SIMOTION, SINAMICS S120 and Motors for … Control SIMOTION, SINAMICS S120 and Motors for Production...

SIMOTION, SINAMICS S120 and Motors for Production MachinesCatalog News PM 21 N • January 2012

Motion Control

Answers for industry.

© Siemens AG 2012© Siemens AG 2012

SINAMICS and Motors D 31for Single-Axis Drives

E86060-K5531-A101-A1-7600

SINAMICS G130 D 11Drive Converter Chassis UnitsSINAMICS G150Drive Converter Cabinet Units

E86060-K5511-A101-A5-7600

SINAMICS S120 D 21.3Chassis Format Units and Cabinet ModulesSINAMICS S150Converter Cabinet UnitsE86060-K5521-A131-A3-7600

SINUMERIK & SINAMICS NC 61Equipment for Machine Tools

E86060-K4461-A101-A3-7600

SIMATICProducts for Totally Integrated Automation and Micro Automation

E86060-K4670-A101-B3-7600 ST 70E86060-K4670-A151-A5-7600 (News) ST 70 N

SIMATIC HMI/ ST 80/ST PCPC-based AutomationHuman Machine Interface Systems/PC-based Automation

E86060-K4680-A101-B8-7600

SIMATIC NETIndustrial Communication

E86060-K6710-A101-B7-7600 IK PIE86060-K6710-A121-A3-7600 (News) IK PI N 1) Language: German

SITRAIN ITCTraining for Automation and Industrial Solutions 1)

E86060-K6850-A101-C2

Interactive Catalog CA 01Products for Automation and Drives

E86060-D4001-A510-D1-7600

Industry MallInformation and Ordering Platform in the Internet:www.siemens.com/industrymall

Related catalogs


Motion ControlSIMOTION, SINAMICS S120 and Motors for Production Machines

Catalog News PM 21 N · January 2012

Notes:

• Catalog News PM 21 N · January 2012 contains updates and supplements Catalog PM 21 · 2011. The Catalog News contains new products as well as updated technical data and ordering data.

• Catalog PM 21 · 2011 and its chapters that have not been updated here remain valid.

© Siemens AG 2012

The products and systems described in this catalog are distributed under application of a certified quality and environmental management system in accordance with DIN EN ISO 9001 (Certified Registration No. 001258 QM) and DIN EN ISO 14001 (Certified Registration No. 081342 UM). The certificate is recognized by all IQNet countries.

System overview 1

Communication 2

SINAMICS S120 drive system 3

ServomotorsFor updates, see Industry Mall as of March 2012

4

Main motorsFor updates, see Industry Mall as of March 2012

5

Direct drivesFor updates, see Industry Mall as of March 2012

6

Measuring systems 7

Connection system MOTION-CONNECT 8

SIMOTION Motion Control System 9

SIMOTION I/O components 10

SIMOTION HMI devices 11

Safety Integrated 12

System description – Dimensioning 13

Services and documentation 14

Sector-specific solutions 15

Appendix 16


0/2 Siemens PM 21 N · January 2012


0/3Siemens PM 21 N · January 2012

Answers for industry.

Siemens Industry answers the challenges in the

manufacturing and the process industry as well as in

the building automation business. Our drive and automation

solutions based on Totally Integrated Automation (TIA) and

Totally Integrated Power (TIP) are employed in all kinds

of industry. In the manufacturing and the process industry.

In industrial as well as in functional buildings.

Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from stan-dard products up to entire industry solu-tions. The industry software enables our industry customers to optimize the en-tire value chain – from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the en-tire drive train – from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers ro-bust solutions for power distribution.

The high quality of our products sets industry-wide benchmarks. High environmental aims are part of our eco-management, and we imple-ment these aims consistently. Right from product design, possible effects on the environment are examined. Hence many of our products and systems are RoHS compliant (Restriction of Hazard-ous Substances). As a matter of course, our production sites are certified ac-cording to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources. The best example are our energy-efficient drives with energy savings up to 60 %.

Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us.


Siemens PM 21 N · January 2012

33/2 Overview

3/3 Control Units3/3 CU310-2 Control Unit

for single-axis drives3/6 CompactFlash card for CU310-23/7 CU320-2 Control Unit3/10 CompactFlash card for CU320-2

3/11 Line Modules and line-side components

3/11 Smart Line Modules in booksize format

3/20 Supplementary system components3/20 Safe Brake Adapter

for chassis format

CAD CREATOR Dimension drawing and 2D/3D CAD generator www.siemens.com/cadcreator

SINAMICS S120 drive system


SINAMICS S120 drive systemOverview


3

Designation Description Page

System overview 3/2

Control Units 3/3

CU310-2 Control Unit for single-axis drivesCompactFlash card for CU310-2

Single-axis control moduleMemory card for firmware, licenses and project data

3/33/6

CU320-2 Control UnitCompactFlash card for CU320-2

Multi-axis control moduleMemory card for firmware, licenses and project data

3/73/10

Line Modules and line-side components 3/11

Smart Line Modules in booksize formatLine reactorsLine filters

Unregulated rectifiers with regenerative feedback capability

3/113/183/19

Supplementary system components 3/20

Safe Brake Adapter for chassis format Safe Brake Control 3/20


SINAMICS S120 drive systemControl Units

CU310-2 Control Unit for single-axis drives


3

■ Overview

CU310-2 PN and CU310-2 DP Control Units

The CU310-2 Control Unit that is designed for the communication and open-loop/closed-loop control functions of a SINAMICS S120 (AC/AC) is combined with the PM340 Power Module to create a powerful single-axis drive. PROFINET (PN) and PROFIBUS (DP) variants are available for fieldbus communication.

■ Design

CU310-2 Control Units feature the following connections and interfaces as standard:• Fieldbus interface

- CU310-2 PN: 1 PROFINET interface with 2 ports (RJ45 sockets) with PROFIdrive V4 profile

- CU310-2 DP: 1 PROFIBUS interface with PROFIdrive V4 profile

• 1 DRIVE-CLiQ socket for communication with the DRIVE-CLiQ motor or other DRIVE-CLiQ devices (e.g. Sensor Modules or Terminal Modules)

• 1 encoder evaluation for evaluating the following encoder signals - Incremental encoder TTL/HTL- SSI encoder without incremental signals

• 1 PE (protective earth) connection• 1 connection for the electronic power supply via the 24 V DC

power supply connector• 1 temperature sensor input (KTY84-130 or PTC)• 3 parameterizable, fail-safe (can be used with firmware

version 4.5 and higher) digital inputs (isolated) or alternatively 6 parameterizable digital inputs (isolated).The fail-safe digital inputs can be routed, i.e. they can be routed via PROFIsafe to a higher-level controller.

• 5 parameterizable digital inputs (floating)• 1 parameterizable, fail-safe (can be used with firmware

version 4.5 and higher) digital output (isolated) or alternatively 1 digital output (isolated)

• 8 parameterizable bidirectional digital inputs/outputs (non-floating)

• 1 analog input: ±10 V, resolution 12 bits + sign• 1 Ethernet interface (socket RJ45) for commissioning and

diagnostics• 1 slot for the CompactFlash card on which firmware and

parameters are stored• 1 PM-IF interface for communication with the Power

Modules in blocksize format• 3 test sockets and one reference ground for commissioning

support• 1 interface for the BOP20 Basic Operator Panel

The status of the CU310-2 Control Unit is indicated via multi-color LEDs.

A BOP20 Basic Operator Panel can also be snapped directly onto the CU310-2 Control Unit to perform troubleshooting procedures.

As the firmware and parameter settings are stored on a plug-in CompactFlash card, the Control Unit can be changed without the need for software tools.

■ Integration

The CU310-2 Control Unit drives Power Modules in blocksize format via the PM-IF interface. DRIVE-CLiQ motors or Sensor Modules (SMC) can also be connected to the integrated DRIVE-CLiQ socket to permit the operation of motors without a DRIVE-CLiQ interface.

Parameters can be changed directly on the device with the BOP20 Basic Operator Panel. The BOP20 Basic Operator Panel can also be snapped onto the CU310-2 Control Unit during operation to perform troubleshooting procedures.

The CU310-2 Control Unit and other connected components are commissioned and diagnosed with the STARTER commission-ing tool. The CU310-2 Control Unit requires a CompactFlash card with firmware version V4.4 or higher.

A CU310-2 PN Control Unit communicates with the higher-level control system using PROFINET IO and the PROFIdrive V4 profile.

The SINAMICS S120 drive system with the CU310-2 PN Control Unit then assumes the function of a PROFINET IO device and can perform the following functions:• PROFINET IO device• 100 Mbit/s full duplex• Supports real-time classes of PROFINET IO:

- RT (Real-Time)- IRT (Isochronous Real-Time), minimum send cycle 500 μs

• Connects to controls as PROFINET IO devices in accordance with PROFIdrive compliant with Specification V4

• Standard TCP/IP communication for engineering processes using the STARTER commissioning tool

• Integrated 2-port switch with two RJ45 sockets based on the ERTEC ASIC. The optimum topology (line, star, tree) can there-fore be configured without additional external switches.

An external 24 V power supply can be connected to the CU310-2 Control Unit to power it when the power connection for the Power Module is not energized.





3

■ Integration

Connection example of CU310-2 Control Unit

Enc

oder

inte

rfaceSerial interface

DR

IVE

-CLi

Q s

ocke

t 0

Memory card

G_D

211_

EN

_002

78

24 Vext.

24 Vext.

24 Vext.

1) Motor temperature sensor input must be shielded.2) Inversion can be parameterized.3) Jumper open, isolation for digital inputs (DI)4) High-speed inputs must be shielded.5) Analog input must be shielded.6) Safety-related control with current sourcing and current sinking outputs.7) Safety-related control with two current sourcing outputs.8) In order to use the digital outputs, an external 24 V power supply must be connected to terminal X124.

Curr. sinking

Curr. sourcingCurr. sourcing

Curr. sourcing

24 V1 F-DO 0

F-DI 2

9

10

11

12

8

7

1

7)

6)

8)

2

3

4

5

± 10 V

DI 0

DI 1

DI 2

DI 3

9

10

11

12

8

7

1

2

3

4

5

DI 0

DI 2

DI 1

4)

4)

4)

4)

2)

2)

2)

3)

DI/DO 11

DI/DO 10

DI/DO 9

DI/DO 824 V

24 V

DI 3

M

M

M

M2

4)

4)

4)

4)

5)

6)

6)

DI/DO 15

DI/DO 14

DI/DO 13

DI/DO 12

M

M

AI 0+

AI 0- 8

6

5

1

2

3

7

4

DI 22

DO 16-

DO 16+

24 V1

M1

M2

M

DI 22-

DI 22+

8

6

5

1

2

3

7

4

F-DI 1

F-DI 0

DI 16

M1

DI 17+

DI 17-

DI 18

M1

M1

M1 DI 19-

DI 19+

DI 20

DI 21-

DI 21+

M

+

M

+

M

X124

M

24 V

M24 V

X22

24 V2 M2

24 V1

24 V1

24 V1

24 V1

M1

M1

M1

M

TxD

RxD

+

M

PROFIBUSX21

X150 P1 X150 P2X100

Control UnitCU310-2

X131X130

X232 3 5

-Temp 1)

+Temp 1)

6

X121

6

X120

PROFINET





3

■ Technical specifications

■ Selection and ordering data

For information on connectors and cables, please refer to Catalog IK PI and the Siemens Industry Mall:www.siemens.com/industrymall

CU310-2 Control UnitPROFINET: 6SL3040-1LA01-0AA0PROFIBUS: 6SL3040-1LA00-0AA0

Power requirement, max.At 24 V DC,without taking account of digital outputs and DRIVE-CLiQ supply

0.35 A for CU310-2 + 0.5 A for PM340 Power Module

Conductor cross-section, max. 2.5 mm2

Fuse protection, max. 20 A

Digital inputs In accordance with IEC 61131-2 Type 15 floating digital inputs,4 bidirectional non-floating digital inputs/digital outputs,3 parameterizable, fail-safe (available soon) digital inputs (isolated), or alterna-tively 6 parameterizable digital inputs (isolated),5 bidirectional floating digital inputs/digital outputs

• Voltage -3 … +30 V

• Low level (an open digital input is interpreted as "low")

-3 … +5 V

• High level 15 … 30 V

• Current consumption at 24 V DC, typ. 10 mA

• Delay time of digital inputs 1), approx.

- L → H 50 μs

- H → L 100 μs

• Delay time of high-speeddigital inputs 1), approx.(high-speed digital inputs can be used for position detection)

- L → H 5 μs

- H → L 50 μs

• Conductor cross-section, max. 0.5 mm2

Digital outputs(sustained short-circuit strength)

8 bidirectional non-floating digital outputs/digital inputs

• Voltage 24 V DC

• Load current per digital output 2), max. 500 mA

• Delay time 1), typ./max.

- L → H 150 μs/400 μs

- H → L 75 μs/100 μs


CU310-2 Control UnitPROFINET: 6SL3040-1LA01-0AA0PROFIBUS: 6SL3040-1LA00-0AA0

Encoder evaluation • Incremental encoder TTL/HTL

• SSI encoder without incremental signals

• Input Impedance

- TTL 570 Ω

- HTL, max. 16 mA

• Encoder supply 24 V DC/0.35 A or 5 V DC/0.35 A

• Encoder frequency, max. 300 kHz

• SSI baud rate 100 ... 250 kBaud

• Resolution absolute position SSI 30 bit

• Cable length, max.

- TTL encoder 100 m (328 ft)(only bipolar signals permitted) 3)

- HTL encoder 100 m (328 ft) for unipolar signals300 m (984 ft) for bipolar signals 3)

- SSI encoder 100 m (328 ft)

Power loss < 20 W

PE connection M5 screw

Dimensions

• Width 73 mm (2.87 in)

• Height 191 mm (7.21 in)

• Depth 75 mm (3.53 in)

Weight, approx. 0.95 kg (2.09 lb)

Approvals, according to cULus

Description Order No.

CU310-2 PN Control UnitWithout CompactFlash card

6SL3040-1LA01-0AA0

CU310-2 DP Control UnitWithout CompactFlash card

6SL3040-1LA00-0AA0

Accessories

STARTER commissioning tool 6SL3072-0AA00-0AG0

Accessories for re-ordering

Dust-proof blanking plugs(50 units)For DRIVE-CLiQ port

6SL3066-4CA00-0AA0

1) The specified delay times refer to the hardware. The actual reaction time depends on the time slot in which the digital input or output is processed.

2) In order to use the digital outputs, an external 24 V power supply must be connected to terminal X124.

3) Signal cables twisted in pairs and shielded.



CompactFlash card for CU310-2


3

■ Overview

The CompactFlash card contains the firmware and parameter settings. The CompactFlash card is plugged into the appro-priate slot on the CU310-2 Control Unit.

■ Design

A CU310-2 Control Unit can perform the communication, open-loop and closed-loop control functions for one Power Module. The performance expansion is not required in this case.

In addition to the firmware, the CompactFlash card also containslicensing codes which are required to enable firmware options (Safety Integrated Extended Functions in the current version). The Safety Integrated Extended Functions must be ordered via the order code F01 in addition to the order number.

The firmware option can also be enabled on-site, for example, if the Safety Integrated Extended Functions are to be enabled retrospectively. You will need the serial number of the Compact-Flash card and the order number of the firmware option to be enabled. With this information, you can purchase the associated license code from a license database and enable the firmware option. The license code is only valid for the CompactFlash card declared and cannot be transferred to other CompactFlash cards.



CompactFlash card for CU310-2 PN and CU310-2 DP Control Units without safety license

Including Certificate of License 6SL3054-0E ■00-1BA0

CompactFlash card for CU310-2 PN and CU310-2 DP Control Units with safety license

Including Certificate of License and with safety license

6SL3054-0EF01

■00-1BA0-Z

Version 4.03 D

Version 4.04 E

Postlicensing

Safety Integrated Extended Functions option including Certificate of License for one axis for upgrading the license of a CompactFlash card.

6SL3074-0AA10-0AA0



CU320-2 Control Unit


3

■ Overview

The communication, open-loop and closed-loop control func-tions for one or more Motor Modules and the Line Module are executed in a CU320-2 Control Unit. The CU320-2 Control Unit is designed for multi-axis operation.

■ Design

CU320-2 DP Control Unit with BOP20 Basic Operator Panel

CU320-2 Control Units feature the following interfaces as standard:• 4 x DRIVE-CLiQ sockets for communication with other

DRIVE-CLiQ devices, e.g. Motor Modules, Active Line Modules, Sensor Modules, Terminal Modules

• CU320-2 PN: 1 PROFINET interface with 2 ports (RJ45 sockets) with PROFIdrive V4 profile

• CU320-2 DP: 1 PROFIBUS interface with PROFIdrive V4 profile

• 12 parameterizable digital inputs (floating)• 8 parameterizable bidirectional digital inputs/

digital outputs (non-floating)• 1 serial RS232 interface• 1 interface for the BOP20 Basic Operator Panel• 1 slot for the CompactFlash card on which firmware and

parameters are stored• 1 slot for mounting an option module (e.g. TB30 Terminal

Board)• 2 rotary coding switches for manually setting the PROFIBUS

address• 1 Ethernet interface for commissioning and diagnostics• 3 test sockets and one reference ground for commissioning

support• 1 connection for the electronic power supply via the 24 V DC

power supply connector• 1 PE (protective earth) connection• 1 ground connection

A shield connection for the signal cable shield on the option module is located on the CU320-2 Control Unit.

The available option slot is used to expand the interfaces, for example, to include additional terminals or for communication purposes.

The status of the CU320-2 Control Unit is indicated via multi-color LEDs.

As the firmware and parameter settings are stored on a plug-in CompactFlash card, the Control Unit can be changed without the need for software tools.

The CU320-2 Control Unit can be mounted on the side of the Line Module in booksize format via brackets integrated in a Line Module. The CU320-2 Control Unit can also be fixed to the wall of the control cabinet using the integrated fixing lugs. As the CU320-2 Control Unit is not as deep as the Line Modules, suitable spacers are available to increase the depth of the CU320-2 Control Unit to 270 mm (10.63 in).

■ Integration

DRIVE-CLiQ components, for example, Motor Modules and Active Line Modules, can be connected to a CU320-2 Control Unit. The number of modules depends on the performance required, including duty type and additional functions.

The BOP20 Basic Operator Panel can also be snapped onto the CU320-2 Control Unit during operation to perform trouble-shooting procedures.

The CU320-2 Control Unit and other connected components are commissioned and diagnosed with the STARTER commission-ing tool.

The CU320-2 PN Control Unit requires a CompactFlash card with firmware version 4.4 or higher. The CU320-2 DP Control Unit requires a CompactFlash card with firmware version 4.3 or higher.





