SYNTHESIS AND CHARACTERIZATION OF CARBON-BASED ... · 1. Development of Next Generation Flexible...

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SYNTHESIS AND CHARACTERIZATION OF CARBON-BASED NANOSTRUCTURES FOR NEXT GENERATION SUPERCAPACITORS LI MENG (B. ENG), SUST A THESIS SUBMITTED FOR THE DEGREE OF DOCTOR OF PHILOSOPHY (PH.D) DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING NATIONAL UNIVERSITY OF SINGAPORE 2015

Transcript of SYNTHESIS AND CHARACTERIZATION OF CARBON-BASED ... · 1. Development of Next Generation Flexible...

Page 1: SYNTHESIS AND CHARACTERIZATION OF CARBON-BASED ... · 1. Development of Next Generation Flexible Supercapacitor with Energy Density Approaching to That of Batteries. Meng Li (Oral

SYNTHESIS AND CHARACTERIZATION OF

CARBON-BASED NANOSTRUCTURES FOR NEXT

GENERATION SUPERCAPACITORS

LI MENG

(B. ENG), SUST

A THESIS SUBMITTED FOR

THE DEGREE OF DOCTOR OF PHILOSOPHY (PH.D)

DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING

NATIONAL UNIVERSITY OF SINGAPORE

2015

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DECLARATION

I hereby declare that this thesis is my original work and it has been written by me in

its entirety. I have duly acknowledgement all the sources of information which has

been used in this thesis.

This thesis has also not been submitted to any degree in any university previously.

LI MENG

25th

Nov 2015

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LIST OF PUBLICATIONS

The majority of this thesis has been published in various international journals, book

chapter and international conference.

Journal papers:

1. 3D Expressway-like freestanding film of graphene and metal oxide to realize

high-performance flexible energy storage devices, Meng Li, Feng Pan, Eugene Shi

Guang Choo, Yunbo Lv and Junmin Xue; under review of Nano Energy 2015

2. Flexible Solid‐State Supercapacitor Based on Graphene‐based Hybrid Films,

Meng Li, Zhe Tang, Mei Leng, Junmin Xue; Advanced Functional Materials 2014. ,

24(47), 7495-7502

3. Mesoporous Carbon Nanomaterials, Meng Li, Junmin Xue, Invited book chapter

contribution for Carbon Nanomaterials Sourcebook; Taylor & Francis Group 2014.

4. Sulphur-functionalized graphene towards high performance supercapacitor, WSV

Lee, Mei Leng, Meng Li, Xiaolei Huang, Junmin Xue; Nano Energy, 2014.

5. Integrated Synthesis of Nitrogen-Doped Mesoporous Carbon from Melamine

Resins with Superior Performance in Supercapacitors, Meng Li, Jumin Xue, The

Journal of Physical Chemistry C 2014, 118 (5), 2507-2517

6. Synthesis of FeCo nanoparticles from FeO (OH) and Co3O4 using oleic acid as

reduction agent, Xiaoliang Hong, Meng Li, Nina Bao, Erwin Peng, Wenmin Li,

Jumin Xue, Jun Ding, Journal of nanoparticle research 2014, 16 (3), 1-9

7. Fe3O4 Nanoparticles Embedded in Uniform Mesoporous Carbon Spheres for

Superior High‐Rate Battery Applications, Yu Chen, Bohang Song, Meng Li, Li Lu,

Junmin Xue, Advanced Functional Materials 2014, 24 (3), 319-326

8. Mesoporous carbon decorated graphene as an efficient electrode material for

supercapacitors, Meng Li, Jun Ding, Junmin Xue, Journal of Materials Chemistry A

2013, 1 (25), 7469-7476

9. Ordered mesoporous carbon nanoparticles with well-controlled morphologies

from sphere to rod via a soft-template route, Meng Li, Junmin Xue, Journal of colloid

and interface science 2012, 377 (1), 169-175

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Conference presentations:

1. Development of Next Generation Flexible Supercapacitor with Energy Density

Approaching to That of Batteries. Meng Li (Oral presentation), Junmin Xue

ICMAT2015 & IUMRS-ICA2015, Singapore, Singapore, 28 Jun-03 Jul 2015

2. Freestanding 3D Expressway-Like Graphene/Nickel Hydroxide Hybrid Films for

High Performance Flexible Supercapacitors, Meng Li (Oral presentation), Junmin

Xue

2014 MRS Fall Meeting & Exhibit, Boston, USA, 30 Nov-5 Dec 2014

3. N-doped mesoporous carbon decorated graphenes as an efficient electrode

material for supercapacitor, Meng Li (Poster presentation), Junmin Xue

6th MRS-S Conference on Advanced Materials, Singapore, 22-25 Jul 2014

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ACKNOLEDGMENTS

First of all, I would like to give my sincere thanks to my supervisor, Assoc. Prof. Xue

Junmin, for his encouragement, guidance and support during my research, despite his

busy schedule. He was more than a teacher to me. I deeply appreciate all his

contributions of time, ideas, and financial support to make my Ph.D experience both

productive and stimulating. His knowledge, expertise, personality and scientific

attitude are the foundation for this work. It is my great honour to carry out my Ph.D

study under his supervision.

Also, I wish to express my great appreciation to all my labmates, Dr. Eugene, Dr.

Sheng Yang, Dr. Yuan Jiaquan, Dr. Tang Xiaosheng, Dr.Chen Yu, Dr. Erwin, Mr.

Vincent, Ms. Wang Fenghe, Ms. Wang Ling, Dr. Leng Mei and Dr. Huang Xiaolei for

their cooperation and discussion. I had a great time working and chilling out with all

of them. My thanks also are extended to all lab technologies in my department for

their coordination and assistance.

In addition, I would like to express my special thanks to Dr. Eugene, Dr. Sheng Yang

and Dr. Li Ling for their great help in the initial stage of my Ph.D study. I also wish to

give my special thanks to Dr. Tang Zhe, Dr. Chen Maohua, Mr. Pan Feng, Dr. Huang

Xiaolei, Dr. Yang Haibo and Dr. Fan Shiliang from various research groups and

institutes. Their knowledge and efforts on electrochemical measurements, analysis

and fabrications make the completion of this work possible.

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Finally, I would like to give my appreciation to my wife Zou Jing and all my family

members for their encouragements, supports, and understandings that help to

complete this thesis work.

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TABLE OF CONTENTS

ACKNOLEDGMENTS ................................................................................................. I

TABLE OF CONTENTS ............................................................................................. III

SUMMARY ............................................................................................................... VII

LIST OF TABLES ....................................................................................................... XI

LIST OF FIGURES ................................................................................................... XII

LIST OF ABBREVIATIONS ................................................................................. XVII

CHAPTER 1: INTRODUCTION .................................................................................. 1

1.1 OVERVIEW OF SUPERCAPACITORS ....................................................... 1

1.1.1 Symmetric Supercapacitors ..................................................................... 3

1.1.2 Asymmetric Supercapacitors ................................................................... 5

1.2 MESOPOROUS CARBON NANOMATERIALS AS

SUPERCAPCACITOR ELECTRODE MATERIALS ............................................. 8

1.2.1 Hard-template Synthesis of Mesoporous Carbon Nanomaterials ............ 9

1.2.2 Soft-template Synthesis of Mesoporous Carbon Nanomaterials ........... 11

1.3 GRAPHENE-BASED COMPOSITE NANOMATERIALS AS

SUPERCAPACITOR ELECTRODE MATERIALS .............................................. 14

1.3.1 Graphene-based composites with Disordered Microstructures ............. 14

1.3.2 Freestanding Graphene-based Films with Ordered Microstructures ..... 16

1.4 PROJECT MOTIVATIONS AND DESIGNS .............................................. 17

1.5 RESEARCH OBJECTIVES ......................................................................... 20

1.6 REFERENCES .............................................................................................. 21

CHAPTER 2: EXPERIMENTAL................................................................................ 28

2.1 MATERIALS ................................................................................................ 28

2.2 MATERIALS SYNTHESIS ......................................................................... 28

2.3 CHARACTERIZATIONS ............................................................................ 28

2.3.1 Chemical Analysis ................................................................................. 29

2.3.2 Morphological Study ............................................................................. 29

2.3.3 Thermogravimetric Analysis ................................................................. 31

2.3.4 Electrochemical Measurements ............................................................. 31

CHAPTER 3: ORDERED MESOPOROUS CARBON NANOPARTICLES WITH

HIGH SURFACE AREA AND WELL CONTROLLED MORPHOLOGIES ........... 33

3.1 INTRODUCTION AND DESIGN OF EXPERIMENT ............................... 33

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3.2 SYNTHESIS OF ORDERED MESOPOROUS CARBON

NANOPARTICLES ................................................................................................. 36

3.2.1 Preparation of Low-molecular-weight Phenolic Resol (L-PR) Precursor

36

3.2.2 Preparation of F127 Micelles ................................................................. 37

3.2.3 Preparation of Ordered Mesoporous Nanoparticles (MCN) .................. 37

3.2.4 Preparation of Pure Cross-linked Phenolic Resol without F127 ........... 38

3.3 CHARACTERIZATIONS OF ORDERED MESOPOROUS CARBON

NANOPARTICLES ................................................................................................. 38

3.3.1 Structural and Textual Properties of the MCNs from Spherical to

Rod-like38

3.3.2 Physical and Chemical Properties of the MCNs from Spherical to

Rod-like43

3.4 FORMATION MECHANISM OF THE MCN FROM SPHERICAL TO

ROD-LIKE ............................................................................................................... 45

3.5 ELECTROCHEMICAL PROPERITES OF MESOPOROUS CARBON

NANOPARTICLES ................................................................................................. 47

3.6 SUMMARY .................................................................................................. 47

3.7 REFERENCES .............................................................................................. 48

CHAPTER 4: MESOPOROUS CARBON DECORATED GRAPHENE AS

EFFECTIVE ELECTRODE MATERIALS ................................................................ 52

4.1 INTRODUCTION AND DESIGN OF EXPERIMENT ............................... 52

4.2 SYNTHESIS OF MESOPOROUS CARBON DECORATED GRAPHENE

54

4.2.1 Preparation of Graphene Oxide (GO) .................................................... 54

4.2.2 Preparation of Mesoporous Carbon decorated Graphene (MCG) ......... 55

4.2.3 Electrochemical Measurements ............................................................. 56

4.3 FORMATION MECHANISM OF MESOPOROUS CARBON

DECORATED GRAPHENE ................................................................................... 57

4.4 CHARACTERIZATIONS OF MESOPOROUS CARBON DECORATED

GRAPHENE ............................................................................................................ 58

4.4.1 Morphology Characterizations of the Mesoporous Carbon decorated

Graphene .............................................................................................................. 58

4.4.2 Physical and Chemical Properties of Mesoporous Carbon decorated

Graphene .............................................................................................................. 61

4.5 ELECTROCHEMICAL PROPERITES OF MESOPOROUS CARBON

NANOPARTICLES ................................................................................................. 64

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4.6 SUMMARY .................................................................................................. 68

4.7 REFERENCES .............................................................................................. 69

CHAPTER 5: NITROGEN-DOPED MESOPOROUS CARBON/GRAPHENE

FROM MELAMINE RESINS WITH SUPERIOR PERFORMANCE IN

SUPERCAPACITORS ................................................................................................ 71

5.1 INTRODUCTION AND DESIGN OF EXPERIMENT ............................... 71

5.2 SYNTHESIS OF NITROGEN-DOPED MESOPOROUS

CARBON/GRAPHENE .......................................................................................... 74

5.2.1 Preparation of Nitrogen-doped Mesoporous Carbon (NC) and Highly

Nitrogen-doped Carbon (NC-H) .......................................................................... 74

5.2.2 Preparation of Nitrogen-doped carbon decorated Graphene (NG) ........ 75

5.2.3 Electrochemical Measurements ............................................................. 76

5.3 FORMATION MECHANISM OF NITROGEN-DOPED MESOPOROUS

CARBON/GRAPHENE .......................................................................................... 76

5.4 CHARACTERIZATIONS OF NITROGEN-DOPED MESOPOROUS

CARBON/GRAPHENE .......................................................................................... 78

5.4.1 Morphology Characterizations of Nitrogen-doped Mesoporous

Carbon/Graphene ................................................................................................. 78

5.4.2 Physical and Chemical Properties of Nitrogen-doped Mesoporous

Carbon/Graphene ................................................................................................. 82

5.5 ELECTROCHEMICAL PROPERITES OF NITROGEN-DOPED

MESOPOROUS CARBON/GRAPHENE .............................................................. 87

5.6 SUMMARY .................................................................................................. 95

5.7 REFERENCES .............................................................................................. 95

CHAPTER 6: GRAPHENE@Ni(OH)2 HYBRID FILM FOR FLEXIBLE

SOLID-STATE SUPERCAPACITOR ...................................................................... 100

6.1 INTRODUCTION AND DESIGN OF EXPERIMENT ............................. 100

6.2 SYNTHESIS OF GRAPHENE@Ni(OH)2 AND GRAPHENE@CNT

HYBRID FILMS ................................................................................................... 103

6.2.1 Preparation of Nickel Hydroxide (Ni(OH)2) Nanoplates ..................... 103

6.2.2 Preparation of Graphene@Ni(OH)2 hybrid Films (GNiF) .................. 103

6.2.3 Preparation of Graphene@CNT hybrid Films (GTF) .......................... 106

6.2.4 Electrochemical Measurements ........................................................... 106

6.3 CHARACTERIZATIONS OF GRAPHENE@Ni(OH)2 AND

GRAPHENE@CNT HYBRID ELECTRODES .................................................... 108

6.3.1 Morphology Characterizations of Positive Electrode (GNiF) ............. 108

6.3.2 Electrochemical Characterizations of Positive Electrode (GNiF) ....... 112

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6.3.3 Characterizations of Negative Electrode (GTF) .................................. 117

6.4 ELECTROCHEMICAL PROPERITES OF FLEXIBLE SOLID-STATE

SUPERCAPACITOR ............................................................................................ 119

6.5 SUMMARY ................................................................................................ 122

6.6 REFERENCES ............................................................................................ 123

CHAPTER 7: GRAPHENE@IRON OXIDE HYBRID FILM TO REALIZE

HIGH-PERFORMANCE FLEXIBLE ENERGY STORAGE DEVICES ................ 127

7.1 INTRODUCTION AND DESIGN OF EXPERIMENT ............................. 127

7.2 SYNTHESIS OF GRAPHENE@IRON OXIDE HYBRID FILM ............. 130

7.2.1 Preparation of Iron Oxide Nanoparticles ............................................. 130

7.2.2 Preparation of Graphene@Iron Oxide hybrid films (GFeF) ................ 131

7.2.3 Electrochemical Measurements ........................................................... 132

7.3 CHARACTERIZATIONS OF HYBRID FILM ELECTRODES ............... 133

7.3.1 Morphology and Physical Characterizations of Graphene@Iron Oxide

hybrid Film (GFeF) ............................................................................................ 133

7.3.2 Electrochemical Characterizations of Graphene@Iron Oxide hybrid

Film (GFeF) as Anode ....................................................................................... 137

7.3.3 Advantages of GFeF electrode as Hybrid Li-ion Capacitor Anode ..... 141

7.3.4 Electrochemical Characterizations of porous Graphene (pG) as Cathode

143

7.4 ELECTROCHEMICAL PROPERITES OF FLEXIBLE Li-ion Capacitor 144

7.5 SUMMARY ................................................................................................ 148

7.6 REFERENCES ............................................................................................ 149

CHAPTER 8: CONCLUSIONS AND FUTURE WORK ......................................... 156

8.1 PROJECT CONCLUSIONS ....................................................................... 156

8.2 RECOMMENDATIONS FOR FUTURE WORKS ................................... 161

8.2.1 3D Expressway-like Electrode of Graphene@TiO2 Hybrid Films for

Supercapacitors or Ultrafast Rechargeable Li-ion Batteries .............................. 161

8.2.2 Graphene@Conducting Polymer as flexible supercapacitor electrodes

163

8.3 REFERENCES ............................................................................................ 166

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SUMMARY

To address the increasingly serious environmental problems and excessive

consumption of fossil fuels, there has been great urgency in exploiting and refining

clean energy technologies as well as more efficient energy storage devices. As one of

such energy storage devices, supercapacitors, have been widely studied around the

world in recent years because it can offer energy density by orders of magnitude

higher than conventional capacitors, lager power density and better cycling stability

than batteries. However, the application of current commercially available

supercapacitors is strongly inhibited due to their relatively low energy density (~10

Wh/kg) as compared to that of batteries (~100 Wh/kg). According to the equations of

energy density (E): E=1/2∙CV2 and power density (P): P=V

2/4Rs for supercapacitors

(where C is the total capacitance of the cell, V is the cell voltage, Rs is the equivalent

series resistance), the energy density is mainly dependent on cell operation voltage

and specific capacitance of electrodes, which significantly relies on the surface area of

electrode materials, and the high power density requires low internal resistance of

supercapacitor. Therefore, there are several criteria for a high performance

supercapacitor: high surface area, high conductivity, suitable pore size distribution,

introducing pseudocapacitance and moderate cost (in terms of electrodes); wide

operation voltage, low equivalent series, cost effective (in terms of full cell). In

conjunction with the emergence of nanomaterials, carbon-based nanomaterials have

been well served as electrochemical electrodes due to their fascinating physical and

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chemical properties. Therefore, the synthesis of carbon-based nanomaterials with

controlled shape, size, pore diameter and surface property is desirable to result in

higher performance supercapacitor no matter in the view of fundamental research as

well as practical applications.

As shown in the idea flow chart of this thesis, the goal of this project is to develop

next-generation supercapacitor with superior overall performance, more specifically,

having high energy density and power density, as well as the excellent mechanical

flexibility. In order to realize this aim, five main parts were elaborated in this thesis

and the contributions of each stage were summarized below:

Part 1: Highly ordered mesoporous carbon nanomaterials with high surface area were

synthesized through a soft-template approach. The as-obtained mesoporous carbon

nanoparticles possessed large pore volume (ca. 0.919 cm³/g) and high surface area

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(1385 m2/g). The electrochemical results showed that this carbon material was

promising as electrodes for supercapacitors.

Part 2: In order to increase the conductivity of mesoporous carbon and prevent the

aggregation of graphene nanosheets, a rational design and reproducible chemical

process was adopted to fabricate a novel porous carbon decorated graphene as an

effective electrode material for supercapacitors. The as-obtained MCG possessed

much more favourable pore size distribution and high surface area.

Part 3: In order to further improve the capacitance of mesoporous carbon electrode,

we demonstrated an integrated and reproducible chemical process for fabricating the

N-doped mesoporous carbon and graphene by using melamine resin as nitrogen

source. The as-made NC and NG electrode materials exhibited high surface area,

suitable pore size distribution and uniformly dispersed N functional groups with

tuneable doping amount. These unique properties endow them as promising

electrodes for supercapacitors with superior performance.

Part 4: On the aim of realizing both high volumetric and gravimetric performances as

well as property of flexibility, graphene-based freestanding hybrid films were

fabricated by an extended filtration method via self-assembly of graphene nanosheets

and “hard nano-spacer” including Ni(OH)2 nanoplates, TiO2 nanobelts and CNT. The

structure characterizations of SEM, TEM and FIB images confirmed that these

nano-spacers are uniformly dispersed in the hybrid films, serving as effective

inhibitors of aggregation in between the graphene layers. These advantageous features

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demonstrate that such 3D expressway-like hybrid film could be an ideal candidate for

flexible energy storage devices.

Part 5: Based on the studies of previous 4 parts, narrow working voltage of the full

cell on the basis of aqueous electrolyte has been recognized as one of the most critical

short slab to fabricate high performance supercapacitor. In order to prepare novel

hybrid Li-ion hybrid capacitor with high working voltage up to 4 V, rationally

designed 3D expressway-like film electrode composed of iron oxide and graphene

was fabricated in this part. The as-prepared hybrid Li-ion capacitors delivered a

comparable energy density (129.6 Wh/kg) to that of Li-ion battery and comparable

power density to that of supercapacitor (1870 W/kg).

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LIST OF TABLES

Table 1-1: Summary of mesoporous carbon nanomaterials developed by common soft-templates ..... 13

Table 3- 1: Physicochemical properties of the obtained MCNs with different morphologies and particle

sizes ........................................................................................................................................................ 45

Table 4- 1: Physicochemical characterization of MCNs-150, MCG-40, MCG-20, MCG-5 and rGO ......... 64

Table 5-1: Approximate distribution of N functional groups obtained by fitting the N 1s core level XPS

spectra for the NC, NC-H and NC-H without calcination ........................................................................ 84

Table 5-2: Physicochemical characterization of various carbon-based materials .................................. 86

Table 5-3: Typical EDLC capacitance of carbonaceous materials based on the aqueous electrolyte ..... 91

Table 6- 1: Gravimetric capacitance retention of GNiF electrode compared with some Ni(OH)2/Carbon

electrodes reported in previous literatures. .......................................................................................... 114

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LIST OF FIGURES

Figure 1-1: Principle construction of a supercapacitor; 1. power source; 2. Work load; 3. current

collector; 4.polarized electrode; 5. Helmholtz double layer; 6. electrolyte having positive and negative

ions; 7. Separator...................................................................................................................................... 2

Figure 1-2: Ragone plot showing the specific power against specific energy for various electrical energy

storage systems[2]

. Reprinted with permission from ref. 2 ....................................................................... 3

Figure 1-3: Construction of EDLC[3]

Reprinted with permission from ref. 3 .............................................. 4

Figure 1-4: Construction of typical asymmetric supercapacitor[36]

Reprinted with permission from ref.

36 .............................................................................................................................................................. 5

Figure 1-5: Evolution of electrochemical supercapacitors in non-aqueous system[37]

Reprinted with

permission from ref. 37 ............................................................................................................................ 7

Figure 1-6: Two typical methods for the preparation of mesoporous carbon nanomaterials: the

nanocasting strategy from mesoporous silica hard templates and the direct synthesis from block

copolymer soft templates[54]

. Reprinted with permission from ref. 54 ................................................... 10

Figure 1-7: TEM image of the thin film of block copolymer, A) the surface and B) cross section; C) SEM

image of the ozone-treated and sensed film[60]

. Reprinted with permission from ref. 60 ...................... 11

Figure 1-8: Schematic of preparation of graphene@metal oxide composites with disordered

micro-structures[74]

. Reprinted with permission from ref. 74 ................................................................. 16

Figure 1-9: (A) Photograph showing the flexibility of EM-CCG film; (B,C) SEM images of cross sections

of EM-CCG films[82]

. Reprinted with permission from ref. 82 .................................................................. 17

Figure 1-10: Schematic illustrating advantages of 3D layer-by-layer structure of graphene intercalated

with pseudocapacitive layer. .................................................................................................................. 19

Figure 3-1: SEM images of the ordered mesoporous carbon nanoparticles with different morphologies:

A) MCN-S50 nanospheres with a diameter of 50nm; B) MCN-S200 nanospheres with a diameter of

200nm; C) MCN-W worm-like nanoparticles; D) MCN-R rod-like nanoparticles. ................................... 39

Figure 3-2: TEM images of the ordered mesoporous carbon nanoparticles with different morphologies:

A) MCN-S50; B) MCN-S200; C) MCN-W worm-like nanoparticles; D) MCN-R rod-like nanoparticles;

Insets are the respective HRTEM images labeled with average pore diameter. .................................... 41

Figure 3-3: A) HRSEM image of MCN-R sample before calcination at 600 oC ; B) and C) HRTEM images

of MCN-R nanoparticles viewed in the [001] and [110] direction, respectively; D), E) and F) HRTEM

images of MCN-S200 spherical nanoparticles viewed in the [111], [100] and [110] direction,

respectively. Insets are the corresponding fast Fourier transform (FFT) diffractograms. G) Powder SAXS

patterns of a) MCN-R and b) MCN-S200. ................................................................................................ 42

Figure 3-4: A) FT-IR spectra of a) as-made composite polymer nanoparticles prepared by using F127 as

a template before calcination and b) MCN-R upon calcinations at 600℃ in nitrogen atmosphere; TGA

pattern of a) pure F127; b) the composite polymer nanoparticles before calcination; c)pure

cross-linked Phenolic Resol. .................................................................................................................... 43

Figure 3-5: A) N2 adsorption-desorption isothermal and B) pore-size distribution of mesoporous carbon

nanoparticles, (a) MCN-R, (b) MCN-W, (c) MCN-S200, (d) MCN-S50; Inset showing the typical HRTEM

of MCN. ................................................................................................................................................... 44

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Figure 3-6: Schematic illustration of the general strategies to prepare ordered mesoporous polymer

and carbon nanoparticles with spherical to rod-like morphologies, A) composite resol-F127

monomicelles; B) ordered mesoporous polymer nanoparticles; C) ordered mesoporous carbon

nanoparticles. ......................................................................................................................................... 45

Figure 3-7: A) SEM and (B) SEM images of rod-like ordered mesoporous carbon nanoparticles when

template concentration was increased to 14wt%. ................................................................................. 46

Figure 3-8: A) Cyclic voltammograms conducted at 100mV/s and B) galvanostatic charge/discharge

curve at a current density of 0.5A/g:(a) MCN-R, (b) MCN-W, (c) MCN-S200, (d) MCN-S50. .................. 47

Figure 4-1: Schematic illustration of the general strategies to prepare mesoporous carbon decorated

graphene, A) graphene oxide; B) graphene oxide nanosheets patterned by polymer layer/spheres; C)

graphene nanosheets decorated by porous carbon. .............................................................................. 57

Figure 4-2: TEM images of A) micelles@GO after hydrothermal treatment; B) MCG-5; C) MCG-20; D)

MCG-40; The inserts are HRTEM images, respectively. .......................................................................... 59

Figure 4-3: SEM images of A) MCG-20; B) MCG-40. The insert is size distribution of MCN in

corresponding sample. The data was obtained by analyzing 100-200 spheres per sample from low

magnification TEM images ..................................................................................................................... 61

Figure 4-4: C 1s XPS spectra of A) GO ; B) micelles@GO after hydrothermal treatment; C) MCG-5; D)

MCNG-40 ................................................................................................................................................ 62

Figure 4-5: a) N2 adsorption-desorption isothermals and b) pore-size distributions of MCNs-150 and

MCG ........................................................................................................................................................ 63

Figure 4-6: Cyclic voltammograms behaviors of various carbon-based electrodes (a) MCG-5 electrode

and (b) MCG-40 electrode measured at different scan rates; (c) MCG-5, MCG-20 and MCG-40

electrodes measured at the scan rate of 25mV/s; (d) variation of IR drop with discharge current

density .................................................................................................................................................... 66

Figure 4-7: (a) Galvanostatic charge-discharge curves of MCG-5, MCG-20 and MCG-40 electrodes at a

current density of 0.5 A/g; (b) Variation of specific capacitance at different current density; (c)

Electrochemical impedance spectra under the influence of an ac voltage of 10 mV; (d) Cycle

performance of MCG-5 at a current density of 0.5A/g ........................................................................... 68

Figure 5-1: Schematic illustration of the general strategies to prepare nitrogen-doped mesoporous

carbon/graphene associated with rapid electrons transport and electrolyte ions effectively

accumulated beside the N-doped porous carbon layer .......................................................................... 77

Figure 5-2: TEM images of a) NC (inset is the respective HRTEM image labeled with average pore

diameter); b) highly N-doped carbon; c) NC-H TEM mapping images with the elements of carbon,

nitrogen and oxygen, respectively .......................................................................................................... 79

Figure 5-3: a) TEM images of NG; b) TEM mapping images of NG with the elements of carbon, nitrogen

and oxygen, respectively; c) Scheme illustrating formation of N-doped graphene associated with rapid

electrons transport and electrolyte ions effectively accumulated beside the N-doped porous carbon

layer ........................................................................................................................................................ 81

Figure 5-4: a) XPS survey spectra of various mesoporous carbon; b) carbon core level XPS spectra of

NC-H; N core level XPS spectra of c) NC-H without calcination; d) NC-H and e) NC ............................... 82

Figure 5-5: a) FT-IR spectra of nitrogen doped carbon materials; b) N2 adsorption-desorption

isothermals and inset pore-size distributions of MCN, NC and NC-H ..................................................... 85

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Figure 5-6: Electrochemical performance of carbon based composite in a three-electrode system. CV of

a) various N-doped carbon electrodes measured at the scan rate of 25 mV/s and b) NG electrode

measured at different sane rates; c) Galvanostatic charge-discharge curves of various N-doped carbon

electrodes at a current density of 0.5 A/g; d) Variation of specific capacitance of various N-doped

carbon electrodes at different current density ....................................................................................... 89

