moreover, the Tetra Pak Powder Mixer B is designed to offer the highest level of safety for operators. It also secures food safety with high hygiene. It complies with all European safety regulations, enabling use in an ATEX environment, and its sanitary design is fully approved for food contact according to the EC1935-2004 regulation. It ensures traceability of all materials and is designed according to EHEDG guidelines. HIGHLIGHTS • Accurate, quick and gentle mixing with low deviation • Achieves homogenous mix while preserving powder properties • Secures food safety with high hygiene • Fast cleaning and low downtime • Reliable, robust design – low maintenance, complies with safety regulations WORKING PRINCIPLE The Tetra Pak Powder Mixer B uses convection technology. The specific speed of the rotor shafts, combined with the exact positioning and angle of the paddles, allows powder particle projection in the air and enables effective powder circulation that leads to precise mixing. Because the product is fluidized, treatment of the product is very gentle and homogeneous mixing is achieved very quickly. The shaft, with its paddles at special angles, is more gentle and precise in distribution than plough or ribbon mixers. Reliability and robustness have been key drivers for all design choices. The unique power transmission with gear motor and gear coupling is robust, reducing maintenance requirements. The equipment comes with its own junction box, fully wired and tested in-house. TETRA PAK ® POWDER MIXER B Twin-shaft paddle mixer for powder products
Transcript of Twin-shaft paddle mixer for powder products€¦ · The Tetra Pak ® Powder Mixer B3500 is a batch...
APPLICATIONThe Tetra Pak® Powder Mixer B is a batch paddle mixer for very accurate, quick and gentle mixing of all kinds of powders in food production. It achieves good homogeneity without damaging powder. It also enables ingredient flexi-bility since it handles a large variety of powders.
The Tetra Pak Powder Mixer B ensures less particle break-age than other mixing processes, ensuring consistent filling volume and fewer lumps for good instant properties that meet consumer expectations.
The design also allows for quick and efficient cleaning soyou can handle a wide range of recipes and easily changerecipes. It is easily integrated into your upstream anddownstream processes.
Moreover, the Tetra Pak Powder Mixer B is designed to offer the highest level of safety for operators. It also secures food safety with high hygiene. It complies with all European safety regulations, enabling use in an ATEX environment, and its sanitary design is fully approved for food contact according to the EC1935-2004 regulation. It ensures traceability of all materials and is designed according to EHEDG guidelines.
HIGHLIGHTS• Accurate, quick and gentle mixing with low deviation• Achieves homogenous mix while preserving
powder properties• Secures food safety with high hygiene• Fast cleaning and low downtime• Reliable, robust design – low maintenance, complies with
safety regulations
WORKING PRINCIPLEThe Tetra Pak Powder Mixer B uses convection technology. The specific speed of the rotor shafts, combined with the exact positioning and angle of the paddles, allows powder particle projection in the air and enables effective powder circulation that leads to precise mixing. Because the product is fluidized, treatment of the product is very gentle and homogeneous mixing is achieved very quickly. The shaft, with its paddles at special angles, is more gentle and precise in distribution than plough or ribbon mixers. Reliability and robustness have been key drivers for all design choices. The unique power transmission with gear motor and gear coupling is robust, reducing maintenance requirements. The equipment comes with its own junction box, fully wired and tested in-house.
TETRA PAK® POWDER MIXER B Twin-shaft paddle mixer for powder products
Tetra Pak® Powder Mixer B3500Twin-shaft paddle mixer for powder products
Highlights• Accurate, quick and gentle mixing with low deviation
• Achieves homogenous mix while preserving powder properties
• Secures food safety with high hygiene
• Fast cleaning and low downtime
• Reliable, robust design – low maintenance, complies with safety regulations
ApplicationThe Tetra Pak® Powder Mixer B3500 is a batch paddle mix-er for very accurate, quick and gentle mixing of all kinds of powders in food production. It achieves good homogene-ity without damaging powder. It also enables ingredient flexibility since it handles a large variety of powders.
The Tetra Pak Powder Mixer B3500 ensures less particle breakage than other mixing processes, ensuring consist-ent filling volume and fewer lumps for good instant prop-erties that meet consumer expectations.
The design also allows for quick and efficient cleaning so you can handle a wide range of recipes and easily change recipes. It is easily integrated into your upstream and downstream processes.
Moreover, the Tetra Pak Powder Mixer B3500 is designed to offer the highest level of safety for operators. It also secures food safety with high hygiene. It complies with all European safety regulations, enabling use in an ATEX environment, and its sanitary design is fully approved for food contact according to the EC1935-2004 regulation. It ensures traceability of all materials and is designed ac-cording to EHEDG guidelines.