3

■ Integration (continued)

Connection example of a CU320-2 Control Unit

DR

IVE

-CLi

Q s

ocke

t 0

DR

IVE

-CLi

Q s

ocke

t 1

DR

IVE

-CLi

Q s

ocke

t 2

DR

IVE

-CLi

Q s

ocke

t 3

serial interface3) Can be parameterized individually as input/output.2) Jumper open, isolation for digital inputs (DI).1) Fast inputs (must be shielded).

G_D

211_

EN

_002

85

ext.24 V

test sockets

Control UnitCU320-2

X140

1)

1)

1)

M

+

M

+

M

X124

M

V + 24

M

M

DI/DO 11

DI/DO 10

DI/DO 9

14

13

12

11

10

9 DI/DO 8

8 M

M1 7

DI 16

DI 17

DI 3

3

4

5

6

X122

DI 2

2)

2 3 5

3)

3)

+

M

X126

PROFIBUS

X100 X101 X102 X103

M

MTxD

RxD

+

Opt

ion

boar

d

DI 1

1

2

DI 0

1)

M1

M1

M1

M1

M1

M1

1)

1)

1)

M

M

DI/DO 15

DI/DO 14

DI/DO 13

14

13

12

11

10

9 DI/DO 12

8 M

M2 7

DI 20

DI 21

DI 7

3

4

5

6

X132

DI 6

2)

DI 5

1

2

DI 4

1)

M2

M2

M2

M2

M2

M2

M T2

T1 T0





3




Power requirement, max.At 24 V DC, without taking account of digital outputs, expansion option slot and DRIVE-CLiQ supply

1.0 A

Conductor cross-section, max. 2.5 mm2

Fuse protection, max. 20 A

Digital inputs In accordance with IEC 61131-2 Type 1 12 floating digital inputs, 8 bidirectional, non-floating digital inputs/digital outputs

• Voltage -3 … +30 V


-3 … +5 V

• High level 15 … 30 V



- L → H 5 μs

- H → L 50 μs


Digital outputsSustained short-circuit strength

8 bidirectional non-floating digital outputs/digital inputs

• Voltage 24 V DC

• Load current per digital output, max. 500 mA

• Delay time 1), typ./max.

- L → H 150 μs/400 μs

- H → L 75 μs/100 μs


Power loss 24 W

PE connection M5 screw

Ground connection M5 screw

Dimensions

• Width 50 mm (1.97 in)

• Height 300 mm (11.81 in)

• Depth 226 mm (8.90 in)




Control Unit CU320-2 PN 6SL3040-1MA01-0AA0

Control Unit CU320-2 DP 6SL3040-1MA00-0AA0

Accessories

Spacers(2 units)For increasing the depth of the CU320-2 DP Control Unit to 270 mm (10.63 in) (if the integrated brackets are not used, but the depth still has to be 270 mm (10.63 in))

6SL3064-1BB00-0AA0

STARTER commissioning tool 6SL3072-0AA00-0AG0



6SL3066-4CA00-0AA0

1) The specified delay times refer to the hardware. The actual reaction time depends on the time slot in which the digital input or output is processed.



CompactFlash card for CU320-2


3

■ Overview

The CompactFlash card contains the firmware and parameter settings. The CompactFlash card is plugged into the appro-priate slot on the CU320-2 Control Unit.

■ Design

A CU320-2 Control Unit can perform the communication, open-loop and closed-loop control functions for several Motor Modules. The computing capacity requirement increases in pro-portion to the number of connected Motor Modules and system components and in relation to the dynamic response required. The performance expansion is required for the CU320-2 Control Unit for 4 axes or more. The utilization of the CU320-2 Control Unit can be calculated with the SIZER configuration tool.

In addition to the firmware, the CompactFlash card also contains licensing codes which are required to enable firmware options (the performance expansion and the Safety Integrated Extended Functions in the current version). To order the Safety Integrated Extended Functions (see chapter "Safety Integrated"), order codes must be stated (F..) in addition to the Order No. for each axis.

The firmware options can also be enabled on-site, for example, if the performance expansions required are not known at the time of placing the order or the Safety Integrated Extended Functions must be enabled retrospectively. You will need the serial number of the CompactFlash card and the order number of the firmware option to be enabled. With this information, you can purchase the associated license code from a license database and enable the firmware option. The license code is only valid for the CompactFlash card declared and cannot be transferred to other CompactFlash cards.



CompactFlash card for CU320-2 Control Unit without safety license

- Without performance expansion 6SL3054-0E ■00-1BA0

- With performance expansion firmwareoption

6SL3054-0E ■01-1BA0

CompactFlash card for CU320-2 Control Unit with safety license

• For 1 axis

- Without performance expansion 6SL3054-0EF01

■00-1BA0-Z


6SL3054-0EF01

■01-1BA0-Z

• For 2 axes


■00-1BA0-Z


6SL3054-0EF02

■01-1BA0-Z

• For 3 axes


■00-1BA0-Z


6SL3054-0EF03

■01-1BA0-Z

• For 4 axes


6SL3054-0EF04

■01-1BA0-Z

• For 5 axes


6SL3054-0EF05

■01-1BA0-Z

• For 6 axes


6SL3054-0EF06

■01-1BA0-Z

Version 4.03 D

Version 4.04 E

Postlicensing

• Performance expansion option includ-ing Certificate of License for upgrading the license of a CompactFlash card

6SL3074-0AA01-0AA0

• Safety Integrated Extended Functions option including Certificate of License for one axis for upgrading the license of a CompactFlash card. This option must be ordered once for each axis, max. 6× for one CompactFlash card

6SL3074-0AA10-0AA0


SINAMICS S120 drive systemLine Modules and line-side components

Smart Line Modules in booksize format


3

■ Overview

Smart Line Modules are non-regulated feed/feedback units (diode bridge for incoming supply; line-commutated feedback via IGBTs) with 100 % continuous regenerative feedback power. The regenerative capability of the modules can be deactivated via a digital input (Smart Line Modules 5 kW and 10 kW) or by parameterizing. Smart Line Modules are designed for connec-tion to grounded TN/TT and non-grounded IT supply systems.

The DC link is pre-charged via integrated pre-charging resistors.

The associated line reactor is absolutely essential for operating a Smart Line Module.

■ Design

Smart Line Modules in booksize format feature the following connections and interfaces as standard:• 1 power connection via screw-type terminals• 1 connection for the 24 V DC electronics power supply via

the 24 V terminal adapter included in the scope of supply• 1 DC link connection via integrated DC link busbars• 2 PE/protective conductor connections• 2 digital inputs

(only on 5 kW and 10 kW Smart Line Modules)• 1 digital output

(only on 5 kW and 10 kW Smart Line Modules)• 3 DRIVE-CLiQ sockets

(only on 16 kW, 36 kW and 55 kW Smart Line Modules)

The status of the Smart Line Modules is indicated via two multi-color LEDs.

The signal cable shield can be connected to the Line Module by means of a shield connection terminal, e.g. Weidmüller type KLBÜ 3-8 SC.

The scope of supply of the Smart Line Modules includes:• DRIVE-CLiQ cable for connection to the adjacent Control Unit

on the left for drive control, length 0.11 m (4.33 in) (on 16 kW, 36 kW and 55 kW Smart Line Modules only)

• 2 blanking plugs for sealing unused DRIVE-CLiQ sockets (on 16 kW, 36 kW and 55 kW Smart Line Modules only)

• DRIVE-CLiQ cable (length depends on module width) to connect Smart Line Module to adjacent Motor Module, length = width of Smart Line Module + 0.11 m (4.33 in)

• Jumper for connecting the 24 V DC busbar to the adjacent Motor Module

• 24 V terminal adapter (X24)• Connector X21 for digital inputs and outputs• Connector X22 for digital inputs and outputs

(on 5 kW and 10 kW Smart Line Modules only)• Connector X1 for line supply connection

(on 5 kW and 10 kW Smart Line Modules only)• 1 set of warning signs in 30 languages• 1 heat conducting foil

(for Smart Line Modules with cold plate cooling only)





3

■ Integration

Connection example of 5 kW and 10 kW Smart Line Modules in booksize format

Line reactor

Line filter

Main switch

Fuses

Line contactor

1) Leading NC contact t >10 ms, 24 V DC and ground must be connected for operation.2) DI/DO, controlled by the Control Unit.3) No additional load permitted downstream of the line contactor.4) The current carrying capacity of the digital output (DO) must be taken into account; an output interface element may have to be used.5) Digital output (DO) = High means: feedback deactivated (a jumper can be inserted between X22 pins 1 and 2 for permanent deactivation).6) X22 pin 4 must be connected to ground (ext. 24 V).7) Contacting via mounting back panel or shield panels according to EMC Installation Guidelines.8) 5 kW and 10 kW line filters via shield connection9) Signal output to prevent backlash of the DC 24 V supply on the EP terminal.

ext.24 V

G_D

211_

EN

_002

86

LED

s

DC LINKREADY

DO, Warning I*tDO, Ready

EP +24 VEP M

DI, Disable

M1DI, Reset

+ 24 V

8)

7)

7)

3)4)

2)CUDO

24 V

2) CUDI

6) M

CUDO5)

2)U

1

W1

V1

W1V1

X1

U1

CUDO

CUDI

2)

1

32

4

CUDI

M+

M+

X24

1)

X22

1

32

4

X21

PE

1L11L21L3

PE

L1L2L3

DCPDCN

+MCU

DO9)

Smart LineModule





3

■ Integration (continued)

Connection example of 16 kW, 36 kW and 55 kW Smart Line Modules in booksize format

Main switch

Line contactor

Fuses

Line filter

Line reactor

DR

IVE

-CLi

Q s

ocke

t 0

DR

IVE

-CLi

Q s

ocke

t 2

DR

IVE

-CLi

Q s

ocke

t 1

ext.24 V

1) Leading NC contact t >10 ms.2) DI/DO, controlled by the Control Unit.3) No additional load permitted downstream of the line contactor.4) The current carrying capacity of the digital output (DO) must be taken into account; an output interface element may have to be used.5) Contacting via mounting back panel or shield panels according to EMC Installation Guidelines.

+Temp-Temp

G_D

211_

EN

_002

87

5)

5)

5)

3)4)

DC 24 V

CUDI

X24

M+

M+

2)CUDO

W1V1U1

EP M

1234

X21

EP +24 V

1)

PE

1L11L21L3

PE

L1L2L3

X200

LED

s

DC LINKREADY

DCPDCN

+M

X201 X202

Smart LineModule





3


Smart Line Module in booksize format6SL313...

Line connection voltage(up to 2000 m (6562 ft) above sea level)

380 … 480 V 3 AC ±10 % (in operation -15 % < 1 min) 1)

Line frequency 47 … 63 Hz

SCCR (short-circuit current rating) 65 kA in conjunction with the recommended fuses class J or circuit breakers in accordance with UL489 / CSA 22.2 No. 5-02 See recommended line-side components

Line power factorat rated power

• Fundamental power factor (cos ϕ1) > 0.96

• Total (λ) 0.65 … 0.90

Overvoltage categoryaccording to EN 60664-1

Class III

DC link voltage, approx. 1.35 × line voltage 2)

Electronics power supply 24 V DC, -15 %/+20 %

Radio interference suppression

• Standard No radio interference suppression

• With line filter Category C2 to EN 61800-3Total cable length up to 350 m (1148 ft) (shielded)

Type of cooling - Internal and external air cooling, through built-in fans - Cold plate cooling (5 kW (6.71 HP) and 10 kW (13.4 HP))

Permissible ambient and coolant temperature (air)during operation for line-side components, Line Modules and Motor Modules

0 … 40 °C (32 … 104 °F) without derating, > 40 … 55 °C (104 … 131 °F), see derating characteristics

Installation altitude Up to 1000 m (3281 ft) above sea level without derating, > 1000 ... 4000 m (3281 ... 13124 ft) above sea level, see derating characteristics

Conformity CE (low-voltage and EMC Directives)


1) Smart Line Modules 16 kW and 36 kW in booksize format with firmware version V2.5 or higher with appropriate parameterization and reduced power rating are also operable on networks with 200 ... 240 V 3 AC ±10 %.

2) The DC link voltage is maintained at the mean value of the rectified line voltage. For more information, see Catalog PM 21 · 2011, System description – Dimensioning.





3

■ Technical specifications (continued)

Line voltage 380 ... 480 V 3 AC Smart Line Module in booksize format

• Internal air cooling 6SL3130-6AE15-0AB0

6SL3130-6AE21-0AB0

6SL3130-6TE21-6AA3

6SL3130-6TE23-6AA3

6SL3130-6TE25-5AA3

• External air cooling 6SL3131-6AE15-0AA0

6SL3131-6AE21-0AA0

6SL3131-6TE21-6AA3

6SL3131-6TE23-6AA3

6SL3131-6TE25-5AA3

• Cold plate cooling 6SL3136-6AE15-0AA0

6SL3136-6AE21-0AA0

– – –

Feed/feedback power• Rated power Prated

with 380 V 3 ACkW 5 10 16 36 55

• For S6 duty (40 %) PS6 kW 6.5 13 21 47 71• Pmax kW 10 20 35 70 91

DC link current• At 540/600 V DC A 9.3/8.3 18.5/16.6 30/27 67/60 105/92• For S6 duty (40 %) A 11 22 35 79 138• Maximum A 16.6 33.2 59 117 178

Input current• Rated current

at 380/400/480 V 3 AC A 8.6/8.1/6.7 17/16.2/12.8 26/25/21 58/55/46 94/90/77

• For S6 duty (40 %) A 10.6 21.1 33 72 106• Maximum A 15.7 31.2 54 107 130

Current requirement24 V DC electronics power supply, max.

A 1.0 1.3 1.1 1.5 1.9

Current carrying capacity• 24 V DC busbars A 20 20 20 20 20• DC link busbars A 100 100 100 200 200

DC link capacitance• Smart Line Module μF 220 330 710 1410 1880• Drive line-up, max. μF 6000 6000 20000 20000 20000

Internal/external air cooling• Power loss 1)

- Internal air cooling kW 0.11 0.2 0.19 0.41 0.67- External air cooling int./ext. kW 0.06/0.05 0.1/0.1 – – 0.67/0.48

• Cooling air requirement m3/s 0.008 0.008 0.016 0.031 0.044• Sound pressure level LpA

(1 m)dB < 60 < 60 < 60 < 60 < 60

Cold plate cooling• Power loss, int./ext. 1) kW 0.05/0.05 0.08/0.11 – – –• Thermal resistance Rth K/W 0.175 0.175 – – –

Line connectionU1, V1, W1

Screw-type terminals (X1)



M6 screw studs (X1) M8 screw studs (X1)

• Conductor cross-section mm2 2.5 … 6 2.5 … 6 2.5 … 10 2.5 … 50 2.5 … 95

Shield connection Cable shield connection plate integrated into the connector

Cable shield connection plate integrated into the connector

Cable shield connection plate integrated into the connector

see Accessories see Accessories

PE connection M5 screw M5 screw M5 screw M6 screw M6 screwCable length, max.(total of all motor cables and DC link) 2)

• Shielded m (ft) 350 (1148) 350 (1148) 350 (1148) 350 (1148) 350 (1148)• Unshielded m (ft) 560 (1837) 560 (1837) 560 (1837) 560 (1837) 560 (1837)

Degree of protection IP20 IP20 IP20 IP20 IP20Dimensions• Width mm

(in)50 (1.97) 50 (1.97) 100 (3.94) 150 (5.91) 200 (7.87)

• Height mm (in)

380 (14.96) 380 (14.96) 380 (14.96) 380 (14.96) 380 (14.96)

• Depth- With internal air cooling mm

(in)270 (10.63) 270 (10.63) 270 (10.63) 270 (10.63) 270 (10.63)

- With external air coolingon/behind mounting surface

mm (in)

226/66.5 (8.90/2.62) 226/66.5 (8.90/2.62) 226/66.5 (8.90/2.62) 226/71 (8.90/2.80) 226/92 (8.90/3.62)

- With cold plate cooling mm (in)

226 (8.90) 226 (8.90) – – –

Weight, approx.• With internal air cooling kg (lb) 4.7 (10.4) 4.8 (10.6) 7 (15.4) 10.3 (22.7) 17 (37.49)• With external air cooling kg (lb) 5.3 (11.7) 5.4 (11.9) 8.8 (19.4) 13.8 (30.43) 18.5 (40.79)• With cold plate cooling kg (lb) 4 (8.82) 4 (8.82) – – –

1) Power loss of Smart Line Module at rated output including losses of 24 V DC electronics power supply.2) Max. cable lengths in conjunction with Voltage Clamping Module, see derating characteristics.