Figure 5-7: Electrochemical performance of carbon based composites in a two-electrode system. Cyclic

voltammograms a) measured at the scan rate of 25 mV/s and b) NG-H electrode measured at different

sane rates; c) Galvanostatic charge-discharge curves at a current density of 0.5 A/g; d) Capacitance

retention against current density of N-doped carbon electrodes; e) Electrochemical impedance spectra

under the influence of an ac voltage of 10 mV; f) Ragone plots of N-doped carbon supercapacitor ..... 92

Figure 5-8: Cyclability of the NG electrode in a 6 mol/L KOH electrolyte. a) Data was obtained from a

three-electrode supercapacitor by using the galvanostatic charge-discharge technique with a current

density of 1 A/g; b) Data was obtained from a two-electrode supercapacitor by using the galvanostatic

charge-discharge technique with a current density of 0.5 A/g .............................................................. 94

Figure 6-1: Schematic illustrating advantages of 3D layer-by-layer structure of graphene intercalated

with pseudocapacitive layer. ................................................................................................................ 102

Figure 6-2: Scheme illustrating formation mechanism of dense graphene film intercalated with metail

oxide nanoparticals, such as Ni(OH)2 nanoplate, TiO2 nanobelt, et al .................................................. 103

Figure 6-3: Detailed scheme illustrating filtration assisted layer by layer self-assembly process to form

the hybrid film ...................................................................................................................................... 105

Figure 6-4: a) SEM and b) TEM images of bare Ni(OH)2 nanoplates .................................................... 108

Figure 6-5: Morphologies and structure characterizations of 3D dense graphene films intercalated with

Ni(OH)2 nanoplates. a), b) and c) cross sectional SEM images of GNiF at different magnifications, inset

optical image of GNiF showing its flexibility; d) side view of the focused-ion beam (FIB)-etched GNiF; e)

In-plane viewed SEM and TEM (inset) images of GNiF; f) XRD patterns (left) and XPS carbon core level

XPS spectra (right) of GNiF ................................................................................................................... 110

Figure 6-6: SEM of pure graphene films ............................................................................................... 112

Figure 6-7: Electrochemical performance of GNiF electrode in a three-electrode configuration. a) CV

measured at different scan rates; b) Galvanostatic discharge curves at various current density; c)

Variation of gravimetric capacitance and volumetric capacitance (based on the total mass of Ni(OH)2

and graphene) of GNiF electrode as a function of current density. Inset optical image shows the

shrinkage of hybrid film electrode after annealing; d) Cyclability of the GNiF electrode in a 1 M KOH

electrolyte. Inset shows CV variation after 20000 cycles at the scan rate of 10 mV s-1

........................ 112

Figure 6-8: Morphology of GNiF electrode after electrochemical testing of 5000 cycles a)

cross-sectional SEM images and b) in-plane view images, insets are corresponding high resolution

images .................................................................................................................................................. 117

Figure 6-9: a) schematic illustration of layered structure for GTF material and optical image of GTF

showing its flexibility; b), c) cross sectional SEM images of GTF at various magnifications; d) side view

of the FIB-etched GTF; e) XPS spectra f) CV measured at different scan rates g) galvanostatic

charge-discharge curves at various current density of GTF; h) variation of gravimetric and volumetric

capacitance of GTF as a function of current density, inset shows the cyclability of GTF electrode in 1 M

KOH electrolyte ..................................................................................................................................... 119

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Figure 6-10: Electrochemical performance of GNiF//GTF asymmetric supercapacitor. a) Optical

photographs of the fabricated flexible solid-state supercapacitor device with electrode area of 2 cm×4

cm, inset shows the schematic definition of bending angle; b) CV measured at various scan rate; c)

Variation of volumetric and gravimetric capacitance (based on the total mass of positive and negative

electrodes) as a function of scan rate, inset shows the galvanostatic charge-discharge curve at the

current density of 1 A g-1

; d) CV curves measured at different curvatures of 0°, 90° and 180°, right inset

shows the optical images of as-obtained flexible supercapacitor in different bending states ............. 120

Figure 6-11: Ragone plot of flexible solid-state supercapacitor. .......................................................... 122

Figure 7-1: Schematic illustrating 3D expressway-like structure. ......................................................... 129

Figure 7-2: Morphology and structure characterizations of 3D dense graphene films intercalated with

iron oxide nanoparticles. a~c) cross sectional SEM image of GFeF under various magnifications, a inset

photograph of GFeF showing its flexibility; d) side view of the focused-ion beam (FIB) etched GFeF in

parallel direction to the graphene sheets, inset showing FIB notch; e) GFeF 3D imaging of FIB etched

one cross-section slice .......................................................................................................................... 134

Figure 7-3: XRD pattern of GFeF ........................................................................................................... 135

Figure 7-4: a) FT-IR spectra of pure GO and hybrid films (GOFeF represents the GFeF sample without

annealing treatment); Carbon core level XPS spectra of b) GOFeF sample and c) GFeF sample .......... 137

Figure 7-5: Electrochemical characterizations of GFeF based half-cell (voltage limits 0.01~3 V, vs. Li/Li+).

a) CV profiles in the first cycle and reversible steady-state cycles measured at scan rate of 2 mV s-1

; b)

Galvanostatic charge-discharge curves at the current density of 0.02 A g-1

in the first 3 cycles. Inset

shows the CD profiles at the stable cycles; c) Variation of gravimetric and volumetric capacitance

(based on the total mass of iron oxide and graphene) as a function of current density; d) Cyclability of

the GFeF based half-cell. Inset showing the optical image of GFeF electrode...................................... 140

Figure 7-6: Schematic illustrating advantages of 3D layered structure for the application of Li-ion type

electrode. a) illustration of layered structure with volume-effect accommodation during Li+

extraction/insertion; b) illustration of the expressway-like structure with bicontinuous ion/electron

transport pathways and large electrode-electrolyte contact area. ...................................................... 142

Figure 7-7: Electrochemical characterizations of porous graphene based half cell (voltage limits

1.5~4.5 V, vs. Li/Li+). a) CV profiles measured at scan rate of 2 and 10 mV s

-1; b) Galvanostatic

charge-discharge curves at the current density of 0.05 A g-1

; c) Cyclability of the porous graphene

based half cell. Inset showing the optical image of porous graphene electrode .................................. 143

Figure 7-8: Electrochemical performance of hybrid Li-ion capacitor GFeF//pG (GFeF as negative

electrode and porous graphene as positive electrode with mass ratio of GFeF/pG = 4.5). a) CV

measured at various sweep rates; b) Galvanostatic charge-discharge curves at the current density of

0.1 A g-1

; c) Cycle stability of hybrid Li-ion capacitor; d) Ragone plots of hybrid Li-ion supercapacitor,

solid-state supercapacitor of our previous work, and comparison with Li-ion battery and EDLCs ....... 145

Figure 7-9: Variation of gravimetric and volumetric capacitance of GFeF//pG hybrid Li-ion capacitor

(based on the total mass and volume of anode and cathode) as a function of current density........... 147

Figure 7-10: Demonstration on flexible properties of hybrid Li-ion capacitor (GFeF as negative

electrode and porous graphene as positive electrode with mass ratio of GFeF/graphene = 4.5). a)

Optical images of as-obtained flexible pouch-cell capacitor in different bending states (left), and

corresponding CV curves measured at curvatures of 0°, 90° and 180°(right). Inset shows the schematic

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definition of bending angle; b) A light-emitting diode (LED) powered by flexible Li-ion capacitor under

flat (left), static 180° bending (middle) and dynamic bending (right). ................................................. 148

Figure 8-1: Schematic illustrating advantage of graphene@TiO2-B 3D layered structure for the

application of Li-ion type electrode ...................................................................................................... 161

Figure 8-2: a,b) Cross-sectional SEM images of graphene@TiO2 hybrid film at different magnifications,

inset showing optical image of graphene@TiO2 hybrid film; c) ross-sectional SEM images of

graphene@TiO2 hybrid film under wrinkled condition; d) XRD pattern of graphene@TiO2 hybrid film

.............................................................................................................................................................. 162

Figure 8-3: Cross-sectional SEM images of graphene@PANI films at different magnifications (inset

showing the flexibility of the film) ........................................................................................................ 164

Figure 8-4: Raman spectra of PANI, Graphene@PANI film, PPy, and Graphene@PPy film ................. 165

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LIST OF ABBREVIATIONS

MCN: Mesoporous carbon nanoparticles

F127: Triblock copolymer Pluronic F127

EISA: Evaporation induced self-assembly

L-PR: Low-molecular-weight phenolic resol

CMC: Critical Micelle Concentration

MCG: Mesoporous carbon decorated graphene

EDLC: Electrochemical double-layer capacitors

AC: Active carbon

GO: Graphene oxide

rGO: Reduced graphene oxide

CNT: Carbon nanotube

HTAB: Hexadecyltrimethylammonium

ACM: Amphiphilic carbonaceous material

PS-P4VP: Polystyrene-blockpoly(4-vinylpyridine)

PEO-PPO-PEO: Poly(ethylene oxide)-b-poly(propylene oxide)-b-poly(ethylene

oxide)

EM-CCG: Electrolyte-mediated chemically converted graphene

PTFE: Polytetrafluoethylene

CPs: Conducting polymers

PANI: Polyaniline

PPY: Polypyrrole

FT-IR: Fourier transform infrared

CV: Cyclic voltammetry

EIS: Electrochemical impedance spectroscopy

XPS: X-ray photoelectron spectroscopy

XRD: Powder X-ray diffraction

SAXS: Small-angle X-ray scattering

SEM: Scanning electron microscope

HRSEM: High-resolution SEM

TEM: Transmission electron microscope

HRTEM: High-resolution TEM

FIB: Focus ion beam

BET: Brunauer-Emmett-Teller

DFT: Density Functional Theory

TGA: Thermogravimetric Analysis

CVD: Chemical vapour deposition

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CHAPTER 1: INTRODUCTION

1.1 OVERVIEW OF SUPERCAPACITORS

High-performance supercapacitors (also known as electrochemical capacitors or

ultracapacitors) are considered to be the most promising candidates to meet the

increasing requirements of energy storage. Supercapacitor consist of two electrodes

separated by an ion permeable membrane (separator), and an electrolyte connecting

electrically both electrodes[1]

. At the conventional design of a supercapacitor, an

electric double layer at both electrodes is formed by applying a voltage to the

capacitor, which is illustrated in Figure 1-1. Specifically, supercapacitor can be

divided into two categories according to the charging-discharging mechanism. The

first group consists of electrochemical double-layer capacitors (EDLCs), and it is

based on the physisorption of electrolyte ions onto a porous electrode. EDLCs are

normally recognized as symmetric supercapacitors by using activated carbon as both

electrodes. The second group consists of known as pseudocapacitors or redox

supercapacitors, which utilize fast and reversible surface or near-surface reactions

between electrolyte and electro-active species on the electrode surface. The typically

active species used for redox side are transitional metal oxides or conducting

polymers[2]

. In the construction of pseudocapacitor, asymmetric configurations are

normally adopted by using pseudo-capacitive electrodes as one side and EDLC

electrode as another side.

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Figure 1-1: Principle construction of a supercapacitor; 1. power source; 2. Work load; 3. current collector;

4.polarized electrode; 5. Helmholtz double layer; 6. electrolyte having positive and negative ions; 7.

Separator.

Figure 1-2 presents the specific power against specific energy (also denoted as

Ragone plot) of various energy conversion and storage devices. As can be seen,

supercapacitors occupy an important position in terms of the specific energy as well

as specific power, and bridge the gap between traditional capacitors and batteries. To

be specific, the energy densities of existing commercial EDLCs range 0.5 ~ 10 Wh/kg.

For comparison, a conventional lead-acid battery is typically 30 ~ 40 Wh/kg and

Li-ion batteries are about 150 Wh/kg. However, EDLCs offer much higher power

density (1000 ~ 10 000 W/kg) than batteries (~ 1000 W/kg). Thus, it is great urgent to

improve the energy density of supercapacitors without sacrificing their power density.

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Figure 1-2: Ragone plot showing the specific power against specific energy for various electrical energy

storage systems[2]. Reprinted with permission from ref. 2

1.1.1 Symmetric Supercapacitors

The current commercially available supercapacitors are mainly electrochemical

double-layer capacitors (EDLCs, also known as symmetric supercapacitor), which

store energy through the adsorption of both anions and cations at the interface

between electrode and electrolyte[3-5]

. A typical EDLC is illustrated in Figure 1-3.

When a potential is applied to an electrode, oppositely charged ions are attracted onto

the nanopore surface of the activated carbon and electric double-layers are formed,

thereby electricity storage[3]

. Several critical criteria have to be indentified for an ideal

supercapacitor with high performance: high energy density, high power density and

long cycle life[6-8]

. In general, EDLCs offer much higher power density than other

kind of energy storage devices such as batteries, which means they have relatively fast

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charge and discharge times. However, the amount of energy stored per unit weight in

EDLCs is considerably lower than that of conventional batteries (~10 Wh/kg for a

supercapacitor compared to ~100 Wh/kg for a battery). It is also only about 1/10,000th

the volumetric energy density of gasoline.

Figure 1-3: Construction of EDLC[3] Reprinted with permission from ref. 3

The energy density of EDLCs is mainly dependent on the performance of electrode

materials[9-12]

. Active carbon (AC) has been long used as the commercial electrode

material for EDLCs due to its large surface area and moderate cost[13-16]

. However, its

application is strongly restricted by its relatively poor energy storage capacity and

inferior rate capability. Besides AC, mesoporous carbon nanomaterials (MCNs) have

received more attentions in the past decade due to their high surface area and suitable

pore size[17,18]

. Despite the fact that the capacitance of MCNs can reach a high value at

low current density[19]

, the complicated microstructure of MCNs normally limit the

transport efficiency of electrons. Recently, the emergence of graphene provides an

excellent alternative to the past carbon-based electrode materials[20,21]

. In comparison

with the traditional carbon-based electrode materials, graphene possesses very high

electrical conductivity, which will greatly contribute to the fast transportation of

electrons during the charge/discharge process, especially in the high sweep rate[11,22,23]

.

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Therefore, graphene is a promising candidate for electrode materials to realize a

supercapacitor with high power density.

1.1.2 Asymmetric Supercapacitors

In order to further boost the energy density of a supercapacitor, a promising way is to

increase cell voltage (V) by developing asymmetric supercapacitors. The asymmetric

supercapacitor consists of a battery-type Faradic electrode (as energy source) and a

capacitor-type electrode (as power source), offering the advantages of both advanced

batteries (energy density) and supercapacitors (rate, cycle life). The construction of

typical asymmetric supercapacitors is illustrated in Figure 1-4.

Figure 1-4: Construction of typical asymmetric supercapacitor[36] Reprinted with permission from ref. 36

Asymmetric supercapacitor in aqueous electrolyte can utilize the different potential

windows of the two electrodes to enlarge the maximum operation voltage in the

two-cell system. The introduction of pseudocapacitive electrode is able to not only

increase the whole cell’s operation voltage, but also enhance its specific capacitance,

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resulting in significantly improved energy density. Recently, numerous studies have

been employed in the area of developing various asymmetric supercapacitors, such as

AC//MnO2[24-26]

, AC//Ni(OH)2[27-28]

, carbon nanotube (CNT)//MnO2[29]

, CNT//TiO2[30]

,

AC//polyaniline[31]

, and AC//V2O5[32]

.

Still, the poor conductivity of the pseudocapacitive electrodes normally result in high

internal resistance (Rs) of the asymmetric supercapacitors, which will ultimately lead

to unsatisfied power density of the whole cell (P=V2/4Rs). A common solution to

address this issue is to incorporate pseudocapacitor nanomaterials, such as MnO2,

Ni(OH)2, Co3O4 etc[33-36]

, into the carbon infrastructure (so called hybrid electrode).

However, the overall performance of the currently available hybrid electrodes is far

from satisfaction, which is mainly reflected in their poor power density. The poor

power density is usually ascribed to the poor conductivity of the pseudocapacitor

nanomaterials and their slow redox reactions with electrolytes. Besides these two

reasons, the poor design in the microstructure of the hybrid electrodes, which has

been rarely studied in the previous works, is another important reason for their poor

performance.

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Figure 1-5: Evolution of electrochemical supercapacitors in non-aqueous system[37] Reprinted with

permission from ref. 37

As described above, increasing the working voltage is more effective to enhance the

energy density of generation-Ⅰ EDLCs because of the quadratic dependence of

voltage. Currently, the maximum voltage of a normal EDLC is limited to 2.7 V even

in non-aqueous system (organic electrolyte)[37]

. Exceeding this voltage limitation will

lead to considerable side reactions and fatal damage to the EDLC cells[38]

. Recently,

novel Li-ion based hybrid systems (generation-Ⅱ) were fabricated as another family

of asymmetric supercapacitor. As shown in Figure 1-5, such hybrid energy storage

devices, offering synergistic effects of supercapacitor and battery by composing of

capacitor-type and Li-ion battery-type electrodes, have inspired tremendous research

efforts in recent years due to the increasing demands of energy storage devices with

both high energy density and power density[39]

.

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In 2001, Amatucci and his co-workers did a pioneer study on hybrid Li-ion capacitor

by using activated carbon as positive electrode and nanostructured Li4Ti5O12 as

negative electrode. The resulted asymmetric system of AC/LiBF4(AN)/Li4Ti5O12 was

able to offer the energy density of 25 Wh/kg[40]

. In recent years, a variety of metal

oxides were employed as negative electrodes in such hybrid energy storage system.

For example, TiO2(B)/1M LiPF6/CNT(AC)[41]

system with voltage up to 3 V

exhibited varying energy densities, ranging from 11 to 45 Wh/kg. Spinel-LiMn2O4/1

M LiClO4(AN)/AC system[42]

offered energy density of 45 Wh/kg under the operating

voltage of 3 V. In the systems of Fe2O3(CNT)/1M LiClO4(AN)/CNT[43]

or

Fe3O4(Graphene)/1M LiPF6/Graphene[44]

energy density of 50 to140 Wh/kg under the

operating voltage of 3 to 4 V. Besides, in the system of LiNi0.5Mn1.5O4/1M

LiPF6/AC[45]

, they showed voltages higher as 4.7 V[46]

and the resulting energy

density of 56 Wh/kg.

1.2 MESOPOROUS CARBON NANOMATERIALS AS

SUPERCAPCACITOR ELECTRODE MATERIALS

Porous carbons including activated carbon and carbon black have long history of

research and usage in the field of energy storage, adsorption and catalyst carriers due

to their large surface areas, chemical stability and low coast. However, the practical

applications of these traditional porous carbon materials are greatly limited, such as

adsorption of large molecules (organic dyes and biomolecules), chromatographic

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separation and lithium ion cells, because of the restriction of their micropore size (< 2

nm). Thus mesoporous carbon nanomaterials which possess pore sizes between 2 and

50 nm received tremendous research efforts. More recently, ordered mesoporous

carbon nanomaterials, as another huge family of porous materials, have been

successfully fabricated by a number of research groups. In comparison with

mesoporous silica and metal oxide, ordered mesoporous carbon nanomaterials possess

more fascinating physical and chemical properties including hydrophobicity of their

surfaces, enhanced electrical, thermal conductivity, chemical stability, reduced

density and low cost of manufacture. These advantageous properties enable them to

be used extensively as guest molecules carriers[47,48]

, water and air purification,

shape-selective catalysts, electrode materials for batteries[49]

, fuel cells[50,51]

, and

supercapacitors[52,53]

. Therefore the synthesis of mesoporous carbon nanomaterials

with controlled shape, size, pore diameter and surface property is desirable no matter

in the view of fundamental research as well as practical applications.

1.2.1 Hard-template Synthesis of Mesoporous Carbon Nanomaterials

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Figure 1-6: Two typical methods for the preparation of mesoporous carbon nanomaterials: the nanocasting

strategy from mesoporous silica hard templates and the direct synthesis from block copolymer soft

templates[54]. Reprinted with permission from ref. 54

The common approach to ordered mesoporous carbon nanomaterials is based on

hard-template strategy, which normally utilizes mesoporous silica as the template.

The template mainly serves as molds for replication of mesoporous carbon materials,

and no significant chemical interactions take place between templates and carbon

precursors. As shown in Figure 1-6, the general steps to mesoporous carbon

nanomaterials through hard-template (nanocasting) strategy could be summarized as:

1) preparation of meso-structured silica/surfactant composites through self-assembly

process; 2) removal of surfactant to obtain hard-template of mesoporous silica by

calcination; 3) incorporation of carbon precursor inside the mesopores; 4)

carbonization of carbon precursor at high temperature; 5) removal of silica scaffold by

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etching. The synthesis steps are finer to control and the resulting mesoporous carbon

nanomaterials normally keep the mesostructures and morphologies of the templates

well. However, the mesostructures and morphologies of the replicated carbon

materials are strongly limited by the mother silica template. Even worse, in order to

remove the hard template, the mesoporous carbon materials have to suffer several

complicated steps with strict conditions such as strong acid/alkali reactions and high

temperature treatment, which usually result in them disordered and reconstructed.

1.2.2 Soft-template Synthesis of Mesoporous Carbon Nanomaterials

Figure 1-7: TEM image of the thin film of block copolymer, A) the surface and B) cross section; C) SEM

image of the ozone-treated and sensed film[60]. Reprinted with permission from ref. 60

Very recently, a supramolecular self-assembly approach has also been developed to

directly synthesize ordered mesoporous carbon nanomaterials. Generally, this

soft-template approach employs cross-linked polymeric materials (ca.

Resorcinol-Formaldehyde[55]

, Phloroglucinol-Formaldehyde[56]

,

Phenol-Formaldehyde[57]

) as carbon-yielding component and amphiphilic block

copolymer (ca. HTAB[58]

, F127[56,57]

, P123[59]

) as pore-forming component. To the

best of our knowledge, Nakahama and co-workers conducted a pioneering work on

soft-template synthesis of mesoporous carbon materials[60]

. In this work, a first

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attempt was described to make porous carbon membranes from the film of block

copolymer with well-defined chain structure which was prepared by anionic living

polymerization. According to the results of morphology characterization in Figure 1-7,

it’s clear to observe the lamellar structure of the segregated microphase on the surface

of block copolymer and final product. Although the characterizations of this work

were not sufficient in the view of today, this attempt was a great breakthrough of the

preparation of mesoporous carbon nanomaterials. Recent years, much progress has

been achieved on the soft-template synthesis of mesoporous carbon nanomaterials by

many research groups. A summary of these works is presented in Table 1-1 based on

the categories of soft templates. In addition, as shown in Figure 1-6, the synthetic

steps of mesoporous carbon nanomaterials through soft-template approach are more

concise as compared to nanocasting method and summarized as: 1) incorporation of

carbon precursor and soft-template to self-assemble mesostructure; 2) removal of the

soft-template at decomposition temperature of the surfactant and leaving open pores

and mesostructured polymer; 3) carbonization of the mesostructured polymer at high

temperature and obtaining the final product (or simultaneously conducting this step

with second one).

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Table 1-1: Summary of mesoporous carbon nanomaterials developed by common soft-templates

Soft

template Route

Carbon

source MCN

Space

group

Surface area

(m2/g)

Application

in article Year/Ref.

Anionic Block

Copolymer Hydrothermal (acidic) polyisoprene

Porous carbon

membrane - 74 - 1988/

[60]

HTAB[a]

Hydrothermal (basic) ACM[b]

Carbon vesicles - - - 2004/[58]

PS-P4VP[c]

(PEO)

EISA (neutral) Resin Porous carbon

films P6mm - - 2004/

[61]

EISA (neutral) Resin C-FDU-18 Fm3m 1510 - 2007/[62]

PEO-PPO-PEO[d]

EISA (acidic) Resin COU-1 - 1354 - 2005/[63]

EISA (basic) Resin FDU series

P6mm /

Im3m /

Ia3d

670~1490 electrode 2006/

[57]

2007/[64]

Hydrothermal (basic) Resin FDU series

P6mm /

Im3m /

Ia3d

450~1040 - 2005/

[65]

2006/[66]

EISA (acidic) Resin Mesoporous carbon P6mm /

Im3m 1549 - 2006/

[67]

Phase separation

(acidic) phloroglucinol Mesoporous carbon P6mm 288

Capacitive

deionization

2006/[56]

2010/[68]

2011/[69]

Hydrothermal (basic) Resin MCN Im3m 894~1131 Cell

permeability 2010/

[70]

Hydrothermal (basic) Resin MCN/MCG P6mm /

Im3m 642~1245 electrode

2012/[71]

2013/[72]

Hydrothermal (basic) Melamine

resin MCG/NG - 588~1056 electrode 2014/

[73]

[a] HTAB: Hexadecyltrimethylammonium; [b] ACM: amphiphilic carbonaceous material; [c] PS-P4VP:

polystyrene-blockpoly(4-vinylpyridine); [d] PEO-PPO-PEO: poly(ethylene oxide)-b-poly(propylene

oxide)-b-poly(ethylene oxide)

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1.3 GRAPHENE-BASED COMPOSITE NANOMATERIALS AS

SUPERCAPACITOR ELECTRODE MATERIALS

In order to fabricate an energy storage device with high energy density and power

density, electrode materials not only have the ability on “storing more energies” but

also endow high conductivity. Given that many of the mesoporous carbon

nanomaterials have the complicated microstructure and disordered texture framework,

and this would significantly limit the efficiency of electron transfer and result in high

internal resistance of electrodes, variety of graphene@porous carbon or

graphene@metal oxide nanomaterials were fabricated. The introduction of graphene

provides an excellent alternative to the pristine porous carbon or metal oxide electrode

materials. In comparison with the pristine metal oxide electrode materials, graphene

possesses very high electrical conductivity, which will greatly contribute to the fast

transportation of electrons during the charge/discharge process, especially in the high

sweep rate. Therefore, graphene is a promising candidate for composite electrode

materials to realize high performance.

1.3.1 Graphene-based composites with Disordered Microstructures

Graphene, 2D geometric materials associated with numerous advanced properties, is

regarded as one of the most suitable electrode materials in the application of batteries

or supercapacitors. However, the energy storage mechanism of pristine graphene only

relies on physical adsorption of ions in electrolyte, which would severely limit its

development in the energy storage field. To fully use all the potential advantages of

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graphene in energy storage electrodes, fabrication of graphene-based composites

(such as graphene@metal oxide) is regarded as an effective and practical way as

illustrated in Figure 1-8[74]

. Transitional metal oxide/hydroxide such as Co3O4, MnO2,

Mn3O4, RuO2, Ni(OH)2 normally have high theoretical capacitances as electrode

materials. However, they suffer from their bad conductivity and ultimately inhibit

their large-scale application in supercapacitors. The aim of graphene@metal oxide

composites is to maximize the practical use of combined advantages of both graphene

and metal oxide as electrode materials, and to lower or even solve the current

problems of the individual components of graphene or metal oxides. Based on this

idea, numerous works have been reported in the past years, such as Fe3O4@Graphene

[75], Co3O4@Graphene

[76], MnO2@Graphene

[77], Mn3O4@Graphene

[78],

RuO2@Graphene [79]

, Ni(OH)2@Graphene [80]

, Fe2O3@Graphene [81]

. However, to the

best of our knowledge, the overall performance of the currently available composite

electrodes is far from satisfaction, which is mainly reflected in their poor power

density and rate stability. In literature, such a poor performance is usually ascribed to

the poor conductivity of the pseudocapacitor materials and their slow redox reactions

with electrolytes. Besides these two reasons, the improper design in disordered

microstructure of the composite electrodes, which was rarely mentioned in the

literatures, is another important reason for their poor performance. With an optimized

design of the composite microstructure, specifically, a tailored structural arrangement

between graphene and pseudocapacitive materials, it is believed that the power

density and rate stability of the composite electrodes can also be optimized.

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Figure 1-8: Schematic of preparation of graphene@metal oxide composites with disordered

micro-structures[74]. Reprinted with permission from ref. 74

1.3.2 Freestanding Graphene-based Films with Ordered Microstructures

Freestanding graphene films emerge to garner major interest recently because they

have higher packing density as compared with porous graphene or graphene aerogels.

Although these graphene aerogels electrodes offer an impressive gravimetric

capacitance of ~441 F/g at 1 A/g aqueous electrolyte, the volumetric electrochemical

performance of these electrodes was not satisfied due to their low packing density. In

real industrial applications, volumetric capacitance is more recommended than the

widely used gravimetric capacitance to evaluate the electrochemical performance of

supercapacitor electrodes. Very recently, breakthrough of freestanding graphene films

with ordered microstructure was made by several groups[82-84]

. For example, as shown

in Figure 1-9, the porous yet densely packed graphene film was formed by capillary

compression of chemically converted graphene (CCG) in the presence of volatile and

non-volatile liquid electrolyte. The packing density of the obtained films could be

increased up to nearly double (~1.33 g/cm3) that of the traditional porous carbon, and

the yielded volumetric capacitance can reach 255.5 F/cm3 in aqueous electrolyte at

low current density of 0.1 A/g. However, the multiple steps in the synthesis of current

graphene films and their ordinary gravimetric performances would complicate their

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manufacture and inevitably hinder their large-scale production, respectively. Thus, it

is highly desirable to develop an integrated and facile strategy to fabricate

freestanding graphene-based films with rationally designed structures.

