THE IGNITION MUST BE TURNED OFF BEFORE …€¦ · 2014 PP P ooolaroisSrpptmnislSrp 2014 Polaris...

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19-022 www.powercommander.com 2014 Polaris Sportsman 570 - PCV F/I - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 Installation Guide 2 Power Commander Decals 2 Dynojet Decals 2 Velcro strips 1 Alcohol swab THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE DOWNLOADED FROM OUR WEB SITE AT: www.powercommander.com 2014 Polaris Sportsman 570 Installation Instructions PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION! 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com FUEL AND IGNITION

Transcript of THE IGNITION MUST BE TURNED OFF BEFORE …€¦ · 2014 PP P ooolaroisSrpptmnislSrp 2014 Polaris...

Page 1: THE IGNITION MUST BE TURNED OFF BEFORE …€¦ · 2014 PP P ooolaroisSrpptmnislSrp 2014 Polaris Sportsman 570 - PCV F/I - 3 1 Remove the seat and both side panels. 2 Remove the cover

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PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab

THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2014 Polaris Sportsman 570

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

FUEL AND IGNITION

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EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

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1 Removetheseatandbothsidepanels.

2 Removethecoverunderneaththeheadlightandunderthefrontcargobox(Fig.A).

3 Removetheintakescoop(Fig.B).

The following pics show the install done with the airbox removed. The install can be done with the airbox in place but removing it does make access easier.

4 InstallthePCVontopofthestockECUusingthesuppliedvelcro(Fig.C).

Make sure to clean both surfaces before attaching with the alcohol swab.

5 RoutethePCVwiringharnessdowntheleftsideoftheATV.

FIG.A

FIG.B

FIG.C

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6 LocatethestockIgnitioncoilontheleftsideoftheframeandconnectthePCVharnessin-lineofthestockwiringharnessandthecoil(Fig.D).

FIG.D

7 Unplugthestockwiringharnessfromtheinjector(Fig.E).

FIG.E

8 PlugthePCVharnessin-lineofthestockwiringharnessandtheinjector(Fig.F).

FIG.F

PCVPCV

Stk

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9 UnplugthestockwiringharnessfromtheThrottlePositionSensor(Fig.G).

This connector is located on the right side of the throttle body.

FIG.G

10 PlugthePCVharnessin-lineofthestockwiringharnessandTPS(Fig.H).

FIG.H

11 UnplugthestockCrankPositionSensorconnector(Fig.I).

This connector is located under the air box.

FIG.I

PCV

PCV

Stk

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12 PlugthePCVharnessin-lineofthestockwiringharnessandCrankPositionSensor(Fig.J).

FIG.J

13 AttachthegroundwireofthePCVtothestockgroundlocationwhichisononeofthestartermountingboltsonthebackoftheengine.(Fig.K).

The ground wire of the PCV can be cut down to length if desired.

14 Reinstalltheairbox,sidepanelsandseat.

FIG.K