3



Line voltage 380 ... 480 V 3 AC

Smart Line Module in booksize format

Internal air coolingRated power

• 5 kW (5 HP) 6SL3130-6AE15-0AB0

• 10 kW (10 HP) 6SL3130-6AE21-0AB0

• 16 kW (18 HP) 6SL3130-6TE21-6AA3

• 36 kW (40 HP) 6SL3130-6TE23-6AA3

• 55 kW (60 HP) 6SL3130-6TE25-5AA3

External air coolingRated power

• 5 kW (5 HP) 6SL3131-6AE15-0AA0

• 10 kW (10 HP) 6SL3131-6AE21-0AA0

• 16 kW (18 HP) 6SL3131-6TE21-6AA3

• 36 kW (40 HP) 6SL3131-6TE23-6AA3

• 55 kW (60 HP) 6SL3131-6TE25-5AA3

Cold plate coolingRated power

• 5 kW (5 HP) 6SL3136-6AE15-0AA0

• 10 kW (10 HP) 6SL3136-6AE21-0AA0


Accessories

Shield connection plateFor Line/Motor Modules in booksize format with a width of 150 mm (5.91 in)

6SL3162-1AF00-0AA1

DC link rectifier adapterFor direct infeed of DC link voltage

• Screw-type terminals 0.5 ... 10 mm2

For Line Modules and Motor Modules in booksize format with a width of 50 mm (1.97 in) or 100 mm (3.94 in)

6SL3162-2BD00-0AA0

• Screw-type terminals 35 ... 95 mm2

For Line Modules and Motor Modules in booksize format with a width of 150 mm, 200 mm and 300 mm (5.91 in, 7.87 in and 11.81 in)

6SL3162-2BM00-0AA0

DC link adapter(2 units)For multi-tier configurationScrew-type terminals 35 ... 95 mm2

For all Line Modules and Motor Modules in booksize format

6SL3162-2BM01-0AA0


24 V terminal adapterFor all Line Modules and Motor Modules in booksize format

6SL3162-2AA00-0AA0

24 V jumperFor connection of the 24 V busbars (for booksize format)

6SL3162-2AA01-0AA0

Warning labels in 30 languagesThis set of foreign language warning signs can be placed on top of the standard English or German signs.A set of signs is supplied with the units.One sign in each of the following languages is provided in each set: BG, CN, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HU, IE, IS, IT, JP, KR, LT, LV, MT, NL, NO, PL, PT, RO, RU, SE, SI, SK, TR

6SL3166-3AB00-0AA0


6SL3066-4CA00-0AA0





3

■ Characteristic curves

Overload capability

Load cycle with previous load

S6 load cycle with previous load

S6 load cycle with previous load

Derating characteristics

Output power dependent on ambient temperature

Output power dependent on installation altitude

Voltage derating dependent on installation altitude

Output power dependent on total cable length

10 s

P

P

P

G_D211_EN_00091a

rated

max

0.2 s

10 min

4 min

S6

P

P

PP

Prated0.4 x

G_D211_EN_00092a

rated

max

10 s60 s

P

P

P

G_D211_EN_00093a

rated

max

Prated

0.4 x

100

90

80

70

603530 40 45 50 55

%

°C

G_D212_EN_00058b

Per

mis

sibl

e ou

tput

cur

rent

Ambient temperature

(86) (95) (104) (113) (122) (131)(°F)

100

9590858075

3000200010000 4000

70

65

60

%

m

G_D212_EN_00060a

Installation altitude above sea level(ft)(3281) (6562) (9843) (13124)

Per

mis

sibl

e ou

tput

cur

rent

1000 2000 m0 3000 4000

100

90

80

70

(3281) (6562) (9843) (ft) (13124)

1.0

0.9

0.7

0.8

Der

atin

g fa

ctor

kU

Installation altitude above sea level

Per

mis

sibl

e in

put v

olta

ge in

%of

rate

d vo

ltage

G_D211_EN_00006b

100

80

60

40

%

Out

put p

ower

G_D

211_

EN

_000

65

with Voltage Clamping Module

350 m (1148 ft) shielded560 m (1837 ft) unshielded

Cable length in total

630 m (2067 ft) shielded850 m (2789 ft) unshielded


SINAMICS S120 drive systemLine Modules and line-side componentsSmart Line Modules in booksize formatLine reactors


3

■ Overview

Smart Line Modules are not warranted to operate without the specified line reactors. The use of other makes of line reactor can lead to malfunctions or irreparable damage to equipment.



Rated power of the Smart Line Module

Suitable for Smart Line Module in booksize or booksize compact format

Line reactor

kW (HP) Order No.


5 (5) 6SL3130-6AE15-0AB06SL3131-6AE15-0AA06SL3136-6AE15-0AA0

6SL3000-0CE15-0AA0


6SL3000-0CE21-0AA0

16 (18) 6SL3130-6TE21-6AA36SL3131-6TE21-6AA36SL3430-6TE21-6AA0

6SL3000-0CE21-6AA0

36 (40) 6SL3130-6TE23-6AA36SL3131-6TE23-6AA3

6SL3000-0CE23-6AA0

55 (60) 6SL3130-6TE25-5AA36SL3131-6TE25-5AA3

6SL3000-0CE25-5AA0

Line voltage 380 ... 480 V 3 AC Line reactor

6SL3000-0CE15-0AA0

6SL3000-0CE21-0AA0

6SL3000-0CE21-6AA0

6SL3000-0CE23-6AA0

6SL3000-0CE25-5AA0

Rated current A 14 28 35 69 103

Power loss kW 0.062 0.116 0.11 0.17 0.19

Line/load connection1U1, 1V1, 1W1/1U2, 1V2, 1W2

Screw-type terminals





• Conductor cross-section mm2 4 10 10 16 70

PE connection Screw-type terminals






Degree of protection IP20 IP20 IP20 IP20 IP20

Dimensions

• Width mm (in) 150 (5.91) 177 (6.97) 219 (8.62) 228 (8.98) 270 (10.63)

• Height mm (in) 175 (6.89) 196 (7.72) 180 (7.09) 235 (9.25) 275 (10.83)

• Depth mm (in) 70 (2.76) 110 (4.33) 144 (5.67) 224 (8.82) 290 (11.42)

Weight, approx. kg (lb) 3.7 (8) 7.5 (17) 9.5 (21) 17 (38) 36 (80)

Approvals, according to cURus cURus cURus cURus cURus


Type 6SL3130-6AE15-0AB06SL3131-6AE15-0AA06SL3136-6AE15-0AA0

6SL3130-6AE21-0AB06SL3131-6AE21-0AA06SL3136-6AE21-0AA0

6SL3130-6TE21-6AA36SL3131-6TE21-6AA36SL3430-6TE21-6AA0

6SL3130-6TE23-6AA36SL3131-6TE23-6AA3

6SL3130-6TE25-5AA36SL3131-6TE25-5AA3

• Rated power of the Smart Line Module

kW 5 10 16 36 55



Smart Line Modules in booksize formatLine filters


3

■ Overview

In plants with strict EMC requirements, line filters work together with line reactors to restrict the conducted interference emanat-ing from the Power Modules to the limit values of Category C2 as defined in EN 61800-3. Line filters are suited only for direct con-nection to TN systems with grounded star point.



Rated power of the Smart Line Module


Line filter

kW (HP) Order No.



6SL3000-0HE15-0AA0


6SL3000-0HE21-0AA0

16 (18) 6SL3130-6TE21-6AA36SL3131-6TE21-6AA36SL3430-6TE21-6AA0

6SL3000-0BE21-6DA0

36 (40) 6SL3130-6TE23-6AA36SL3131-6TE23-6AA3

6SL3000-0BE23-6DA1

55 (60) 6SL3130-6TE25-5AA36SL3131-6TE25-5AA3

6SL3000-0BE25-5DA0

Line voltage 380 ... 480 V 3 AC Line filter

6SL3000-0HE15-0AA0

6SL3000-0HE21-0AA0

6SL3000-0BE21-6DA0

6SL3000-0BE23-6DA1

6SL3000-0BE25-5DA0

Rated current A 12 25 36 74 105

Power loss W 20 20 16 20 43

Line/load connectionL1, L2, L3/U, V, W







PE connection M6 screw stud M6 screw stud M6 screw stud M6 screw stud M6 screw stud

Degree of protection IP20 IP20 IP20 IP20 IP20

Dimensions

• Width mm (in) 60 (2.36) 60 (2.36) 50 (1.97) 75 (2.95) 100 (3.94)

• Height mm (in) 285 (11.22) 285 (11.22) 420 (16.54) 433 (17.05) 466 (18.35)

• Depth mm (in) 122 (4.80) 122 (4.80) 226 (8.90) 226 (8.90) 226 (8.90)

Weight, approx. kg (lb) 2.1 (5) 2.3 (5) 5.0 (11) 7.5 (17) 11.5 (25)

Approvals, according to cURus cURus cURus cURus cURus


Type 6SL3130-6AE15-0AB06SL3131-6AE15-0AA06SL3136-6AE15-0AA0

6SL3130-6AE21-0AB06SL3131-6AE21-0AA06SL3136-6AE21-0AA0

6SL3130-6TE21-6AA36SL3131-6TE21-6AA36SL3430-6TE21-6AA0

6SL3130-6TE23-6AA36SL3131-6TE23-6AA3

6SL3130-6TE25-5AA36SL3131-6TE25-5AA3

• Rated power of the Smart Line Module

kW 5 10 16 36 36


SINAMICS S120 drive systemSupplementary system components

Safe Brake Adapter SBA


3

■ Overview

The Safe Brake Adapter SBA is required to implement a Safe Brake Control (Safety Integrated function "SBC") in conjunction with Motor Modules and Power Modules in chassis format.

The Safe Brake Adapter is available for 230 V AC and 24 V DC brake control voltages.

■ Integration

The control and feedback signal regarding the switching state of the SBA relay is implemented via terminals of the Control Inter-face Module (CIM) in the Motor Module/Power Module. The excitation coil of the holding brake is connected directly at the SBA.

For SINAMICS S120, the brake supply voltage must be exter-nally supplied at the SBA.



Safe Brake Adapter 6SL3355-2DX00-1AA0

6SL3355-2DX01-1AA0

Electronics power supply

• Supply voltage (via the Control Inter-face Module)

V 24 DC20.4 ... 28.8

24 DC20.4 ... 28.8

Supply voltage of the motor holding brake

V 230 AC 24 DC

Current consumption, max. permissble

• Motor holding brake A 2 5

• Fast de-energization A 2 –

Cable length, max.

• to the Control Interface Module

m (ft) 10 (32.81) 10 (32.81)

• to the brake m (ft) 300 (984.30) 30 (98.43)

Conductor cross-section, max.

mm2 2.5 2.5

Dimensions

• Width mm (in) 75 (2.95) 75 (2.95)

• Height mm (in) 111 (4.37) 111 (4.37)

• Depth mm (in) 89 (3.50) 89 (3.50)

Weight, approx. kg (lb) 0.25 (0.55) 0.25 (0.55)

Safety Integrated Safety Integrity Level 2 (SIL2) acc. to IEC 61508, Performance Level d (PLd) acc. to ISO 13849-1 and Control Category 3 acc. to EN ISO 13849-1 (previously EN 954-1)


Safe Brake Adapter

• 230 V AC/2 A 6SL3355-2DX00-1AA0• 24 V DC/5 A 6SL3355-2DX01-1AA0

Accessories

Connecting cablefor connecting the SBA to the Control Interface Module in the Motor Module/Power Module

6SL3060-4DX04-0AA0



Safe Brake Adapter SBA


3

■ Integration

Connection example of a Safe Brake Adapter SBA

Fast field discharge

230 V or 24 V OK

1) Design for 230 V AC brake control voltage2) Design for 24 V DC brake control voltage

Connecting cable6SL3060-4DX04-0AA0

Control InterfaceModule (CIM)

external voltage supply

G_D213_EN_00091a

Safe Brake AdapterSBA230 V AC or24 V DC

BR Output+BR Output-FB Input+FB Input-

24 V DC

230 V AC

2)

1)

1)

1)

-X13 2)

12

+-

-X12 1)

12

LN

-X1512

AUX1 1)

AUX2

-X1412

SBA_BR_L 1)

SBA_BR_N

-X1412

-X11123456

BR+BR-FB+FB-P24M

K2 ON

LEDs

K1 ON

SBA_BR_+ 2)

SBA_BR_-

P24M

23

-X42

1234

-X46

Motor Module /Power Module

U2

V2

W2

PE

3 ~M



Notes


3


Siemens PM 21 N · January 2012

99/2 Overview

9/4 SIMOTION D – Drive-based9/8 SIMOTION D410 Control Units9/13 SIMOTION D4x5 Control Units9/19 SIMOTION D4x5-2 Control Units9/27 Supplementary components9/27 SIMOTION CX32

Controller Extension9/29 SIMOTION CX32-2

Controller Extension9/31 CBE30 Communication Board9/32 TB30 Terminal Board

9/34 SIMOTION engineering software9/34 SIMOTION SCOUT software package

SIMOTION SCOUT V4.2

9/37 Overview of SIMOTION functions

CAD CREATOR Dimension drawing and 2D/3D CAD generator www.siemens.com/cadcreator

SIMOTION Motion Control System


SIMOTION Motion Control SystemOverview


9


SIMOTION D – Drive-based 9/4

SIMOTION D410 Control Units Compact Control Units for single-axis applications 9/8

SIMOTION D4x5 Control Units Scalable Control Units for multi-axis applications 9/13

SIMOTION D4x5-2 Control Units Scalable Control Units for multi-axis applications 9/19

SIMOTION CX32 Controller Extension

Extends the drive's processing power of the SIMOTION D4x5 Control Units

9/27

SIMOTION CX32-2 Controller Extension

Extends the drive's processing power of the SIMOTION D4x5-2 Control Units

9/29

CBE30 Communication Board Option module for PROFINET 9/31

TB30 Terminal Board Option module for digital and analog inputs and outputs 9/32

SIMOTION engineering software 9/34

SIMOTION SCOUT software package

The engineering system for SIMOTION 9/34

SIMOTION SCOUT V4.2 9/34


SIMOTION Motion Control SystemOverview


9

Overview of SIMOTION functions 9/37

System cycles PROFIBUS DP and PROFINET cycles; position control and interpolation cycle

9/37

Dynamic Servo Control (DSC) Dynamic closed-loop position control 9/38

Memory for system data Memory sizes of the Motion Controller 9/38

Address ranges Address ranges of the Motion Controller 9/38

Drives on SIMOTION Which drives can be operated on SIMOTION? 9/39

Encoders on SIMOTION Which encoders can be directly connected to SIMOTION? Are there other connection options?

9/41

Measuring inputs How many measuring inputs are provided on the SIMOTION platforms? Are there further options for implementing measuring inputs?

9/42

Output cams How many onboard output cams are provided on the SIMOTION platforms? Are there further options for implementing output cams?

9/42

Integrated I/O interfaces How many onboard I/O interfaces are provided? (digital, analog, relay outputs, etc.)

9/43

SIMOTION C centralized I/O modules

How many centralized I/O modules can be added to SIMOTION C?

9/44

Connectable distributed I/O modules

Which distributed I/O modules can be connected over PROFIBUS or PROFINET?Which SINAMICS drive I/O modules can be connected to SIMOTION?

9/44

SIMOTION HMI devices Which HMI devices can be connected to SIMOTION?

9/45

HMI software for SIMOTION Which HMI software can be employed for SIMOTION applications? 9/45

Software for extended communication with SIMOTION

Communication according to the standards OPC and OPC XML-DA, SIMOTION Multipurpose Information Interface

9/45

Communication How many communication interfaces are provided on the SIMOTION platforms?

9/46

PROFIsafe drives on SIMOTION How many PROFIsafe drives can be connected to SIMOTION? 9/49

SIMOTION Kernel Performance features of the SIMOTION Kernel andPLC command set

9/50

Motion Control technology package

Features of the Motion Control technology package 9/52

Other technology packages SIMOTION technology packages for special areas of application 9/53

SIMOTION IT Software options for extending the service and diagnostic functions of SIMOTION

9/53

SIMOTION SCOUT engineering system

SCOUT basic functionality and optional packages 9/54

Testing and diagnostics with SIMOTION SCOUT

Program test functions, trace, comparison function for projects, etc.

9/55

Engineering drives Drive engineering tools for SIMOTION 9/56



SIMOTION Motion Control SystemSIMOTION D — Drive-based


9

■ Overview

SIMOTION D Control Units: D410, D4x5, D4x5-2

SIMOTION D is a compact, drive-based version of SIMOTION based on the SINAMICS S120 drives family.

The SIMOTION D Control Units are available in the following variants:• SIMOTION D410 are compact Control Units for single-axis

applications and are snapped on to the SINAMICS S120 PM340 Power Modules in blocksize format.

• SIMOTION D4x5/D4x5-2 are Control Units for multi-axis applications in the SINAMICS S120 booksize format and are available in the following performance variants:- SIMOTION D425 (BASIC performance) Control Unit

for up to 16 axes- SIMOTION D435 (STANDARD performance) Control Unit

for up to 32 axes- SIMOTION D445-1 (HIGH performance) Control Unit

for up to 64 axes- SIMOTION D445-2 DP/PN (HIGH performance) Control Unit

for up to 64 axes - SIMOTION D455-2 DP/PN (ULTRA-HIGH performance)

Control Unit for up to 128 axes

SIMOTION D445-2 DP/PN and D455-2 DP/PN are Control Units of the new generation. With PROFINET onboard, more onboard I/Os and a larger RAM working memory, they round off the top end of the performance range for multi-axis systems.

SIMOTION D is finely scalable – starting with the compact SIMOTION D410 Control Unit for single-axis applications up to the powerful SIMOTION D4x5-2 multi-axis system for up to 128 axes.

This flexibility ensures a quick response to changing require-ments in automation without having to change the system.

Device concept

With SIMOTION D, the PLC and motion control functionalities as well as the SINAMICS S120 drive software run on a shared control hardware. The IEC 61131-3-compliant PLC integrated in SIMOTION D means that the system is not just capable of controlling sequences of motions, but the entire machine can also be controlled with a single compact unit.

Depending on the SIMOTION D platform, HMI devices can be operated on the onboard PROFIBUS, Ethernet or PROFINET interface for operator control and monitoring. Functions such as remote maintenance, diagnostics and teleservice can also be used via these interfaces.

■ Benefits

• Cost-effective thanks to the integration of PLC, motion control and technology functions direct in the drive

• Employs the innovative SINAMICS S120 design• Compact form-factor reduces control cabinet size• Ideally suited to modular and distributed machine concepts• User-friendly operation• Flexible networking via a wide range of communication

interfaces: - D410: PROFIBUS DP or PROFINET IO onboard- D425, D435, D445-1: Industrial Ethernet and PROFIBUS DP

onboard; PROFINET IO optional via CBE30 plug-in module- D445-2 DP/PN, D455-2 DP/PN: Industrial Ethernet,

PROFIBUS DP and PROFINET IO onboard• Powerful thanks to a range of technology functions• Very simple engineering, from drive commissioning to

open-loop control and Motion Control applications• Easy to service thanks to the CompactFlash card, which can

be easily replaced and contains all data (programs, data, drive parameters, and licenses)

• Very dynamic because the interfaces between PLC and Motion Control are no longer required

■ Application

SIMOTION D can be used optimally wherever:• the SINAMICS S120 drive family is used • the motion control and control functionality are directly

executed in the drive (SINAMICS S120) • compact, space-saving construction is required • high performance is required for motion control and

high-speed I/O • high electromagnetic compatibility and a high resistance to

shock and vibration are required due to harsh ambient conditions

• modular machine concepts with high-speed isochronous coupling is required

The flexible solution for modular machine concepts:

SIMOTION D optimally supports the implementation of modular machine concepts in which single-axis drives and high-perfor-mance multi-axis drives have to be combined: • SIMOTION D410 is the cost-effective solution for the compact

design of single drive applications• SIMOTION D4x5/D4x5-2 undertakes open and closed-loop

control of the multi-axis groups.

Important applications include:• Packaging machines• Plastic and rubber processing machines• Presses, wire-drawing machines• Textile machines• Printing machines• Wood, glass, ceramics and stone working machines• Converting• Handling devices

Due to the increasing use of servo and vector drives, these machines require a high degree of integration of PLC, motion control and technology functions.