Figure 1-9: (A) Photograph showing the flexibility of EM-CCG film; (B,C) SEM images of cross sections of

EM-CCG films[82]. Reprinted with permission from ref. 82

1.4 PROJECT MOTIVATIONS AND DESIGNS

Finding sustainable and renewable resources has been an intense desire for decades

due to the climate change and decreasing availability of fossil fuels. As other

currently available renewable energy sources, solar radiation, geothermal energy,

wind, and waves vary in both time and space. All of these energy sources require

energy storage systems that are able to storage their unstable deliver of energies,

because the sun does not shine during the night, wind does not blow on demand. At

the forefront of these are electrical energy storage system, such as batteries and

supercapacitors. Supercapacitors are gaining increasing attention for complementing

or replacing batteries because of their unique characteristics, such as fast

charge-discharge rate and long cycle life. However, its application is strongly

restricted by its relatively poor energy storage capacity of less than 10 Wh/kg, much

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lower than that of batteries. According to the aforementioned discussion, the ideal

electrode materials for supercapacitor require the candidates to possess high surface

area, high conductivity, suitable pore size distribution and excellent chemical stability.

Besides, broad operating potential windows is a must to achieve high energy density

in terms of full-cell supercapacitor. In addition, the emergence of wearable electronics

requires energy storage devices not only to be stored high energy and charged within

a short period but also with new feature of flexibility.

Therefore, from the perceptive of a scientific research, besides obtaining initial high

capacity by synthesizing novel electrode materials, it is a must to achieve an overall

well-balanced performance (high energy density, high power density, cyclic stability

and flexibility) in terms of full-cell devices. In this thesis, carbon nanomaterials

including MCNs, graphene, and CNTs are chosen as the major components in

electrodes, owing to their ease in large-scale fabrication, excellent ionic conductivity,

high surface area and chemical stability. With the purpose to enhance their capacity

and flexibility without sacrificing their rate capability and cyclic stability too much,

three major strategies are applied:

1. Rationally designed mesoporous structure:

Rationally designed mesoporous composites are mainly including mesoporous carbon

nanoparticles with well-controlled morphologies and mesoporous carbon decorated

graphene. By employing such meso-structure, their surface areas are significantly

improved due to the aggregate inhibition of graphene nanosheets. In addition, such

composites have more suitable and narrow pore size distribution as compared with the

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pristine MCN. These enhanced properties are expected to result in improved

electrochemical performance.

2. Heteroatom doped carbon/graphene:

Introducing heteroatoms (e.g. N, O, P, B and etc.), especially nitrogen, are able to

improve the electrochemical performance of carbonaceous electrodes while

maintaining their excellent intrinsic characteristics. An integrated chemical process is

developed to fabricate the N-doped mesoporous carbon and N-doped graphene by

using melamine resin as nitrogen source. Compared with the pure mesoporous carbon,

the as-made nitrogen doped carbon/graphene electrode materials are expected to have

ordered meso-structure and uniformly dispersed N atoms with tunable doping amount.

These unique properties endow them as promising electrodes for supercapacitor with

superior performance.

3. 3D expressway-like structure:

Figure 1-10: Schematic illustrating advantages of 3D layer-by-layer structure of graphene intercalated with

pseudocapacitive layer.

3D expressway-like film electrodes with flexibility are composed of graphene sheets

and metal oxide nanoparticles. In the designed structure, as illustrated in Figure 1-10,

graphene sheets are densely packed, metal oxide nanoparticles are intercalated in

between the densely stacked graphenes. Metal oxide nanoparticles act as not only

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effective space-inhibitors to prevent restacking but also pseudocapacitive layers to

improve the overall capacitance, while the highly conductive graphene nanosheets

serve as expressways for efficient electronic transportation as well as to keep the

integrity of the film and offer its flexibility. Such 3D expressway-like film electrodes

are expected to have superior performance as supercapacitor electrodes in terms of

capacitance (both volumetric and gravimetric performance), rate capability and power

density.

1.5 RESEARCH OBJECTIVES

In view of the existing problems of the current supercapacitors as mentioned above,

we propose a new strategy to design and synthesize a series of carbon-based electrode

materials with superior overall performance including high volumetric/gravimetric

capacitance, high power density, good cycling stability and mechanical flexibility.

The detailed targets in this thesis are aimed to:

Synthesize highly ordered mesoporous carbon nanoparticles through

soft-template method and investigate the effect of MCN morphology on the

electrochemical properties.

Fabricate the novel mesoporous carbon decorated graphene electrode

materials and evaluate their electrochemical properties for supercapacitors.

Develop N-doped mesoporous carbon decorated graphene as an efficient

electrode material for supercapacitors.

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Compare the electrochemical properties of obtained carbon-based electrode

materials to the literature review.

Develop 3D Expressway-like graphene/Ni(OH)2 hybrid films for

All-Solid-State flexible supercapacitors.

Fabricate flexible Li-ion supercapacitors with wide working voltage based

on 3D Expressway-like graphene/iron oxide nanoparticles hybrid films.

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CHAPTER 2: EXPERIMENTAL

This chapter describes the materials, experimental methodologies, and

characterization techniques used in this thesis. Chemicals involved in all experiments

are introduced in Section 2.1. Materials synthesis methods are described in Section

2.2, followed by the characterization techniques presented in Section 2.3.

2.1 MATERIALS

Melamine, phenol, NiCl2 ·6H2O, TiO2 powder (anatase), polyvinyl alcohol (PVA,

molecule weight 35000), Iron chloride hexahydrate (FeCl3·6H2O), ammonium

phosphate monobasic (NH4H2PO4) and N-methyl-2-pyrrolidone were purchased from

Sigma-Aldrich. Formaldehyde solution (37 wt.% in water) and Pluronic F127 (Mav =

12000 g/mol) were purchased from Sigma. Carbon Nano Tube (CNT) water

dispersion was purchased from NanoAmor company. Ethanol (99.0%) and Sodium

hydroxide (NaOH) were obtained from Merck. Graphite flakes (2-15μm) were

obtained from Alfa-Aesar. Sodium nitrate (NaNO3), concentrated sulfuric acid

(H2SO4, 98%), potassium permanganate (KMnO4) and hydrogen peroxide (H2O2)

were used as received. All chemicals were used as received without any further

purification.

2.2 MATERIALS SYNTHESIS

Methods of materials synthesis are described in corresponding chapters.

2.3 CHARACTERIZATIONS

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2.3.1 Chemical Analysis

Fourier Transform Infrared (FT-IR): FT-IR spectra were recorded on a Varian 3100

FT-IR spectrophotometer (Excalibur series, US). Samples were prepared by casting

pellets from sample/KBr mixtures. The sample chamber was purged for 5 min with

dried air to remove environmental moisture. 64 scans were signal-averaged with a

resolution of 4 cm-1

at room temperature.

X-ray Photoelectron Spectroscopy (XPS): The XPS spectra were taken by using an

Axis Ultra DLD X-ray photoelectron spectrophotometer equipped with an Al Kα

X-ray source (1486.69 eV).

Powder X-ray Diffraction (XRD): XRD pattern was measured by a powder

diffractometer (Bruker D8 Advanced Diffractometer System) with Cu Kα (1.5418 A)

source.

Small angle X-ray scattering (SAXS): SAXS measurements were taken on a Nanostar

U SAXS system (Bruker, Germany) using Cu Kα radiation (40 kV, 35 mA). The

d-spacing values were calculated by the formula , the unit cell parameter

was calculated by using the formula for MCN-S200, and for

MCN-R.

2.3.2 Morphological Study

Scanning Electron Microscope SEM: A field emission scanning electron microscope

(SEM SUPRA 40 ZEISS, Germany) was performed to characterize the morphology of

the particle samples. The SEM samples were prepared by dropping the particle

solutions on aluminium stubs and left to dry overnight. Before imaging, the samples

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were sputtered with ~4 nm of gold to improve its conductivity for more effective and

good quality image acquisition. Samples were viewed under an accelerating voltage

of 5 kV.

Transmission Electron Microscope (TEM): A TEM (JEOL 100CX 2010F, Japan)

with accelerating voltage of 200 kV was used to investigate the morphology and

crystallographic structures of nanoparticles. Selective-area electron diffraction (SAED)

patterns of the nanocrystals were obtained using TEM at an accelerating voltage of

200 kV. Energy dispersive X-ray spectroscopy (EDS; INCA, Oxford Instruments,

Oxfordshire, UK) was used to detect the elemental compositions in the samples.

Samples were prepared by dropping nanoparticles solution onto carbon-coated copper

grids (Cu-400CN, Pacific Grid-Tech, San Francisco, CA) and then left to dry on an

absorbent filter sheet. TEM samples were stored in a vacuum desiccator overnight

before use.

Focus Ion Beam (FIB): For the freestanding films in Chapter 6 and Chapter 7, the

notch cross-section was prepared by focused ion beam milling using AURIGA 60

FIB-SEM Crossbeam (Carl Zeiss Microscopy GmbH, Germany). Prior to milling, the

top surface of the material was protected with~100 nm layer of Pt metal induced by

e-beam assisted gas deposition, followed by ~400 nm layer of Pt induced by ion-beam

assisted gas deposition. Using a 30 kV; 4nA focused ion beam (FIB) current a coarse

incision was milled directly into the surface of the material in order to achieve a

viewing channel for the SEM imaging. The notch of about 5 um wide was fine

polished using a 30 kV: 50 pA FIB probe current. The cross-section face was imaged

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using the 30um aperture at 1 kV accelerating voltage, and the In-lens secondary

electron and energy-selective backscatter detectors. 3D composite data was obtained

by automated slice-and-view technique in the ZEISS SmartSEM controller. After

every acquired image, a 7 nm slice was removed using the FIB probe configured with

a milling current of 50 pA was used at an acceleration voltage of 30 kV. This

provided about 7 to 9 slices cross-section slices per particle for accurate

reconstruction. A total of 274 slices were collected with cycle time of 1.7 minutes

each. The image stack was aligned and reconstructed in 3D with ImageJ 3DViewer

plugin without additional image processing.

Brunauer-Emmett-Teller (BET): N2 sorption isotherms were measured on the Surface

Area and Porosity Analyzer (ASAP 2020). Before the measurement, all samples were

degassed at 120℃ for more than 5 hours. The specific surface area was calculated by

using Brunauer-Emmett-Teller (BET) method. The pore volume and pore size

distributions were derived from the adsorption branches of isotherms using the

Density Functional Theory (DFT) model.

2.3.3 Thermogravimetric Analysis

Thermogravimetric Analysis (TGA): TGA utilized the SDTQ600 instrument. The

chamber was purged with N2 gas (7.5 ml/min) and heated from room temperature to

900 ℃ with heating rate of 10 ℃/min. The samples were in dry powder forms and

around 5 mg.

2.3.4 Electrochemical Measurements

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The cyclic voltammetry (CV), galvanostatic charge-discharge and electrochemical

impedance spectroscopy (EIS) are performed on the electrochemical analyzer

(Solartron S1 1287 and Biologic VMP3 system) under ambient condition. For the

Li-ion capacitor in chapter 7, the electrochemical measurements are carried out by

using both half cells and asymmetric full cells which are lab-assembled in argon-filled

glove box. The detailed electrochemical measurements are described in corresponding

chapters.

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CHAPTER 3: ORDERED MESOPOROUS CARBON

NANOPARTICLES WITH HIGH SURFACE AREA AND

WELL CONTROLLED MORPHOLOGIES

3.1 INTRODUCTION AND DESIGN OF EXPERIMENT

Mesoporous nanomaterials with open-framework structure have received much

attention in the past decade due to their ordered mesochannels, large surface areas and

quantum effects in the nanoscale, making them promising for the applications in the

areas of catalysts[1]

, controlled drug delivery[2-8],

absorption[9,10]

and energy

storage[11-15]

. Among various mesoporous nanomaterials[16-18]

, silica-based

mesoporous nanomaterials have been widely studied in the last decade[19,20]

. More

recently, ordered mesoporous carbon nanomaterials have also been successfully

fabricated by a number of research groups. In comparison with silica, ordered

mesoporous carbon nanomaterials possess more fascinating physical and chemical

properties, such as enhanced electrical and thermal conductivity, chemical stability

and reduced density. These advantageous properties enable them to be used

extensively as guest molecules carriers[21,22]

, electrode materials for batteries[23]

, fuel

cells[24,25]

, and supercapacitors[12,13]

. As discussed in Chapter 1, the common approach

to ordered mesoporous carbon nanomaterials is based on hard-template strategy,

which normally utilizes mesoporous silica as the template[26]

. Recently, a

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supramolecular self-assembly approach has also been developed to directly synthesize

ordered mesoporous carbon nanomaterials.

Many efforts have been made to synthesize mesoporous nanomaterials with well

controlled composition[27]

, pore structure[28]

, and porosity[21]

. Despite these

achievements, it has come to the notice of the material scientists that morphology and

texture of the mesoporous nanomaterials are also important for a variety of practical

applications. For example, rod-shaped mesoporous silica nanoparticles are found

more promising drug delivery applications than their spherical counterparts[29,30]

.

However, there are few research works reporting the successful fabrication of

rod-shaped mesoporous carbon nanoparticles. The hard-template approach has been

tried to prepare rod-shaped mesoporous carbon nanoparticles[31]

. However, in order to

remove the silica template, the mesoporous carbon must withstand against several

harsh processes such as high temperature treatment and NaOH/HF reactions, which

usually make the pore structure be reconstructed and then disordered. Thus, much

attention has been paid to seek the possibility of making rod-shaped mesoporous

carbon nanoparticles through the soft-template method. Nevertheless, the

soft-template method usually produces monolithic or spherical mesoporous carbon

nanomaterials through evaporation induced self-assembly (EISA) route[28]

or

hydrothermal route[25]

. To date, no success has been made in synthesizing rod-shaped

mesoporous carbon nanoparticles by using the soft-template method. In the

soft-template method of making mesoporous carbon nanoparticles, a key step is to

form micelles through self assembly of amphiphilic block copolymer. The micelles

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are critical for the formation of pore structures. Interestingly, recent studies also

pointed out that the morphology of the micelles plays an important role in

determining the morphology of the final product of mesoporous carbon nanoparticles,

although the exact mechanisms for this phenomenon have yet been understood.

Therefore, it might be possible to fabricate the mesoporous carbon nanoparticles with

desired morphology such as rod-shaped if the micelle morphology can be carefully

designed and controlled.

In this chapter, highly ordered mesoporous carbon nanoparticles with controlled

morphologies were synthesized by reproducible chemical process. In the method,

low-molecular-weight phenolic resol (denoted as L-PR) polymerized from phenol and

formalin were used as carbon-yielding component and triblock copolymer Pluronic

F127 as pore-forming component. F127 was dissolved in water to form micelles first

and then L-PR was added to form composite resol-F127 monomicells. A

hydrothermal treatment at 180 oC was adopted to obtain the highly cross-linked

composite polymer nanoparticles (increased carbon yield). The mesoporous carbon

nanoparticles were obtained upon annealing at 600 oC to remove the template of F127

and carbonize the product. In order to obtain the rod-shaped nanoparticles, it is critical

to form rod-like F127 micelles in the first place. To serve this purpose, the

concentration of F127 was set at ~12 wt.% which was referred to Critical Micelle

Concentration 2 (CMC2) of F127 in aqueous solution[32]

. Moreover, in order to allow

the well formation of the rod-like F127 micelles, the carbon yielding component L-PR

was added after F127 was completely dissolved. With these carefully controlled

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parameters, rod-shaped mesoporous carbon nanoparticles were successfully fabricated.

By decreasing the F127 concentration to 9 wt.%, the rod-shaped mesoporous carbon

nanoparticles were evolved to be worm-like. When the F127 concentration was

further decreased to CMC1 (~ 6 wt.%) and below (~ 3 wt.%), spherical mesoporous

carbon nanoparticles with different particle size were obtained. Moreover, the highly

ordered mesostructure can be readily turned from 2D hexagonal (p6m) to 3D caged

cubic ( ) along with the tuning of morphologies from rod-shaped to spherical. In

this work, we have also demonstrated that the obtained mesoporous carbon materials

showed excellent capacitance in the application of supercapacitors, because of their

large surface area, highly ordered mesostructure, and continuous electron transport

framework.

3.2 SYNTHESIS OF ORDERED MESOPOROUS CARBON

NANOPARTICLES

3.2.1 Preparation of Low-molecular-weight Phenolic Resol (L-PR)

Precursor

A soluble L-PR derived from phenol and formalin aqueous solution was prepared

through the aqueous solution polymerization. In a typical reaction, 0.09 g (0.96 mmol)

of phenol was melted at 40 ℃ to liquid and 2.3 ml of 0.1M NaOH (0.23 mmol)

aqueous solution was added slowly to the round-bottom flask with stirring. 0.32 ml of

formalin aqueous solution (37 wt%) containing 0.12 g of formaldehyde (4 mmol) was

added dropwise and the reaction mixture was stirring at 70 ℃ for 2 hours. Then 7.7

ml of deionized water was added to the mixture to dilute the solution. Keep the

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reaction at 70℃ for 10 hours without nitrogen protecting. After cooling the mixture

to room temperature, 10 ml of pink solution was obtained and denoted as L-PR.

3.2.2 Preparation of F127 Micelles

3 wt%, 6 wt%, 9 wt%, 12 wt% and 14 wt% F127 aqueous solution were well

dissolved for overnight at 5 ℃. In a typical preparation of 6 wt% F127 aqueous

solution, 0.16 g of Pluronic F127 was dissolved in 2.5 ml of deionized water without

stirring and stored in fridge at approximate 5 ℃. After 24 hours, 6 wt% F127

transparent aqueous solution was obtained for using.

3.2.3 Preparation of Ordered Mesoporous Nanoparticles (MCN)

Ordered mesoporous carbon nanomaterials were prepared by self-assembly of

resol-F127 composite micelles through an aqueous hydrothermal route. Four

representative samples assigned as MCN-S50, MCN-S200, MCN-W and MCN-R

were synthesized by the L-PR@3 wt%, L-PR@6 wt%, L-PR@9 wt% and L-PR@12

wt% F127 aqueous solution, respectively. In a typical strategy, 10 ml of L-PR and 2.5

ml of 6 wt% F127 aqueous solution were mixed and stirred in round-bottom flask at

70 ℃ for 2 hours. Then the mixture was transferred to an autoclave and diluted with

37.5 ml deionized water. The autoclave was heated to 180 ℃ for 4 hours. The

yellow product was collected, followed by centrifugation and washing with ethanol

for three times and drying at room temperature. The calcinations were carried out for

two steps. In the first step, the sample was heated to 400 ℃ (heating rate of 1 ℃

/min) in nitrogen environment and kept for 2 hours to remove the template in this

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process. Then, the sample was continuously heated to 600 ℃ (heating rate of 1 ℃

/min) and kept for 4 hours to carbonize the product. The obtained sample was denoted

as MCN-S200. The similar procedures were employed in the synthesis of the other

three samples.

3.2.4 Preparation of Pure Cross-linked Phenolic Resol without F127

Purely cross-linked Phenolic Resol was prepared through an aqueous hydrothermal

route similarly with synthesis of MCN. In a typical synthesis, 10ml of L-PR was

directly transferred to an autoclave and diluted with 40ml deionized water. The

autoclave was heated to 180 ℃ for 4 hours. The light yellow product was collected,

followed by centrifugation and washing with ethanol for three times and drying at

room temperature.

3.3 CHARACTERIZATIONS OF ORDERED MESOPOROUS CARBON

NANOPARTICLES

3.3.1 Structural and Textual Properties of the MCNs from Spherical to

Rod-like

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Figure 3-1: SEM images of the ordered mesoporous carbon nanoparticles with different morphologies: A)

MCN-S50 nanospheres with a diameter of 50nm; B) MCN-S200 nanospheres with a diameter of 200nm; C)

MCN-W worm-like nanoparticles; D) MCN-R rod-like nanoparticles.

Figure 3-1 shows the SEM images of four typical ordered mesoporous carbon

nanoparticles assigned as MCN-S50, MCN-S200, MCN-W and MCN-R, respectively.

(MCN denotes Mesoporous Carbon Nanoparticles. S, W, and R denoted spherical,

worm-like, and rod-like, respectively. The number gives the particle size of spheres in

nanometer). MCN-S50 nanoparticles (Figure 3-1A) are synthesized at low F127

concentration of 3 wt.%, which are spherical in morphology and have an average

particle size of 50 nm. The corresponding TEM image, as shown in Figure 3-2A,

clearly showes their ordered mesostructure. The pore size is estimated to be 3.3 nm

from the inset high-resolution TEM (HRTEM) image. By increasing the F127

concentration to 6 wt.%,spherical carbon nanoparticles with diameter of 200 nm are

obtained (MCN-S200, Figure 3-1B). From the TEM images shown in Figure 3-2B, it

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is measured that the pore size of MCN-S200 is ~ 2.7 nm (Figure 3-2B Inset). As

compared to MCN-S50, a fraction of the particles in MCN-S200 tend to form

hexagonal shape (indicated by red hexagon in Figure 2B) with aspect ratio (AR)

larger than 1. When the F127 concentration is increased to 9 wt.%, there is a dramatic

change in the nanoparticle morphology, i.e., worm-like carbon nanoparticles were

obtained (Figure 3-1C). Their mesostructure shown in Figure 3-2C exhibited 2D

hexagonal (p6m) structure and the pore size is estimated to be 2.8 nm (Figure 3-2C

inset). Finally, rod-like carbon nanoparticles (MCN-R, Figure 3-1D) are obtained by

increasing the F127 concentration to 12 wt.%. It is noted that there are a few small

spherical nanoparticles in the sample, which is probably due to the imperfect

assembly process. TEM image of MCN-R (Figure 3-2D) are shown well-ordered

hexagonal arrays of mesopores with 1D channels.

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Figure 3-2: TEM images of the ordered mesoporous carbon nanoparticles with different morphologies: A)

MCN-S50; B) MCN-S200; C) MCN-W worm-like nanoparticles; D) MCN-R rod-like nanoparticles; Insets

are the respective HRTEM images labeled with average pore diameter.

The mesostructures of MCN-S200 and MCN-R are further verified by using

HRTEM and small-angle X-ray scattering (SAXS) characterizations. Figure 3-3A is

the HRSEM image of the composite polymer nanoparticles MCN-R without

calcination, showing that the composite micelles are organized into ordered arrays.

The organization of composite micelles is driven by the formation of H bonds through

the self-assembly process[27]

. The SAXS pattern (Figure 3-3G-a) of MCN-R

nanoparticles show an intense diffraction peak and three weak peaks in the q range of

0.5 to 2 nm-1

. These four peaks can be indexed as (10), (11), (20), (21) reflections

associated with 2D hexagonal p6m symmetry, respectively. The calculated

d(10)-spacing and unit cell parameter (α ) are 9.8 nm and 11.3 nm, respectively. The

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HRTEM images of MCN-R viewed along the [001] and [110] directions together with

the corresponding Fourier diffractograms are shown in Figure 3-3B and Figure 3-3C,

respectively, suggesting their high-quality hexagonal mesostructure. The unit cell

parameters of MCN-R estimated from the HRTEM images are 11.1 nm, which are in

good agreement with the result from the SAXS pattern. Figure 3-3G-b shows the

SAXS patterns of MCN-S200 with well-resolved diffraction peaks. These peaks can

be indexed as (110), (200), (211), (220) Bragg reflections of body-centered cubic

space group ( ) [27]

. The unit cell parameter is calculated to be 14.7 nm. Figure

3-3(D, E, F) show the HRTEM images of MCN-S200 viewed along the [111], [100]

and [110] directions, respectively, which further confirmed an ordered cubic ( )

mesostructure. The cell parameter estimated from the HRTEM images is

approximately 14.6 nm, which is in agreement with the result from SAXS. These

results demonstrated that highly ordered mesoporous structures have been achieved in

the as-obtained mesoporous carbon nanoparticles, and such ordered meso-structure

will facilitate the transportation of ions in the application of energy storage.

Figure 3-3: A) HRSEM image of MCN-R sample before calcination at 600 oC ; B) and C) HRTEM images of

MCN-R nanoparticles viewed in the [001] and [110] direction, respectively; D), E) and F) HRTEM images

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of MCN-S200 spherical nanoparticles viewed in the [111], [100] and [110] direction, respectively. Insets are

the corresponding fast Fourier transform (FFT) diffractograms. G) Powder SAXS patterns of a) MCN-R

and b) MCN-S200.

3.3.2 Physical and Chemical Properties of the MCNs from Spherical to

Rod-like

FT-IR spectrum of the as-obtained MCN-R nanoparticles is presented in Figure 3-4A,

in comparison with that of the sample before being calcined at 600 oC. Upon

calcination at 600 oC, the disappearance of most FT-IR vibration bands clearly

indicates that the F127 template could be decomposed completely. This is further

confirmed by the Thermo Gravimetric Analysis (TGA) measurement. As shown in

Figure 3-4B, substantial weight loss of approximately 97.1% is observed in the

temperature range of 300~410 oC for pure F127, revealing that the F127 can be easily

removed upon 410 oC in N2. Significant weight loss of about 34.4% occurs from

300~410 oC (Figure 3-4B-b) for MCN-R, which can thus mainly be attributed to the

decomposition of F127. Besides this, it is also observed that the weight loss of 36.8%

occurred from 410~900 oC for MCN-R due to the carbonization process. The

calculated carbon yield was 64.9%, which is consistent with the overall weight loss of

the pure phenolic resol during the carbonization process till 900 oC (Figure 3-4B-c).

Figure 3-4: A) FT-IR spectra of a) as-made composite polymer nanoparticles prepared by using F127 as a

template before calcination and b) MCN-R upon calcinations at 600℃ in nitrogen atmosphere; TGA

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pattern of a) pure F127; b) the composite polymer nanoparticles before calcination; c)pure cross-linked

Phenolic Resol.

The nitrogen sorption isotherms (Figure 3-5A) of MCNs show the typical type-I curve

with an obvious H2-type hysteresis loop in the P/P0 range from 0.85 to 0.98,

indicating the presence of mesopores and macropores. The pore size distributions

(Figure 3-5B) are calculated using the Barrett-Joyner-Halenda (BJH) model from the

adsorption branches of the isotherms. The pore sizes of the samples shown in Table

3-1 are in good agreement with the results from TEM images. Due to the

highly-ordered mesochannels of MCN-S200 and MCN-R, the BET surface areas

(Table 3-1) are as large as 1385 and 1300 m2/g, respectively, which are higher than

those of MCN-S50 and MCN-W (975 and 952 m2/g, respectively). Similarly, the pore

volumes of MCN-S200 and MCN-R are calculated to be as high as 0.919 and 0.853

cm³/g, respectively, which are also higher than the other two samples. The large pore

volume and surface area indicate that the obtained MCNs will exhibit excellent

performance in the application as electrodes for supercapacitors.

Figure 3-5: A) N2 adsorption-desorption isothermal and B) pore-size distribution of mesoporous carbon

nanoparticles, (a) MCN-R, (b) MCN-W, (c) MCN-S200, (d) MCN-S50; Inset showing the typical HRTEM of

MCN.

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Table 3- 1: Physicochemical properties of the obtained MCNs with different morphologies and particle sizes

Sample Particle

size

(nm)

Aspect

ratio

Unit cell

parameter

α (nm) [a]

BET surface

area

(㎡/g) [b]

Pore

volume

(cm³/g)

Pore

size

(nm)[c]

Concen.

of F127

(wt.%)

MCN-S50 50±5 1 × 975 0.755 3.5 3

MCN-S200 200±10 1~1.1 14.7 1385 0.919 2.7 6

MCN-W × 2.1~3.3 × 952 0.599 2.7 9

MCN-R × 1.2~4.7 11.3 1300 0.835 2.7 12

[a] Calculated from the SAXS results. The d-spacing values were calculated by the formula

, the unit cell parameter were calculated by using the

formula for MCN-S200, and

for MCN-R, [b] Calculated by the BET model from the adsorption branches of the isotherms, [c] Calculated by

the multipoint BJH model from adsorption data.