Working principleThe Tetra Pak Powder Mixer B3500 uses convection tech-nology. The specific speed of the rotor shafts, combined with the exact positioning and angle of the paddles, al-lows powder particle projection in the air and enables ef-fective powder circulation that leads to precise mixing. Because the product is fluidized, treatment of the prod-uct is very gentle and homogeneous mixing is achieved very quickly. The shaft, with its paddles at special angles, is more gentle and precise in distribution than plough or ribbon mixers.
Reliability and robustness have been key drivers for all de-sign choices. The unique power transmission with gear motor and gear coupling is robust, reducing maintenance requirements. The equipment comes with its own junction box, fully wired and tested in-house.
Tetra Pak, , PROTECTS WHAT’S GOOD is a trademark belonging to the Tetra Pak Group. www.tetrapak.com We reserve the rights to introduce design modifications without prior notice.
© Tetra Pak International S.A
, Tetra Pak Processing Equipment SA
S, 2019-06-28
The mixing vessel is mounted next to a trolley that carriesthe motor and the paddles shafts so that they slide away.This, combined with a large door on the opposite side,allows full access for cleaning the mixing vessel from theoutside. Furthermore, a patented, fully dismountable discharge valve opens outwards and so allows free powder flow without friction and de-mixing. It twists away and out from under, giving operators easy access to dismantle it for maintenance and cleaning. This minimizes downtime for cleaning. An inspection hatch also allows quick assess-ment of cleaning needs.
The Tetra Pak® Powder Mixer B features a manual andergonomic design for fast and full accessibility to the mixingvessel, thanks to large doors with ergonomic handlesand quick dismantling with cantilevered shaft.
MAIN COMPONENTS• Fully welded mixing vessel with customized inlets• Twin paddle shaft with sliding system• Large side door• Inspection hatches• Dismountable discharge valve
OPTIONS• Framework and trolley in stainless steel 304• Empty or full indication (weighing)• Vibration monitoring• I/O Siemens or I/O Rockwell (wiring included)• Wet sand-blasting surface treatment
SERVICES• Maintenance contract• On site performance audit• Training
LAYOUT
TECHNICAL DATASIZEModel Nominal Volume
B3500 (l) 1750
B2000 (l) 1000
B1200 (l) 600
WEIGHTModel Net Weight
B3500 (kg) 7400
B2000 (kg) 4610
B1200 (kg) 3650
DIMENSIONSModel A B C D
B3500 (mm) 6058 2049 1772 2300
B2000 (mm) 5081 1775 1749 2294
B1200 (mm) 4118 1650 1347 2194
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Tetra Pak® Powder Mixer B3500The mixing vessel is mounted next to a trolley that carries the motor and the paddles shafts so that they slide away. This, combined with a large door on the opposite side, allows full access for cleaning the mixing vessel from the outside. Furthermore, a patented, fully dismountable dis-charge valve opens outwards and for free powder flow, preventing friction and de-mixing. It twists away and out from under, giving operators easy access to dismantle it for maintenance and cleaning. This minimizes downtime for cleaning. An inspection hatch also allows quick assess-ment of cleaning needs.
The Tetra Pak® Powder Mixer B3500 features a manual and ergonomic design for fast and full accessibility to the mix-ing vessel, thanks to large doors with ergonomic handles and quick dismantling with cantilevered shaft.
Main components• Fully welded mixing vessel with customized inlets
• Twin paddle shaft with sliding system
• Large side door
• Inspection hatches
• Dismountable discharge valve
• Supporting main frame
• Pneumatic and electrical junction box
Layout
Options• Framework and trolley in stainless steel 304
• Empty or full indication (weighing)
• Vibration monitoring
• I/O Siemens or I/O Rockwell (wiring included)
• Wet sand-blasting surface treatment
Services• Maintenance contract
• On site performance audit
• Training
Technical data
Capacity
• Air volume 3 500 litres
• Nominal capacity 1 750 litres
• High mixing performance within 80-120% nominal filling ratio
• Possible to be used between 50-130% but require specific trials to validate possible performances
Additional data
• Electrical power, 37 kW
• Weight, 7 400 kg
B3500 B2000 & B1200
B 3
50
0B
20
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& B
12
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B 3
50
0B
20
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& B
12
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B 3
50
0B
20
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& B
12
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B 3
50
0B
20
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& B
12
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