9

■ Design

Typical design of an automation solution using SIMOTION D

SIMOTION D components and interfaces• Various status/error displays• Onboard digital inputs and outputs• Option slot (for D4x5 and D4x5-2 only),

e.g. for expansion with additional I/Os with the TB30 Terminal Board

• Integrated communications interfaces for linking:- SINAMICS S120 drive modules- Distributed I/Os- HMI systems- PG/PC- Other motion control and automation systems- Other SINAMICS S110 and SINAMICS S120 drives with

digital setpoint interface • Slot for CompactFlash card for data backup

Construction of a single axis with SIMOTION D410

The following components make up a SIMOTION D410 single axis system:• A SIMOTION D410 Control Unit, designed for open and

closed-loop control of a single axis• A SINAMICS S120 PM340 Power Module in blocksize format

(combined infeed and power unit)• Other drive components, such as

- Power supply - Filter - Reactor, etc.

The connection between SIMOTION D410 and the SINAMICS S120 PM340 Power Module is made with the integrated PM-IF interface or, when the CUA31/CUA32 Control Unit Adapter is used, over DRIVE-CLiQ.

Construction of an axis line-up with SIMOTION D4x5/D4x5-2

The following components make up a SIMOTION D4x5/D4x5-2 axis system:• A SIMOTION D4x5/D4x5-2 Control Unit, designed for open

and closed-loop control of a multi-axis line-up• A SINAMICS S120 Line Module (infeed module)• One or more SINAMICS S120 Motor Modules

(power units)• Other drive components, such as

- Power supply - Filter - Reactor, etc.

DRIVE-CLiQ provides the link between the SIMOTION D Control Unit and the SINAMICS S120 drive modules.

Note:

SINAMICS S120 PM340 Power Modules in blocksize format can also be operated on a SIMOTION D4x5/D4x5-2 with the Control Unit Adapters CUA31/CUA32.

Expansion using I/O

SIMOTION D can be expanded with the following I/O:• Distributed I/O systems (e.g. SIMATIC ET 200S)• Drive-based control cabinet I/O

(e.g. TM15, TM31 Terminal Modules, etc.)

Multi-axis system withSIMOTION D4x5-2 DP/PN

Single-axis system withSIMOTION D410 PN

Engineering

G_P

M10

_EN

_002

04a

PROFIBUS

SIMATIC ET 200STM15, TM31TM15, TM31

DRIVE-CLiQ DRIVE-CLiQ

SIMATIC HMI




9

■ Function

Basic functionality

The SIMOTION D basic functionality is supplied with the CompactFlash card (CF) and is loaded when the power is switched on. The basic functionality includes:• SIMOTION runtime system

- User-programmable with several languages conforming to IEC 61131

- Various methods of program execution (cyclic, sequential, event-driven)

- PLC and processing functionality- Communication and management functions- Motion Control functions (Motion Control Basic)

• SINAMICS S120 drive control - SIMOTION D410:

Current/speed control (based on CU310, firmware version V2.x) for up to 1 servo axis, 1 vector axis or 1 U/f axis

- SIMOTION D425, D435, D445-1: Current/speed control (based on CU320, firmware version V2.x) for up to 6 servo axes, 4 vector axes or 8 U/f axes, closed-loop control for infeed (Active Line Module)

- SIMOTION D445-2 DP/PN, D455-2 DP/PN: Current/speed control (based on CU320-2, firmware version V4.x) for up to 6 servo axes, 6 vector axes or 12 U/f axes, closed-loop control for infeed (Active Line Module)

• Testing and diagnostic tools

This basic functionality can be expanded with loadable technology packages, if required.

Position-controlled motion control for drives• Integrated drives (SINAMICS Integrated):

The power units are connected over DRIVE-CLiQ or over the integrated PM-IF interface optionally for the SIMOTION D410.

• Drives with digital setpoint interfaces (D4x5/D4x5-2 only):SIMOTION D enables position-controlled motion control for drives with a digital setpoint interface via PROFIBUS DP/PROFINET IO with PROFIdrive.

• Drives with analog setpoint interface (D4x5/D4x5-2 only), e.g. for retrofit or hydraulic applications: The ADI 4 (Analog Drive Interface for 4 Axes) or IM 174 (Interface Module for 4 Axes) module can be used to connect drives with analog ±10 V setpoint interfaces.The IM 174 also makes it possible to connect stepper drives with a pulse direction interface. Both modules are connected over PROFIBUS DP. The following can be connected to one ADI 4 or IM 174 module: - 4 drives- 4 encoders- Digital inputs and outputs

SIMOTION technology packages

A special feature of SIMOTION is that the basic functionality can be expanded by loading technology packages, such as:• Motion Control with the technology functions:

- POS – Positioning- GEAR – Synchronous operation/electronic gear- CAM – Cam- PATH – Path interpolation (not D410)

• TControl – Temperature controller• DPM – Direct Product Motion (D4x5/D4x5-2 only) • MIIF – Multipurpose Information Interface (D4x5/D4x5-2 only)

Since the technology functions have modular licenses, you only pay for what you will actually use.

Note

With SIMOTION D410, the Motion Control technology functions (POS/GEAR/CAM) are already included for exactly one real axis, therefore an additional license is not required for this purpose.

Performance

Hardware-supported floating-point arithmetic enables complex arithmetic functions to be used effectively.

Fast instruction execution opens up completely new application possibilities in the mid-performance to high-performance range.

Configuring/parameterizing/programming

SIMOTION SCOUT is a powerful and user-friendly engineering tool. It is an integrated system for all engineering steps, from configuring and parameterization, through programming, to testing and diagnostics. Graphical operator prompting, using dialog boxes and wizards, as well as text-based and graphical languages for programming, considerably reduce the familiar-ization and training periods.

Operator control and monitoring (HMI)

Communication services which support user-friendly data exchange with HMI devices are integrated in the basic func-tionality of SIMOTION D.

Operator control and monitoring can be implemented using SIMATIC HMI devices, such as TPs (Touch Panels), OPs (Operator Panels) or MPs (Multi Panels).

These devices can be connected to SIMOTION D over PROFIBUS, Industrial Ethernet (D4x5/D4x5-2 only) or PROFINET and they are configured using WinCC flexible.

With the SIMATIC NET communication software, an open, standardized OPC interface is available for accessing SIMOTION from other Windows-based HMI systems.

SIMOTION IT service and diagnostic functions

SIMOTION IT provides SIMOTION D with an integrated Web server on which, for example, user-specific Web pages can be stored.

Read and write access can be made to the Control Unit variables. Java scripts or applets also allow the implementation of active operation and display functions in the Web pages that can be executed on a client PC with an Internet browser.

Process and data communication

Thanks to its integrated interfaces, SIMOTION D supports both process and data communication. The SIMOTION SCOUT engineering system is provided for user-friendly communication configuration and diagnostics.




9

■ Function (continued)

Safety Integrated functions

Highly effective protection of personnel and machinery can be implemented with SIMOTION D thanks to the integrated safety functions of SINAMICS S120.

The following Safety Integrated functions are currently available for the integrated SINAMICS S120 drive system: (Terms in accordance with IEC 61800-5-2)• Safe Torque Off (STO)• Safe Brake Control (SBC)• Safe Stop1 (SS1)• Safe Stop2 (SS2)• Safe Operating Stop (SOS)• Safely Limited Speed (SLS)• Safe Speed Monitor (SSM)• Safe Direction (SDI) (D4x5-2, CX32-2 and CU3x0-2 only)

Activation of Safety Integrated functions

Safety Integrated functions can be activated by the following methods:• Over terminals on the Control Unit and on the power unit

(STO, SBC, SS1 only)• Over terminals on the TM54F Terminal Module• Over PROFINET/PROFIBUS with PROFIsafe

The Safety Integrated functions are implemented electronically and therefore offer short response times in comparison to solutions with externally implemented monitoring functions.

Safety Integrated functions over PROFIsafe

Safety Integrated functions are activated via "PROFINET with PROFIsafe" or "PROFIBUS with PROFIsafe" safe communication. The control (F logic) is implemented using an F-CPU connected via PROFINET or PROFIBUS, e.g. a SIMATIC S7-300 F-CPU.

Safety Integrated functions are routed through from the SIMOTION D4x5/D4x5-2 Control Units to the following drives:• Integrated SINAMICS S120 drives on SIMOTION D4x5/

D4x5-2• Drives on the SIMOTION CX32/CX32-2 Controller Extension• Drives on SINAMICS Control Units connected via PROFIBUS

to SIMOTION D• Drives on SINAMICS Control Units connected to SIMOTION D

via PROFINET (F-CPU must be connected via PROFINET in this case).

For SIMOTION D410, the Safety Integrated functions are routed to just one drive (single axis application with the PM340 Power Module).

Note

For more information about possible topologies, axis quantity structures and suitable components, please contact your local Siemens sales office.

Detailed information can be found in the SIMOTION D Commissioning Manuals as well as in the SINAMICS documentation.

Safety Integrated solution with SIMOTION D4x5-2: Control of the safety functions via PROFIBUS with PROFIsafe

Safetyprogram

PROFIBUSF slaves

SIMOTION D4x5-2(I slave)

SIMATIC ET 200S (I slave)

with F-I/O

SIMOTIONCX32-2

SIMATIC S7-300 F-CPU(DP master)

G_P

M10

_EN

_001

95e

Light curtain Laser scanner Position switch

Emergency stop

PROFIBUS / PROFIsafe

DRIVE-CLiQ



SIMOTION D410 Control Units


9

■ Overview

Left: SIMOTION D410 Control Unit attached to mounting plate Right: SIMOTION D410 Control Unit, snapped onto PM340 Power Module

SIMOTION D410 is the SIMOTION D platform for single-axis applications. It supplements the SIMOTION D4x5/D4x5-2 controller family, which is the solution of choice for multi-axis applications. It is available in both PROFIBUS (D410 DP) and PROFINET (D410 PN) versions.

The SIMOTION D410 Control Unit is specially designed for use with the SINAMICS S120 PM340 Power Modules in blocksize for-mat and can be directly connected to the Power Modules of this series. The SIMOTION D410 can also be installed on a separate mounting plate if required (to be ordered separately).

SIMOTION D410 Control Unit and mounting plate

The SIMOTION D410 handles the motion control, technology and PLC functions associated with a single axis and is also responsible for the drive control of that axis. The integrated inputs/outputs support up to 4 high-speed output cams or 3 measuring inputs.

The drive control supports servo control (for a highly dynamic response), vector control (for maximum torque accuracy) and U/f control.

SIMOTION D410 can be used in synchronized groups:• For PROFINET: with controller – controller or controller –

device relationship• For PROFIBUS: with master – slave relationship

■ Application

SIMOTION D410 is the ideal solution when motion control for one axis and PLC functionality are required in compact format.

Examples of SIMOTION D410 applications include:• Autonomous control of single axes• Cross cutters• Winder applications• Feeder devices/roller infeed/press feeders• Synchronized machining equipment• Compact machine modules, e.g.

- Feeders in post press applications- Shrink wrapping machines

Apart from positioning functions, SIMOTION D410 also provides all the synchronizing and cam functions; the second axis required for synchronous operation and camming can be a virtual axis, a position encoder or the axis of another SIMOTION controller. SIMOTION D410 can be easily integrated into synchronized groups.

This is an advantage in modular machine concepts that make up • a basic machine, e.g. SIMOTION D4x5/D4x5-2 as the

PROFINET IRT controller with leading axis function• several machine modules connected over PROFINET based

on the SIMOTION D410.

■ Design

Interfaces

Display and diagnostics• LEDs to display operating states and errors• 3 measuring sockets

Integrated I/O• 4 digital inputs • 4 digital inputs/outputs (max. 4 as output cams or 3 measuring

inputs)

Communication• 1 × DRIVE-CLiQ• 1 × PROFINET (1 interface with 2 ports; D410 PN only)• 1 × PROFIBUS DP (D410 DP only)

Data backup• 1 × Slot for SIMOTION CompactFlash card

Additional interfaces• Terminals for 24 V electronics power supply• 1 × Encoder input for

- HTL/TTL incremental encoder- SSI absolute encoder (without incremental signals)

• 1 × Temperature sensor input (KTY84-130 or PTC)• PM-IF interface (Power Module interface) on rear for direct

operation with a SINAMICS S120 PM340 Power Module in blocksize format





9

■ Design (continued)

Assembly/Installation

SIMOTION D410 can be directly plugged in to the SINAMICS S120 PM340 Power Module in blocksize format.

Alternatively, the SIMOTION D410 can be mounted on a sepa-rate mounting plate (to be ordered separately) and connected to the PM340 Power Module via DRIVE-CLiQ. In this case, the CUA31/CUA32 Control Unit Adapter has to be connected to the PM340 Power Module. No more than one Control Unit Adapter can be connected to SIMOTION D410.

Power Modules in AC/AC chassis format are connected to SIMOTION D410 over the DRIVE-CLiQ interface. Motor Modules in booksize format cannot be connected to SIMOTION D410.

A SIMOTION D410 inserted on the mounting plate can also be operated without PM340 (e.g. for hydraulic applications using a TM31 for the analog inputs and outputs).

Data storage/data backup

SIMOTION D410 has a 9 KB memory for retentive storage of process variables. The storage is maintenance-free and perma-nent. The runtime software, user data and user programs are backed up on the SIMOTION CompactFlash card. The retentive process data of the Control Unit can also be stored on this CompactFlash card via system command, e.g. if spare parts are required.

Connectable I/Os

PROFINET IO: (D410 PN only)• Certified PROFINET devices• SIMATIC ET 200S/M/eco PN/pro distributed I/Os• HMI

PROFIBUS DP: (D410 DP only)• Certified PROFIBUS standard slaves (DP-V0, DP-V1, DP-V2)• SIMATIC ET 200S/M/eco/pro distributed I/O systems• HMI

DRIVE-CLiQ:

Modules from the SINAMICS range: • TM15, TM17 High Feature, TM31 Terminal Modules etc.

(max. 3)• TM54F (max. 1)• SMC/SME Sensor Modules (max. 2)• DMC20/DME20 DRIVE-CLiQ Hub Module (max. 1)• Motors with DRIVE-CLiQ interface

■ Integration

Overview of SIMOTION D410 connections

When dimensioning cables, you must always observe the maximum permissible cable lengths.

If these maximum lengths are exceeded, malfunctions can occur.

The permissible length of PROFIBUS DP cables depends on the configuration.

The DRIVE-CLiQ and encoder cables used for the SINAMICS S120 CU310 Control Unit can also be used for SIMOTION D410.

For more information about signal cables, refer to chapter "Connection system MOTION-CONNECT" in Catalog PM 21 · 2011.

DRIVE-CLiQ

SIMOTIOND410 DP/PN

X120

X121

X124

PROFIBUS DP2)X21

X200X201

X23

Power ModuleInterface PM-IF

Temperaturesensor and Safety terminals

Digital inputs/outputs

SINAMICS Drivecomponents

24 V supply

Incremental/absolute encoder

PROFIBUS DPnode

G_PM10_EN_00163d

DRIVE-CLiQ cable

1) SIMOTION D410 PN only2) SIMOTION D410 DP only

OnboardI/Os

Powersupply

X100

PROFINET1) PROFINETnode, e.g. SIMATIC ET 200S

PROFINET cablesIRT/RT I/Os

SINAMICS PM340

EPterminals

PROFIBUS cable





9


PLC and Motion Control performanceMaximum number of axes 1 (real axis)Minimum PROFIBUS cycle 2 ms (D410 DP)Minimum PROFINET transmission cycle

0.5 ms (D410 PN)

Minimum servo/interpolator clock cycle

2.0 ms

Integrated drive controlMax. number of axes for integrated drive control (servo/vector/U/f)

1/1/1 (alternative)Drive control based on the SINAMICS S120 CU310, firmware version V2.x

MemoryRAM (Random Access Memory) 38 MB + 20 MB for

Java applicationsRAM disk (load memory) 17 MBRetentive memory 9 KBPersistent memory (user data on CF)

300 MB

Communication

DRIVE-CLiQ interfaces 1

PROFIBUS interfaces 1 (D410 DP only)• Equidistant and isochronous• Can be configured as master

or slave

PROFINET interfaces 1 interface with 2 ports (D410 PN only)• Supports PROFINET IO with

IRT and RT• Can be configured as

PROFINET IO controller and/or device

General technical specifications

Fan Integrated

Supply voltage

• Rated value 24 V DC

• Permissible range 20.4 ... 28.8 V

Current consumption, typ.(without load on inputs/outputs, without 24 V supply via DRIVE-CLiQ and PROFIBUS interfaces)

800 mA

Starting current, typ. 3.0 A

Power loss, typ. 20 W

Permissible ambient temperature

• Storage and transport -40 ... +70 °C (-40 ... +158 °F)

• Operation 0 ... 55 °C (32 ... 131 °F); maximum installation altitude 5000 m (16405 ft) above sea level. Above an altitude of 2000 m (6562 ft), the max. ambient temperature decreases by 7 °C (44.6 °F) every 1000 m (3281 ft).

Permissible relative humidity (without condensation)

5 ... 95 %

Permissible atmospheric pressure 700 … 1060 hPa

Degree of protection acc. to EN 60529 (IEC 60529)

IP20

Dimensions (W × H × D) 73 × 183.2 × 89.6 mm (2.87 × 7.21 × 3.53 in)

Weight, approx.

• SIMOTION D410 990 g (2.18 lb)

• CompactFlash card 10 g (0.35 oz)


Digital inputs 4

• Input voltage

- Rated value 24 V DC

- For "1" signal 15 ... 30 V

- For "0" signal -3 ... +5 V

• Galvanic isolation Yes, in groups of 4

• Current consumption typ. at 1-signal level

10 mA at 24 V

• Input delay, typ. (hardware) L → H: 50 µs H → L: 150 µs

Digital inputs/outputs (parameterizable)

4 (max. 3 as high-speed measuring inputs, max. 4 as high-speed output cams)

If used as an input

• Input voltage


- For "1" signal 15 ... 30 V

- For "0" signal -3 ... +5 V

• Galvanic isolation No


10 mA at 24 V

• Input delay, typ. (hardware)

- 3 inputs (can also be used as measuring inputs)

L → H: 5 µs H → L: 50 µs

- 1 input L → H: 50 µs H → L: 100 µs

• Measuring input, reproducibility 5 µs

If used as an output

• Rated load voltage 24 V DC



• Current load, max. 500 mA per output

• Residual current, max. 2 mA

• Output delay time, typ./max. (hardware, with 48 Ω load)

L → H: 150 µs/400 µs H → L: 75 µs/100 µs

• Output cam, reproducibility 200 µs

• Switching frequency of the outputs, max.

- with resistive load 100 Hz

- with inductive load 0.5 Hz

- with lamp load 10 Hz

• Short-circuit protection Yes





9



■ Accessories

Onboard encoder interface

• Encoder interface • TTL or HTL incremental encoders (with adjustable parameters)

• SSI absolute encoder (without incremental signals)

• Encoder supply 24 V DC/0.35 A or 5 V DC/0.35 A

• Limit frequency, max. 500 kHz

• SSI baud rate 100 ... 250 kBaud

• Resolution absolute position SSI 30 bit

Cable length, max.