3.4 FORMATION MECHANISM OF THE MCN FROM SPHERICAL TO

ROD-LIKE

Figure 3-6: Schematic illustration of the general strategies to prepare ordered mesoporous polymer and

carbon nanoparticles with spherical to rod-like morphologies, A) composite resol-F127 monomicelles; B)

ordered mesoporous polymer nanoparticles; C) ordered mesoporous carbon nanoparticles.

Based on the above observation and previous works performed by other research

groups[25]

, the general formation strategies of the ordered mesoporous carbon

nanoparticles with spherical and rod-like morphologies are proposed. As illustrated in

Figure 3-6, when the F127 concentration is CMC1 (~6 wt.%), spherical F127 micelles

are formed in the solution first. After adding L-PR, spherical composite micelles are

formed under the driving of hydrogen-bond interaction between L-PR and F127

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micelles. As a comparison, rod-like composite micelles are formed when the F127

concentration is adjusted to CMC 2 (~ 12 wt.%). Upon the following hydrothermal

process, the composite micelles are solidified into composite polymer particles

through cross linking of L-PR. It is believed that the morphology of the solidified

composite polymer particles is determined by their respective original micelle

morphology. Our experiment results also prove this assumption, i.e., spherical

polymer particles are produced from spherical micelles and rod-like particles are

produced from rod-like micelles. The exact mechanism of the solidification process of

the micelles during the hydrothermal process needs further investigation. Such a

morphology evolution can be verified by further increasing the F127 concentration.

When the F127 concentration is 14 wt.%, longer rod-like mesoporous carbon

nanoparticles are formed (Figure 3-7). The mesostructure of 3D caged cubic ( )

to 2D hexagonal (p6m) are formed from resol-F127(CMC1) and resol-F127(CMC2)

composite monomicelles, respectively. Upon calcinations at 600 oC, the final products

of spherical or rod-like mesoporous carbon nanoparticles can be obtained by

removing the templates.

Figure 3-7: A) SEM and (B) SEM images of rod-like ordered mesoporous carbon nanoparticles when

template concentration was increased to 14wt%.

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3.5 ELECTROCHEMICAL PROPERITES OF MESOPOROUS CARBON

NANOPARTICLES

The electrochemical performances of the as-made MCNs are investigated. The CV

curves (Figure 3-8A) of MCN-R, MCN-W, MCN-S200 and MCN-S50 measured at

the scan rate of 100 mV/s display EDLC profiles without obvious redox peaks. The

results indicate that the obtained MCNs possessed ideal electrochemical performance

due to the well-ordered and open mesopore structures. The specific capacitances of

MCN-W, MCN-S50, MCN-R and MCN-S200, which are calculated from the

discharge curves at a current density of 0.5 A/g (Figure 3-8B), are 98, 112, 130 and

142 F/g, respectively. These results demonstrate that the obtained MCNs have

promising applications in electrochemical supercapacitors.

Figure 3-8: A) Cyclic voltammograms conducted at 100mV/s and B) galvanostatic charge/discharge curve at

a current density of 0.5A/g:(a) MCN-R, (b) MCN-W, (c) MCN-S200, (d) MCN-S50.

3.6 SUMMARY

In this chapter, highly ordered MCNs with well controlled morphology from spherical

to rod-like were synthesized through a soft-template approach. By controlling the

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concentration of F127 templates, spherical-50 nm, spherical-200 nm, worm-like and

rod-like mesoporous carbon nanoparticles are obtained. Particularly, the obtained

MCN-S200 and MCN-R exhibit highly-ordered 3D caged cubic ( ) and 2D

hexagonal (p6m) mesostructures, respectively. The mesoporous carbon nanoparticles

synthesized using this procedure possess large pore volume (ca. 0.919 cm³/g) and

high surface area (1385 m2/g). In addition, we have demonstrated the application of

the as-obtained MCNs as supercapacitor electrodes. The results showed that these

materials were promising as electrodes for supercapacitors.

3.7 REFERENCES

[1] H. Deng, D. L. Gin, R. C. Smith, J Am Chem Soc 1998, 120, 3522.

[2] M. V. Regi, F. Balas, D. Arcos, Angewandte Chemie International Edition 2007,

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[3] C. Park, K. Oh, S. C. Lee, C. Kim, Angewandte Chemie International Edition

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[4] I. I. Slowing, J. L. Vivero-Escoto, C.W. Wu, V. S. Y. Lin, Adv. Drug Delivery

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[5] J. E. Lee, N. Lee, H. Kim, J. Kim, S. H. Choi, J. H. Kim, T. Kim, I. C. Song, S. P.

Park, W. K. Moon, T. Hyeon, J Am Chem Soc 2010, 132, 552.

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[7] Y. N. Zhao, B. G. Trewyn, I. I. Slowing, V. S. Y. Lin, J Am Chem Soc 2009, 131,

8398.

[8] R. Liu, Y. Zhang, X. Zhao, A. Agarwal, L. J. Mueller, P. Y. Feng, J Am Chem

Soc 2010, 132, 1500.

[9] K. Ariga, A. Vinu, M. Miyahara, J. P. Hill, T. Mori, J Am Chem Soc 2007, 129,

11022.

[10] Z. D. Lu, M. M. Ye, N. Li, W. W. Zhong, Y. D. Yin, Angewandte Chemie

International Edition 2010, 49, 1862.

[11] H. J. Liu, W. J. Cui, L. H. Jin, C. X. Wang, Y. Y. Xia, Journal of Materials

Chemistry 2009, 19, 3661.

[12] W. Li, F. Zhang, Y. Q. Dou, Z. X. Wu, H. J. Liu, X. F. Qian, D. Gu, Y. Y. Xia,

B. Tu, D. Y. Zhao, Advanced Energy Materials 2011, 1, 382.

[13] J.X. Wang, C. F. Xue, Y. Y. Lu, F. Zhang, B. Tu, D. Y. Zhao, Carbon 2011,

49, 4580.

[14] L. L. Zhang, X. S. Zhao, Chemical Society Review 2009, 38, 2520.

[15] P. Simon, Y. Gogotsi, Nature Materials 2008, 7, 845.

[16] P. D. Yang, D. Y. Zhao, D. I. Margolese, B. F. Chmelka, G. D. Stucky,

Nature 1998, 369, 152.

[17] H. J. Wang, H. Y. Jeong, M. Imura, L. Wang, L. Radhakrishnan, N. Fujita, T.

Castle, O. Terasaki, Y. Yamauchi, J Am Chem Soc 2011, 133, 14526.

[18] X. H. Sun, Y. F. Shi, P. Zhang, C. M. Zheng, X. Y. Zheng, F. Zhang, Y. C.

Zhang, N. J. Guan, D. Y. Zhao, G. D. Stucky, J Am Chem Soc 2011, 133, 14542.

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[19] D. Y. Zhao, J. L. Feng, Q. S. Huo, N. Melosh, G. H. Fredrickson, B. F.

Chmelka, G. D. Stucky, Science 1998, 279, 548.

[20] D. Y. Zhao, Q. S. Huo, J. L. Feng, B. F. Chmelka, G. D. Stucky, J Am Chem

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[21] Y. H. Deng, Y. Cai, Z. K. Sun, G. Gu, J. Wei, W. Li, X. H. Guo, J. P. Yang, D.

Y. Zhao, Advanced Functional Materials 2010, 20, 3658.

[22] C. D. Liang, Z. J. Li, S. Dai, Angewandte Chemie International Edition 2008,

47, 3696.

[23] Y. S. Hu, P. Adelhelm, B. M. Smarsly, S. Hore, M. Antonietti, J. Maier,

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[24] H. Chang, S. H. Joo, C. Pak, Journal of Materials Chemistry 2007, 17. 3078.

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[26] R. Ryoo, S. H. Joo, M. Kruk, M. Jaroniec, Advanced Materials 2001, 13, 677.

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Chen, Y. Wan, A. Stein, D. Y. Zhao, Chemistry of Materials 2006, 18, 4447.

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[31] C. Z. Yu, J. Fan, B. Z. Tian, D. Y. Zhao, G. D. Stucky, Advanced Materials

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1176.

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CHAPTER 4: MESOPOROUS CARBON DECORATED

GRAPHENE AS EFFECTIVE ELECTRODE MATERIALS

4.1 INTRODUCTION AND DESIGN OF EXPERIMENT

Ordered mesoporous carbon with high surface area was achieved in last chapter.

However, in some ways the complicated microstructure of MCN is able to limit the

transport efficiency of electrolyte ions and electrons. Nowadays, the emergence of

graphene provides an excellent alternative framework to the past carbon-based

electrode materials[1,2]

. In comparison with the traditional carbon-based electrode

materials, graphene possesses very high electrical conductivity, which will greatly

contribute to the fast transportation of electrons during the charge/discharge process,

especially in the high sweep rate[3,4]

. Therefore, graphene is a promising candidate for

electrode materials to realize high power density. On the basis of the past research

work, graphene could be obtained by chemically reducing exfoliated graphene oxide

(GO) using reductant such as hydrazine[5-7]

. However, the loss in negative-charged

functional groups of GO after the chemical reduction will dramatically lower the

electrostatic repulsion between GO sheets, which will eventually lead to heavy

aggregation of the reduced graphene oxide (rGO). As an effort to address this problem,

Fei reported the preparation of 3D carbon nanotube (CNT)/graphene sandwich

structures with CNT pillars grown in between the graphene layers by using chemical

vapour deposition (CVD) method[8]

. Similarly, GO/CNT hybrid films were also

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prepared as an effective electrode material through a film casting process[9]

. Moreover,

rGO sheets intercalated with mesoporous carbon spheres were prepared for addressing

the aforementioned issues using a hard-template method[10]

. Although tedious

preparation processes were involved in these strategies, the achieved results clearly

showed the necessity and possibility of enhancing the performance of EDLC by

decorating graphene with highly porous carbon materials[11]

.

In this chapter, we demonstrate a facile and reproducible chemical process to prepare

a novel composite of graphene and mesoporous carbon, in which each graphene sheet

is fully covered with a layer of mesoporous carbon. Such a composite structure is very

promising for the application of supercapacitor electrodes. The mesoporous carbon

layer serve as an effective inhibitor of the aggregation between graphene sheets and a

place of charge accumulation, while the graphene sheets act as a highly conductive

carbon frame. The porous carbon decorated graphene were synthesized by

self-assembling polymeric micelles onto GO sheets under the driving of

hydrogen-bonding between the micelles and the functional groups of GO. After

thermal treatment, the polymeric micelles are converted into mesoporous carbons

which are then firmly attached onto the graphene sheets. As a result, the graphene

sheets are effectively separated by the mesoporous carbon layers and are not able to

aggregate easily. With increasing the amount of polymeric micelles introduced,

mesoporous carbon spheres can be formed in between the graphene sheets besides the

mesoporous carbon layers attached on the graphene sheets. These mesoporous carbon

spheres not only further improve the specific surface area of the composites but also

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inhibit the aggregation of the graphene sheets more effectively. As compared to the

pure graphene, the mesoporous carbon decorated graphene have larger surface area

and more favourable pore size distribution, which will lead to higher specific

capacitance and better cycle stability

4.2 SYNTHESIS OF MESOPOROUS CARBON DECORATED

GRAPHENE

4.2.1 Preparation of Graphene Oxide (GO)

Graphene oxide was prepared by oxidation of natural flake graphite powder through

modified Hummer’s method[12]

. In a typical synthesis, 1 g graphite flakes (2-15μm)

were mixed with 1 g NaNO3 in a one-neck round bottom flask in ice-bath (0 ℃). 46

mL concentrated H2SO4 (~98%) was added to this solid mixture and the black

solution was stirred for 1 hour at 0 ℃. Subsequently 6 g KMnO4 was added slowly to

the solution mixture under magnetic stirring condition. After all the KMnO4 was

added, the solution mixture was incubated for 1 hour at 0 ℃ under vigorous stirring.

Next, the solution temperature was increased to 35 ℃ and kept for 72 hours. After

the incubation, 40 mL water was added to the red-brownish paste and the temperature

was further increased to 90 ℃. The entire solution mixture was further diluted by

adding additional 200 mL water and incubated for another 72 hours before the

addition of 6 mL H2O2. The light brown graphene oxide solution was washed several

times with 4% hydrochloric acid and further washed several times with water (each

for 5-6 times) with the aid of centrifugation (10000 rpm for 10 minutes). The washed

GO solution was then sonicated using a bench-top ultrasonic homogenizer for 30

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minutes prior to the freeze-drying. The dried GO pieces were stored at room

temperature.

4.2.2 Preparation of Mesoporous Carbon decorated Graphene (MCG)

The mesoporous carbon decorated graphene was prepared by using a two step

reaction scheme. In the first step, the composite micelles decorated GO

(micelles@GO) was prepared. The composite micelles were formed with

low-molecular-weight phenolic resol and F127, which was elaborated in Chapter 3. In

a typical synthesis, for instance, when the mass ratio of micelle to GO was 5, 0.6 g

(6.38 mmol) of phenol was melted at 40 ℃ and 15 mL of 0.1M NaOH aqueous

solution was added slowly to the round-bottom flask with continuous stirring. 2.1 mL

of formalin aqueous solution (37 wt.%) containing 0.78 g of formaldehyde (25.9

mmol) was added dropwisely and the reaction mixture was stirred at 70 ℃ for 30

minutes. Then 15 mL of well dissolved 6 wt.% F127 aqueous solution (containing

0.96 g F127) was added, and the reaction mixture was stirred at 70 ℃ for 2 hours.

Subsequently 50mL of graphene oxide aqueous solution (10 mg/mL) were added to

the mixture. The reaction was kept at 70 ℃ for 10 hours without nitrogen protection.

After cooling the mixture to room temperature, around 80 mL of dark-pink solution

was obtained and named as micelles@GO-5. In the second step, the as-prepared

micelles@GO-5 (12.5 ml) and 37.5 mL deionized water were well mixed. The

mixture was transferred to an autoclave after setting the pH value to 9. The autoclave

was heated to 180 ℃ for 4 hours. The black product was collected, followed by

centrifugation and washing with ethanol for three times and drying in a freeze-drying

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equipment. The calcination was carried out in two steps. Firstly, the sample was

heated to 420 ℃ (heating rate of 2 ℃/min) in nitrogen environment and kept for 30

minutes to remove the template in this process. Secondly, the sample was

continuously heated to 800 ℃ (heating rate of 5 ℃/min) and kept for 1.5 hours to

carbonize the product. The obtained sample was denoted as MCG-5. By adjusting the

mass ratio of micelle to GO to be 20 and 40, another two samples, MCG-20 and

MCG-40 were prepared, respectively. Pure mesoporous carbon nanospheres of around

150 nm in size (MCNs-150) were also prepared as a control.

4.2.3 Electrochemical Measurements

The working electrode was prepared by mixing the 95 wt.% active materials with 5

wt.% polytetrafluoethylene (PTFE) binder in ethanol. The homogeneous slurry of the

mixture was painted between two pieces of nickel foam with an area of 1 cm2 and

followed by pressing under 15 MPa. The mass loading of the active material was in

the range of 5 mg to 8 mg. These electrochemical measurements were carried out by

using a three-electrode cell, platinum wire as the counter electrode, Hg/HgO as the

reference electrode. 6 M KOH aqueous solutions were used as electrolyte. The total

capacitance of a supercapacitor was calculated from the galvanostatic discharge

process according to the following equation: Ctotal = I×△t/(△V×m), where I is the

discharge current (A), △t is the discharge time (S), △V is the voltage change (V)

excluding the IR drop during the discharge process and m is the total mass of the

active material. The electrochemical impedance spectroscopy measurement of the

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supercapacitor was performed with an amplitude of 10 mV in the frequency range

from 100 KHz to 10 mHz

4.3 FORMATION MECHANISM OF MESOPOROUS CARBON

DECORATED GRAPHENE

Figure 4-1: Schematic illustration of the general strategies to prepare mesoporous carbon decorated

graphene, A) graphene oxide; B) graphene oxide nanosheets patterned by polymer layer/spheres; C)

graphene nanosheets decorated by porous carbon.

A schematic illustration for preparation of mesoporous carbon decorated graphene

(MCG) is presented in Figure 4-1. Low-molecular-weight phenolic resol@F127

(L-PR@F127) composite micelles were formed first during the pre-polymerization

process. After adding GO (e.g. the mass ratio of micelles to GO was 5), these

composite micelles were uniformly self-assembled onto the surface of GO sheets

under the driving of hydrogen-bond between micelles and functional groups of GO.

This composite was denoted as micelles@GO which was illustrated in Figure 4-1A.

Upon the following hydrothermal process, these micelles were solidified into

cross-linked polymer layers (Fig. 4-1B). Each of the GO sheets was fully covered

with the cross-linked phenolic resol layers after the hydrothermal treatment. After

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being calcined at 800 ℃, the F127 templates were removed and mesoporous carbon

layers were formed. Concurrently, GO was effectively reduced into reduced graphene

oxide (rGO) under such a high temperature (Fig. 4-1C). By increasing the amount of

composite micelles introduced (e.g. mass ratio of micelle to GO was 20 or 40),

mesoporous carbon spheres could be formed in between the graphene sheets besides

the porous carbon layers attached on the graphene sheets. Such mesoporous carbon

spheres not only further improved the specific surface area of composites but also

effectively inhibited the aggregation of the graphene sheets.

4.4 CHARACTERIZATIONS OF MESOPOROUS CARBON DECORATED

GRAPHENE

4.4.1 Morphology Characterizations of the Mesoporous Carbon decorated

Graphene

Figure 4-2A shows a TEM image of the as-prepared micelles@GO after hydrothermal

treatment. It was clearly shown that the surface of the GO sheet was uniformly

covered with a layer of patterned structure which was derived from the self-assembly

of L-PR@F127 composite micelles during the pre-polymerization and hydrothermal

processes. This patterned structure could be discerned clearly due to the contrast

between the cross-linked polymer and F127 template under TEM observation. The

patterned structure on the GO surface could be revealed more clearly in the high

resolution TEM (Inset of Fig. 4-2A). The GO sheets covered with the patterned

structures were subsequently annealed at 800 oC. Upon the removal of template, the

cross-linked resol attached on the GO sheets were converted to porous carbon layers,

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while the GO sheets were thermally reduced into rGO sheets. The reduction degree of

the rGO sheets would be determined by using XPS in the later part. The typical

microstructure of MCG-5 (e.g. the mass ratio of micelles to GO was 5) is shown in

Figure 4-2B. The TEM image of this sample showed that there were numerous

mesopores on the surface of rGO sheets. The pore size was estimated to be 8-11 nm

from the inset HRTEM image.

Figure 4-2: TEM images of A) micelles@GO after hydrothermal treatment; B) MCG-5; C) MCG-20; D)

MCG-40; The inserts are HRTEM images, respectively.

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By increasing the mass ratio of micelle/GO to 20, besides the mesoporous carbon

layer formed on rGO sheets, mesoporous carbon nanospheres were emerged in

between the rGO sheets. As shown in Figure 4-2C, it was observed that the sample

MCG-20 (e.g. the mass ratio of micelles to GO was 20) consisted of crumpled rGO

sheets and carbon spheres. The corresponding SEM image shown in Figure 4-3A

provides further evidence of the existence of the carbon spheres in between the rGO

sheets. The average diameter of the carbon spheres was around 184.7 nm. The SEM

results also demonstrated the transparent and crumpled rGO sheets with coalesced and

overlapped morphology. The HRTEMs (Fig. 4-2C inset) revealed that the carbon

spheres possessed a well defined ordered mesoporous structure and the rGO sheets

were also covered with a layer of mesoporous carbon. The presence of the

mesoporous carbon spheres in between the rGO sheets could prevent graphene sheets

from severe aggregation more effectively during the thermal reduction. Numerous

open channels were formed in between the rGO sheets in the presence of these carbon

spheres which would greatly facilitate access of electrolyte. Moreover, the ordered

mesoporous nanostructure of the carbon spheres enabled the composites to possess

larger surface area and pore volume in comparison with MCG-5. When the mass ratio

of micelle/GO was further increased to 40, it was clearly shown in Figure 4-2D that

the fraction of carbon spheres was increased. Mesoporous carbon nanospheres were

the dominant component in this sample. The corresponding SEM image was shown in

Figure 4-3B, also suggesting that the large number of carbon spheres were formed.

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Figure 4-3: SEM images of A) MCG-20; B) MCG-40. The insert is size distribution of MCN in

corresponding sample. The data was obtained by analyzing 100-200 spheres per sample from low

magnification TEM images

4.4.2 Physical and Chemical Properties of Mesoporous Carbon decorated

Graphene

In order to evaluate the reduction degree of rGO in MCG samples, XPS

characterizations were carried out on the samples of MCG-5 and MCG-40, as well as

micelle@GO and pure GO as references. As shown in Fig 4-4A, the XPS spectrum of

C1s from GO was collected, which could be deconvoluted into three peaks (colored

lines) with different relative carbon contents: sp2 bonded carbon at 284.5 eV (C−C,

34.38%), epoxy/hydroxyls at 286.4 eV (C−O, 57%), carbonyls at 288.4 eV (C=O,

8.62%). This result revealed the high percentage of oxygen-contained functional

groups in GO. Figure 4-4B shows the spectrum of micelles@GO after hydrothermal

treatment. The sample exhibited lower intensities at 286.4 eV (C−O) and 288.4 eV

(C=O) than those of GO, suggesting high percentage of benzene ring in the

micelles@GO sample after hydrothermal treatment. As a comparison, the C−O peaks

were dramatically decreased in the samples of MCG-5 and MCG-40 (Fig 4-4C and

4-4D, respectively). As shown in Figure 4-4C, the C−C peak had a high relative

carbon content of 70.83% in the sample of MCG-5, while the C−O and C=O peaks

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had low relative carbon contents of 15.73% and 13.44%, respectively. For MCG-40

sample, the relative intensity of C−C peak was further enhanced to 85.75%.

Meanwhile, the C−O and C=O peaks had relative carbon contents of 8.69% and

5.56%, respectively. According to the XPS quantitative analysis, C/O atomic ratio of

2.51, 3.76, 13.95 and 25.95 were determined for the samples of GO, micelles@GO,

MCG-5 and MCG-40, respectively. These results suggested the GO in the composites

were effectively reduced after the heat treatment at 800 oC

Figure 4-4: C 1s XPS spectra of A) GO ; B) micelles@GO after hydrothermal treatment; C) MCG-5; D)

MCNG-40

The specific surface areas of the MCG-5, MCG-20 and MCG-40 samples were

characterized by using isothermal N2 adsorption-desorption method. For the

convenience of comparison, pure mesoporous carbon nanospheres of around 200 nm

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in size were also prepared at the same calcination condition and their specific surface

area was measured as a reference. As can be seen from Figure 4-5a, all the N2

adsorption-desorption isotherms of MCGs and MCNs showed the cross-curves

between type-I and type-Ⅳ curves, suggesting the presence of micro/mesopores in

these porous carbon based electrode materials. In particular, the isotherm of

MCNs-150 displayed H1 hysteresis loop at a relatively high pressure, which revealed

that most of the pores in MCNs were formed by regularly shaped mesopores with

narrow size distribution. However, the hysteresis loop of MCG samples displayed the

H1 and H4 loops at relatively high pressure. This observation indicated that the MCG

samples not only possessed regularly shaped mesopores with uniform size, but also

had the pores with narrow and slit-like shape.

Figure 4-5: a) N2 adsorption-desorption isothermals and b) pore-size distributions of MCNs-150 and MCG

The pore size distributions (Fig. 4-5b) were calculated using the DFT model from the

desorption branches of the isotherms. The BET surface area and average pore size of

MCG-5 were 903 m2/g and 10.7 nm, respectively. Notably, the average pore size of

MCG-5 was much larger than that of MCNs (3.3nm). Compared with MCG-5, the

pure rGO prepared at the same calcination conditions only had a specific surface area

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of 642 m2/g. This observation proved the idea that the decorated porous-carbon-layer

effectively prevented graphene sheets from agglomeration during the thermal

reduction. The surface area of MCG-20 (927 m2/g) was higher than that of MCG-5

because of the emergence of carbon spheres with ordered porous structure. Although

the surface areas of MCG-5 and MCG-20 were relatively lower as compared to

MCNs (1245 m2/g), the larger pores in MCG samples (listed in Table 4-1) were much

more favourable for ion diffusion at high sweep rate than those in MCNs. This would

ultimately lead to the more efficient utilization of specific surface area of electrode

materials. When the mass ratio of resol/GO was further increased to 40, the surface

area of MCG-40 was further enhanced to 1091 m2/g. The higher specific surface area

could be primarily attributed to the large fraction of mesoporous carbon spheres.

Consequently, the average pore size of MCG-40 was decreased to 4.6 nm.

Table 4- 1: Physicochemical characterization of MCNs-150, MCG-40, MCG-20, MCG-5 and rGO

Sample BET surface Area

(㎡/g) [a]

Total pore

volume (cm³/g)

Average pore size

(nm) [b]

Mass ratio of

resol/GO ESR (Ohm/g)

[c]

Specific

capacitance (F/g) [d]

MCNs 1245 0.91 3.3 × 3.71×10-2

112

MCG-40 1091 0.70 4.6 40 3.48×10-2

133.4

MCG-20 927 0.64 6.3 20 1.92×10-2

213.3

MCG-5 903 0.58 10.7 5 1.61×10-2

169

rGO 642 0.34 12.4 0 1.4×10-2

119.2

[a] Calculated by the BET model from the adsorption branches of the isotherms, [b] Calculated by the multipoint DFT model from desorption data, [c] Calculated from the

slope of the potential drop associated with the internal resistance vs. discharge current, [d] Calculated from the galvanostatic discharge at the current density of 0.5 A/g

4.5 ELECTROCHEMICAL PROPERITES OF MESOPOROUS CARBON

NANOPARTICLES

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In order to study the electrochemical performance of the as-made MCG samples, CV

and galvanostatic charge-discharge techniques were used in 6.0 mol/L KOH

electrolyte. The CV curves of MCG-5 and MCG-40 electrodes at various sweep rates

are displayed in Figure 4-6a and 4-6b, respectively. Both electrodes showed increased

current response with the increase in sweep rate, indicating a favourable capacitive

behaviour. Notably, the MCG-5 electrode (Fig. 4-6a) still remained the rectangular

shape CV even at the high sweep rate of 200 mV/s. In contrast, the CV curve of

MCG-40 electrode at high scan rate was slightly distorted. Such an electrochemical

behaviour was mainly due to the relatively large internal resistance of MCG-40,

which was caused by the limited ion incorporation because of its relatively small

pores. Figure 4-6c shows the CV curves of MCG-5, MCG-20 and MCG-40 samples at

the scan rate of 25 mV/s on the basis of a three-electrode system. All the CV curves

exhibited almost rectangular shape, indicating that the dominant capacitance of the

MCG electrodes was formed by EDLC. In detail, the MCG-40 sample exhibited the

smallest rectangular curve corresponding to the lowest capacitance among the three

samples. Although the surface area of MCG-40 was the largest among the three

samples, the small pore size (Table 4-1) limited ion incorporation into the electrode

material. This ultimately leads to inefficient utilization of specific surface area. In

contrast, MCG-20 electrode exhibited the largest capacitance due to the favourable

pore size and surface area. MCG-5 electrode displayed a relatively intermediate

rectangular shape as the result of intermediate surface area and pore volume. Besides,

the three samples presented capacitive behaviour with the appearances of not only

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rectangular-like shape, but also a few humps in these CV curves. This observation

was owing to the presence of pseudocapacitance. Figure 4-6d shows that the IR drop

increased linearly against the discharge current density for the MCG electrodes. The

overall ESR was determined from the slope of the leaner relationship. At the same

current density, the MCG-40 exhibited the largest potential drop among the MCG

samples, suggesting its largest internal resistance. The calculated values were showed

in Table 4-1, showing that MCNs, MCG-40, MCG-20, MCG-5 and rGO had ESR of

3.71×10-2

ohm, 3.48×10-2

ohm, 1.92×10-2

ohm, 1.61×10-2

ohm and 1.42×10-2

ohm,

respectively. It was noted that the MCG-5 almost had the same ESR with rGO

because of its relatively low internal resistance.

Figure 4-6: Cyclic voltammograms behaviors of various carbon-based electrodes (a) MCG-5 electrode and

(b) MCG-40 electrode measured at different scan rates; (c) MCG-5, MCG-20 and MCG-40 electrodes

measured at the scan rate of 25mV/s; (d) variation of IR drop with discharge current density

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Figure 4-7a shows the galvanostatic charge-discharge of MCG samples at the current

density of 0.5 A/g. As can be seen, MCG-20 electrode showed the largest discharge

time, whereas MCG-5 and MCG-40 electrodes exhibited slightly reduced discharge

time. This observation suggested that MCG-20 offered the largest capacitance (213.3

F/g), followed by MCG-5 (169 F/g) and MCG-40 (133.4 F/g), which agreed with the

trend obtained from CV results. As discussed in the prior part, the maximum

capacitance value of MCG-20 is due to its relatively large surface area and optimum

pore size distribution which are more favourable for ion diffusion. The capacitances

of rGO and MCNs samples were only 119.2 F/g and 112 F/g at the same current

density, respectively. Moreover, the nearly symmetric charge-discharge profiles

suggested the dominant EDLC as well as subordinate pseudocapacitance storage

mechanism. In order to investigate the capacitance retention at high current density,

Figure 4-7b shows the variation of specific capacitance at different current densities.