• For TTL incremental encoder (only bipolar signals permitted)

100 m (328 ft) 1)

• For HTL incremental encoder

- For unipolar signals 100 m (328 ft)

- For bipolar signals 300 m (984 ft) 1)

• For SSI absolute encoder 100 m (328 ft)

Additional technical specifications

Input for temperature sensing

• Temperature sensor KTY84-130 or PTC

Non-volatile data backup

• Backup time, min. • Retentive data: unlimited• Real-time clock: min. 5 days

(maintenance-free backup)

• Charging time, typ. • A few minutes



SIMOTION D410 DP Control Unit(SIMOTION V4.1 SP1 or higher)

6AU1410-0AA00-0AA0

SIMOTION D410 PN Control Unit(SIMOTION V4.1 SP1 or higher)

6AU1410-0AB00-0AA0

SIMOTION CompactFlash card (CF) 1 GBwith the current SIMOTION Kernel and SINAMICS S120 drive software V2.xPre-installed license can be obtained using additional order codes 2) Note: A separate CompactFlash card is available for the SIMOTION D4x5-2 Control Units. (6AU1400-2PA21-0AA0)

6AU1400-2PA01-0AA0


Accessories for SIMOTION D410

Rear panel mounting plateFor installing the SIMOTION D410 in a different location if you do not wish to connect it to the Power Module.

6AU1400-7AA05-0AA0

Accessories for PROFIBUS

PROFIBUS RS485 bus connector with angular cable outlet (35°) and screw-type terminalsMax. transmission rate 12 Mbit/s

• Without PG interface 6ES7972-0BA42-0XA0

• With PG interface 6ES7972-0BB42-0XA0

PROFIBUS Fast Connect RS485 bus connector with angular cable outlet (35°) and insulation displacement terminals Max. transmission rate 12 Mbit/s



Accessories for PROFINET

RJ45 FastConnect plug connector for Industrial Ethernet/PROFINET180° cable outlet

• 1 pack = 1 unit 6GK1901-1BB10-2AA0

• 1 pack = 10 units 6GK1901-1BB10-2AB0

FastConnect cables for Industrial Ethernet/PROFINET 3)

• IE FC Standard Cable GP 2x2 6XV1840-2AH10

• IE FC Flexible Cable GP 2x2 6XV1870-2B

• IE FC Trailing Cable GP 2x2 6XV1870-2D

• IE FC Trailing Cable 2x2 6XV1840-3AH10

• IE FC Marine Cable 2x2 6XV1840-4AH10

Stripping tool for Industrial Ethernet/PROFINET FastConnect cables

• IE FC stripping tool 6GK1901-1GA00

Accessories for DRIVE-CLiQ

Dust-proof blanking plugs(50 units) for sealing unused DRIVE-CLiQ ports

6SL3066-4CA00-0AA0

1) Twisted pair and shielded signal cables.2) Note about licenses for runtime software:

Runtime software licenses can either be pre-installed on a CompactFlash card (CF) or ordered separately. See "Ordering of licenses for runtime software" in Catalog PM 21 · 2011.

3) Sold by the meter; max. length 1000 m (3281 ft); minimum order 20 m (65.62 ft).





9

■ More information

More information• about PROFIBUS DP/MPI cables and MOTION-CONNECT

can be found in chapter "Connection system MOTION-CONNECT" in Catalog PM 21 · 2011.

• about PROFIBUS DP, Industrial Ethernet and PROFINET can be found in Catalog IK PI and the Industry Mall under "Automation technology/Industrial Communication".

• about the ordering data for SINAMICS drive components such as Power Modules, DRIVE-CLiQ cables, etc. can be found in chapter "SINAMICS S120 drive system" and the Industry Mall under "Drive Technology/Converters/...".

Integrated drive control

The drive control functions integrated in a SIMOTION D410 are based on the drive control of a SINAMICS S120 CU310 (firmware version 2.x), although there is a slight difference in functionality. For example, the SIMOTION D410 does not have a basic positioner function (EPOS), as this is already covered by SIMOTION technology functions.

For more information, refer to chapter "System description – Dimensioning" in Catalog PM 21 · 2011 and the documentation for SIMOTION and SINAMICS.

Licensing notes

SIMOTION D410 is the SIMOTION D variant for single-axis applications and already contains the Motion Control technology functions for one real axis (speed control, positioning, synchro-nous operation, cam). A license is therefore not needed for this purpose. It is not possible to increase the number of axes using licenses. Apart from one real axis, additional virtual axes can be configured.

Licensed runtime functions such as SIMOTION IT Virtual Machine require licenses which can be ordered pre-installed on a CompactFlash card (CF) or individually.

For more information, refer to Section "Ordering of licenses for runtime software" in Catalog PM 21 · 2011.

SIZER configuration tool

With the SIZER configuration tool, you can easily configure the SINAMICS S110, S120 drive families including SIMOTION. It provides you with support for selecting and dimensioning the components for a Motion Control task. You can also determine the possible number of axes and the resulting load with SIZER in accordance with your performance requirements.

For more information about SIZER, refer to chapter "System description – Dimensioning" in Catalog PM 21 · 2011.



SIMOTION D4x5 Control Units


9

■ Overview

SIMOTION D435 Control Unit with CBE30 plug-in module for PROFINET IO

SIMOTION D4x5 is the drive-based Control Unit for multi-axis systems. The individual versions SIMOTION D425 (BASIC performance), SIMOTION D435 (STANDARD performance) and SIMOTION D445-1 (HIGH performance) differ in their PLC performance and motion control performance. The main distinguishing features are:

The SIMOTION D425, D435 and D445-1 Control Units feature PLC and Motion Control performance (open-loop control and motion control) for up to 16, 32 or 64 axes, as required.

The integrated drive control allows each Control Unit to operate up to 6 servo, 4 vector or 8 U/f axes.

The drive control is based on the drive control of a SINAMICS S120 CU320 Control Unit (firmware version V2.x) and supports servo control (for a highly dynamic response), vector control (for maximum torque accuracy) and U/f control.

Extension of the drive computing performance

The Motion Control performance of the SIMOTION D425, D435 and D445-1 Control Units can be utilized in full by expanding the computing performance at the drive in two different ways:• Over PROFIBUS or PROFINET, SINAMICS S120 Control Units

complete with further SINAMICS S120 drive modules can be connected.

• With the SIMOTION D435 and D445-1 Control Units, the SIMOTION CX32 Controller Extension can be connected over DRIVE-CLiQ. This module is extremely compact and can control up to 6 servo, 4 vector or 8 U/f axes.

■ Application

SIMOTION D425, D435 and D445-1 Control Units are ideally suited for applications with many coordinated axes with high clock-pulse rates.

Typical applications include:• Compact multi-axis machines• High-performance applications with short machine cycles• Compact machines

- Including the complete machine control in the drive- With extensive connection possibilities for communication,

HMI and I/O• Distributed drive concepts

- Applications with many axes- Synchronization of several SIMOTION D Control Units using

distributed synchronous operation

■ Design

Interfaces

Display and diagnostics• LEDs to display operating states and errors• 3 measuring sockets• Service switch and mode selector switch

Onboard I/Os• 8 digital inputs • 8 digital inputs/outputs (max. 8 as high-speed output cams,

max. 6 as high-speed measuring inputs)

Communication• 4 × DRIVE-CLiQ (6 × DRIVE-CLiQ for D445-1)• 2 × Industrial Ethernet • 2 × PROFIBUS DP • 2 × USB

Data backup• 1 × Slot for SIMOTION CompactFlash card

Additional interfaces• Terminals for 24 V electronics power supply

Option modules

The following option modules are available for the SIMOTION D425, D435 and D445-1 Control Units:• CBE30 Communication Board for the connection to

PROFINET IO• TB30 Terminal Board for the expansion with 4 digital inputs,

4 digital outputs, 2 analog inputs and 2 analog outputs


The SIMOTION D425, D435, D445-1 Control Units can be mounted in the control cabinet in one of three ways:• Hooking it in to the Line Module

on the left-hand side (not with D445-1)• Screwing it directly to the control cabinet, if it is required/

desired that SIMOTION D is separate from the Line Module• Using spacers if it is not possible to mount SIMOTION D on to

the side of the Line Module (e.g. if no Line Module is installed) but the difference between the mounting depth of Control Unit and the Motor Module will be compensated for. The SIMOTION D425, D435, and D445-1 Control Units come with pre-installed spacers. They can be removed if necessary.

SIMOTION D425

SIMOTION D435

SIMOTION D445-1

Maximum number of axes

16 32 64


2.0 ms 1.0 ms 0.5 ms

DRIVE-CLiQ interfaces

4 4 6





9



The SIMOTION D425, D435 and D445-1 Control Units have 364 KB of non-volatile and battery-backed SRAM for retentive process data. This backup is stored for at least 5 days.

There are two options for storing retentive data for a longer period:• System commands for storing retentive data on the

CompactFlash card (CF) of the Control Unit• Use of a battery module (combined fan/battery module

already included in the scope of delivery of a SIMOTION D445-1, optional for SIMOTION D425/D435)

The runtime software, user data and user programs are stored retentively on the CompactFlash card (CF).

Connectable I/Os

PROFINET IO: (optionally via CBE30)• Certified PROFINET devices• SIMATIC ET 200S/M/eco PN/pro distributed I/Os• Drive systems (e.g. SINAMICS S110/S120)

PROFIBUS DP:• Certified PROFIBUS standard slaves

(DP-V0, DP-V1, DP-V2)• SIMATIC ET 200S/M/eco/pro distributed I/O systems• Drive systems (e.g. SINAMICS S110/S120)

DRIVE-CLiQ:

Modules from the SINAMICS S120 range:• TM15, TM17 High Feature, TM31 Terminal Modules, etc.• SMC/SME Sensor Modules• DMC20/DME20 DRIVE-CLiQ Hub Module

USB:

The integrated USB interface allows, for example, a USB memory stick to be connected for a project or firmware update.

Expansion with SINAMICS S120 drive modules

SINAMICS S120 drive modules in booksize format (Line Modules, Motor Modules, etc.) are connected to the SIMOTION D4x5 Control Units over DRIVE-CLiQ.

SINAMICS S120 PM340 Power Modules in blocksize format can be operated on the SIMOTION D4x5 Control Units with the CUA31/CUA32 Control Unit Adapters.

Note:

DRIVE-CLiQ cables which are required to connect Line/Motor Modules to SIMOTION D are supplied in a standard length with the Line/Motor Modules.

■ Integration

SIMOTION D4x5 Control Units connection overview




The DRIVE-CLiQ cables used for the SINAMICS S120 CU320/ CU320-2 Control Unit can also be used for SIMOTION D4x5 Control Units.


6ES7901-4BD00-0XA0

DRIVE-CLiQ

SIMOTIOND4x5

EthernetX120X130

X122X132

X124

X136

PROFIBUS DP

USB

X126

X135X125

X1400 P1P2P3P4

Ethernet node

Digital inputs/outputs

SINAMICS S120Drive components

24 V supply

Programming device (PG)

PROFIBUS DP node

USB memory stick

G_PM10_EN_00081h

DRIVE-CLiQ cable

Ethernet cable

PROFIBUS cables

OnboardI/Os

Powersupply

(onlywithD445-1)

X100toX103X104X105

PROFINET IOCBE30(optional)

e.g. SINAMICS S120/SIMATIC ET 200S

PROFINET IOIRT/RT I/Os





9


SIMOTION D425 BASIC PerformanceMulti-axis system

SIMOTION D435 STANDARD PerformanceMulti-axis system

SIMOTION D445-1 HIGH performanceMulti-axis system

PLC and Motion Control performance

Maximum number of axes 16 32 64

Minimum PROFIBUS cycle 2 ms 1 ms 1 ms

Minimum PROFINET transmission cycle

0.5 ms 0.5 ms 0.5 ms


2.0 ms 1.0 ms 0.5 ms


Max. number of axes for integrated drive control (servo/vector/U/f)

6/4/8 (alternative)(Drive control based on SINAMICS S120 CU320, firmware version V2.x)



Memory

RAM (Random Access Memory)(+ 20 MB for Java applications)

48 MB 48 MB 96 MB

RAM disk (load memory) 23 MB 23 MB 47 MB

Retentive memory 364 KB 364 KB 364 KB

Persistent memory (user data on CF)

300 MB 300 MB 300 MB

Communication

DRIVE-CLiQ interfaces 4 4 6

USB interfaces 2 2 2

Ethernet interfaces 2 2 2

PROFIBUS interfaces 2• Equidistant and isochronous• Can be configured as master or

slave

2• Equidistant and isochronous• Can be configured as master or

slave

2• Equidistant and isochronous• Can be configured as master or

slave

PROFINET interfaces Optionally over CBE30:• 1 interface with 4 ports• Supports PROFINET IO with IRT

and RT• Can be configured as PROFINET

IO controller and/or device

Optionally over CBE30:• 1 interface with 4 ports• Supports PROFINET IO with IRT



Optionally over CBE30:• 1 interface with 4 ports• Supports PROFINET IO with IRT




Fan Optional fan/battery module (single fan)

Optional fan/battery module (single fan)

Double fan/battery module included in scope of delivery

Supply voltage

• Rated value 24 V DC 24 V DC 24 V DC

• Permissible range 20.4 ... 28.8 V 20.4 ... 28.8 V 20.4 ... 28.8 V

Current consumption, typ.(Without load on inputs/outputs, without 24 V supply via DRIVE-CLiQ and PROFIBUS interfaces)

600 mA 600 mA 1 A

Starting current, typ. 6 A 6 A 5 A

Power loss, typ. 15 W 15 W 24 W


• Storage and transport -40 ... +70° C (-40 ... +158 °F) -40 ... +70° C (-40 ... +158 °F) -40 ... +70° C (-40 ... +158 °F)

• Operation 0 ... 55 °C (32 ... 131 °F)Maximum installation altitude 5000 m (16405 ft) above sea level. Above an altitude of 2000 m (6562 ft), the max. ambient temperature decreases by 7 °C (44.6 °F) every 1000 m (3281 ft).

0 ... 55 °C (32 ... 131 °F)Maximum installation altitude 5000 m (16405 ft) above sea level. Above an altitude of 2000 m (6562 ft), the max. ambient temperature decreases by 7 °C (44.6 °F) every 1000 m (3281 ft).



5 ... 95 % 5 ... 95 % 5 ... 95 %

Permissible atmospheric pressure 700 ... 1060 hPa 700 ... 1060 hPa 700 ... 1060 hPa


IP20 IP20 IP20





9


SIMOTION D425 BASIC PerformanceMulti-axis system

SIMOTION D435 STANDARD PerformanceMulti-axis system

SIMOTION D445-1 HIGH performanceMulti-axis system

Dimensions (W × H × D) 50 × 380 × 270 mm (1.97 × 14.96 × 10.63 in)230 mm (9.06 in) depth with disassembled spacer; all dimensions specified without fan/battery module

50 × 380 × 270 mm (1.97 × 14.96 × 10.63 in)230 mm (9.06 in) depth with disassembled spacer; all dimensions specified without fan/battery module

50 × 380 × 270 mm (1.97 × 14.96 × 10.63 in)230 mm (9.06 in) depth with disassembled spacer; all dimensions specified without double fan/battery module

Weight, approx.

• SIMOTION D 2600 g (5.73 lb) 2600 g (5.73 lb) 3100 g (6.84 lb)

• CompactFlash card 10 g (0.35 oz) 10 g (0.35 oz) 10 g (0.35 oz)

Digital inputs 8 8 8

• Input voltage

- Rated value 24 V DC 24 V DC 24 V DC

- For "1" signal 15 ... 30 V 15 ... 30 V 15 ... 30 V

- For "0" signal -3 ... +5 V -3 ... +5 V -3 ... +5 V

• Galvanic isolation Yes, in groups of 4 Yes, in groups of 4 Yes, in groups of 4


10 mA at 24 V 10 mA at 24 V 10 mA at 24 V


L → H: 50 µs H → L: 150 µs

L → H: 50 µs H → L: 150 µs

L → H: 50 µs H → L: 150 µs





If used as an input

• Input voltage

- Rated value 24 V DC 24 V DC 24 V DC

- For "1" signal 15 ... 30 V 15 ... 30 V 15 ... 30 V

- For "0" signal -3 ... +5 V -3 ... +5 V -3 ... +5 V

• Galvanic isolation No No No


10 mA at 24 V 10 mA at 24 V 10 mA at 24 V


L → H: 5 µs H → L: 50 µs

L → H: 5 µs H → L: 50 µs

• Measuring input, reproducibility 5 µs 5 µs 5 µs


• Rated load voltage 24 V DC 24 V DC 24 V DC

- Permissible range 20.4 ... 28.8 V 20.4 ... 28.8 V 20.4 ... 28.8 V

• Galvanic isolation No No No

• Current load, max. 500 mA per output 500 mA per output 500 mA per output

• Residual current, max. 2 mA 2 mA 2 mA


L → H: 150 µs/400 µs H → L: 75 µs/100 µs

L → H: 150 µs/400 µs H → L: 75 µs/100 µs

L → H: 150 µs/400 µs H → L: 75 µs/100 µs

• Output cam, reproducibility 125 µs 125 µs 125 µs


- With resistive load 100 Hz 100 Hz 100 Hz

- With inductive load 2 Hz 2 Hz 2 Hz

- With lamp load 11 Hz 11 Hz 11 Hz

• Short-circuit protection Yes Yes Yes


Non-volatile data backup 1)

• Backup time, min. 5 days(real-time clock/SRAM backup)

5 days(real-time clock/SRAM backup)

5 days(real-time clock/SRAM backup)

• Charging time, typ. A few minutes A few minutes A few minutes

Approvals, according to cULus and c-tick cULus and c-tick cULus and c-tick

1) Alternative: Longer buffer duration using a battery inserted in the fan/battery module or permanent buffering of retentive data on a CompactFlash card with system command.





9


■ Accessories


SIMOTION D425 Control Unit

6AU1425-0AA00-0AA0

MultiAxes Bundle SIMOTION D425Consists of 1 item each• SIMOTION D425 Control Unit• CompactFlash card 1 GB with

MultiAxes Package license for the D425 platform

6AU1425-0AA00-0CA0

SIMOTION D435 Control Unit

6AU1435-0AA00-0AA1

MultiAxes Bundle SIMOTION D435Consists of 1 item each• SIMOTION D435 Control Unit• CompactFlash card 1 GB with

MultiAxes Package license for the D435 platform

6AU1435-0AA00-0CA1

SIMOTION D445-1 Control UnitIncl. double fan/battery module and battery (as of SIMOTION V4.1 SP2 HF3)

6AU1445-0AA00-0AA1

MultiAxes Bundle SIMOTION D445-1Consists of 1 item each• SIMOTION D445-1 Control Unit• CompactFlash card 1 GB with Multi-

Axes Package license for the D445/ D445-1/D445-2/D455-2 platform 1)

6AU1445-0AA00-0CA1

SIMOTION CompactFlash card (CF) 1 GB for SIMOTION D4xxWith the current SIMOTION Kernel and SINAMICS S120 drive software V2.x

Pre-installed license can be obtained using additional order codes 1)

Note:A separate CompactFlash card is available for the SIMOTION D4x5-2 Control Units. (Order No. 6AU1400-2PA21-0AA0)

6AU1400-2PA01-0AA0

1) Note about licenses for runtime software: Runtime software licenses can either be pre-installed on a CompactFlash card (CF) or ordered separately. See "Ordering of licenses for runtime software" in Catalog PM 21 · 2011.


Accessories for SIMOTION D425, D435 and D445-1

Fan/battery moduleIncl. battery• For D425/D435 as option• Can be used for D445-1

6FC5348-0AA01-0AA0

Note:A fan/battery module is required only for D425/D435• for backing up non-volatile data for longer than 5 days• when the free convection for heat dissipation does not suffice and the

air supply temperature thus increases above 55° C.

Double fan/battery moduleIncl. batterySpare part, can only be used for D445-1 and D4x5-2

6FC5348-0AA02-0AA0

BatterySpare part for fan/battery module

6FC5247-0AA18-0AA0





PROFIBUS Fast Connect RS485 bus connector with angular cable outlet (35°) and insulation displacement terminalsMax. transmission rate 12 Mbit/s





6SL3066-4CA00-0AA0





9




• about PROFIBUS DP, Industrial Ethernet and PROFINET can be found in Catalog IK PI and the Industry Mall under "Automation technology/Industrial Communication" as well as chapter "Communication" in Catalog PM 21 · 2011.

• about the ordering data for other SINAMICS drive components such as Line Modules, Motor Modules, DRIVE-CLiQ cables, etc. can be found in chapter "SINAMICS S120 drive system" and the Industry Mall under "Drive Technology/Converters/...".


The drive control functions integrated in the SIMOTION D425, D435 and D445-1 Control Units and in the CX32 Controller Extension is based on the drive control of a SINAMICS S120 CU320 Control Unit (firmware version V2.x), although there is a slight difference in functionality. For example, the integrated drive control does not have a basic positioner function (EPOS), as this is already covered by SIMOTION technology functions.



With the SIZER configuration tool, you can easily configure the SINAMICS S110/S120 drive families including SIMOTION. It provides you with support for selecting and dimensioning the components for a Motion Control task. You can also determine the possible number of axes and the resulting load with SIZER in accordance with your performance requirements.




SIMOTION D4x5-2 Control Units


9

■ Overview

SIMOTION D445-2 DP/PN and D455-2 DP/PN are Control Units of the new generation. They round off the top end of the performance range for multi-axis systems.

The new Control Units SIMOTION D4x5-2 Control Units feature following innovations:• PROFINET interface onboard• Higher performance with SIMOTION D455-2 DP/PN:

for applications with up to 128 Motion Control axes (higher performance by a factor of 3 than SIMOTION D445-1, depending on the application)

• Optimized execution system with additional runtime level (SERVOFast/IPOFast)

• More RAM working memory, more retentive memory• Maintenance-free, permanent backup of retentive user data• Number of onboard I/Os increased to 28• Number of technologically usable I/Os doubled• Innovative integrated drive for larger drive quantity structures

and new functions• Diagnostics button and easily accessible Service Ethernet

interface

The Control Units feature PLC and Motion Control performance (open-loop control and motion control) for up to 64 (D445-2 DP/PN) or 128 axes (D455-2 DP/PN).

The integrated drive control allows the D4x5-2 Control Unit to operate up to 6 servo, 6 vector or 12 U/f axes.

The integrated drive control is based on the drive control of a SINAMICS S120 CU320-2 Control Unit (firmware version V4.x) and supports servo control (for a highly dynamic response), vector control (for maximum torque accuracy) and U/f control.

■ Overview (continued)

Extension of the drive computing performance

The Motion Control performance of a SIMOTION D4x5-2 can be utilized in full by expanding the computing performance at the drive in two different ways:• Over PROFIBUS or PROFINET, SINAMICS S120 Control Units

(e.g. CU320-2) complete with further SINAMICS S120 drive modules can be connected.

• The SIMOTION CX32-2 Controller Extension can be connected over DRIVE-CLiQ, This module is extremely compact and can control up to 6 servo, 6 vector or 12 U/f axes.

■ Application

SIMOTION D4x5-2 Control Units are ideally suited for applica-tions with many coordinated axes and short clock-pulse rates.

Typical applications include:• Compact multi-axis machines• High-performance applications with short machine cycles• Compact machines

- Including the complete machine control in the drive- With extensive connection possibilities for communication,

HMI and I/O• Distributed drive concepts

- Applications with many axes- Synchronization of several SIMOTION D Control Units using

distributed synchronous operation

■ Design

Interfaces

Display and diagnostics• LEDs to display operating states and errors• 3 measuring sockets• Service switch and mode selector switch• Diagnostics button

Onboard I/Os• 12 digital inputs• 16 digital inputs/outputs (max. 16 as high-speed measuring

inputs, max. 8 as high-speed output cams)

Communication• 6 × DRIVE-CLiQ• 2 × Industrial Ethernet (of which one interface easily

accessible on the module front)• 2 × PROFIBUS DP• 1 × PROFINET (1 interface with 3 ports)• 2 × USB

Data backup• 1 × slot for SIMOTION CompactFlash card

Additional interfaces• Terminals for 24 V electronics power supply





9


Option modules

With the TB30 Terminal Board, the SIMOTION D4x5-2 Control Units can be extended with 4 digital inputs, 4 digital outputs, 2 analog inputs and 2 analog outputs. The TB30 Terminal Board is plugged into the option slot on the Control Unit.

The CBE30 Communication Board for PROFINET IO is not supported by the SIMOTION D4x5-2. An onboard PROFINET interface is available for the PROFINET connection.


The SIMOTION D4x5-2 Control Units can be mounted in the control cabinet in one of two ways:• Mounting with spacers• Mounting without spacers (external air cooling)

With external air cooling, the cooling fins of the Control Unit are outside of the control cabinet. A seal (option) is required so that the Control Unit can be hermetically mounted in the rear cabinet panel.

The SIMOTION D4x5-2 Control Units come with pre-installed spacers. They can be removed if necessary.


The SIMOTION D4x5-2 Control Units have a 512 KB memory for retentive storage of process variables. The storage is mainte-nance-free and permanent.

The real-time clock is backed up for at least four days via a SuperCap. The backup time can be extended via a battery in the double fan/battery module.

The double fan/battery module incl. battery is contained in the scope of delivery of the SIMOTION D445-2 DP/PN and D455-2 DP/PN.

The runtime software, user data and user programs are stored retentively on the CompactFlash card (CF). The retentive process data of the Control Unit can also be stored on this CompactFlash card via system command, e.g. if spare parts are required.

Connectable I/Os

PROFINET IO:• Certified PROFINET devices• SIMATIC ET 200S/M/eco PN/pro distributed I/Os• Drive systems (e.g. SINAMICS S110/S120)

PROFIBUS DP:• Certified PROFIBUS standard slaves

(DP-V0, DP-V1, DP-V2)• SIMATIC ET 200S/M/eco/pro distributed I/Os• Drive systems (e.g. SINAMICS S110/S120)

DRIVE-CLiQ:

Modules from the SINAMICS S120 range:• TM15, TM17 High Feature, TM31 Terminal Modules, etc.• SMC/SME Sensor Modules• DMC20/DME20 DRIVE-CLiQ Hub Module

USB:

The integrated USB interface allows, for example, a USB memory stick to be connected for a project or firmware update.

Expansion with SINAMICS S120 drive modules

SINAMICS S120 drive modules in booksize format (Line Modules, Motor Modules, etc.) are connected to the SIMOTION D4x5-2 Control Unit over DRIVE-CLiQ.

SINAMICS S120 PM340 Power Modules in blocksize format can be operated on the SIMOTION D4x5-2 Control Units with the CUA31/CUA32 Control Unit Adapters.

Note: DRIVE-CLiQ cables which are required to connect Line/Motor Modules to SIMOTION D are supplied in a standard length with the Line/Motor Modules.





9


Extended execution system (SERVOFast/IPOFast)

The SIMOTION D445-2 DP/PN and D455-2 DP/PN Control Units have (in addition to SERVO, IPO and IPO2) an additional second runtime level (SERVOFast and IPOFast).

The additional runtime level allows the distribution of electric and/or hydraulic axes with different dynamic responses on a slow and a fast bus system so that the performance of the controller can be used more efficiently.

It also enables a particularly fast I/O processing in conjunction with high-speed PROFINET I/O modules.

Thanks to the extended execution system, electrical positioning drives can be controlled with cycle times in the millisecond range requiring fewer resources and at the same time the pressure-controlled axes of an hydraulic press can be controlled with a high dynamic response and short cycle times.

If SERVOFast and IPOFast are activated, the following assignment applies:• SERVOFast and IPOFast are assigned to the PROFINET.• SERVO, IPO and IPO2 are assigned to the PROFIBUS or the

integrated drives of the SIMOTION D4x5-2/CX32-2.

Closed-loop control of a hydraulic press with SERVOFast and IPOFast

SIMATIC ET 200SHigh Speed

SSI AI AOHydraulic press

Servo drive

SSI: Synchronous Serial Interface (interface of absolute encoder)

Control signal (servo valve)

SERVO = 1 ms / IPO = 2 ms SERVOFast = 0.25 ms / IPOFast = 0.25 ms

Pressure

Position Plunger

Die cushion

G_P

M10

_EN

_002

05b

SIMOTION D4x5-2

PROFINET





9

■ Integration

SIMOTION D4x5-2 Control Unit connection overview




The DRIVE-CLiQ cables used for the SINAMICS S120 CU320-2 Control Unit can also be used for SIMOTION D4x5-2 Control Units.


6ES7901-4BD00-0XA0

DRIVE-CLiQ

SIMOTIOND4x5-2

Ethernet

X122X132 X142

X124

X136

PROFIBUS DP

USB

X126

X135X125

X150 P1P2P3

X127 P1 X130 P1

Ethernet node

Digital inputs/ outputs

SINAMICS S120 Drive components

24 V supply

Programming device (PG)

USB memory stick

PROFIBUS DP node

DRIVE-CLiQ cable

Ethernet cable

PROFIBUS cables

OnboardI/Os

Power supply

X100to

X103X104X105

PROFINET IOe.g. SINAMICS S120, SIMATIC ET 200S

PROFINET IOIRT/RT I/Os

G_PM10_EN_00206b





9


SIMOTION D445-2 DP/PN HIGH PerformanceMulti-axis system

SIMOTION D455-2 DP/PN ULTRA-HIGH PerformanceMulti-axis system

PLC and Motion Control performance

Maximum number of axes 64 128

Minimum PROFIBUS cycle 1 ms 1 ms

Minimum PROFINET transmission cycle 0.25 ms 0.25 ms

Minimum servo/interpolator clock cycle 0.5/0.25 ms• 0.5 ms in conjunction with integrated

SINAMICS S120 drives (SINAMICS Integrated)

• 0.25 ms in conjunction with SERVOFAST and IPOFAST and high-speed PROFINET I/O modules

0.5/0.25 ms• 0.5 ms in conjunction with integrated

SINAMICS S120 drives (SINAMICS Integrated)

• 0.25 ms in conjunction with SERVOFAST and IPOFAST and high-speed PROFINET I/O modules



6/6/12 (alternative)(Drive control based on SINAMICS S120 CU320-2, firmware version V4.x)

6/6/12 (alternative)(Drive control based on SINAMICS S120 CU320-2, firmware version V4.x)

Memory

RAM (Random Access Memory)(+ 20 MB for Java applications)

128 MB 256 MB

RAM disk (load memory) 50 MB 70 MB

Retentive memory 512 KB 512 KB

Persistent memory (user data on CF)

300 MB 300 MB

Communication

DRIVE-CLiQ interfaces 6 6

USB interfaces 2 2

Ethernet interfaces 2 2

PROFIBUS interfaces 2• Equidistant and isochronous• Can be configured as master or slave

2• Equidistant and isochronous• Can be configured as master or slave

PROFINET interfaces 1 interface with 3 ports• Supports PROFINET IO with IRT and RT• Can be configured as PROFINET IO controller

and/or device

1 interface with 3 ports• Supports PROFINET IO with IRT and RT• Can be configured as PROFINET IO controller

and/or device


Fan Double fan/battery module included in scope of delivery

Double fan/battery module included in scope of delivery

Supply voltage

• Rated value 24 V DC 24 V DC

• Permissible range 20.4 ... 28.8 V 20.4 ... 28.8 V

Current consumption, typ.(Without load on inputs/outputs, without 24 V supply via DRIVE-CLiQ and PROFIBUS interfaces)

1.9 A 1.9 A

Starting current, typ. 5 A 5 A

Power loss, typ. 46 W 46 W


• Long-term storage -25 ... +55 °C (-13 ... +131 °F) -25 ... +55 °C (-13 ... +131 °F)

• Transport -40 ... +70° C (-40 ... +158 °F) -40 ... +70° C (-40 ... +158 °F)




5 ... 95 % 5 ... 95 %

Permissible atmospheric pressure 620 ... 1060 hPa 620 ... 1060 hPa





9


SIMOTION D445-2 DP/PN HIGH PerformanceMulti-axis system

SIMOTION D455-2 DP/PN ULTRA-HIGH PerformanceMulti-axis system


IP20 IP20

Dimensions (W × H × D) 50 × 380 × 270 mm (1.97 × 14.96 × 10.63 in)230 mm (9.06 in) depth with disassembled spacer; all dimensions specified without double fan/battery module

50 × 380 × 270 mm (1.97 × 14.96 × 10.63 in)230 mm (9.06 in) depth with disassembled spacer; all dimensions specified without double fan/battery module

Weight, approx.

• Control Unit 4400 g (9.7 lb) 4400 g (9.7 lb)

• CompactFlash card 10 g (0.35 oz) 10 g (0.35 oz)

Digital inputs 12 12

• Input voltage

- Rated value 24 V DC 24 V DC

- For "1" signal 15 ... 30 V 15 ... 30 V

- For "0" signal -3 ... +5 V -3 ... +5 V

• Galvanic isolation Yes, in groups of 6 Yes, in groups of 6

• Current consumption typ. at 1-signal level 9 mA at 24 V 9 mA at 24 V


L → H: 50 µs H → L: 150 µs

L → H: 50 µs H → L: 150 µs


16• Max. 16 as measuring inputs• Max. 8 as output cams

16• Max. 16 as measuring inputs• Max. 8 as output cams

If used as an input

• Input voltage

- Rated value 24 V DC 24 V DC

- For "1" signal 15 ... 30 V 15 ... 30 V

- For "0" signal -3 ... +5 V -3 ... +5 V

• Galvanic isolation No No

• Current consumption typ. at 1-signal level 9 mA at 24 V 9 mA at 24 V


L → H: 5 µs H → L: 50 µs

L → H: 5 µs H → L: 50 µs

• Measuring input, reproducibility 5 µs 5 µs


• Rated load voltage 24 V DC 24 V DC

- Permissible range 20.4 ... 28.8 V 20.4 ... 28.8 V

• Galvanic isolation No No

• Current load, max. 500 mA per output 500 mA per output

• Residual current, max. 2 mA 2 mA


L → H: 150 µs/400 µs H → L: 75 µs/150 µs

L → H: 150 µs/400 µs H → L: 75 µs/150 µs

• Output cam

- Reproducibility 10 µs 10 µs

- Resolution 1 µs 1 µs


- With resistive load 100 Hz 100 Hz

- With inductive load 2 Hz 2 Hz

- With lamp load 11 Hz 11 Hz

• Short-circuit protection Yes Yes


Non-volatile data backup 1)

• Backup time, min. • Retentive data: unlimited• Real-time clock: 4 days, minimum


• Retentive data: unlimited• Real-time clock: 4 days, minimum


• Charging time, typ. A few minutes A few minutes

Approvals, according to cULus and c-tick cULus and c-tick

1) Alternative: Longer buffer duration of the real-time clock using battery inserted in the double fan/battery module.





9


Note:

MultiAxes Bundles are no longer available for the SIMOTION D4x5-2 (packages comprising Control Unit, CompactFlash card + MultiAxes Package license).

You can instead order the Control Unit and CompactFlash card with MultiAxes Package license individually:

For SIMOTION D445-2 DP/PN:• Control Unit: 6AU1445-2AD00-0AA0• CompactFlash card with MultiAxes Package license:

6AU1400-2PA21-0AA0 -Z M44

For SIMOTION D455-2 DP/PN:• Control Unit: 6AU1455-2AD00-0AA0• CompactFlash card with MultiAxes Package license:

6AU1400-2PA21-0AA0 -Z M44

■ Accessories


SIMOTION D445-2 DP/PN Control UnitIncl. double fan/battery module and battery (as of SIMOTION V4.2 SP1)

6AU1445-2AD00-0AA0

SIMOTION D455-2 DP/PN Control UnitIncl. double fan/battery module and battery (as of SIMOTION V4.2 SP1)

6AU1455-2AD00-0AA0

SIMOTION CompactFlash card (CF) 1 GB for SIMOTION D4x5-2With the current SIMOTION Kernel and SINAMICS S120 drive software V4.x

Pre-installed license can be obtained using additional order codes 1)

Note:A separate CompactFlash card is available for the SIMOTION D4xx Control Units (Order No. 6AU1400-2PA01-0AA0).

6AU1400-2PA21-0AA0

MultiAxes Package license for SIMOTION D445/D445-1/D445-2/D455-2

• as Z option M44

• as single license 6AU1820-0AA44-0AB0


Accessories for SIMOTION D4x5-2

Double fan/battery moduleIncl. battery Spare part for SIMOTION D445-1 and D4x5-2

6FC5348-0AA02-0AA0

BatterySpare part for fan/battery module

6FC5247-0AA18-0AA0

Seal for external heat dissipation(1 pack = 10 units)With external air cooling, the cooling fins of the Control Unit are outside of the control cabinet.A seal is required so that the D4x5-2 can be hermetically mounted in the rear cabinet panel.