A slightly decrease in the capacitance of MCG samples was observed from the current

density of 0.5 A/g to 20 A/g. Furthermore, the capacitances of the three samples were

maintained well under high current densities, suggesting that these electrode materials

had good capacitance retention capability. The Nyquist impedance spectrum of the

electrodes were also recorded from 0.01 to 100 000 Hz at open-circuit potential in

order to demonstrate the internal resistance of the electrode materials. Notably, the

large semicircle was observed for the MCG-40 electrode (Fig. 4-7c insert) at the high

frequency, suggesting its relatively large charge transfer resistance[13-15]

. Among the

three MCG electrodes, it was apparent that the MCG-5 offered the smallest resistive

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property, which was consistent with the calculated ESR sequence. Besides, we studied

the cycling stability of MCG-5 electrode by using the continuous charge-discharge

experiment at the current density of 0.5 A/g (Fig. 4-7d). The typical triangular

charge-discharge curves (Fig. 4-7d insert) demonstrated its EDLC energy storage

mechanism again. After 1000 cycles, the capacitance retention still remained at 95.4%,

revealing that the MCG-5 electrode displayed good stability behaviour as

supercapacitor electrode material.

Figure 4-7: (a) Galvanostatic charge-discharge curves of MCG-5, MCG-20 and MCG-40 electrodes at a

current density of 0.5 A/g; (b) Variation of specific capacitance at different current density; (c)

Electrochemical impedance spectra under the influence of an ac voltage of 10 mV; (d) Cycle performance of

MCG-5 at a current density of 0.5A/g

4.6 SUMMARY

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In conclusion, a rational design and reproducible chemical process was developed in

this chapter to fabricate a novel porous carbon decorated graphene as an effective

electrode material for supercapacitor. Compared with the pure rGO, the as-obtained

MCG-5, MCG-20 and MCG-40 electrode materials exhibited higher surface areas and

pore volumes. Furthermore, MCG-5 and MCG-20 possessed much more favorable

pore size distribution for the ionic transport during the charge/discharge process.

MCG-5, MCG-20 and MCG-40 samples could deliver the specific capacitances as

high as 169, 213.3 and 133.4 F/g, respectively, at the current density of 0.5 A/g.

Moreover, the MCG samples showed excellent cycling stability, which were very

promising for the high performance supercapacitor applications.

4.7 REFERENCES

[1] Y. Huang, J. Liang and Y. Chen, Small, 2012, 8, 1805.

[2] X. Huang, Z. Yin, S. Wu, X. Qi Q. He, Q. Zhang, Q. Yan, F. Boey and H.Zhang,

Small, 2011, 7, 1876.

[3] X. W. Yang, J. W. Zhu, L. Qiu and D. Li, Adv. Mater., 2011, 23, 2833.

[4] Z. Lei, L. Lu and X. S. Zhao, Energy Environ. Sci. 2012, 5, 6391.

[5] W. Gao, L. B. Alemany, L. Ci and P. M. Ajayan, Nat. Chem., 2009, 1, 403.

[6] S. Park and R. S. Ruoff, Nat. Nanotechnol., 2009, 4, 217.

[7] S. Stankovich, D. A. Dikin, R. D. Piner, K. A. Kohlhaas, A. Kleinhammes, Y.

Jia, Y. Wu, S. T. Nguyen and R. S. Ruoff, Carbon, 2007, 45, 1558.

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[8] Z. Fan, J. Yan, L. Zhi, Q. Zhang, T. Wei, J. Feng, M. Zhang, W. Qian and F.

Wei, Adv. Mater. 2010, 22, 3723.

[9] Z. D. Huang, B. Zhang, S. W. Oh, Q. B. Zheng, X. Y. Lin, N. Yousefi and J. K.

Kim, J. Mater. Chem., 2012, 22, 3591.

[10] Z. Lei, N. Christov and X. S. Zhao, Energy Environ. Sci. 2011, 4, 1866.

[11] Z. Li, L. Zhang, B. S. Amirkhiz, X. Tan, Z. Xu, H. Wang, B. C. Olsen, C. M. B.

Holt and D. Mitlin, Adv. Energy Mater., 2012, 2, 431.

[12] W. S. Hummers , R. E. Offeman , J. Am. Chem. Soc. 1958 , 80 , 1339.

[13] Q. Li, R. Jiang, Y. Dou, Z. Wu, T. Huang, D. Feng, J. Yang, A. Yu, D. Zhao,

Carbon, 2011, 49, 1248.

[14] L. Yang, S. Cheng, Y. Ding, X. Zhu, Z. L. Wang and M. Liu, Nano

Lett. 2012, 12, 321.

[15] S. Biswas and L. T. Drzal, Chem. Mater., 2010, 22, 5667.

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CHAPTER 5: NITROGEN-DOPED MESOPOROUS

CARBON/GRAPHENE FROM MELAMINE RESINS

WITH SUPERIOR PERFORMANCE IN

SUPERCAPACITORS

5.1 INTRODUCTION AND DESIGN OF EXPERIMENT

In order to further enhance the electrochemical property of carbonaceous electrode,

much attention has been paid on developing the structural design of porous carbon

from pore adjusting to morphology transformation. As a result, one-dimensional (1D),

two-dimensional (2D) and three-dimensional (3D) structure of carbonaceous materials

were developed one after another in recent years. For example, templated carbon, a

3D form of carbon atoms with hierarchical porous channels, has been considered as

one of the most promising electrode materials to realize high energy EDLCs in the

past decades.[1-3]

Besides the structural design, another way to improve the

capacitance is to introduce the pseudocapacitance, such as transition metal oxide and

heteroatoms. Transition metal oxides associated with carbonaceous electrodes

normally suffer from poor rate capacity and short cycle life because of their poor

conductivity and instability. Comparatively, introducing heteroatoms (e.g. N, O, P, B

and etc.), especially nitrogen, will improve the carbonaceous electrode performance

while maintaining the excellent intrinsic characteristics of carbonaceous materials.

Post-treatment method is the primary pathway to introduce heteroatoms into carbon

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materials. In this method, pre-formed carbonaceous materials such as activated

carbons,[4]

carbon nanotubes, templated carbons[5]

and graphenes[6]

are treated with

N-containing chemicals such as ammonia or urea to attach N atoms. For instance,

nitrogen-doped graphene (NG) was fabricated by Li et al. through annealing treatment

of GO in the atmosphere of ammonia, and the resulting NG exhibited some unique

properties including improved conductivity and enhanced capacitance value.[7]

However, it is difficult to prepare stable NG with uniform dispersion and tunable

N-doping amount by using this method.[8]

In order to get more uniform distribution of

the heteroatoms in carbon, in-situ synthesis method has been developed, of which

N-containing polymeric materials such as polyacrylonitrile,[9,10]

polyaniline,[11,12]

pyrrole,[13-16]

melamine[17,18]

or N-containing ionic liquids[19]

are employed as

precursors. For example, Ma et al. reported a template-free approach for the

preparation of N-doped hollow carbon microspheres by direct pyrolysis of solid

melamine-formaldehyde resin spheres.[20]

Although such hollow carbon spheres

possessed the specific surface area of 753 m2/g, the type-I isotherm curve obviously

indicated that most of the surface area was contributed from the microporous pores,

which was useless for the electrolyte ions adsorption as electrode materials. What’s

more, it is hard to tune nitrogen doping amount through the direct pyrolysis of

N-containing polymer because the N/C ratio is fixed before of the polymerization

process. Later, Guo et al. reported the synthesis of N and B co-doped porous carbon

through the self-assembly of poly(benzoxazine-co-resol) with ionic liquid

C16mimBF4.[19]

However, only limited nitrogen content (~1.2 wt%) was doped by

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using this method, and it is difficult to obtain ordered meso-structure carbon although

the soft-template F127 was employed in the synthesis. The ordered meso-structure is

a critical factor in order to achieve high surface area and facilitate the ions

transportation. Based on the literatures referring in-situ synthesis approach, tunable

N-doped carbon with maintaining of ordered meso-structure was seldom synthesized,

and this situation will inevitably hinder their large-scale production.

To this end, in this chapter we develop an integrated and facile strategy to fabricate

N-doped mesoporous carbon (NC) by using melamine resin as nitrogen source and

phenolic resin as carbon source. The melamine resin was chosen as nitrogen source

because of its large N content and high reactivity of amino group. Besides, melamine

resin is an inexpensive and commercially available triazine polymer which is

normally used in plastic, medicinal, organic coatings and paper industries.[20,21]

With

the aims at maintaining ordered mesoporous structure and high carbon yield,

melamine resin was modified by phenolic resin (serving as carbon source) through the

conjunction of –NH– groups with carbon atoms. Two promising aspects of such NC

include the potential to maintain morphology and ordered mesostructure after

introducing nitrogen, and the straightforward in-situ mechanism for the incorporation

of nitrogen atoms into the carbon framework. Additionally, the N-doping amount can

be easily tuned by controlling the mass ratio of N-precursor and C-precursor before

the polymerization process. In order to further enhance the electrochemical

performance of such N-doped carbon material, 2D carbon framework of graphene

sheets with high electronic conductivity were used as a doping matrix. In this

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N-doped carbon decorated graphene (NG), each graphene sheet was fully covered

with a layer of N-doped mesoporous carbon. This kind of doping can be thought as a

“indirectly” doping approach without destroying the excellent conductivity of

graphene through maintaining the integrity of graphene sheets. As compared to the

pure mesoporous carbon materials, the NC and NG synthesized in this chapter

exhibited great potential as an efficient electrode material for supercapacitor with

higher specific capacitance and excellent rate performance. Furthermore, all of the

precursors used in the experiment are commercially available and suitable for

scale-up production.

5.2 SYNTHESIS OF NITROGEN-DOPED MESOPOROUS

CARBON/GRAPHENE

5.2.1 Preparation of Nitrogen-doped Mesoporous Carbon (NC) and

Highly Nitrogen-doped Carbon (NC-H)

Nitrogen-doped mesoporous carbon (NC) was prepared through aqueous

hydrothermal route. In a typical synthesis of NC, 1.2 g melamine and 0.9 g of phenol

were melted at 40 oC, and 22.5 mL of 0.1M NaOH aqueous solution was added

slowly to the round-bottom flask with continuous stirring. 10 mL of formalin aqueous

solution (37 wt.%) was added dropwisely and the reaction mixture was stirred at 70

oC for 1 hour. Then 22.5 mL of well dissolved F127 aqueous solution (containing

1.44 g F127) was added, and the reaction mixture was stirred at 70 oC for 2 hours.

Subsequently 150mL of DI water were added to the mixture. The reaction was kept at

70 oC for 16 hours without nitrogen protection. After cooling the mixture to room

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temperature, around 200 mL of dark-pink solution was obtained as stock solution. For

the preparation of NC-H, the amount of the monomer of phenol, melamine and

formalin aqueous are 0.6 g, 1.2 g and 10 mL, respectively. The other parameters are

same with the fabrication of NC. The synthesis of MCN can be found in Chapter 3.

In the second step, the 50 mL of as-prepared stock solution was transferred to an

autoclave after setting the pH value to 9. The autoclave was heated to 180 oC for 7

hours. The product was collected, followed by centrifugation and washing with

ethanol for three times and drying in a freeze-drying equipment.

The calcination was carried out in two steps. Firstly, the sample was heated to 420 oC

(heating rate of 2 oC /min) in nitrogen environment and kept for 30 minutes to remove

the template in this process. Secondly, the sample was continuously heated to 600 oC

(heating rate of 2 oC /min) and kept for 1.5 hours to carbonize the product

5.2.2 Preparation of Nitrogen-doped carbon decorated Graphene (NG)

The synthesis procedure of NG is similar with NC-H. It is the same procedure in the

first step of pre-polymerization to obtain the NC-H stock solution. In the second step,

the 20 mL of as-prepared NC-H stock solution, 20 mL of 2 mg/mL graphene oxide

aqueous solution and 10 mL deionized water were well mixed and stirring for

overnight. The mixture was subsequently transferred to an autoclave after setting the

pH value to 9. The autoclave was heated to 180 oC for 7 hours. The product was

collected, followed by centrifugation and washing with ethanol for three times and

drying in a freeze-drying equipment. The calcination procedure is same with NC.

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5.2.3 Electrochemical Measurements

The working electrode was prepared by mixing the 95 wt.% active materials with 5

wt.% PTFE binder in ethanol. The homogeneous slurry of the mixture was painted

between two pieces of nickel foam with an area of 1 cm2 and followed by pressing

under 15 MPa. The mass loading of the active material was in the range of 5 mg to 8

mg. The electrochemical measurements were carried out by using both three-electrode

and two-electrode cell. In the three-electrode system, platinum wire was used as the

counter electrode, Hg/Hg2Cl2 as the reference electrode. 6 M KOH aqueous solutions

were used as electrolyte. The two-electrode supercapacitor consisted of two

symmetric working electrodes with two-layer filter paper as a separator. The total

capacitance of a supercapacitor was calculated from the galvanostatic discharge

process according to the following equation: Ctotal = I×△ t/(△ V×m), where I is the

discharge current (A), △ t is the discharge time (S), △ V is the voltage change (V)

excluding the IR drop during the discharge process and m is the total mass of the

active material. The electrochemical impedance spectroscopy measurement of the

supercapacitor was performed with an amplitude of 10 mV in the frequency range

from 100 KHz to 10 mHz.

5.3 FORMATION MECHANISM OF NITROGEN-DOPED MESOPOROUS

CARBON/GRAPHENE

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Figure 5-1: Schematic illustration of the general strategies to prepare nitrogen-doped mesoporous

carbon/graphene associated with rapid electrons transport and electrolyte ions effectively accumulated

beside the N-doped porous carbon layer

The schematic illustration for preparation of N-doped mesoporous carbon/graphene is

presented in Figure 5-1. For the precursors listed at the left side of Figure 5-1,

melamine served as monomer of nitrogen source and phenol served as monomer of

carbon source, while block copolymer F127 was used as a soft-template. During the

pre-polymerization process illustrated in the middle of Figure 1, F127 micelles were

encapsulated by low molecular-weight melamine/phenolic resin under the drive of

hydrogen-bonding to form the composite monomicelles. Upon the following

hydrothermal process, the composite monomicelles were further self-assembled and

solidified into composite spheres with diameter around 200 nm through cross linking

of melamine resin and phenolic resin. By increasing the amount of N source

introduced, highly N-doped mesoporous carbon (NC-H) could be formed with larger

particle size. In addtition, NG was fabricated by self-assembling composite

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monomicelles onto GO sheets under the driving of hydrogen-bonding between the

micelles and the functional groups of GO. After thermal treatment, the polymeric

micelles were converted into N-doped mesoporous carbon layer which was then

firmly attached onto the graphene sheets. The scheme illustration of NG in Figure 5-1

also presents the rapid electrons transport and electrolyte ions effectively accumulated

besides the N-doped porous carbon layer. As supposed, the thin carbon layer and

optimized graphene sheet structure offer a shorten diffusion pathway for electron

transportation and electrolyte penetration.[22,23]

Meanwhile, the numerous mesopores

and homogeneously dispersed N functional groups provide a huge accumulation place

for electrolyte ions and allow a high loading amount of energy. These advantages will

ultimately result in remarkable energy storage performance. Compared with the

commonly reported nitrogen doped graphene, such graphene decorated with N-doped

carbon have several advantages: relative ease in controlling doping amount via tuning

the N-precursor amount, the “indirectly doping” will uttermost maintain the integrity

and excellent conductivity of graphene and “sandwich-like” porous structure is able to

inhibit the aggregation of the graphene sheets effectively.

5.4 CHARACTERIZATIONS OF NITROGEN-DOPED MESOPOROUS

CARBON/GRAPHENE

5.4.1 Morphology Characterizations of Nitrogen-doped Mesoporous

Carbon/Graphene

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Figure 5-2: TEM images of a) NC (inset is the respective HRTEM image labeled with average pore

diameter); b) highly N-doped carbon; c) NC-H TEM mapping images with the elements of carbon, nitrogen

and oxygen, respectively

The TEM image of NC is shown in Figure 5-2a. The NC was in spherical morphology

and had an average particle size of 200 nm. Also, HRTEM image clearly showed their

mesostructure with the estimated pore size of 6 nm. By increasing the amount of N

source melamine resin introduced, the morphology of NC-H was transformed to

larger particles as well as more ordered structure (Fig. 5-2b). It is supposed that the

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morphology evolution is related with the interaction between triazine-riched micelles

during the self-assembly process. In details, the NC-H samples offered content of

triazine groups by 2 times higher than NC samples, which will significantly contribute

the hydrogen bonding during the self-assembly process. Such stronger

hydrogen-bonding will ultimately facilitate self-assemble of particles and result in

larger ones. As shown in Figure 5-2b, the TEM image of NC-H clearly showed their

ordered mesostructure, and the pore size is estimated to be 8.2 nm from the inset

HRTEM image. In order to demonstrate the nature of the doping in the as-obtained

carbonaceous materials, elemental mapping images of carbon, nitrogen and oxygen

were conducted (Fig. 5-2c). As expected, nitrogen and oxygen atoms were

homogeneously dispersed in the spherical carbon matrix. The exact content of these

heteroatoms would be determined by using elemental analysis and XPS in the later

part. According to the literature, both the nitrogen and oxygen functional group in

electrode materials can enhance the energy density and specific power of capacitor.

The mechanism of oxygen is also to allow electrode materials possessing

pseudocapacitance, which is the same strategy with nitrogen.

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Figure 5-3: a) TEM images of NG; b) TEM mapping images of NG with the elements of carbon, nitrogen

and oxygen, respectively; c) Scheme illustrating formation of N-doped graphene associated with rapid

electrons transport and electrolyte ions effectively accumulated beside the N-doped porous carbon layer

In order to verify the feasibility of such N-doping strategy and achieving higher

electrochemical performance, 2D carbon framework of graphene was introduced as

carbon matrix to obtain NG. Interestingly, the as-obtained NG exhibited some unique

structures as compared to the commonly reported nitrogen doped graphene. As can be

seen in TEM image of Figure 5-3a, the N-doped mesoporous carbon layer was

attached in between the graphene sheets, and there were numerous mesopores on the

surface of graphene sheets. In addition, numerous open channels were formed in

between the graphene sheets in the presence of these mesoporous carbon layers which

would greatly facilitate access of electrolyte. The TEM mapping results (Fig. 5-3b)

suggested that nitrogen and oxygen atoms were homogeneously dispersed in the

carbon matrix. The exact content of these heteroatoms as well as some other

physicochemical characterization results were provided in Table 5-2. Notably, the

surface area of NG was only 588 m2/g because of the introduction of graphene sheets.

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However, the average pore size was increased to 11.1 nm owing to the presence of

large amount of slit-like pores.

5.4.2 Physical and Chemical Properties of Nitrogen-doped Mesoporous

Carbon/Graphene

Figure 5-4: a) XPS survey spectra of various mesoporous carbon; b) carbon core level XPS spectra of NC-H;

N core level XPS spectra of c) NC-H without calcination; d) NC-H and e) NC

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In order to evaluate the nitrogen doping degree and nitrogen bonding configurations,

XPS characterizations were carried out on the N-doped carbon samples. For the sake

of comparison, pure MCN without N doping was also synthesized. As shown in

Figure 5-4a, the XPS spectrum of MCN sample shows only the presence of carbon

and oxygen elements. However, the XPS spectra for NC-H without calcination

treatment clearly showed the incorporation of nitrogen atoms within melamine resin,

which could be further proved from the FTIR results in the later part. According to the

XPS quantitative analysis, N/C weight ratio of NC-H without calcination is 0.36. This

kind of nitrogen doped polymer composite were subsequently annealed up to 600 oC,

and the N/C ratio of NC and NC-H were decreased to 0.053 and 0.064 owing to the

thermal loss of N-containing functional groups under such high temperature. In

contrast, the elemental analysis results (Table 5-2) revealed that the N/C ratio of NC

and NC-H samples carbonized at 600 oC contain ranging from 0.055 to 0.07,

associated with 4.12 and 5.46 wt% nitrogen content respectively. Combination of the

elemental analysis and the XPS results suggested that the bulk N-content of the

carbon was slightly higher than the surface content. The high-resolution C 1s XPS

spectrum of NC-H (Fig. 5-4b) was deconvoluted into four peaks (colored lines) with

different relative carbon contents: sp2 bonded carbon at 284.5 eV (C−C, 78.25%),

carbon nitrogen double-bond at 285.8 eV (C=N, 9.63%), epoxy/hydroxyls at 286.4 eV

(C−O, 8.69%), carbonyls at 288.4 eV (C=O, 3.43%). The low C-O, C=O and C=N

bonding configurations reveal that most of the oxygen and nitrogen groups have been

removed, and the graphite carbon network was partially restored.[24]

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Table 5-1: Approximate distribution of N functional groups obtained by fitting the N 1s core level XPS

spectra for the NC, NC-H and NC-H without calcination

Functional groups

% of total N 1s

N-Q N-5 N-6

B. E. [eV] 400.7 399.7 398

NC 34.8 23.7 41.5

NC-H 39.1 19.6 41.3

NC-H without Cal. 11.9 69.7 18.4

Similarly, the bonding configurations of nitrogen atoms in NC samples were

characterized by the high-resolution N 1s spectra. Figure 5-4c ~ 5-4e show the N 1s

spectra of selected samples, which were fitted into three peaks: pyridinic (N-6) at 398

eV, pyrrolic/pyridine (N-5) at 399.7 eV and quaternary nitrogen (N-Q) at 400.7

eV.[4,25]

For example, the NC-H without calcination (Fig. 5-4c) shows the dominant

peak at 399.7 eV (69.7%) corresponding to N atoms within the hexagonal ring of the

melamine resin.[26]

The detailed percentage of each component is shown in Table 5-1.

Upon 600 oC annealing treatment, N-5 peak becomes much weaker and its proportion

is obviously smaller (19.6%) than corresponding non-annealing sample, while the

N-Q and N-6 (Fig. 3d) appears much stronger. These results suggest that N atoms

within the hexagonal ring of melamine resin are converted into two types of nitrogen

(N-Q and N-6) during the carbonization process.[25,27]

Figure 5-4e shows the N 1s

spectra of NC with the detailed component of N-6 (41.5%), N-5 (23.7%) and

N-Q(34.8%). It is reported that the N at the edge of graphite plane (N-5, N-6) is more

active than that locates in the middle of graphite plane (N-Q).[28-30]

Notably, the

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percentages of N on edge in our sample of NC and NC-H are very high, 65.2% in NC

and 60.9% in NC-H.

Figure 5-5: a) FT-IR spectra of nitrogen doped carbon materials; b) N2 adsorption-desorption isothermals

and inset pore-size distributions of MCN, NC and NC-H

The evolution of the chemical composition of the obtained carbon materials was

further characterized by FTIR, as shown in Figure 5-5a. For the pure mesoporous

carbon before calcination, only some carbon-based functional groups such as C-H

(1070 cm-1

) and C-OH (1100 cm-1

) can be detected. In contrast, the N-doped

mesoporous carbon obtained at different annealing temperature show similar FTIR

spectra and similar absorption peaks to one another (420 and 600 represent annealing

temperature: Celsius degree). For example, the bands at ca. 1530, 1392 and 1262 cm-1

can be assigned to the presence of the N-H bonding. Nitrogen in the form of C=N

bonding (ca. 1645 cm-1

) was also observed. Hence, the FTIR analysis confirms the

existence of N-containing functional groups in the as-obtained composite materials.

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Table 5-2: Physicochemical characterization of various carbon-based materials

Sample

BET

surface

Area

(㎡/g) [a]

Total

pore

volume

(cm³/g)

Average

pore size

(nm) [b]

C[c]

[wt%]

N[c]

[wt%]

N/C

ratio[c]

Specific

capacitance

-Ⅲ (F/g) [d]

Specific

capacitance

-Ⅱ (F/g) [e]

MC 1056 1.14 5.5 84.38 - - 127 -

NC 962 0.84 6.9 75.00 4.12 0.055 222.9 -

NC-H 850 0.81 8.6 78.12 5.46 0.070 238 38.2

NG 588 0.56 11.1 75.75 6.63 0.088 289 39.5

[a] Calculated by the BET model from the adsorption branches of the isotherms, [b] Calculated by the multipoint

DFT model from desorption data, [c] Data obtained from combustion elemental analysis, [d] Calculated from the

galvanostatic discharge at the current density of 0.2 A/g (based on three-electrode system), [e] Calculated from the

galvanostatic discharge at the current density of 0.5 A/g (based on total mass of the active material in a

two-electrode symmetric supercapacitor).

The specific surface areas of the N-doped carbons were characterized by using

isothermal N2 adsorption-desorption method. For the convenience of comparison,

pure MC was also prepared at the same calcination condition and its specific surface

area was measured as a reference. As can be seen from Figure 5-5b, all the N2

adsorption-desorption isotherms of N-doped carbon showed the cross-curves between

type-I and type-Ⅳ curves, suggesting the presence of micro/mesopores in these

carbon-based electrode materials. In particular, the isotherm of NC and NC-H

displayed H1 hysteresis loop at a relatively high pressure, which revealed that most of

the pores were formed by regularly shaped mesopores with narrow size distribution.

The pore size distributions (Fig. 4b inset) were calculated using the DFT model from

the desorption branches of the isotherms. The BET surface area and average pore size

of MC (Table 5-2) were 1056 m2/g and 5.5 nm, respectively. After introduction of

nitrogen atoms, surface area of NC was decreased to 962 m2/g, but the average pore

size was increased to 6.9 nm. By further doping nitrogen to 5.46 wt%, the surface area

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of NC-H was continuously decreased to 850 m2/g due to the larger pore size of 8.6 nm.

We suppose that the evolution of pore size is owing to the relatively easy elimination

of triazine ring. The contributions of pores formation are the eliminations of primary

template F127 and subordinately surrounding cross-link polymer during the

carbonization process. As we know, the triazine ring in NC or NC-H is less stable

than the benzene ring in MC under high temperature. Consequently, it is reasonable to

understand the pore size of NC or NC-H is larger than that of MC. Although the

specific surface areas of N-doped carbon samples were relatively lower as compared

to pure MC, the larger pores in N-doped carbons were much more favourable for ion

diffusion at high sweep rate than those in MC.[31]

This would ultimately lead to the

more efficient utilization of specific surface area of electrode materials.

5.5 ELECTROCHEMICAL PROPERITES OF NITROGEN-DOPED

MESOPOROUS CARBON/GRAPHENE

In order to study the electrochemical performance of the as-made N-doped carbon

samples, CV and galvanostatic charge-discharge techniques were used firstly in 6.0

mol/L KOH electrolyte on the basis of three-electrode (Fig. 5-6). The pure MCN

obtained at the same calcination condition was also tested as reference. Figure 5-6a

shows the CV curves of MC, NC and NG samples at the scan rate of 25 mV/s. All the

CV curves in Figure 5-6a exhibited roughly rectangular shape, indicating that the

dominant capacitance of the electrodes was formed by EDLC. In detail, the MCN

sample in Figure 5-6a exhibited the smallest rectangular curve corresponding to the

lowest capacitance among the three samples. Although the surface area of MC was

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the largest among the four samples, the presence of large amount of micro-pores

(Table 5-2) limited ion incorporation into the electrode material. This ultimately led to

inefficient utilization of specific surface area. NC, NC-H and NG electrodes exhibited

roughly rectangular shape and a few humps in these CV curves due to the

combination of EDLC and pseudocapacitance. Notably, the NG possesses the largest

CV curve and highest capacitance value. This high performance can be attributed to

its highest N-doping content and favourable pore size distribution. The CV curves of

NG electrode at various sweep rates were displayed in Figure 5-6b. It showed

increased current response with the increased sweep rate, indicating a favourable

capacitive behavior.[32]

The CV curve of NG still remained the rectangular shape even

at the high sweep rate of 200 mV/s, which was benefited from its excellent electronic

conductivity.