6FC5348-0AA07-0AA0





PROFIBUS Fast Connect RS485 bus connector with angular cable outlet (35°) and insulation displacement terminalsMax. transmission rate 12 Mbit/s



Accessories for PROFINET

RJ45 FastConnect plug connector for Industrial Ethernet/PROFINET145° cable outlet(preferred type if front cover must be closed)

• 1 pack = 1 unit 6GK1901-1BB30-0AA0


RJ45 FastConnect plug connector for Industrial Ethernet/PROFINET180° cable outlet

• 1 pack = 1 unit 6GK1901-1BB10-2AA0












6SL3066-4CA00-0AA0

1) Note about licenses for runtime software: Runtime software licenses can either be pre-installed on a CompactFlash card (CF) or ordered separately. See "Ordering of licenses for runtime software" in Catalog PM 21 · 2011.






9




• about PROFIBUS DP, Industrial Ethernet and PROFINET can be found in Catalog IK PI and the Industry Mall under "Automation technology/Industrial Communication" as well as chapter "Communication" in Catalog PM 21 · 2011.

• about the ordering data for other SINAMICS drive components such as Line Modules, Motor Modules, DRIVE-CLiQ cables, etc. can be found in chapter "SINAMICS S120 drive system" in Catalog PM 21 · 2011 and the Industry Mall under "Drive Technology/Converters/...".


The drive control functions integrated in SIMOTION D4x5-2 Control Units are based on the drive control of a SINAMICS S120 CU320-2 Control Unit (firmware version V4.x), although there is a slight difference in functionality. For example, the integrated drive control does not have a basic positioner function (EPOS), as this is already covered by SIMOTION technology functions.



With the SIZER configuration tool, you can easily configure the SINAMICS S110/S120 drive family including SIMOTION. It provides you with support for selecting and dimensioning the components for a Motion Control task. You can also determine the possible number of axes and the resulting load with SIZER in accordance with your performance requirements.





Supplementary componentsSIMOTION CX32 Controller Extension


9

■ Overview

The SIMOTION CX32 Controller Extension is a module in SINAMICS S120 booksize format that extends the drive-end computing performance of the SIMOTION D435 and D445-1 Control Units.

Up to 6 servo, 4 vector or 8 U/f axes can be operated on the SIMOTION D435 and D445-1 Control Units via the integrated drive computing performance.

The SIMOTION CX32 Controller Extension extends the drive computing performance by up to 6 additional servo, 4 vector or 8 U/f axes.

This allows the number of axes of a multi-axis system to be increased according to the requirements of the application.

If required, several CX32 Controller Extensions can be operated on a SIMOTION D435/D445-1 Control Unit.

■ Benefits

• With a width of 25 mm (0.98 in), the CX32 Controller Extension requires very little space and is therefore well-suited for use in compact machines.

• The CX32 Controller Extension is connected to SIMOTION D435/D445-1 over DRIVE-CLiQ, so high-perfor-mance, isochronous closed-loop control of the drives is possible without the need for additional modules. The communication interfaces on the SIMOTION D435/D445-1 remain available for other connections.

• The addressing of the Controller Extension is independent of the addressing on PROFIBUS/PROFINET. This is advantageous for modular machine concepts.

• Simple cabling and configuration• The "Control operation" signal from an infeed connected to the

SIMOTION D4x5 is particularly easy to interconnect to the drives of the CX32 Controller Extension.

• The CX32 Controller Extension does not require its own CompactFlash card. Data is managed centrally on the CompactFlash card of the SIMOTION D435/D445-1 Control Unit. This has the following advantages: - Simple module replacement (no operator action required on

the CX32, such as memory card replacement)- During firmware upgrades, the CX32 Controller Extension is

automatically upgraded with the integrated drive of the SIMOTION D435/D445-1 Control Unit

- Central license handling via the SIMOTION D4x5

■ Design

Example: Group of 10 axes with SIMOTION D445-1 and SIMOTION CX32 Controller Extension

The SIMOTION CX32 Controller Extension is connected to the SIMOTION D435/D445-1 over DRIVE-CLiQ.

In this way, a very compact axis grouping can be implemented, for example, with 10 axes.

If required, several SIMOTION CX32 Controller Extensions can be operated on a SIMOTION D435/D445-1 Control Unit.• Max. 2 CX32 on one SIMOTION D435• Max. 4 CX32 on one SIMOTION D445-1

Additional drive controls can also be implemented with SINAMICS S110/S120 Control Units over PROFIBUS or PROFINET.

Note

The SIMOTION CX32 Controller Extension can only be used with SIMOTION D435 and D445-1 Control Units. Operation with SIMOTION D4x5-2 Control Units is not possible.

The SIMOTION CX32-2 Controller Extension (Order No. 6AU1432-2AA00-0AA0) must be used for SIMOTION D445-2 DP/PN and D455-2 DP/PN Control Units.

CX32D445-1CX32D445-1

Additional axes controlled via SIMOTION CX32

Axes controlled via SIMOTION D445-1

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SIMOTION Motion Control SystemSIMOTION D — Drive-basedSupplementary components SIMOTION CX32 Controller Extension


9


The SIMOTION CX32 Controller Extension comes with pre-installed spacer.




6/4/8 (alternative)Drive control based on the SINAMICS S120 CU320, firmware version V2.x

Communication



Supply voltage



Current consumption, typ.(Without load on inputs/outputs, without 24 V supply via DRIVE-CLiQ interfaces)

800 mA







5 ... 95 %

Permissible atmospheric pressure 700 ... 1060 hPa


IP20

Dimensions (W × H × D) 25 × 380 × 270 mm (0.98 × 14.96 × 10.63 in)230 mm (9.06 in) depth with disassembled spacer

Weight, approx. 2200 g (4.85 lb)

Digital inputs 4

• Input voltage


- For "1" signal 15 ... 30 V

- For "0" signal -3 ... +5 V



10 mA at 24 V


General technical specifications (continued)


4 (max. 3 as high-speed measuring inputs)

If used as an input

• Input voltage


- For "1" signal 15 ... 30 V

- For "0" signal -3 ... +5 V



10 mA at 24 V


- 3 inputs (can also be used as measuring inputs)

L → H: 5 µs H → L: 50 µs

- 1 input L → H: 50 µs H → L: 100 µs




- Permissible range 20.4 ... 28.8 V





L → H: 150 µs/400 µs H → L: 75 µs/100 µs


- With resistive load 100 Hz

- With inductive load 2 Hz

- With lamp load 11 Hz





SIMOTION CX32 Controller ExtensionFor SIMOTION D435 and D445-1

6SL3040-0NA00-0AA0



Supplementary componentsSIMOTION CX32-2 Controller Extension


9

■ Overview

The SIMOTION CX32-2 Controller Extension is a module in SINAMICS S120 booksize format. It enables the extension of the drive-side computing performance of the SIMOTION D4x5-2 Control Units.

Up to 6 servo, 6 vector or 12 U/f axes can be operated on the SIMOTION D445-2 DP/PN and D455-2 DP/PN Control Units via the integrated drive computing performance.

The SIMOTION CX32-2 Controller Extension extends the drive computing performance by up to 6 additional servo, 6 vector or 12 U/f axes. This allows the number of axes of a multi-axis system to be increased according to the requirements of the application.

If required, several CX32-2 Controller Extensions can be operated on one SIMOTION D4x5-2 Control Unit.

■ Benefits

• With a width of 25 mm (0.98 in), the CX32-2 Controller Extension requires very little space and is therefore well-suited for use in compact machines.

• The CX32-2 Controller Extension is connected to the SIMOTION D4x5-2 via DRIVE-CLiQ, so high-performance, isochronous closed-loop control of the drives is possible without the need for additional modules. The communication interfaces on the SIMOTION D4x5-2 remain available for other connections.

• The addressing of the Controller Extension is independent of the addressing on PROFIBUS/PROFINET. This is advanta-geous for modular machine concepts.

• Simple cabling and configuration• The "Control operation" signal from an infeed connected to the

SIMOTION D4x5-2 is particularly easy to interconnect to the drives of the CX32-2 Controller Extension.

• The CX32-2 Controller Extension does not require its own CompactFlash card. Data is managed centrally on the CompactFlash card of the SIMOTION D4x5-2 Control Unit. This has the following advantages:- Simple module replacement (no operator action required on

the CX32-2, such as memory card replacement)- During firmware upgrades, the CX32-2 Controller Extension

is automatically upgraded with the integrated drive of the SIMOTION D4x5-2 Control Unit

- Central license handling via the SIMOTION D4x5-2

■ Design

Example: Group of 12 axes with SIMOTION D4x5-2 and SIMOTION CX32-2 Controller Extension

The SIMOTION CX32-2 Controller Extension is connected to the SIMOTION D4x5-2 via DRIVE-CLiQ.

In this way, a very compact axis grouping can be implemented, for example, with 12 servo axes.

If required, up to five SIMOTION CX32-2 Controller Extensions can be operated on a SIMOTION D445-2 DP/PN or SIMOTION D455-2 DP/PN Control Unit.

In principle, a sixth CX32-2 Controller Extension can also be connected. In this case, no drives/drive components can be connected any longer to the integrated drive control of the SIMOTION D4x5-2. All drives must then be operated via the con-nected Controller Extensions. This can be useful, for example, when implementing distributed, modular machine concepts.

Additional drive controls can be implemented with SINAMICS S110/S120 Control Units via PROFIBUS or PROFINET.

Note

The SIMOTION CX32-2 Controller Extension can only be used with SIMOTION D4x5-2 Control Units. Operation with SIMOTION D4x5 Control Units is not possible.

The SIMOTION CX32 Controller Extension should be used for the SIMOTION D435 and D445-1 Control Units (Order No. 6SL3040-0NA00-0AA0).

CX32-2D4x5-2

DRIVE-CLiQ

CX32-2D4x5-2

Additional axes controlled via SIMOTION CX32-2

Axes controlled via SIMOTION D4x5-2

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SIMOTION Motion Control SystemSIMOTION D — Drive-basedSupplementary components SIMOTION CX32-2 Controller Extension


9


The SIMOTION CX32-2 Controller Extension comes with pre-installed spacer.




6/6/12 (alternative)Drive control based on SINAMICS S120 CU320-2, firmware version V4.x

Communication



Supply voltage



Current consumption, typ.(Without load on inputs/outputs, without 24 V supply via DRIVE-CLiQ interfaces)

300 mA




• Long-term storage -25 ... +55 °C (-13 ... 131 °F)

• Transport -40 ... +70 °C (-40 ... +158 °F)



5 ... 95 %

Permissible atmospheric pressure 620 ... 1060 hPa


IP20

Dimensions (W × H × D) 25 × 380 × 270 mm (0.98 × 14.96 × 10.63 in)230 mm (9.06 in) depth with disassembled spacer


Digital inputs 6

• Input voltage


- For "1" signal 15 ... 30 V

- For "0" signal -3 ... +5 V



9 mA at 24 V


General technical specifications (continued)


4 (max. 4 as high-speed measuring inputs)

If used as an input

• Input voltage


- For "1" signal 15 ... 30 V

- For "0" signal -3 ... +5 V



9 mA at 24 V





- Permissible range 20.4 ... 28.8 V





L → H: 150 µs/400 µs H → L: 75 µs/100 µs


- With resistive load 100 Hz

- With inductive load 2 Hz

- With lamp load 11 Hz



Approvals, according to cULus and c-tick


SIMOTION CX32-2 Controller Extensionfor SIMOTION D445-2 DP/PN and D455-2 DP/PN

6AU1432-2AA00-0AA0



Supplementary componentsCBE30 Communication Board


9

■ Overview

The CBE30 Communication Board allows SIMOTION D4x5 to be connected to a PROFINET IO network. The SIMOTION D4x5 then assumes the function of a PROFINET IO Controller and can perform the following functions:• PROFINET IO controller, I-Device

(also controller and device simultaneously)• 100 Mbit/s full-duplex/autocrossing• Supports real-time classes of PROFINET IO:

- RT (Real-Time)- IRT (Isochronous Real Time)

• Integration of distributed I/O as PROFINET IO devices• Integration of drives as PROFINET IO devices through

PROFIdrive according to the V4 specification• Support for standard Ethernet communication, e.g.

- for interfacing with SIMOTION SCOUT- for the connection of HMI systems- for communication with any other devices over TCP/IP or

UDP communication• Integrated 4-port switch with four RJ45 sockets based on the

PROFINET ASIC ERTEC400. The optimum topology (line, star, tree) can therefore be configured without additional external switches.

■ Integration

The CBE30 Communication Board is plugged into the option slot on the SIMOTION D4x5.

Note

The CBE30 Communication Board can only be used with the SIMOTION D425, D435, and D445-1 Control Units.

The Communication Board cannot be operated with the SIMOTION D445-2 DP/PN and D455-2 DP/PN. These Control Units have an onboard PROFINET interface.



■ Accessories


More information about FastConnect cables can be found in Catalog IK PI (Industrial Communication) and the Industry Mall under "Automation technology/Industrial Communication/Industrial Ethernet/...".

CBE30 Communication Board

Current requirement at 24 V DC 0.25 A



• Operation 0 ... 55 °C (32 ... 131 °F)


Dimensions (W × H × D) 25 × 95 × 143 mm (0.98 × 3.74 × 5.63 in)



CBE30 Communication Boardfor SIMOTION D4x5

6FC5312-0FA00-0AA0


RJ45 FastConnect plug connector for Industrial Ethernet/PROFINET

• 145° cable outlet 1)

- 1 pack = 1 unit- 1 pack = 10 units

6GK1901-1BB30-0AA06GK1901-1BB30-0AB0

• 180° cable outlet

- 1 pack = 1 unit- 1 pack = 10 units

6GK1901-1BB10-2AA06GK1901-1BB10-2AB0









1) Preferred type if front cover must be closed. 2) Sold by the meter; max. length 1000 m (3281 ft); minimum order 20 m (65.62 ft).


SIMOTION Motion Control SystemSIMOTION D — Drive-basedSupplementary components TB30 Terminal Board


9

■ Overview

The TB30 Terminal Board supports the addition of digital inputs/digital outputs and analog inputs/analog outputs to the CU320-2 and SIMOTION D4x5/D4x5-2 Control Units.

■ Design

The following are located on the TB30 Terminal Board:• Power supply for digital inputs/digital outputs• 4 digital inputs• 4 digital outputs• 2 analog inputs• 2 analog outputs

The TB30 Terminal Board plugs into the option slot on a Control Unit.

A shield connection for the signal cable shield is located on the Control Unit.




TB30 Terminal Board

Power requirement, max.At 24 V DC via Control Unit without taking account of digital outputs

0.05 A


• Fuse protection, max. 20 A

Digital inputsIn accordance with IEC 61131-2 Type 1

• Voltage -3 ... +30 V


-3 ... +5 V

• High level 15 ... 30 V



- L → H 50 µs

- H → L 100 µs


TB30 Terminal Board

Digital outputsSustained short-circuit strength

• Voltage 24 V DC

• Load current per digital output, max. 500 mA

• Delay time of digital outputs 1), approx. 150 µs


Analog inputsDifference

• Voltage range (an open analog input is interpreted as 0 V)

-10 ... +10 V

• Internal resistance Ri 65 kΩ

• Resolution 2) 13 bit + sign


Analog outputsSustained short-circuit strength

• Voltage range -10 ... +10 V

• Load current, max. -3 ... +3 mA

• Resolution 11 bit + sign

• Settling time, approx. 200 µs


Power loss < 3 W




TB30 Terminal Board 6SL3055-0AA00-2TA0

1) The specified delay times refer to the hardware. The actual reaction time depends on the time slot in which the digital input is processed.

2) If the analog input is to be operated in the signal processing sense with continuously variable input voltage, the sampling frequency fa = 1/ttime slice must be at least twice the value of the highest signal frequency fmax.



Supplementary componentsTB30 Terminal Board


9

■ Integration

Connection example of TB30 Terminal Board

+ M

+ 24 V

M

X424

M

+

M

+

M

V

V

X4821

8

4

3

2

1

5

6

7

8

± 10 V

X48111 DI 0

DI 1

DI 3

DI 2

DO 0

8

DO 1

DO 2

DO 3

AI 0+

AI 0-

AI 1-

AI 1+

AO 0+

AO 0-

AO 1+

AO 1-

4

3

2

5

6

7

8

M

+

Terminal BoardTB30

M

M

M

M

+

-

+

-

+

-

+

-

ext.24 V

G_D

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Inte

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inte

rfac

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the

Con

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Uni

t


SIMOTION Motion Control SystemSIMOTION engineering softwareSIMOTION SCOUT software packageSIMOTION SCOUT V4.2


9

■ Overview

The SIMOTION SCOUT engineering system provides several new features with version V4.2. The focus is on an improved con-nection of the SINAMICS S120 drive system, the completion of the comparison functionality and many usability improvements.

Improved connection to SINAMICS S120

The most important innovation in the SIMOTION SCOUT engineering system is the significantly simplified connection to the SINAMICS S120 drive system. Drives and their components are integrated automatically to the greatest possible extent. The connections to the drive objects are simply interconnected, whereby the required message frame generation is performed automatically by the engineering system.

Project comparison now also in LAD/FBD and MCC

The detail comparison option available when using Structured Text (ST) is now also available in the graphical programming lan-guages LAD/FBD and MCC (Motion Control Chart). This enables the graphical comparison of programs, where the different structures and commands can be recognized through colored highlighting. The comparison function is available for offline-offline and also for offline-online comparison.

Uniform display of lists

The display of all lists in the system has now been simplified and adapted to the well-known look and feel of Office applications. The highest possible data security was observed during the implementation. If there are any operation faults (e.g. faulty copy and paste), the system restores the data. In this way, even beginners can become familiar with the engineering software, intuitively, quickly and safely.

System trace across several motion controllers

The so-called system trace feature is available for analysis or system optimization. This enables up to 128 signals from SIMOTION controllers networked via PROFINET to be recorded synchronously.

Trace for technology objects

With the new TO trace, all events affecting a technology object can be recorded in real-time and displayed in detail in a chronological sequence in the engineering system.

New watch tables

The new watch tables provide extended functions and diagnos-tic options. They allow different variables of the project (also different devices) to be collected. The watch tables can be clearly displayed and controlled with current values. Stored control value tables can also be used to perform comprehensive test sequences quickly and easily.

Improved diagnostics and troubleshooting

New features such as the "Trace" in the MCC editor, which make the program sequence visible and understandable, provide greater clarity in diagnostics and troubleshooting. Or meaningful symbols in the tabs of the opened programs that refer to active status or debug functions.

Easier to use during programming

Greater clarity is provided in the general programming through small additions such as the display of the variable type, display of the current value when there is an online connection and language-dependent comments when the cursor is moved over the code ("tooltips").

■ Overview (continued)

Rollout tips provide the user with information on faulty entries or system information that is still missing when working in tables or entry fields.

The system-wide effective automatic completion of user entries ("Auto-Complete") with automatic correction of upper/lower case makes editing more efficient and provides an easily readable program code.