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Figure 5-6: Electrochemical performance of carbon based composite in a three-electrode system. CV of a)

various N-doped carbon electrodes measured at the scan rate of 25 mV/s and b) NG electrode measured at

different sane rates; c) Galvanostatic charge-discharge curves of various N-doped carbon electrodes at a

current density of 0.5 A/g; d) Variation of specific capacitance of various N-doped carbon electrodes at

different current density

The capacitive performance was further evaluated by galvanostatic charge-discharge

experiment at different current densities with the same voltage windows as CV

analysis. Figure 5-6c shows the galvanostatic charge-discharge of various

carbon-based electrodes at the current density of 0.5 A/g. As can be seen, NG

electrode showed the largest discharge time, whereas NC-H and NC electrodes

exhibited slightly reduced discharge time. This observation suggested that NG offered

the largest capacitance (268.9 F/g), followed by NC-H (228 F/g) and NC (210.4 F/g),

which agreed with the trend obtained from CV results. However, the pure MCN

electrode only offered the capacitances of 119 F/g, respectively. Moreover, the nearly

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symmetric charge-discharge profiles of N-doped carbon electrodes suggested the

dominant EDLC mechanism. The asymmetry is caused by the pseudocapacitive

behaviour of the N-containing and O-containing functional groups on the surface.

Notably, the achieved capacitance value of NG is quite advantageous as compared to

the most reported N-doped carbon materials at the same measurement condition

(Table 5-3). For example, the capacitance of B and N co-doped graphene was 239 F/g

at the current density of 1 mV/s[33]

. As discussed in the prior part, the high

capacitance value of as-obtained NC and NG is due to the relatively large N-doping

amount and optimum pore size distribution which are favourable for ion diffusion. In

order to investigate the capacitance retention of the as-obtained electrode materials at

high current density, Figure 5-6d shows the variation of specific capacitance at

different current densities. A slightly decrease in the capacitance of N-doped carbon

samples was observed from the current density of 0.2 A/g to 20 A/g. Furthermore, the

capacitances of the three samples were maintained well under high current densities,

suggesting that these electrode materials had good capacitance retention capability.

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Table 5-3: Typical EDLC capacitance of carbonaceous materials based on the aqueous electrolyte

Materials Electrode system Current density Specific capacitance Ref.

N-doped Carbon Three 0.5A/g ~228 F/g Present work

N-doped Graphene Three 0.5A/g ~268.9 F/g Present work

N-doped graphene

sheets Two 0.5A/g 144.9 F/g [33]

N-doped graphene Three 0.1A/g 282 F/g [35]

Crumpled N-doped

graphene Three 5mV/s 302 F/g [36]

GNS Three 0.1A/g 150 F/g [37]

Activated Graphene Two 50mV/s 14μ F/cm-2 [38]

B and N co-doped

Graphene

Two

Three

5 mV/s

1 mV/s

62 F/g

239 F/g [33]

N doped CNF Three 1A/g 202 F/g [39]

Chemically modified

graphene Two

~135 F/g [40]

Graphene Foam Two 0.5A/g 110 [41]

N-doped carbon from

melamine resin Three 0.1A/g 306 F/g [42]

Melamine-based

carbon Three

204.8F/g [43]

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Figure 5-7: Electrochemical performance of carbon based composites in a two-electrode system. Cyclic

voltammograms a) measured at the scan rate of 25 mV/s and b) NG-H electrode measured at different sane

rates; c) Galvanostatic charge-discharge curves at a current density of 0.5 A/g; d) Capacitance retention

against current density of N-doped carbon electrodes; e) Electrochemical impedance spectra under the

influence of an ac voltage of 10 mV; f) Ragone plots of N-doped carbon supercapacitor

The supercapacitor performance of NC-H and NG were then investigated by

symmetrical two-electrode cell setup.[44]

Figure 5-7a shows the CV curves of

electrodes at the scan rate of 25 mV/s, which exhibited nice rectangular shape with

slight humps between -0.2 V~0.2 V. This observation suggests the mechanism of

dominant EDLC and subordinate pseudocapacitance. Again, the as-obtained device

still maintained the rectangular shaped CV even at the high scan rate, from the CV

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curves at various scan rate as illustrated in Figure 5-7b. The triangle-like

charge/discharge curves for the as-obtained capacitors in Figure 5-7c proved their

excellent reversible capacitive behaviour. In addition, the NC-H and NG capacitors

delivered specific capacitances of 38.8 and 39.5 F/g at the current density of 0.5 A/g,

respectively, based on the total active material mass of two electrodes. In order to

study the rate capability of electrodes, the capacitance retention was calculated at

various current densities (Fig. 5-7d). In detail, the capacitance based on the symmetric

NG electrode decreased from 54.5 to 34.5 F/g as the current density increased from

0.1 to 20 A/g, showing a capacitance retention as much as 78%. In contrast, slightly

inferior performance of 75% initial capacitance was preserved for NC-H electrodes

due to its lower electrical conductivity in the absence of graphene. The Nyquist

impedance spectrum of the electrodes were also recorded from 0.01 to 100 000 Hz at

open-circuit potential in order to demonstrate the internal resistance of the electrode

materials. The smaller semicircle was observed for the NG capacitor (Fig. 5-7e insert)

at high frequency, suggesting that it had relatively small charge transfer

resistance.[45,46]

The Ragone plots provided in Figure 5-7f shows the relation between

energy density and power output of a supercapacitor. It is noteworthy to mention that

the NC-H electrode delivered a high energy density of 8.6 Wh/kg at the current

density of 0.1 A/g, whereas the NG electrode only deliver 7.6 Wh/kg at the same

current density. However, the energy density drops slowly from 7.6 to 5.0 Wh/kg for

NG electrode as the power density increased from 23 W/kg to 4.6 kW/kg. Such

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superior rate performance benefits from the improved conductivity of graphene and

rational “sandwich-like” porous nanostructure.

Figure 5-8: Cyclability of the NG electrode in a 6 mol/L KOH electrolyte. a) Data was obtained from a

three-electrode supercapacitor by using the galvanostatic charge-discharge technique with a current density

of 1 A/g; b) Data was obtained from a two-electrode supercapacitor by using the galvanostatic

charge-discharge technique with a current density of 0.5 A/g

In addition, we demonstrated the cycling stability of NG electrode by using the

continuous charge-discharge experiment at the constant current density. The

capacitance retention as a function of cycle number based on the three-electrode

system is provided in Figure 5-8a. The NG electrode offered 87% capacitance

retention after 4000 cycles, revealing its good cycle stability. In the result of

symmetric two-electrode cell in Figure 5-8b, it is clear that the capacitance retention

is as high as 91% after 1000 cycles, which suggest its good cycling and stability

behaviour as well. Besides, the nearly triangular charge-discharge curves (Fig. 5-8b

insert) demonstrated such electrode offer stable performance and good charge

propagation. Overall, the achieved superior cycling performance can be attributed to:

uniform dispersion of molecular nitrogen groups on the graphene surface; highly

reversible and stable during the cycling process.

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5.6 SUMMARY

In summary, in this chapter we demonstrated an integrated and reproducible chemical

process to fabricate the N-doped mesoporous carbon and graphene by using melamine

resin as nitrogen source. The as-made NC and NG electrode materials exhibited high

surface area, suitable pore size distribution and uniformly dispersed N functional

groups with tuneable doping amount. These unique properties endowed them as

promising electrodes for supercapacitor with superior performance. For example, on

the basis of three-electrode system, NC-H and NG electrodes could deliver the

specific capacitance of 238 and 289 F/g at the current density of 0.2 A/g, respectively.

The capacitance of NC-H was improved by 91.6% as compared to the pure

mesoporous carbon without nitrogen doping under the current density of 0.5 A/g. The

performance of the as-made electrode was also investigated by symmetrical

two-electrode cell. The results revealed that the as-made electrodes offered excellent

rate capability (ca. 78% retention as the current density increased from 0.1 to 20 A/g)

and superior cycling performance (ca. 91% retention after 1000 cycles). These results

demonstrate that the nitrogen doped carbon/graphene presented here is quite

promising candidate of electrode as superior performance supercapacitor.

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CHAPTER 6: GRAPHENE@Ni(OH)2 HYBRID FILM FOR

FLEXIBLE SOLID-STATE SUPERCAPACITOR

6.1 INTRODUCTION AND DESIGN OF EXPERIMENT

In Chapter 3, Chapter 4 and Chapter 5, several carbon-based nanomaterials are

designed from the fundamental of electrode materials: surface area, pore size

distribution, conductivity and chemical stability. However, the emergence of wearable

energy storage devices requires their electrodes not only to be charged with high

electrochemical performance but also with new feature of flexibility. Recently,

bendable freestanding films continue to garner major interest recently because they

have various potential applications in energy storage[1]

, catalysis[2,3]

, environment[3]

and sensing. Particularly, flexible energy storage devices such as supercapacitors and

batteries, which extensively rely on such bendable film electrodes, are receiving more

and more attention with the increasing demand for wearable and portable consumer

electronics[4,5]

. Graphene is regarded as one of the most suitable candidates to realize

such flexible film electrodes[6,7]

. In fact, freestanding graphene-based film is also an

important form of macroscopic material having more widespread applications as

compared to its counterpart of graphene sheets[8]

. However, during the fabrication

process, freestanding films composed of graphene nanosheets are readily to be

restacked into bulk “graphite” due to the strong van der Waals attraction. As a

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consequence, the electrode performance of the films will be severely affected due to

the poor penetration of electrolyte into the graphene nanosheets.

Much effort has been spent on developing freestanding graphene-based film

electrodes without sacrificing the individual properties of graphene sheets. For

instance, graphene aerogels electrode materials[4,9]

,which were formulated with

interconnected 3D porous frameworks of graphene, were reported recently. These

graphene aerogel based electrodes had nice features demanded in electrode

applications such as large specific surface area, excellent electron conductivity and

rapid electrolyte ions diffusion. Although such electrodes offered an impressive

gravimetric capacitance of ~441 F g-1

at 1 A g-1

aqueous electrolyte, the volumetric

electrochemical performance of these electrodes was not satisfied due to their low

packing density. In real industrial applications, volumetric capacitance is more

recommended than the widely used gravimetric capacitance to evaluate the

electrochemical performance of supercapacitor electrodes. Very recently, a

breakthrough of graphene based flexible supercapacitor electrodes was made by Li’s

group[10,11]

. In this work, it is a successful attempt to enhance the packing density

through selected removal of volatile solvent trapped in the film. However, there is

little information available in exactly controlling such capillary compression process

by using acid aqueous as “soft spacer” under high vacuum condition. Moreover, the

tedious preparation processes involved in these strategies are readily to damage the

graphene gel film with low mechanical strength. Therefore, there is a great urgent

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need to extend a facile strategy by utilizing “hard” nanomaterials as substitute spacer

in order to address the aforementioned issues.

Figure 6-1: Schematic illustrating advantages of 3D layer-by-layer structure of graphene intercalated with

pseudocapacitive layer.

In this chapter, a flexible solid-state symmetric supercapacitor based on bendable film

electrodes with optimized composite structure of graphenes and “hard nano-spacer”

was fabricated. In the designed structure of positive electrode, as illustrated in Figure

6-1, graphene sheets were densely packed, and Ni(OH)2 nanoplates were intercalated

in between the densely stacked graphenes. Although similar idea and scheme have

been proposed by many groups in recent years[7,12]

, very few state-of-the-art hybrid

electrodes can realize the ideal intercalated structure with densely packed graphene

layers. Among numerous metal oxide/hydroxide electrode materials[13,14]

, Ni(OH)2

was chosen here in terms of its high capacitance value (up to 3000 F g-1

) [15]

, easy

fabrication, suitable particle size and low cost. Ni(OH)2 nanoplates act as not only

effective space inhibitors to prevent graphene restacking but also pseudocapacitors to

improve the overall supercapacitance, while the highly conductive graphene

nanosheets serve as expressways for efficient electronic transportation as well as to

keep the integrity of the film and offer its flexibility. With regard to the negative

electrode, carbon nanotube (CNT) was served as hard spacer in order to fulfill the

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demand of high-rate performance of the asymmetric supercapacitor. The obtained

flexible solid-state supercapacitor based on both 3D expressway-like film electrodes

was expected to have superior performance in terms of capacitance (both volumetric

and gravimetric performance) and rate capability.

6.2 SYNTHESIS OF GRAPHENE@Ni(OH)2 AND GRAPHENE@CNT

HYBRID FILMS

6.2.1 Preparation of Nickel Hydroxide (Ni(OH)2) Nanoplates

In a typical synthesis, NiCl2 ·6H2O (2 mmol) was dissolved in 10 ml distilled water to

form a green transparent solution. Then 10 ml of 0.2 M NaOH solution was added

drop by drop under magnetic stirring condition. The mixture was transferred into a

100 ml Teflon-lined autoclave, sealed and maintained at 180 °C for 12 h. After the

heating treatment was completed and air-cooling to room temperature, the green

powder was collected and washed several times with distilled water, and finally

oven-dried.

6.2.2 Preparation of Graphene@Ni(OH)2 hybrid Films (GNiF)

Figure 6-2: Scheme illustrating formation mechanism of dense graphene film intercalated with metail oxide

nanoparticals, such as Ni(OH)2 nanoplate, TiO2 nanobelt, et al

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The schematic illustration for the preparation of graphene@metal oxide hybrid films

was presented in Figure 6-2. For instance, to prepare graphene@Ni(OH)2 hybrid films

(GNiF), a homogeneous suspension of graphene oxide and Ni(OH)2 nanoplate should

be prepared respectively. 20 ml of GO aqueous (1 mg/ml) was sonicated for 30 min to

form a stable solution. Similarly, 20 ml of Ni(OH)2 nanoplate aqueous (0.5 mg/ml)

was sonicated for one hour to form homogenous dispersion. These two suspensions

were vacuum filtered alternatively through a mixed cellulose ester filter membrane

(200 nm pore size) to obtain layer-by-layer structured hybrid films and the detailed

process was elaborated below. Finally, the hybrid films were cut into certain size and

annealed to 300 oC for 1 hour under nitrogen protection in order to reduce graphene

oxide. The thickness of the films can be controlled by adjusting the concentration or

the volume of the aqueous suspension. All the samples mass were determined by

weighting the films vacuum dried at 80 oC for 12 hours. The thickness of the films

was measured with five independence slices and the average values were used to

calculate the volume. In order to optimize the amount of Ni(OH)2 nanoplates, GNiF1

and GNiF4 were prepared as well by adjusting the specific amount of Ni(OH)2

nanoplates. For the preparation of GNiF1 with higher Ni(OH)2 loading amount than

GNiF, the concentration of 20 ml Ni(OH)2 nanoplate aqueous was adjusted to 1

mg/ml and GO aqueous remained the same (20 ml of 1 mg/ml). In addition, for

fabrication of GNiF4 with lower Ni(OH)2 loading amount than GNiF, the

concentration of 20 ml Ni(OH)2 nanoplate aqueous was adjusted to 0.25 mg/ml and

GO aqueous remained the same (20 ml of 1 mg/ml).

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Figure 6-3: Detailed scheme illustrating filtration assisted layer by layer self-assembly process to form the

hybrid film

In the filtration assisted layer by layer self-assembly process, mixed cellulose ester

filter membrane (pore size of 200 nm) was used the primary filter layer and normal

filter paper (pore size around 2 um) was place in the bottom as secondary protective

layer. It is recommended to use the miniwatt vacuum pump with relative less suction

in order to provide enough self-assembly duration. Additionally, it is noted that the

diameter of filter papers should be larger than that of suspensions container on the

upper layer (as illustrated in Figure 6-3 step 1) in order to facilitate peeling off the

films from the filter paper. In the first step, little amount of GO suspensions were

dropped into suspension container to just cover filter membrane. The filtration process

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is further retarded due to the capillary pressure between GO sheets on the filter

membrane. After a few minutes, the same amount of Ni(OH)2 suspensions was

subsequently dropped into the container in the next step, and the slow filtration

process provide enough duration for Ni(OH)2 suspensions to be mono-dispersed and

self-assemble on the previous GO layer. In the next step, little amount of GO

suspensions were dropped again to form another layer. In the following steps,

Ni(OH)2 suspensions and GO suspensions were dropped alternatively into the

container to self-assemble respective layers and this process normally take several

hours. After finishing the self-assembled filtration process, the hybrid film was kept

on the filter membrane for another few hours before carefully peeling off.

6.2.3 Preparation of Graphene@CNT hybrid Films (GTF)

In order to fabricate GTF, reduced greaphene oxide dispersion was prepared prior.

Briefly, 25 ml of 2 mg/ml GO water solution was well mixed with 0.3 ml of 35 wt.%

hydrazine aqueous and 0.42 ml of 28 wt.% ammonia aqueous in a glass vial. The

glass vial was kept in 40 °C water bath for 24 hours. Subsequently, 12.5 ml of

as-obtained reduced graphene oxide dispersion was mixed with 12.5 ml of 1 mg/ml

CNT water dispersion and sonicated for one hour to form homogenous suspension.

Then the suspension was vacuum filtered through a mixed cellulose ester filter

membrane (200 nm pore size). After finishing the filtration process, the hybrid film

was kept on the filter membrane for few hours before carefully peeling off.

6.2.4 Electrochemical Measurements

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The as-obtained hybrid films were directly used as working electrode without any

other polymer binders or conductive additives. The sizes of all electrode films were

cut to 1 cm×1cm, and the areal mass loading of dried hybrid film was ~1.0 mg/cm2.

All the electrode films were firstly stirred in the electrolyte solution continuously for

overnight prior for the electrochemical measurement. These electrochemical

measurements were carried out by using both three-electrode and asymmetric full cell.

In the three-electrode system, 2 cm2 platinum foil was used as the counter electrode,

saturated calomel electrode as the reference electrode. 1 M KOH aqueous solution

was used as electrolyte. In order to evaluate the practical supercapacitor performance

based on the as-obtained flexible electrodes, solid-state asymmetric supercapacitor

was fabricated. PVA/KOH gel electrolyte was prepared as follows: 4.2 g of PVA was

dissolved in 50 ml of deionized water, and then 4.2 g of KOH was added

subsequently. The whole mixture was heated to 40 °C for overnight till the gel

become clear. One piece of GNiF (2 cm×4cm) positive electrode and two pieces of

GTF (2 cm×4cm) negative electrode were immersed into the 1 M KOH aqueous

overnight prior and then carefully transferred on the PET outer packaging,

respectively. Then two thin layers of as-obtained gel electrolyte were pasted on the

surface of two electrodes. These two electrodes were subsequently assembled together

with a separator (normal filter paper) sandwiched in between. The flexible solid-state

supercapacitor was prepared after the gel electrolyte solidified at room temperature.

The total gravimetric capacitance of a supercapacitor in Farads per gram was

calculated from the galvanostatic discharge process according to the following

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equation: Ctotal = I×△t/(△V×m), where I is the discharge current (A), △t is the

discharge time (S), △V is the voltage change (V) excluding the IR drop during the

discharge process and m (g) is the total mass of the active material (including the

positive, negative and binder mass in the asymmetric supercapacitor). The specific

volumetric capacitance in Farads per cubic centimeter was calculated based on the

gravimetric capacitance according the equation of Cvol = Ctotal×m/V, where m (g) is

the total mass the film electrode, V (cm3) is the volume of film electrode. Energy

density in Watt-hour per kilogram and power density in Watt per kilogram were

calculated according the following equations:

E(Wh/kg)=0.5 CtotalV2/3.6

P(W/kg)=3600E/t

(where V in volt is the cell operating voltage, t in second is the discharge time)

6.3 CHARACTERIZATIONS OF GRAPHENE@Ni(OH)2 AND

GRAPHENE@CNT HYBRID ELECTRODES

6.3.1 Morphology Characterizations of Positive Electrode (GNiF)

Figure 6-4: a) SEM and b) TEM images of bare Ni(OH)2 nanoplates

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The morphology and structure characterizations of the as-prepared

graphene@Ni(OH)2 films (GNiF) are presented in Figure 6-5. For comparison, the

SEM and TEM images of bare Ni(OH)2 nanoplates are shown in Figure 6-4. The

synthesized Ni(OH)2 nanoplates show a uniform hexagonal morphology with a typical

thickness around 20 nanometers and a side length of several hundred nanometers.

Then conformal synthesis of the Ni(OH)2 nanoplates guaranteed a uniform

intercalation into the dense graphene layers as can be seen in Figure 6-5a to 6-5c. In

addition, the closely stacked graphene sheets become flexible and much more porous

when numerous Ni(OH)2 nanoplates are presented in between (Figure 6-5a Inset).

Figure 6-5d shows the cross sectional SEM image of the GNiF film, which was

performed through ion beam milling. The notch drilled in the film was 5µm in width

and 6µm in depth. Uniform distribution of the Ni(OH)2 nanoplates in between the

graphene layers is clearly shown in the image. Moreover, the in-plane viewe of the

film (Fig. 6-5e and the Inset) further indicate the excellent distribution of Ni(OH)2

nanoplates between the graphene sheets. The crystal structure of the as-prepared films

was studied using XRD (Fig. 6-5f left), where the peaks could be indexed toβ

-Ni(OH)2 (JCPDF: 14-0117). The XPS spectrum of GNiF is shown in the right side of

Figure 6-5f, and the spectrum of GNiF without annealing was also collected as a

control. In the sample of GNiF without annealing, the XPS spectrum of C 1s was

deconvoluted into three peaks (colored lines) with different relative carbon contents:

sp2 bonded carbon at 284.5 eV (C−C, 46.48%), hydroxyls at 286.5 eV (C−O, 45.52%),

carbonyls at 288.1 eV (C=O, 8.01%). This result reveals the high percentage of

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oxygen-contained functional groups before annealing. In contrast, the C-O and C=O

peaks of the annealed GNiF are dramatically decreased to 13.86% and 5.86%,

respectively, and the content of sp2 bonded carbon is increased to 80.28%. These

results suggest that GO in the hybrid film is effectively reduced upon annealing at 300

oC. The effective reduction will significantly enhance the conductivity of the

as-obtained freestanding film electrode.

Figure 6-5: Morphologies and structure characterizations of 3D dense graphene films intercalated with

Ni(OH)2 nanoplates. a), b) and c) cross sectional SEM images of GNiF at different magnifications, inset

optical image of GNiF showing its flexibility; d) side view of the focused-ion beam (FIB)-etched GNiF; e)

In-plane viewed SEM and TEM (inset) images of GNiF; f) XRD patterns (left) and XPS carbon core level

XPS spectra (right) of GNiF

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In the 3D expressway-like graphene@Ni(OH)2 hybrid films, the Ni(OH)2 nanoplates

and optimized graphene sheets can offer a short diffusion pathway for both electron

transportation and electrolyte penetration. Meanwhile, numerous slit-like pores

derived from the homogeneously dispersed Ni(OH)2 nanoplates can provide a huge

accumulation place for electrolyte ions and allow a high loading amount of energy.

These advantages will ultimately result in a remarkably enhanced energy storage

performance. Compared with the previously reported graphene@Ni(OH)2

composites[16-18]

, such hybrid film has several advantages: i) the layer-by-layer

structure is able to inhibit the aggregation of the graphene sheets effectively; ii) the

stacked graphene sheets will uttermost maintain their integrity and flexibility; iii) the

densely packed hybrid films is significantly competitive in the volumetric

performance of the freestanding film electrode. Such graphene@Ni(OH)2 hybrid film

provides an ideal structural model for combining both electrochemical double-layer

capacitive materials and pseudocapacitive materials. A pure graphene film without

intercalation of Ni(OH)2 nanoplates was also prepared as a comparison. The SEM

result of the pure graphene film in Figure 6-6 clearly shows an extremely densely

packed graphene film where diffusion and penetration of electrolyte would be hard to

take place.

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Figure 6-6: SEM of pure graphene films

6.3.2 Electrochemical Characterizations of Positive Electrode (GNiF)

Figure 6-7: Electrochemical performance of GNiF electrode in a three-electrode configuration. a) CV

measured at different scan rates; b) Galvanostatic discharge curves at various current density; c) Variation

of gravimetric capacitance and volumetric capacitance (based on the total mass of Ni(OH)2 and graphene)

of GNiF electrode as a function of current density. Inset optical image shows the shrinkage of hybrid film

electrode after annealing; d) Cyclability of the GNiF electrode in a 1 M KOH electrolyte. Inset shows CV

variation after 20000 cycles at the scan rate of 10 mV s-1

The electrochemical tests of the as-obtained hybrid film were first performed in a

three-electrode cell (Fig. 6-7), in which a platinum foil and a saturated calomel

electrode were used as the counter and reference electrodes, respectively. The CV

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curves of GNiF electrode measured at different scan rates showed characteristic

symmetric redox peaks ofβ -Ni(OH)2, indicating a good reversibility of the electrode.

These redox peaks are corresponding to the Faradaic reactions of β -Ni(OH)2:

Ni(OH)2 + OH- NiOOH + H2O + e

-. Additionally, the electrochemical

response current increases with increasing scan rate, and the CV curves almost keep

the same profiles with slightly shift of peak positions, suggesting the superior

electronic conduction within the layer by layer structured electrode. To further

quantify the capacitance of the as-obtained hybrid film electrode, a series of

galvanostatic charge-discharge measurements were carried out at different current

densities, and the typical discharge curves are presented in Figure 6-7b. In contrast to

the linear characteristic of EDLC electrodes, the GNiF electrode demonstrated a

distinct plateau in the discharge curves, suggesting its pseudocapacitive behaviour,

which is in good agreement with their CV results. Moreover, the gravimetric and

volumetric capacitance of GNiF electrode at different current densities were

calculated (based on the total mass of electrode, graphene + Ni(OH)2) from the

discharge curves and the results are shown in Figure 6-7c. As shown in Figure 6-7c

(right Y axis in Fig. 6-7c), the GNiF electrode was able to yield a high gravimetric

capacitance of 573 F g-1

at 0.2 A g-1

based on the total electrode mass. When the

current density was increased to 50 A g-1

, its capacitance remained at 413.5 F g-1

,

corresponding to a capacitance loss of only 27.7% compared to its initial value while

the current density was increased 250 times. This result is comparable to those

previously reported as shown in Table 6-1[15-17,19]

. For example, Wei et al[17]

. reported

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a hierarchical flowerlike nickel hydroxide decorated on graphene sheets with a

capacitance of 1735 F g-1

at a low scan rate of 1 mV s-1

. However, the capacitance

dramatically decreased to 523 F g-1

when the scan rate increased to 50 mV s-1

,

suggesting a capacitance loss as high as 70% with 50 times scan rate increasing.

Moreover, the GNiF electrode also exhibited a comparable rate capacity even

compared with the pure graphene films reported in reference 10: the capacitance loss

of EM-CCG was 21.3% when the current density was increased from 0.1 A g-1

to 50

A g-1

, which is similar to our value of 27.7 %.

Table 6- 1: Gravimetric capacitance retention of GNiF electrode compared with some Ni(OH)2/Carbon

electrodes reported in previous literatures.

Materials Initial rate -

Specific capacitance

Final rate -

Specific capacitance

Final rate /

Initial rate Capacitance Loss Ref.

GNiF 0.2 A/g - 573 F/g 50 A/g - 413 F/g 250 27.7% Present

Work

Ni(OH)2/graphene 1 mV/s - 1735 F/g 50 mV/s - 523 F/g 50 70% 17

Ni(OH)2/CNT/NF 2.5 mA/cm2 - 3166 F/g 50 mA/cm

2 - 2102 F/g 20 33% 15

Ni(OH)2-Ni foam 4 A/g - 3152 F/g 16 A/g - 280 F/g 4 91% 19a

Ni(OH)2/UGF 0.5 A/g - 166 F/g 10 A/g - 116 F/g 20 30% 19b

Amorphous Ni(OH)2 1 mV/s - 2188 F/g 20 mV/s - 1250 F/g 20 42.9% 19c

Ni(OH)2/graphene 2.8 A/g - 1335 F/g 45.7 A/g - 953 F/g 16.3 28.6% 16

EM-CCG 0.1 A/g – 203.2 F/g 50 A/g – around 160 F/g 500 21.3% 10

As some researchers such as Li, Gogotsi and Simon pointed out volumetric

performance was more recommended than widely used gravimetric ones in their

recent studies[10,20]

, GNiF electrodes were also evaluated as volumetric (left Y axis in

Fig. 6-7c). The inset optical image in Figure 6-7c shows the shrinkage of hybrid film

electrode after annealing. The volumetric shrinkage leads to a more densely packed

hybrid film, and the densely packed graphene/Ni(OH)2 electrode will ultimately result

in a high volumetric performance. As expected, the volumetric capacitance of GNiF

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electrode is as high as 655 F cm-3

at a current density of 0.2 A g-1

, which is visibly

advantageous in contrast to ~275 F cm-3

of EM-CCG[10]

at 0.1 A g-1

reported recently.

The superior electrochemical performance of the hybrid freestanding film highlights

the advantages of layer by layer structured film, which can be accounted for that 3D

expressway-like structure provide efficient and fast diffusion pathway of electrolyte

ions to the active material surface and excellent electron transport within the graphene

layers.

The stability is also a key parameter to evaluate the performance of an electrode

material. Thus the cycle life test of the GNiF electrode was carried out for 20 000

cycles and the result is presented in Figure 6-7d. The results indicated that the

capacitance retention was not stumbling over the long term cycling, but even

increased by 58% of its initial capacitance. Such excellent performance could be

attributed to the lamellar structure of densely packed graphene@Ni(OH)2 nanoplates

films. To be specific, the majority of capacitance increase (160%) happened in the

first 2000 cycles, which could be due to the activation of oxides and dense films that

allows trapped ions to penetrate more freely. In fact, the activation mechanism can be

divided into two parts: the electrolyte ions make transportation more smoothly in the

initially blocked area between the dense graphene layers due to long term cycling; the

trapped ions between the Ni(OH)2 crystalline layers during the growth of nanoplates

can diffuse more freely after extended cycling. The CV curves of the electrode at the

1st, 10 000

th and 20 000

th cycles at the scan rate of 10 mV s

-1 are shown in inset of

Figure 6-7d. Three CV curves exhibit similar profiles with a pair of

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oxidation/reduction peaks. However, the redox peaks after extended cycling were

better defined and the potential differences between the two peaks are slightly

increased[21]

from 0.18 V (initial cycle) to 0.21 V (final cycle). The relatively small

potential difference indicates a good reversibility of the redox reaction for the GNiF

electrode. It is notable that the CV curve of the 20 000th

cycle almost overlapped with

that of 10 000th

cycle, revealing an extraordinary stability of the GNiF electrode. To

restate, such excellent cycling performance benefits from the following factors: 1) the

layered carbon matrix is able to effectively buffer the stress and strain related to the

Ni(OH)2 nanoparticles volume contraction/expansion during long term

charging-discharging; 2) the densely packed yet porous graphene architecture provide

a high contact area between electrolyte and electrode, and each Ni(OH)2 nanoplate is

held in position by graphene layers, preventing them from agglomeration upon

cycling. The morphology of such hybrid film electrode after long term

electrochemical cycling is presented in Figure 6-8. The cross-sectional images in

Figure 6-8a show the stacked graphene sheets embedded by Ni(OH)2 having with

more porosities than the original one. The in-plane viewed images (Fig. 6-8b) exhibit

wrinkled surface with more roughness due to the long term incorporation with

electrolyte.

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Figure 6-8: Morphology of GNiF electrode after electrochemical testing of 5000 cycles a) cross-sectional

SEM images and b) in-plane view images, insets are corresponding high resolution images

6.3.3 Characterizations of Negative Electrode (GTF)

In order to fullfill the high-power characteristic of an asymmetric supercapacitor, a

CNT backbone was selected to intercalate into the graphene nanosheets as a

conductive and robust network to facilitate the electrons collection/transport in the

negative electrode. CNT has been widely regarded as the choice of high-power

electrode material owing to its improved electrical conductivity and high readily

accessible surface area[22, 23]

. Similar to the positive GNiF electrode, CNTs were

incorporated in between the densely stacked graphene as illustrated in Figure 6-9a.

The inner structure of this hybrid graphene@CNT film (GTF) is presented in Figure

6-9b, 6-9c and 6-9d. The average thickness of the GTF was around 7.4 µm showing a

highly bendable feature. The high resolution SEM (Fig. 6-9c) and FIB image (Fig.

6-9d) clearly reveal the uniform distribution of the CNTs in between the graphene

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layers. The XPS spectrum of the GTF in Figure 6-9e indicates that GO has been

effectively reduced to graphene by hydrazine. The electrochemical evaluation of the

GTF was performed in a three-electrode configuration. As shown in Figure 6-9f, the

GTF negative electrode exhibited an ideal rectangular shaped CV at various sweep

rates, indicating the favourable capacitive behaviour. Moreover, the symmetric

charge-discharge profiles in Figure 6-9g suggest its typical EDLC storage mechanism.

The specific capacitances calculated from the discharge curves were 154 and 152 F

g-1

at the current densities of 1 and 2 A g-1

, respectively. The overall capacitive

performance of the GTF is presented in Figure 6-9h. The corresponding volumetric

capacitance of the GTF electrode was calculated to be 192.5 F cm-3

at 1 A g-1

, which

is almost same performance in contrast to ~226.9 F cm-3

of EM-CCG[10]

at 1 A g-1

reported recently. Its highly volumetric capacitance can be probably accounted for its

densely packed yet porous architecture where a high contact area between the

electrolyte and electrode was assured. The result of cycling stability for the GTF

electrode is shown in the inset of Figure 6-9h. It can be seen in Figure 6-9h that after

2000 cycles, 89% of its initial capacitance was remained, suggesting its good cycling

stability. The impressive performances of GTF negative electrode can be accounted

for the similar advantages as positive electrode: i) the intercalated CNTs are able to

inhibit the aggregation of the graphene sheets effectively; ii) the robust network of

CNT backbone will greatly improve the flexibility and strength of the GTF; iii) the

densely packed hybrid films is significantly competitive in the volumetric

performance of the freestanding film electrode.

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Figure 6-9: a) schematic illustration of layered structure for GTF material and optical image of GTF

showing its flexibility; b), c) cross sectional SEM images of GTF at various magnifications; d) side view of

the FIB-etched GTF; e) XPS spectra f) CV measured at different scan rates g) galvanostatic

charge-discharge curves at various current density of GTF; h) variation of gravimetric and volumetric

capacitance of GTF as a function of current density, inset shows the cyclability of GTF electrode in 1 M

KOH electrolyte

6.4 ELECTROCHEMICAL PROPERITES OF FLEXIBLE SOLID-STATE

SUPERCAPACITOR

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Figure 6-10: Electrochemical performance of GNiF//GTF asymmetric supercapacitor. a) Optical

photographs of the fabricated flexible solid-state supercapacitor device with electrode area of 2 cm×4 cm,

inset shows the schematic definition of bending angle; b) CV measured at various scan rate; c) Variation of

volumetric and gravimetric capacitance (based on the total mass of positive and negative electrodes) as a

function of scan rate, inset shows the galvanostatic charge-discharge curve at the current density of 1 A g-1;

d) CV curves measured at different curvatures of 0°, 90° and 180°, right inset shows the optical images of

as-obtained flexible supercapacitor in different bending states

To further investigate the capacitive performance of the as-obtained flexible

electrodes in a full cell set-up, a solid-state asymmetric supercapacitor is assembled in

our study by using a GNiF as the positive electrode and a GTF as the negative

electrode. Gel electrolyte of Polyvinyl alcohol (PVA)/KOH system was used in this

study. In contrast to liquid-based supercapacitors, this solid-state device has several

advantages such as flexibility, ease of fabrication, wide working temperature and

improved safety. As for a full cell supercapacitor, the charge balance should follow

the relationship of q+=q–. Thus the mass balance between the negative electrode and

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positive electrode will follow the equation[13]

: m– / m+ = (C+ × △ E+) / (C– × △ E–),

where m is the mass of electrode, C is the specific capacitance and △ E is the potential

range for the charge/discharge process. Accordingly, the optimized mass ratio

between the negative and positive electrodes should be m(GTF)/m(GNiF) = 1.8 in the

asymmetric supercapacitor full cell. Figure 6-10a shows the assembled flexible

solid-state supercapacitor with an electrode area of 2 ×4 cm2 (around 3 mg cm

-2 based

on the mass of electrode materials). Figure 6-10b illustrates the CV curve of the

flexible solid-state supercapacitor at various scan rates in a wide potential window

range from 0 to 1.7 V. Unlike the sharp redox peaks present in the positive electrode,

this full cell flexible supercapacitor shows a quasi-rectangular CV curve, suggesting a

pseudo-constant charge/discharge rate process over the entire CV cycle[23]

. Moreover,

the galvanostatic charge-discharge curve at a current density of 1A g-1

(Fig. 6-10c

inset) exhibits almost a linear variation and a symmetrical shape with a quick I-V

response, which is consistent with the CV result and further revealing its

capacitor-like behavior. The calculated specific gravimetric capacitances based on the

total mass of the positive and negative electrodes at 1, 5, 10 and 20 A g-1

are 44.8,

34.7, 22.2 and 15.9 F g-1

, which are shown in Figure 6-10c. The volumetric

capacitances based on the total volume of both electrodes are 58.5, 45.2, 28.9 and 21

F cm-3

. However, it was noted that the capacitance loss of the solid-state

supercapacitor was 64.5 % when the current density was increase from 1 to 20 A g-1

,

which was unexpected considering that the superior rate capacity of the positive

electrode shown in Table 6-1. It is very likely that the rate capacity of the full cell was

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undermined by the poor ionic conductivity of solid electrolyte and the relatively slow

rate of surface reaction between the electrode and gel electrolyte under high current

density. Nevertheless, some organic and ionic liquid electrolytes were attempted to be

utilized in order to optimize the performance of the full cell supercapacitor. The

Ragone plot derived from the discharge curves at various current densities is shown in

Figure 6-11. At a low current density of 1 A g-1

, the corresponding energy density and

power density are 18 Wh kg-1

and 850 W kg-1

, respectively. When the current density

is increased to 20 A g-1

, the corresponding energy density remains at 6.4 Wh kg-1

at a

high power density of 17 kW kg-1

. The influence of bending on the electrochemical

performance was also conducted on the flexible solid-state device. As shown in

Figure 6-10d, no obvious change of the as-measured CV curves was observed when

the cell was even bended to 180°. This excellent flexibility opens much more

opportunities for the GNiF/GTF-based solid-state supercapacitor in a wide range of

applications.

Figure 6-11: Ragone plot of flexible solid-state supercapacitor.

6.5 SUMMARY

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In this chapter, two hybrid films were fabricated by extended filtration method via

self-assembly of graphene sheets and “hard nano-spacer” including Ni(OH)2

nanoplates and CNT. The structure characterizations of SEM, TEM and FIB images

confirmed that these nano-spacers were uniformly dispersed in the hybrid films,

serving as effective inhibitors of aggregation in between the graphene layers. These

advantageous features demonstrate that such 3D expressway-like hybrid films could

be an ideal candidates for flexible energy storage devices. The electrochemical

performance of GNiF electrodes exhibit high gravimetric capacitance, high

volumetric capacitance, excellent rate capability and superior cycling stability.

Furthermore, a flexible solid-state supercapacitor with an asymmetric configuration

was developed based on the GNiF and GTF electrodes. This solid-state supercapacitor

showed several superior properties such as high flexibility, high volumetric

capacitance (58.5 F cm-3

) and good rate capacity (energy density remained at 9 Wh

kg-1

at a high power density of 8500 W kg-1

). Further optimization of both the

electrode and electrolyte is under way to improve the performance of the solid-state

supercapacitor. We believe that our solid-state supercapacitor prototype utilizing such

bendable film electrodes in non-aqueous electrolytes can provide a promising route to

fabricating highly compact energy storage devices with high energy densities and

excellent stability.

6.6 REFERENCES

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[1] S. Yin, Y. Goldovsky, M. Herzberg, L. Liu, H. Sun, Y. Zhang, F. Meng, X. Cao,

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CHAPTER 7: GRAPHENE@IRON OXIDE HYBRID FILM

TO REALIZE HIGH-PERFORMANCE FLEXIBLE

ENERGY STORAGE DEVICES

7.1 INTRODUCTION AND DESIGN OF EXPERIMENT

As next-generation display[1]

, energy-harvesting devices[2]

, sensors[3]

, light-emitting

diodes[4]

, and circuits[5]

with new feature of flexibility or bendability are rapidly

coming toward our life, IT technologies are entering a new era of smart, flexible and

wearable electronics. In order to power such a variety of wearable electronics,

next-generation flexible energy storage devices are receiving more and more research

endeavors[6]

. Notably, bendable freestanding films as flexible electrodes have become

the focus of a considerable amount of research in the field of flexible energy storage

devices due to the beneficial combination of excellent electrical and mechanical

properties[7]

. Graphene is regarded as one of the most suitable candidates to realize

such flexible film electrodes[8, 9]

. However, there are a few remaining challenges that

restrict the further development of fabricating high performance flexible film

electrodes by using graphene nanosheets. The greatest one lies in the restacking of

graphene nanosheets in the fabrication process. As an effort to address this challenge,

in Chapter 6 we developed 3D expressway-like film electrodes with optimized

composite structure of graphene and “hard nano-spacer” via an extended filtration

assisted self-assembly method[9]

. In this film electrode, graphene nanosheets were

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densely packed layer by layer, and Ni(OH)2 nanoplates were intercalated in between

the graphene sheets. There are several advantages in such 3D expressway-like

structure: i) the layer-by-layer structure intercalated by “hard-spacer” is able to inhibit

the aggregation of the graphene sheets effectively; ii) the stacked graphene sheets will

maintain their integrity and flexibility to the utmost; iii) the presence of metal oxide is

able to improve the overall capacitance while the graphene sheets serve as expressway

for efficient electronic transportation; ⅳ) the densely packed hybrid films are

significantly competitive in the volumetric performance due to its high density.

Although such single electrode offered the impressive gravimetric and volumetric

capacitances of ~ 573 F g-1

and ~ 655 F cm-3

in aqueous electrolyte, the energy

density (~18 Wh kg-1

) of flexible supercapacitor on the basis of this film electrode

was far from satisfied due to the narrow potential window of only 1.6 V. According to

the equation of energy density (E): E=1/2∙CV2 (where C is the total capacitance of the

cell, V is the cell voltage), increasing the cell voltage is more effective to enhance the

energy density because of the quadratic dependence of the voltage[10]

.

To address the aforementioned drawback of narrow potential for aqueous-based

asymmetric supercapacitor, hybrid energy storage devices coupling an

electrochemical double layer capacitor (EDLC)-type electrode and a Li-ion

battery-type electrode have been designed and fabricated by employing Li+ containing

organic solvent as electrolyte[11]

. Such hybrid energy storage devices are able to offer

high potential windows up to 4 V and ultimately result in higher energy density

(higher electrode capacitance and cell voltage) without sacrificing power density. This

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approach also overcomes the energy density limitation of traditional EDLCs due to

the employment of high capacitance battery-type electrode materials. For instance, a

variety of metal oxides, such as titanium oxide[12, 13]

, iron oxide[14-17]

, cobalt oxide[18]

,

tin oxide[19]

and vanadium oxide[20]

were employed as a negative electrode in the

hybrid capacitor in the view of their relatively large theoretical capacities and low

potentials. As a result, a series of Li-ion hybrid energy storage devices with high

energy densities were fabricated: Fe3O4@Graphene//3DGraphene hybrid

supercapacitor with ultrahigh energy density of 147 Wh kg-1

at power density of 150

W kg-1[15]

; TiO2//Ordered Mesoporous Carbon hybrid supercapacitor with energy

density of 25 Wh kg-1

at power density of 3000 W kg-1[13]

. However, to the best of our

knowledge, none of these studies have attempted to develop flexible Li-ion hybrid

supercapacitors with both high gravimetric and volumetric performances.

Figure 7-1: Schematic illustrating 3D expressway-like structure.

In this chapter, we try to fabricate a flexible Li-ion type supercapacitor based on 3D

expressway-like electrode with optimized composite. In order to fulfill the flexibility

of the device, the bendable freestanding film was employed as one of the electrode. In

the designed structure of this composite electrode (scheme shown in Figure 7-1),

graphene nanosheets were densely packed layer by layer, and iron oxide nanoparticles

were intercalated in between the graphene layers. Among numerous metal oxide

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electrode materials aforementioned, iron oxide was chosen here in terms of three

reasons: i) high theoretical capacity of 924 mAh g-1

and relatively low potential of ~

0.8 V vs. Li/Li+

[21]; ii) easy fabrication process of iron oxide nanoparticles with

readily controllable particle size and morphology[17, 22]

[23]

; iii) natural abundance and

compatibility with overall synthesis. Asymmetric configuration was adopted in the

designed flexible Li-ion supercapacitor. In this asymmetric supercapacitor, composite

film electrode of graphene@iron oxide was used as negative electrode, and flexible

aluminum foil coated by porous graphene was prepared as positive electrode. Such

asymmetric configuration is expected to possess the advantages of both EDLCs and

Li-ion batteries. The combination of two different types of electrodes would result in

a much enhanced energy storage capability without sacrificing the superior power

delivery of traditional supercapacitors. The obtained flexible Li-ion supercapacitor is

expected to have superior performance in terms of capacitance (both volumetric and

gravimetric performance) and rate capability.

7.2 SYNTHESIS OF GRAPHENE@IRON OXIDE HYBRID FILM

7.2.1 Preparation of Iron Oxide Nanoparticles

In a typical synthesis, 0.8 ml of FeCl3·6H2O (0.5 M) was dissolved in 58.84 ml

distilled water to form a yellow transparent solution. Then 0.36 ml of 0.02 M

NH4H2PO4 solution was added drop by drop under magnetic stirring condition. The

mixed solution was transferred into a 125 ml Teflon-lined autoclave, sealed and

maintained at 220 °C for 48 h. After the heating was completed and air-cooling to

room temperature, the red powder was collected and washed several times with

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distilled water. Then the washed iron oxide nanoparticle solution was then sonicated

using a bench-top ultrasonic homogenizer for 30 minutes prior to the freeze-drying.

The dried iron oxide nanoparticles were stored at room temperature.

7.2.2 Preparation of Graphene@Iron Oxide hybrid films (GFeF)

To prepare graphene@iron oxide hybrid films (GFeF), a homogeneous suspension of

graphene oxide and iron oxide nanoparticles should be carefully prepared. 25 ml of

GO aqueous (1 mg/ml) was sonicated for 30 min to form a stable solution.

Subsequently, 25 ml of iron oxide nanoparticle aqueous (1 mg/ml) was mixed with

GO aqueous and sonicated for another half hour to form homogenous dispersion. This

GO@iron oxide suspension was vacuum filtered through a mixed cellulose ester filter

membrane (200 nm pore size) to obtain layer-by-layer structured hybrid films.

In the filtration assisted self-assembly process, mixed cellulose ester filter membrane

(pore size of 200 nm) was used as the primary filter layer and normal filter paper

(pore size around 2 um) was place in the bottom as secondary protective layer. The

filtration process is further retarded due to the capillary pressure between GO sheets

on the filter membrane. After few minutes, little amount of GO@iron oxide

suspension was subsequently dropped into the container in the flowing steps, and the

slow filtration process provide enough duration for iron oxide nanoparticles to be

mono-dispersed and self-assemble in between GO layers. The whole process normally

take several hours. After finishing the self-assembled filtration process, the hybrid

film was kept on the filter membrane for another few hours before carefully peeling

off.

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Finally, the hybrid films were cut into certain size and annealed to 300 oC for 1 hour

under nitrogen protection in order to reduce graphene oxide. The thickness of the

films can be controlled by adjusting the concentration or the volume of the aqueous

suspension. All the samples mass were determined by weighting the films vacuum

dried at 80 oC for 12 hours. The thickness of the films was measured with five

independence slices and the average values were used to calculate the volume.

7.2.3 Electrochemical Measurements

The as-obtained hybrid films were directly used as working electrode without any

other polymer binders or conductive additives. The sizes of electrode films were cut

to 1.2 cm diameter (for coin cell) and 4 cm×4cm (for pouch cell), and the areal mass

loading of dried hybrid film was ~1.6 mg/cm2. These electrochemical measurements

were carried out by using both half cells and asymmetric full cells which were

lab-assembled in argon-filled glove box. Half cells were firstly assembled for

measuring the performance of each GFeF film negative electrode and graphene

positive electrode separately. Both negative and positive electrodes were measured by

using standard CR2025 coin cells, where lithium metal foil was used as the counter

and reference electrode, 1 M LiPF6 in (1:1, Vol/Vol) ethylene carbonate (EC) and

diethyl carbonate (DEC) was employed as the electrolyte, and Celgard 2400 as

separator. For the GFeF film electrode, the as-prepared coin cells should be placed at

a standstill overnight in order to allow the electrolyte to penetrate into the film

electrode. For the preparation of graphene positive electrode, the graphene powder

was well milled with 10 wt.% polyvinylidene fluoride in N-methyl-2-pyrrolidone to

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form homogeneous slurry which was subsequently coated onto the aluminum foil.

After drying at 100 oC overnight, the sheet was pressed and punched into 12 mm

diameter electrodes. The loading amount can be adjusted by controlling the thickness

of slurry. In order to obtain stable and reliable performance for the hybrid Li-ion

capacitor, the full cell was firstly assembled into coin cells with pre-lithiated GFeF

anode (this was carried out by directly contacting the electrode with a Li foil wet by

the 1 M LiPF6 electrolyte). A flexible pouch cell was assembled with the above

positive electrode and negative electrode (pre-lithiation treatment) with the area of 4

cm×4cm. Nickel strips were jointed to the side of the positive and negative

electrodes as the electrode tabs. The same electrolyte and separator as the coin cells

were used for the pouch cells. The whole assembly was packaged with a flexible

aluminum/polyethylene foil by vacuum sealing machine.

The electrochemical calculations are same with last chapters.

7.3 CHARACTERIZATIONS OF HYBRID FILM ELECTRODES

7.3.1 Morphology and Physical Characterizations of Graphene@Iron

Oxide hybrid Film (GFeF)

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Figure 7-2: Morphology and structure characterizations of 3D dense graphene films intercalated with iron

oxide nanoparticles. a~c) cross sectional SEM image of GFeF under various magnifications, a inset

photograph of GFeF showing its flexibility; d) side view of the focused-ion beam (FIB) etched GFeF in

parallel direction to the graphene sheets, inset showing FIB notch; e) GFeF 3D imaging of FIB etched one

cross-section slice

The morphology and structure characterizations of the as-prepared GFeF are

presented in Figure 7-2. The films composed of graphene nanosheets and iron oxide

nanoparticles are fabricated via an extended filtration assisted self-assembly method.

As shown in Figure 7-1, the scheme illustrates the structure of this hybrid film, where

the iron oxide nanoparticles are uniformly distributed among the graphene sheets. The

cross sectional SEM image in Figure 7-2b of GFeF clearly shows its layered structure,

and the closely packed graphene sheets become much more porous when numerous

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iron oxide nanoparticles are presented in between. Under low magnified SEM image

in Figure 7-2c, it is more straightforward to show the uniform incorporation between

2D nanosheets and 0D nanoparticles in a bigger view. The lower magnified SEM

image in Figure 7-2a indicates the thickness of the obtained film is around 6.6 um.

The inset photograph of GFeF shows its good flexibility. In order to further observe

the inner structure of the film, the ion beam milling was performed with the notch

drilled in the film of 20 µm in width (Figure 7-2d inset). The cross sectional SEM

image of the notch in Figure 7-2d shows the uniform distribution of iron oxide

nanoparticles among graphene layers. Furthermore, 3D imaging of FIB etched one

cross-section slice in Figure 7-2e exhibits the inner structure in three dimensions (blue

dots represent the iron oxide nanoparticles). The complete 3D imaging aligned and

reconstructed from 274 cross-section slices vividly displays the distribution and inner

compositions of the film electrode. The crystal structure of the as-obtained film is

studied using X-ray diffraction (XRD, Figure 7-3), where the peaks could be indexed

to the mixture of Fe2O3 (JCPDF: 33-0664) and Fe3O4 (JCPDF: 65-3107).

Figure 7-3: XRD pattern of GFeF

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The evolution of the chemical compositions of the obtained hybrid film is

characterized by FTIR, as shown in Figure 7-4a. For comparison, the result of pure

GO exhibits typical peaks which could be assigned to the functional groups such as

O-H bonding (ca. 3461 cm-1

), C=O bonding (ca. 1735.6 cm-1

), C=C bonding (ca.

1626.3 cm-1

) and C-O bonding at the bands from ca. 1394.3 cm-1

to ca. 1080.9 cm-1

.

The GO@iron oxide nanopartilce hybrid film (GOFeF) shows a similar FTIR spectra

and similar absorption peaks, suggesting the similar chemical compositions with pure

GO films. In contrast, after annealing treatment in the N2 environment at 300 o

C,

majority of these functional groups in GFeF sample are eliminated, indicating the

effective reduction of GO. The XPS spectrum of GFeF is shown in Figure 7-4c, and

the spectrum of GOFeF without annealing is also collected as a control (Figure 7-4b).

In the sample of GOFeF without annealing, the XPS spectrum of C 1s was

deconvoluted into three peaks (colored lines) with different relative carbon contents:

sp2 bonded carbon at 284.5 eV (C−C, 41%), hydroxyls at 286.5 eV (C−O, 46%),

carbonyls at 288.1 eV (C=O, 13%). This result reveals the high percentage of

oxygen-contained functional groups before annealing. In contrast, the C-O and C=O

peaks of the annealed GFeF are dramatically decreased to 13% and 6%, respectively,

and the content of sp2 bonded carbon is increased to 81%. These results suggest that

GO in the hybrid film is effectively reduced upon annealing at 300 oC. The effective

reduction will significantly enhance the conductivity of the as-obtained films. The

conductivities of as-obtained hybrid films are measured by four-point probe method,

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and the results show the conductivity of GOFeF is around 0.5 S m-1

while GFeF is as

high as 2264 S m-1

, suggesting the effective reduction after annealing treatment.

Figure 7-4: a) FT-IR spectra of pure GO and hybrid films (GOFeF represents the GFeF sample without

annealing treatment); Carbon core level XPS spectra of b) GOFeF sample and c) GFeF sample

7.3.2 Electrochemical Characterizations of Graphene@Iron Oxide hybrid

Film (GFeF) as Anode

The electrochemical tests of the as-obtained hybrid film were firstly performed in a

half-cell vs. Li/Li+ in the potential range 0.01~3 V. Figure 7-5a shows the cyclic

voltammetry (CV) curves of GFeF electrode in the first cycle and reversible

steady-state cycles at the scan rate of 2 mV s-1

. In the first cycle, a sharp peak at

around 0.74 V in the cathodic sweep and a smooth peak at around 1.8 V in the anodic

sweep were consistent with previous reports[15, 24]

. These redox peaks are

corresponding to the mixed Faradaic reactions of iron oxide: Fe3O4 + 8Li+ + 8e

-

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3Fe0 + 4Li2O and Fe2O3 + 6Li

+ + 6e

- 2Fe

0 + 3Li2O.

[17, 25] In the later

steady-state cycles, both cathodic and anodic peaks are slightly shifted due to the

polarization of the electrode in the first cycle[26]

. Additionally, the CV curve of GFeF

electrode in the 50th

cycle almost keeps the same profile with that of the 5th

cycle,

indicating a good reversibility of the electrode. The galvanostatic charge/discharge

profiles in the first three cycles at the current density of 0.02 A g-1

are presented in

Figure 7-5b. A voltage plateau is observed at about 0.76 V in the first discharge

process, and shifts to around 0.92 V in the later cycles, which are corresponding to the

reduction of Fe2+

/Fe3+

to Fe0. Meanwhile, a tilted voltage plateau due to the oxidation

of Fe is found around 1.8 V. The voltage plateaus in galvanostatic test are in good

agreement with the peak positions in CV test. In addition, the discharge and charge

capacities in the first cycle are 1506.1 and 1107.4 mAh g-1

, respectively, with a

first-cycle Columbic efficiency of 73.5%. The relatively low Columbic efficiency

could be attributed to the formation of solid electrolyte interface [27, 28]

. However, this

value is much higher than our previous works of 59% and 64.9% for the similar

Fe3O4@C electrodes[17, 29]

, suggesting a highly reversible capacity of the GFeF

electrode. In the second cycle, GFeF delivered discharge and charge capacities of

857.2 and 856.1mAh g−1

, with the coulombic efficiency of 99.8%. Moreover, the

galvanostatic charge-discharge curve at the same current density (Figure 7-5b inset)

exhibits almost a symmetrical shape, revealing its capacitor-like behaviour due to the

presence of physically ironic adsorption of the electrode. To further quantify the rate

performance of the as-obtained hybrid film electrode, a series of galvanostatic

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charge-discharge measurements were carried out at different current densities, and the

variation of gravimetric and volumetric capacitances (based on the total mass of

electrode, graphene and iron oxide) as a function of current density are presented in

Figure 7-5c. As can be seen (left Y axis in Figure 7-5c), the GFeF electrode is able to

yield a high gravimetric capacitance of 1026.2 F g-1

at 0.02 A g-1

, and the

corresponding capacity without consideration of voltage is 855.2 mAh g-1

. When the

current density was increased to 0.2 A g-1

, its capacitance remained at 948.5 F g-1

(790.4 mAh g-1

), corresponding to a capacitance loss of only 7.6% compared to its

initial value while the current density was increased 10 times. Further increasing

current density to 2 A g-1

, the electrode still could delivery capacitance of 417.6 F g-1

(348.0 mAh g-1

).

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Figure 7-5: Electrochemical characterizations of GFeF based half-cell (voltage limits 0.01~3 V, vs. Li/Li+). a)

CV profiles in the first cycle and reversible steady-state cycles measured at scan rate of 2 mV s-1; b)

Galvanostatic charge-discharge curves at the current density of 0.02 A g-1 in the first 3 cycles. Inset shows

the CD profiles at the stable cycles; c) Variation of gravimetric and volumetric capacitance (based on the

total mass of iron oxide and graphene) as a function of current density; d) Cyclability of the GFeF based

half-cell. Inset showing the optical image of GFeF electrode.

Although the gravimetric performance is a critical indicator that reflects the intrinsic

energy storage ability of the electrode materials, numerous recent studies pointed out

volumetric performance has become the focus over gravimetric performance due to

the fast development of electric vehicles and smart devices[30]

. Therefore, the

as-obtained GFeF electrode was evaluated as volumetric performance as well (right Y

axis in Figure 7-5c). According to the study in last chapter, the densely packed

graphene/metal oxide electrodes were expected to result in a high volumetric

performance owing to their optimized structures. In Figure 7-5c, the volumetric

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capacitance of GFeF electrode is as high as 2339.8 F cm-3

(1949.9 mAh cm-3

) at a

current density of 0.02 A g-1

, which is quite comparable to the recent literatures. For

example, Wei’s group fabricated carbon nanotube/sulfur composite electrode in which

aligned carbon nanotubes served as interconnected conductive scaffolds to

accommodate sulfur, and the as-prepared electrode resulted in volumetric capacitance

of 1116.0 mAh cm-3

under the measurement of 2-electrode half cell[31]

. The superior

volumetric performance of the GFeF electrode material highlights the advantages of

3D expressway-like structure, which can be accounted for that the layered structure

not only provides sufficient place to store energies but also effectively reduce the

unnecessary voids in micrometer level. The test of cycle stability for GFeF half-cell

was also carried out and the corresponding result was shown in Figure 7-5d. As

expected, the capacitance retention was almost not stumbling over the long term

cycling. In details, 27% of the capacitance increase happened in the first 100 cycles,

which could be accounted that ions penetrate the films more freely in the initially

blocked area besides the densely packed graphene layers after extended cycling

activation[27, 29]

. After 500 cycles, the capacitance still maintains at 93% of its initial

value, suggesting its superior cycling stability.

7.3.3 Advantages of GFeF electrode as Hybrid Li-ion Capacitor Anode

The electrochemical results in last section clearly demonstrate an important role of the

well-organized interleaved structure of the graphene@metal oxide composite in

improving the lithium storage performance. Firstly, the hybrid film is composed of

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graphene, iron oxide nanoparticles (the blue dots in the 3D imaging) and voids. After

reaction with lithium, the voids space between iron oxide nanoparticles and graphene

nanosheets allow the iron oxide to expand without rupturing the film microstructure

as illustrated in Figure 7-6a. Therefore, the volume change of iron oxide nanoparticles

is accommodated in the void space and the layered graphene sheets are able to

effectively buffer the stress and strain related to the metal oxide volume

contraction/expansion during long term cycling. Actually, the similar accommodated

volume-effect ideas such as yolk-shell structures[32]

, pomegranate-inspired

structure[33]

, semihollow bicontinuous graphene scrolls[34]

and self-adaptive

strain-relaxation structure[35]

have been well demonstrated by Cui’s group and Mai’s

group. Secondly, as illustrated in Figure 7-6b, the densely packed yet porous graphene

architecture provide a high contact area between electrolyte and electrode, and each

iron oxide nanoparticle is held in position by graphene layers. This well-organized

interleaved structure can provide rapidly bicontinuous ion and electron pathways,

resulting in outstanding lithium storage performance[36]

.

Figure 7-6: Schematic illustrating advantages of 3D layered structure for the application of Li-ion type

electrode. a) illustration of layered structure with volume-effect accommodation during Li+

extraction/insertion; b) illustration of the expressway-like structure with bicontinuous ion/electron

transport pathways and large electrode-electrolyte contact area.

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7.3.4 Electrochemical Characterizations of porous Graphene (pG) as

Cathode

In order to fulfill the high-power characteristic of hybrid energy storage device, an

asymmetric configuration was adopted in which porous graphene was employed as

EDLC side (positive electrode). The electrochemical evaluation of porous graphene

was performed in a half-cell vs. Li/Li+ in the potential range 1.5~4.5 V. As can be

seen in Figure 7-7a, the porous graphene electrode exhibits a rectangular shaped CV

at various sweep rates, suggesting its favourable capacitive behaviour. Besides, the

symmetric galvanostatic charge-discharge profiles in Figure 7-7b indicate its typical

EDLC storage mechanism, and the calculated specific capacitance from discharge

curves is 133 F g-1

at the current densities of 0.05 A g-1

. The result of cycling stability

is shown in Figure 7-7c. After 1000 cycles, 95 % of its initial capacitance is remained,

suggesting its good cycling stability. The superior performance suggests the

as-prepared porous graphene foil is an ideal positive electrode for the Li-ion hybrid

supercapacitor.

Figure 7-7: Electrochemical characterizations of porous graphene based half cell (voltage limits 1.5~4.5 V,

vs. Li/Li+). a) CV profiles measured at scan rate of 2 and 10 mV s-1; b) Galvanostatic charge-discharge

curves at the current density of 0.05 A g-1; c) Cyclability of the porous graphene based half cell. Inset

showing the optical image of porous graphene electrode

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7.4 ELECTROCHEMICAL PROPERITES OF FLEXIBLE Li-ion

Capacitor

The superior electrochemical performances of both flexible GFeF and pG electrodes

are expected to result in the high-performance hybrid Li-ion capacitor. In order to

further investigate the capacitive performance of the as-obtained flexible electrodes in

a full cell set-up, a hybrid Li-ion capacitor GFeF//pG was designed and assembled, in

which pre-lithiated GFeF (-) without any carbon conductive additives was used as

anode and pG (+) coated on aluminum foil was served as cathode. In order to obtain

high energy density of such hybrid capacitor, the charge balance should follow the

relationship of q+=q–. Thus the mass balance between the negative electrode and

positive electrode will follow the equation[37]

: m+ / m– =(C– × △ E–) / (C+ × △ E+),

where m is the mass of electrode, C is the specific capacitance and △ E is the potential

range for the charge/discharge process. Accordingly, the optimized mass ratio

between the cathode and anode should be m(pG)/m(GFeF) = 4.5 in the hybrid full cell.

Figure 7-8a illustrates the CV curve of the as-fabricated hybrid Li-ion capacitor at

various scan rates in a wide potential window range from 0 to 3.5 V. Difference from

the sharp redox peaks presented in anode half-cell, this full cell hybrid capacitor

shows a quasi-rectangular CV curve, suggesting the synergistic effect of two different

energy-storage mechanisms[14, 15, 38]

. The galvanostatic charge-discharge curve at a

current density of 0.02 A g-1

in Figure 7-8b exhibits an approximately linear variation

and a symmetrical shape with a quick I-V response, which is consistent with the CV

results and further revealing its capacitor-like behaviour. The calculated specific

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gravimetric capacitances in Figure 7-9 based on the total mass of the cathode and

anode at 0.01 and 0.1 A g-1

are 83.2 and 42.3 F g-1

.

Figure 7-8: Electrochemical performance of GFeF//pG HEC (GFeF as negative electrode and porous

graphene as positive electrode with mass ratio of GFeF/pG = 4.5, HEC denoted as hybrid electrochemical

capacitor). a) CV measured at various sweep rates; b) Galvanostatic charge-discharge curves at the current

density of 0.02 A g-1; c) Cycle stability; d) Ragone plots, and comparison with results of other reports: TiO2

tube//porous C[13]; Nb2O5–CNT//AC[39]; V2O5–CNT//AC[40]; C-LiTi2(PO4)3//AC[41]; Fe3O4-G//pG[15];

Li4Ti5O12//RGO[42]. Dash area belong to Li-ion battery and EDLCs.

The volumetric capacitances (Figure 7-9) based on the total volume of both electrodes

are 69.9 and 35.5 F cm-3

. It is noted that the gravimetric capacitances of the

as-obtained hybrid Li-ion capacitor are not the best value as compared with the

previous reports[14, 15, 38]

. However, the obtained capacitance values are a reliable

performance of the electrodes without additional contribution of carbon additives such

as carbon black or active carbon. The GFeF//pG Li-ion capacitor also exhibits a good

cycle stability with the capacitance retention of 73.9 % after 3000 cycles at high

current density of 0.1 A g-1

, which is shown in Figure 7-8c. The Ragone plot derived

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from the discharge curves at various current densities is shown in Figure 7-8d. At a

low current density of 0.01 A g-1

, the corresponding energy density calculated based

on the both electrodes is 129.6 Wh kg-1

(electrodes) at power density of 18.7 W kg-1

,

respectively. When the current density is increased to 1 A g-1

, the corresponding

energy density remains at 59.5 Wh kg-1

at a high power density of 1870 W kg-1

. Being

benefited from the wide operation voltage, the energy density of the hybrid Li-ion

capacitor is much higher than solid-state flexible GNiF//GTF supercapacitor in

Chapter 6 as shown in Figure 7-8d. It is instructive to compare the performance of

as-obtained GFeF//pG HEC with preveiously reported HECs. As indicated in Figure

7-8d, various HECs of TiO2 tube//porous C[13]

, Fe3O4-G//pG[15]

, Nb2O5–CNT//AC[39]

,

V2O5–CNT//AC[40]

, C-LiTi2(PO4)3//AC[41]

and Li4Ti5O12//RGO[42]

delivered

comparable energy densities as our GFeF//pG HEC. However, given that the addition

of conductive agents and binders for those common systems can restult in “dead

weight” and “dead volume” for real devices, our GFeF//pG HEC on the basis of

freestanding film electrode offer some preponderances of the proposed design.

Furthermore, the potential to realize flexible energy storage devices by using GFeF

electrode with high volumetric capacitance is another advantage as compared to the

common reported HEC electrode materials. As the real energy density of total

package account for up to 60% of calculated one, the energy density of GFeF//pG

HEC (estimated) show in Figure 6d is expected to almost achieve a Li-ion battery

level energy density and upholding EDLC power delivery[43]

. These results clearly

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demonstrate an important role of synergistic effects of Li-ion batteries and EDLCs

[44].

Figure 7-9: Variation of gravimetric and volumetric capacitance of GFeF//pG hybrid Li-ion capacitor

(based on the total mass and volume of anode and cathode) as a function of current density.

The flexible properties of the hybrid Li-ion capacitor are further demonstrated in a

bendable pouch-cell prototype and the corresponding results are presented in Figure

7-10. The influence of bending angles on the electrochemical properties was firstly

conducted on the flexible energy storage device. As shown in Figure 7-10a, no

obvious change of the as-measured CV curves is observed when the pouch-cell is

even bended to 180°. Another demonstration in Figure 7-10b shows that the

as-prepared pouch-cell capacitor is used to light a LED lamp under flat, static 180°

bending and dynamic bending. The lighting of the LED is not affected under different

bending conditions, suggesting the superior flexibility of the pouch-cell battery. With

a high energy density and excellent flexibility, our hybrid Li-ion capacitor also

demonstrated the ability to be charged for around 10 seconds and discharged to power

up a 3 V mini-fan for up to 1 minute under the static 180° bending status. Furthermore,

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the mini-fan still can last for 20 seconds even under continuously dynamic bending.

This energy drop is attributed to the self-discharge of the pouch-cell under dynamic

bending condition and bending fatigue effect compared with its non-bending

condition[40]

. These results suggest that the excellent flexibility of GFeF//pG hybrid

Li-ion capacitor will open much more opportunities in a wide range of applications.

Figure 7-10: Demonstration on flexible properties of hybrid Li-ion capacitor (GFeF as negative electrode

and porous graphene as positive electrode with mass ratio of GFeF/graphene = 4.5). a) Optical images of

as-obtained flexible pouch-cell capacitor in different bending states (left), and corresponding CV curves

measured at curvatures of 0°, 90° and 180°(right). Inset shows the schematic definition of bending angle; b)

A light-emitting diode (LED) powered by flexible Li-ion capacitor under flat (left), static 180° bending

(middle) and dynamic bending (right).

7.5 SUMMARY

In conclusion, 3D expressway-like structural GFeF flexible electrode was fabricated

via self-assembly of graphene nanosheets and iron oxide nanoparticles. The structural

characterizations of SEM and FIB 3D-reconstructed images confirm that these

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nanoparticles are uniformly dispersed in the hybrid films, serving as effective

inhibitors and energy storage cells in between the graphene layers. The

electrochemical performances of GFeF half-cell vs. Li/Li+ exhibit high gravimetric

capacitance (1026.2 F g-1

at 0.02 A g-1

), high volumetric capacitance (2339.8 F cm-3

at

0.02 A g-1

) and superior cycling stability (93% capacitance retention after 500 cycles).

A hybrid Li-ion capacitor was assembled by integrating 3D expressway-like

structured GFeF as battery-type anode and porous graphene coated foil as

capacitor-type cathode. This hybrid energy storage device shows a comparable energy

density (129.6 Wh kg-1

at 18.7 W kg-1

) to that of Li-ion battery and comparable power

density to that of supercapacitor (1870 W kg-1

at 59.5 Wh kg-1

). In determining the

feasibility of the bendable battery for practical applications, the excellent flexibility

and relatively stable electrochemical performances of the hybrid Li-ion capacitor is

achieved even when the as-prepared pouch cell underwent multiple bending

deformations. The viability of our flexible pouch-cell prototype provides a potential

solution to pave the way for the progress of wearable electronics in the near future.

Further optimizations of both the electrodes and fabrication processes are under way

to improve the performance of the flexible hybrid Li-ion capacitor. We believe that

our hybrid supercapacitor prototype utilizing such bendable film electrode in

non-aqueous solid-state electrolytes can provide a promising route to fabricating

highly compact energy storage devices with excellent flexibility.

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[45] M.-S. Jung, J.-H. Seo, M.-W. Moon, J. W. Choi, Y.-C. Joo, I.-S. Choi,

Advanced Energy Materials 2015, 5, n/a.

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CHAPTER 8: CONCLUSIONS AND FUTURE WORK

8.1 PROJECT CONCLUSIONS

In this thesis, a series of carbon-based nano-architectures were synthesized as

supercapacitor electrodes through rationally designed chemistry strategies.

Carbon-based components including mesoporous carbon nanomaterials, graphene,

and carbon nanotubes are chosen as the carbonaceous frameworks in the electrodes,

owing to their ease in large-scale fabrication, excellent conductivity, high surface area

and superior chemically stability. With the aim to enhance their capacities without

sacrificing their rate capabilities and cyclic stabilities, two major strategies are applied:

rationally designed mesoporous structures and heteroatom doped carbon/graphene. In

addition, the next-generation energy storage devices require their electrodes not only

with high capacities and conductivities but also with a new feature of flexibility. Thus,

another novel design of 3D expressway-like structure was applied to address the

challenge of bendable electrodes. Overall, this thesis can be divided into four stages,

with the main achievements for each stage highlighted ahead:

Stage 1: Fabricate mesoporous carbon and novel mesoporous carbon decorated

graphene electrode materials and evaluate their electrochemical properties for

supercapacitors.

Starting from the principle of supercapacitors, the most important criteria of

supercapacitor electrodes are high surface area, suitable pore size and good

conductivity. The first stage which comprises Chapter 3 and Chapter 4 aims to fulfill

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these requirements of an ideal electrode. The basic idea is to synthesized highly

ordered mesoporous carbon nanoparticles (MCN) and mesoporous carbon decorated

graphene (MCG) with high surface area (>1000 m2/g), large pore size (~10 nm) and

superior conductivity. In addition, the morphologies of MCNs were able to be

changed from spherical to rod-like through a soft-template approach. By controlling

the concentration of F127 templates, spherical-50 nm, spherical-200 nm, worm-like

and rod-like mesoporous carbon nanoparticles are obtained. Particularly, the obtained

MCN-S200 and MCN-R exhibit highly-ordered 3D caged cubic ( ) and 2D

hexagonal (p6m) mesostructures, respectively. Compared with the pure reduced

graphene oxide (rGO), the as-obtained MCG electrode materials exhibited higher

surface areas and pore volumes. Furthermore, MCG-5 and MCG-20 possessed much

more favourable pore size distribution for the ionic transport during the

charge/discharge process. MCG samples offered the specific capacitances as high as

213.3 F/g at the current density of 0.5 A/g. Moreover, the MCN and MCG electrodes

showed excellent cycling stability, suggesting promising candidates as the high

performance supercapacitor electrodes.

Stage 2: Develop N-doped mesoporous carbon decorated graphene as an efficient

electrode material for supercapacitors.

The second stage consists of Chapter 5, with MCN or MCG as major component. In

this stage, N-doped MCN/MCG were synthesized by using melamine resin as

nitrogen source in order to further enhance the capacitances of MCN/MCG. The

as-made N-doped MCN (NC) and N-doped MCG (NG) electrode materials exhibited

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high surface area, suitable pore size distribution and uniformly dispersed N functional

groups with tuneable doping amount. These unique properties endowed them as

promising electrodes for supercapacitor with superior performance. For example, on

the basis of three-electrode system, NC-H and NG electrodes could deliver the

specific capacitance of 238 and 289 F/g at the current density of 0.2 A/g, respectively.

The capacitance of NC-H was improved by 91.6% as compared to the pure MCN

without nitrogen doping under the current density of 0.5 A/g. The performance of the

as-made electrode was also investigated by symmetrical two-electrode cell. The

results revealed that the as-made electrodes offered excellent rate capability (ca. 78%

retention as the current density increased from 0.1 to 20 A/g) and superior cycling

performance (ca. 91% retention after 1000 cycles). These results demonstrate that the

nitrogen doped carbon/graphene presented here is quite promising candidate of

electrode as superior performance supercapacitor.

Stage 3: Develop 3D Expressway-like graphene/Ni(OH)2 hybrid films for

All-Solid-State flexible supercapacitors.

The third stage comprises Chapter 6, with the major focus on development of flexible

hybrid electrode without sacrificing its electrochemical properties. In this stage,

bendable film electrodes with 3D expressway-like architecture of graphenes and “hard

nano-spacer” via an extended filtration assisted method were synthesized. In the

designed structure of the positive electrode, graphene sheets were densely packed, and

Ni(OH)2 nanoplates were intercalated in between the densely stacked graphenes.

Ni(OH)2 nanoplates act as not only effective space inhibitors to prevent graphene

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restacking but also pseudocapacitors to improve the overall capacitance, while the

highly conductive graphene nanosheets serve as expressways for efficient electronic

transportation. These 3D expressway-like electrodes exhibit superior supercapacitive

performance including high gravimetric capacitance (~ 573 F g-1

), high volumetric

capacitance (~ 655 F cm-3

), excellent rate capability (only 27.7% capacitance loss of

its initial value with a current density increased from 0.2 to 50 A g-1

) and superior

cycling stability (158% capacitance increase of its initial capacitance after 20 000

cycles). Moreover, such densely packed freestanding films are highly bendable, which

have promising applications in flexible energy storage devices. The hybrid films of

graphene and carbon nanotubes (CNT) are fabricated as the negative electrodes of the

designed asymmetric device. In the obtained graphene@CNT films, CNTs served as

the hard spacer to prevent restacking of graphene sheets but also as conductive and

robust network to facilitate the electrons collection/transport in order to fulfill the

demand of high-rate performance of the asymmetric supercapacitor. Based on these

two hybrid electrode films, a solid-state flexible asymmetric supercapacitor device

was assembled, which was able to deliver competitive volumetric capacitance of 58.5

F cm-3

and good rate capacity (energy density remained at 9 Wh kg-1

at a high power

density of 8500 W kg-1

). It is believed that the solid-state supercapacitor prototype

utilizing such bendable film electrodes in non-aqueous electrolytes can provide a

promising route to fabricating highly compact energy storage devices with high

energy densities and excellent stability, and this idea will be realized in the next stage.

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Stage 4: Fabricate flexible Li-ion supercapacitors with wide working voltage

based on graphene/iron oxide nanoparticles hybrid films.

Based on last stage, the final stage (Chapter 7) aims to fabricate flexible hybrid Li-ion

capacitor with wide operation voltage. Actually, novel hybrid Li-ion capacitor energy

storage devices, offering synergistic effects of supercapacitor (~ 5 Wh kg-1

at 5000 W

kg-1

) and battery (~ 10 Wh kg-1

at 1000 W kg-1

) by composing of capacitor-type

electrode and Li-ion battery-type electrode, have been inspired tremendous research

efforts in recent years due to the increasing demands of energy storage devices with

both high energy density and power density. However, the emergence of wearable

electronic devices requires their batteries not only to be charged within a short period

but also with new feature of flexibility. In this stage, the rationally designed 3D

expressway-like film electrode composed of iron oxide and graphene brings

advantages of increasing flexibility and capability of enhanced electrochemical

properties (in terms of both gravimetric and volumetric performance) was synthesized

firstly. On the basis of these structural benefits from electrode, we developed hybrid

Li-ion capacitors that deliver a comparable energy density (129.6 Wh kg-1

) to that of

Li-ion battery and comparable power density to that of supercapacitor (1870 W kg-1

).

The as-prepared hybrid energy storage device bridges the gap between batteries and

supercapacitors. In addition to the superior ability of energy storage, the excellent

flexibility and stable electrochemical performances under dynamic bending are also

demonstrated with the as-prepared bendable hybrid supercapacitor prototype. The

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viability of our flexible hybrid energy storage device provides a potential solution to

pave the way for the progress of wearable electronics in the near future.

8.2 RECOMMENDATIONS FOR FUTURE WORKS

8.2.1 3D Expressway-like Electrode of Graphene@TiO2 Hybrid Films for

Supercapacitors or Ultrafast Rechargeable Li-ion Batteries

Figure 8-1: Schematic illustrating advantage of graphene@TiO2-B 3D layered structure for the application

of Li-ion type electrode

Titanium oxide (TiO2-B) with a monoclinic phase is thought as a possible Li-ion type

electrode due to its higher reversible capacity (>0.5 mol of Li per formula unit) and

relatively low insertion potential (~1.55 V vs Li). In addition, another attracting

character of TiO2-B electrode relies on it high current performance compared to the

anatase phase which is one of the pre-requisites for offering high power density[1]

. In

Chapter 7, the 3D expressway-like structural electrode consisting of graphene and

iron oxide nanoparticles showed well-balanced electrochemical performances.

Therefore, a possible future work is to synthesize graphene@TiO2-B film electrode in

the series of 3D expressway-like structural electrodes. The aim of this project is to

fabricate a hybrid energy storage device with fast charging rate. The advantage of

such electrode is represented in Figure 8-1. The densely packed yet porous graphene

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architecture provide a high contact area between electrolyte and electrode, and each

TiO2-B nanobelt is held in position by graphene layers. This well-organized

interleaved structure can provide rapidly bicontinuous ion and electron pathways,

resulting in outstanding lithium storage performance.

Figure 8-2: a,b) Cross-sectional SEM images of graphene@TiO2 hybrid film at different magnifications,

inset showing optical image of graphene@TiO2 hybrid film; c) ross-sectional SEM images of

graphene@TiO2 hybrid film under wrinkled condition; d) XRD pattern of graphene@TiO2 hybrid film

By applying similar experimental procedures as described in Section 7.2, some

preliminary results for Graphene@TiO2 hybrid film were obtained. The as-obtained

hybrid graphene@TiO2 film (Fig.8-2 a&b) shows the similar wrinkled lamellar

structure of stacked graphene sheets embedded with TiO2 nanobelts. The freestanding

film consisting of densely packed graphene sheets and 1D nanobelts become flexible

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(Fig. 8-2 a inset) and much more porous when numerous 1D channels are presented in

between. The crystal structure of the as-prepared film was studied by XRD, where the

peaks could be indexed to TiO2–B (JCPDF: 35-0088). These results guarantee such

hybrid electrode would be a promising candidate in the field of energy storage or

conversion.

8.2.2 Graphene@Conducting Polymer as flexible supercapacitor

electrodes

Conducting polymers (CPs) have attracted considerable attention as promising

electrode materials for high performance supercapacitors because of their unique

electronic properties. In addition to a relatively high conductivity in oxidized and

doped states, simple CPs, such as polypyrrole, polyaniline, and polythiophene can

deliver high specific capacitances via a pseudocapacitive charge storage mechanism

originating from a fast and reversible p-doping (oxidation) and n-doping (reduction)

of the conjugated double bonds in polymer networks[2]

. Conducting polymers with

one-dimensional nanostructures exhibit superior electrochemical properties compared

to three-dimensional structures due to their smaller dimensions and high aspect

ratios[3]

. In view of this, another possible future work is to synthesize film electrodes

with optimized structure on the basis of graphene and conducting polymers. In this

designed structure, 1D conducting polymers are intercalated in between the densely

stacked graphene sheets. The key of this study is to enable synergistic effects from the

both components. Graphene nanosheets serve as high-surface-area carbon framework.

1D conducting polymers act not only as effective space inhibitor to prevent the

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aggregation of graphene but also as pesudocapacitor to improve the overall

capacitance.

Figure 8-3: Cross-sectional SEM images of graphene@PANI films at different magnifications (inset showing

the flexibility of the film)

The morphology characterizations of the as-obtained hybrid films are presented in

Figure 8-3. In this study, polyaniline (PANI) and polypyrrole (PPY) were selected as

conducting polymers due to their ease fabrication, high conductivity and ability to

offer relative high pseudocapacitance. Uniform intercalation of 1D conducting

polymer into the dense graphene layers can be seen in Figure 8-3a. Besides, the

closely packed graphene sheets become more porous in the presence of 1D

conducting polymers. The as-obtained flexible graphene@CPs electrodes were

expected to have superior performance in terms of capacitance (both volumetric and

gravimetric performance) and rate capability.

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Figure 8-4: Raman spectra of PANI, Graphene@PANI film, PPy, and Graphene@PPy film

The formation of graphen@PANI hybrid film is confirmed by Raman scattering (Fig.

8-4). For the intrinsic PANI sample as shown in Figure 8-4a, the C–H bending of

quinoid ring at 1173 cm-1

, C–N+ stretching at 1342 cm

-1, N=C=N stretching vibration

of the quinoid di-imine units at 1493 cm-1

, and C–C stretching deformations in

benzoid ring were obviously observed[4]

. Reduced graphene oxide generally displayed

characteristic D and G bands around 1350 and 1585 cm-1

, respectively, corresponding

to the well-documented D mode of a sp2-hybridized carbon and the G mode related to

the vibration of a sp3, hybridized carbon, respectively. The typical D-band, G-band

and the characteristic bands of PANI could also be observed in the spectrum of hybrid

film with almost no shift and change, which further proved the absence of

intercalating or hybridizing interactions in graphen@PANI hybrid film. As can be

seen in Figure 8-4b, PPy exhibited characteristic bands at 1583 and 1360 cm-1

due to

stretching of the π conjugated structure and the ring stretching mode of PPY,

respectively[2]

. The peak at 1052 cm-1

was attributed to the C–H in-plane deformation.

The bands located at about 978 and 938 cm-1

corresponded to ring deformations

associated with the dication (bipolaron) and the radical cation (polaron), respectively.

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The Raman spectrum of the graphen@PPy hybrid film in Figure 8-4b showed bands

related to the RGO and PPy components. Two peaks at 1590 and 1352 cm-1

were

identical to the bands of RGO and peaks at 938 and 1052 cm-1

belong to pure PPy.

The current results suggest their potential application in supercapacitor electrode.

More characterization and electrochemical tests are required to evaluate the

supercapacitor/battery performance of graphene@CPs and explore the synergistic

effect between the two materials.

8.3 REFERENCES

[1] V. Aravindan, N. Shubha, W. C. Ling, S. Madhavi, Journal of Materials

Chemistry A 2013, 1, 6145; T. Brousse, R. Marchand, P.-L. Taberna, P. Simon,

Journal of Power Sources 2006, 158, 571.

[2] G. Wang, L. Zhang, J. Zhang, in Chemical Society Reviews, Vol. 41, The Royal

Society of Chemistry, 2012, 797.

[3] X. Lu, W. Zhang, C. Wang, T.-C. Wen, Y. Wei, Progress in Polymer Science

2011, 36, 671.

[4] X. Chen, F. Meng, Z. Zhou, X. Tian, L. Shan, S. Zhu, X. Xu, M. Jiang, L. Wang,

D. Hui, Y. Wang, J. Lu, J. Gou, Nanoscale 2014, 6, 8140.