Simple interconnection of the drive I/O

Detail comparison with ladder logic (LAD)

■ Benefits

• Time saving and reduction of faulty entries through automatic generation of the PROFIdrive message frames by the engineering.

• Comparison function allows the simple comparison of programs. Existing programs can therefore be simply merged.

• Improved system and error diagnostics through numerous extensions for the test and diagnostic functions within the engineering environment.

• Quicker and simpler program creation through extended editor functions and easier-to-read programs through the retention of upper and lower cases in the system.


SIMOTION Motion Control SystemSIMOTION engineering software

SIMOTION SCOUT software packageSIMOTION SCOUT V4.2


9

■ Overview

Scope of supply

SIMOTION SCOUT engineering software• SCOUT with corresponding license• License key for SCOUT• Integrated STARTER commissioning tool

Optional packages for SIMOTION SCOUT• Optional CamTool package without license

The license must be ordered separately.• Optional Drive Control Chart (DCC) package without license

The license must be ordered separately.

Documentation• Complete SIMOTION documentation on DVD

Other software• SIMOTION – Utilities & Applications

Free utilities (e.g. calculation tools, optimization tools, etc.) and application examples (ready-to-apply solutions such as winders, cross cutters or handling)

• SIMATIC NET without license • DriveES Basic with license • SIMATIC software:

With SCOUT stand-alone, the necessary components of STEP 7.

System requirements

Software• Windows XP SP3 or Windows 7 Professional or Ultimate

(32 Bit)• SIMATIC STEP 7 V5.5 + HF4 or V5.5 SP1

(not required for SCOUT stand-alone)

Hardware

Minimum system requirements PG/PC for SCOUT:• As of Pentium IV 2.5 GHz, 1 GB RAM (2 GB recommended)• At least 1024 MB main memory for PG/PC and

SIMOTION P350-3; 2 GB main memory is recommended• Screen resolution: 1024 × 768 pixels, 16 bit color depth• Free hard disk memory:

1.6 GB, 2.3 GB for SCOUT stand-alone

With additional installation of WinCC flexible ES:• Pentium IV 2.5 GHz, 4 GB RAM or higher

Integrated STARTER commissioning tool

The STARTER commissioning tool is directly integrated in SCOUT. It supports the simple and rapid commissioning, optimization and diagnostics of all new-generation Siemens drives with only one tool.

STARTER supports the drives:• SINAMICS• MICROMASTER 420/430/440• MICROMASTER 411/COMBIMASTER 411• COMBIMASTER

SIMOTION SCOUT stand-alone software package

If STEP 7 is not installed, the SIMOTION SCOUT stand-alone software package can be used. It also contains the components of STEP 7 that are required for SIMOTION SCOUT as well as the license key for SCOUT stand-alone.

It is not possible to operate the SCOUT and SCOUT stand-alone software packages on the same machine.

SIMOTION Kernel updates

SIMOTION Kernel updates for all SIMOTION platforms are supplied on DVD and can then be copied from the PG/PC to the SIMOTION Micro Memory Card (C2xx) or SIMOTION CompactFlash card (SIMOTION D) or installed on SIMOTION P.

A PC card adapter is needed to write to the SIMOTION MMC (Micro Memory Card) or the SIMOTION CF (CompactFlash card).

Adapters can usually be found in PC shops and at electronics shops.



SIMOTION SCOUT software package

SIMOTION SCOUT V4.2 SP1On DVD, including STARTER, runtime software and documentationLanguages: English, French, German, Italian

• Single license 6AU1810-1BA42-1XA0

• Upgrade 6AU1810-1BA42-1XE0

• Trial license 6AU1810-1BA42-1XT7

SIMOTION SCOUT V4.2 SP1 stand-aloneOn DVD, including STARTER, runtime software and documentationLanguages: English, French, German, Italian

• Single license 6AU1810-1CA42-1XA0

• Upgrade 6AU1810-1CA42-1XE0

• Trial license 6AU1810-1CA42-1XT7

Software update serviceThe latest software version is necessary

• For SIMOTION SCOUT 6AU1810-0BA00-0XL0

• For SIMOTION SCOUT stand-alone

6AU1810-0CA00-0XL0


SIMOTION Motion Control SystemSIMOTION engineering softwareSIMOTION SCOUT software packageSIMOTION SCOUT V4.2


9

■ Selection and ordering data (continued)


A number of additional software products can be used in conjunction with SIMOTION SCOUT. It must be ensured that the corresponding versions of these software products are com-patible. Please consult the compatibility list "Software products in the SIMOTION environment".

Additional information is available on the Internet under support.automation.siemens.com/WW/view/en/18857317


Optional packages for SIMOTION SCOUT

SIMOTION CamTool V3.0 SP1High-performance cam editorLanguages: English, German

• Single license, with data carrier 6AU1810-0FA30-1XA0

• Upgrade, with data carrier 6AU1810-0FA30-1XE0

DCC SIMOTION/SINAMICS V2.1 for SCOUT V4.2 SP1/STARTER V4.2Graphic programming with Drive Control ChartDCC editor + DCB libraries for use on SIMOTION and SINAMICS S120

• Single engineering license, with data carrier

6AU1810-1JA21-0XA0

• Upgrade, with data carrier 6AU1810-1JA21-0XE0

DCC SINAMICS V2.1 for STARTER V4.2Graphic programming with Drive Control ChartDCC editor + DCB libraries for use on SINAMICS S120

• Single engineering license, with data carrier

6AU1810-1HA21-0XA0

• Upgrade, with data carrier 6AU1810-1HA21-0XE0


SIMOTION Motion Control SystemOverview of SIMOTION functions


9

! Basic version (function or license is purchased with the device or SCOUT)

" Option (must be acquired as software/ hardware)

– Not possible

Notes SIMOTION C240/C240 PN

SIMOTION P320-3/P350-3

SIMOTION D410, D4x5

SIMOTION D4x5-2

System cyclesPROFIBUS cycle D445-1/D4x5-2:

For integrated drives and drives on con-nected CX32/CX32-2: 0.5 ... 8 ms

C240/C240 PN: 1 ... 8 ms

(in 0.25 ms steps)

P350-3 DP:1 ... 8 ms

(in 0.125 ms steps)

D410 DP: 2 ... 8 msD425: 2 ... 8 msD435/1 ... 8 msD445-1:1 ... 8 ms(in 0.125 ms steps)

1 ... 8 ms

(in 0.125 ms steps)

PROFINET cycle C240 PN: 0.5 ... 4 ms

(in 0.25 ms steps)

P320-3, P350-3 PN: 0.25 ... 4 ms

(in 0.125 ms steps)

D410 PN: 0.5 ... 4 msD4x5 with CBE30: 0.5 ... 4 ms(in 0.125 ms steps)

0.25 ... 4 ms

(in 0.125 ms steps)

Position control and interpolation cycle• Minimum position control cycle The position control

cycle (SERVO) includes the position controller, the actual-value and setpoint system and the axis monitoring functions.

0.5 ms 0.25 ms D410: 2 msD425: 2 msD435: 1 msD445-1: 0.5 ms

0.5/0.25 ms 1)

• Position control cycle to PROFIBUS cycle

1:1, 2:1 1:1, 2:1 1:1 ... 8:1 1:1

• Position control cycle to PROFINET cycle

1:1 ... 16:1 1:1 ... 16:1 1:1 ... 16:1 1:1 ... 16:1 (1:1) 2)

• Interpolation cycle 1 (IPO) to position control cycle

The axis motion control functions are per-formed in the interpola-tion cycle. The position control cycle and the interpolation cycle are a multiple of the PROFIBUS/PROFINET cycle.The transformation ratios are adjustable.

1:1 ... 6:1 1:1 ... 6:1 1:1 ... 6:1 1:1 ... 6:1(1:1 ... 4:1) 2)

• Interpolation cycle 2 (IPO2) to interpolation cycle 1 (IPO1)

2:1 ... 64:1 2:1 ... 64:1 2:1 ... 64:1 2:1 ... 64:1

• Fast position control cycle (SERVOFast) to PROFINET cycle

Values with SERVOFast and IPOFast activated (for details, see SIMOTION D4x5-2 manuals)

– – – 1:1

• Fast interpolation cycle (IPOFast) to fast position control cycle (SERVOFast)

– – – 1:1 ... 4:1

Notes: Communication via PROFIBUS and PROFINETThe availability of a PROFIBUS or PROFINET interface depends on the controller variant implemented. The SIMOTION controllers are equipped with PROFIBUS and/or PROFINET as standard. For SIMOTION P350-3 DP and D4x5, PROFINET can be retrofitted with an optional communication module.This must be taken into account with regard to the connection possibilities and functions over PROFIBUS and PROFINET.SIZER engineering toolThe performance requirements for a SIMOTION application can be estimated using the SIZER engineering tool. For more information about SIZER, refer to chapter "System description – Dimensioning" in Catalog PM 21 · 2011.

1) 0.5 ms in combination with integrated SINAMICS S120 drives, 0.25 ms in combination with the SERVOFast and IPOFast runtime levels and high-speed PROFINET I/O modules.

2) Values in brackets with SERVOFast and IPOFast activated (for details, see SIMOTION D4x5-2 manuals)




9

Dynamic Servo Control (DSC)• With Dynamic Servo Control (DSC), the

control loop of the position controller is located in the drive (with cycles of 125 µs or higher).

With drives SINAMICS S120, SIMODRIVE and MASTERDRIVES MC

! ! ! !

Memory for system data• Exchangeable memory media MMC:

Micro Memory Card CF: CompactFlash cardHDD: Hard Disk Drive

MMC64 MB

P320-3: CF4 GBP350-3: HDD 40 GB

CF1 GB

CF1 GB

• Retentive memory (for retained user data/retain variables)

SIMOTION P:with UPS up to 256 KB

107 KB 15 KB D410:9 KB D4x5:364 KB

512 KB

• Permanent memory (for user data/data storage on exchangeable memory medium)

50 MB Any, depen-dent on memory con-figuration

300 MB 300 MB

• RAM disk (load memory for user data/for downloading the configuration and programs)

Memory sizes can be configured with SIMOTION P

23 MB 18 MB D410: 17 MBD425/D435:23 MBD445-1:47 MB

D445-2:50 MBD455-2:70 MB

• RAM (user memory for code and data)

D410, D4x5, D4x5-2: additional 20 MB for Java applications

50 MB 37 MBAdjustable to a maximum of 200 MB

D410: 38 MBD425/D435: 48 MBD445-1:96 MB

D445-2:128 MBD455-2:256 MB

Address ranges• Logical I/O address space in KB 4 4 D410: 8

D4x5: 1616

• Physical I/O address space in KB When PROFIBUS and PROFINET are used, the total address space applies

- PROFIBUS: max. per ext. subnet each for inputs and outputs

1 1 1 1

- PROFINET: max. each for inputs and outputs

4 4 4 4

• Permanent process image for back-ground task (I/O variables) in bytes

64 64 64 64

• Additional configurable process image for each cyclic task (I/O variables)

! ! ! !

• Address space per PROFIBUS DP station in bytes

244 244 244 244

• Address space per PROFINET device in bytes

1400 1400 1400 1400



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2




9

Drives on SIMOTIONMaximum number of axes Higher number of axes

possible using multiple synchronized devicesD410: max. 1 real axis; additional virtual axes can be created

32 axes 128 axes D410: 1 axisD425: 16 axesD435: 32 axesD445-1: 64 axes

D445-2: 64 axes D455-2: 128 axes

Integrated drive controlThe drive control integrated in SIMOTION D is based on SINAMICS S120 Control Units:

• With SIMOTION D410 on the CU310 Control Unit, firmware version V2.x

• With SIMOTION D4x5/CX32 on the CU320 Control Unit, firmware version V2.x

• With SIMOTION D4x5-2/CX32-2 on the CU320-2 Control Unit, firmware version V4.x The BOP20 Basic Operator Panel and the basic positioner EPos are not supported by the integrated drive control.

SIMOTION D435/D445-1: CX32 Controller Extension can be used to provide additional drive controls: D435: max. 2 CX32 D445-1: max. 4 CX32 Per CX32: Servo: 1 ... 6 Vector: 1 ... 4 U/f: 1 ... 8SIMOTION D445-2/D455-2: CX32-2 Controller Extension can be used to provide additional drive controls: D445-2: max. 5 CX32-2 1)

D455-2: max. 5 CX32-2 1)

Per CX32-2: Servo: 1 ... 6 Vector: 1 ... 6 U/f: 1 ... 12

– – D410:Servo: 1Vector: 1U/f: 1D4x5:Servo: 1 ... 6Vector: 1 ... 4U/f: 1 ... 8

Servo: 1 ... 6Vector: 1 ... 6U/f: 1 ... 12

Speed-controlled axis over PROFIBUS DP

SIMOTION D: SINAMICS as the standard drive technology

! – (P320-3)! (P350-3 DP)" (P350-3 PN)

– (D410)! (D4x5)

!

• SINAMICS S/SINAMICS G (servo, vector control)

• SIMODRIVE 611 universal • SIMODRIVE POSMO CA• SIMODRIVE POSMO CD• SIMODRIVE POSMO SI• SIMOVERT MASTERDRIVES MC• SIMOVERT MASTERDRIVES VC• MICROMASTER/

MICROMASTER Vector• MIDIMASTER Vector• COMBIMASTER/

MICROMASTER Integrated• Drives with speed profile in accor-

dance with standard message frames(PROFIdrive profile 1-6)

Intelligent positioning motor over PROFIBUS DP

Standard functions available in SCOUT command library

! – (P320-3)! (P350-3 DP)" (P350-3 PN)

! (D410 DP)– (D410 PN)! (D4x5)

!

• SIMODRIVE POSMO A



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2

1) In principle, a sixth CX32-2 Controller Extension can also be connected, e.g. for implementing modular machine concepts. In this case, no drives/drive components can be connected any longer to the integrated drive control of the SIMOTION D4x5-2. All drives must then be operated via the Controller Extensions.




9

Drives on SIMOTION (continued)Position-controlled axis over PROFIBUS DP with PROFIdrive

SIMOTION D: SINAMICS as the standard drive technology

! (C240)! (C240 PN)

– (P320-3)! (P350-3 DP)" (P350-3 PN)

– (D410)! (D4x5)

!

• SINAMICS S110 (blocksize format)- Servo control

• SINAMICS S120 (blocksize, booksize and chassis formats)- Servo control Also linear motor 1)

- Vector control With external encoder (limited dynamic response)

• SIMODRIVE 611 universal Also linear motor 1)

• SIMODRIVE POSMO CA• SIMODRIVE POSMO CD• SIMODRIVE POSMO SI• SIMOVERT MASTERDRIVES MC• SIMOVERT MASTERDRIVES VC• MICROMASTER MM4

With external encoder (limited dynamic response)

• Certified servo/vector/stepper drives in acc. with standard message frames (PROFIdrive profile 1-6)

Speed and position-controlled axis over PROFINET IO with IRT (PROFIdrive)

– (C240)! (C240 PN)

! (P320-3) " (P350-3 DP)! (P350-3 PN)

– (D410)" (D4x5)

!

• SINAMICS S120 (blocksize, booksize and chassis formats)- Servo control Also linear motor 1)

- Vector control With external encoder (limited dynamic response)

Drives with analog ±10 V setpoint interface• Via onboard drive interface Configuration either as

analog or stepper drive4 (C240)– (C240 PN)

– – –

• Via ADI 4 (Analog Drive Interface for 4 axes)

See SIMOTION I/O components in Catalog PM 21 · 2011.

! – (P320-3)! (P350-3 DP)" (P350-3 PN)

– (D410)! (D4x5)

!

• Via IM 174 (Interface Module for 4 axes)

! – (P320-3)! (P350-3 DP)" (P350-3 PN)

– (D410)! (D4x5)

!

Hydraulic drives over ±10 V setpoint interface

Note:With D410, the max. number of real axes is 1.

• Via onboard drive interface 4 (C240)– (C240 PN)

– – –

• Via ADI 4 (Analog Drive Interface for 4 axes)

! – (P320-3)! (P350-3 DP)" (P350-3 PN)

– (D410)! (D4x5)

!


! – (P320-3)! (P350-3 DP)" (P350-3 PN)

– (D410)! (D4x5)

!

• Analog outputs through I/O ! ! ! !

• Encoders through I/O ! ! ! !



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2

1) See chapter "Direct drives" in Catalog PM 21 · 2011.




9

Drives on SIMOTION (continued)Stepper drives Configuration either as

analog or stepper drive• Onboard pulse direction interface for stepper drives

4 (C240)– (C240 PN)

– – –


! – (P320-3)! (P350-3 DP)" (P350-3 PN)

– (D410)! (D4x5)

!

Encoders on SIMOTIONMeasuring systems that can be connected over the integrated interface

See Measuring systems in Catalog PM 21 · 2011.

• Number SIMOTION D/CX32/CX32-2:Encoder connection via DRIVE-CLiQ

4 (C240)– (C240 PN)

– 1 (D410)– (D4x5)

–

• Absolute encoder with SSI interface ! (C240) – (C240 PN)

– ! (D410)– (D4x5)

–

• Incremental measuring systems with TTL

C240: TTLD410: TTL/HTL

! (C240) – (C240 PN)

– ! (D410)– (D4x5)

–

Measuring systems that can beconnected over the bus• Resolver, absolute encoder

(SSI and EnDat), incremental encoder (TTL and sin/cos)

Connected through drive or ADI 4/IM 174 (ADI 4/IM 174 for SSI absolute encoder and TTL incremental encoder)

! ! ! !

Connection options for2nd encoder (external encoder)• Via onboard interfaces ! (C240)

– (C240 PN)– ! (D410)

– (D4x5)–

• Via SINAMICS S110/S120 SIMOTION D/CX32/CX32-2:Encoder connection via DRIVE-CLiQ

! ! ! !

• 2nd encoder sensing in SIMOVERT MASTERDRIVES MC

Option for SIMOVERT MASTERDRIVES MC

! ! ! !

• SIMODRIVE 611 universal over 2nd axis control (2-axis module)

Option for SIMODRIVE 611 universal

! ! ! !

• Isochronous PROFIBUS encoder See Measuring systems in Catalog PM 21 · 2011.

! ! ! (D410 DP)– (D410 PN)! (D4x5)

!

• PROFINET encoder with IRT See Measuring systems in Catalog PM 21 · 2011.

– (C240) ! (C240 PN)

! (P320-3) " (P350-3 DP)! (P350-3 PN)

– (D410 DP)! (D410 PN)" (D4x5)

!

• Encoder on ADI 4 (Analog Drive Interface for 4 axes)

At least one electric or hydraulic axis must be configured on ADI 4/ IM 174.

! – (P320-3) ! (P350-3 DP)" (P350-3 PN)

– (D410)! (D4x5)

!

• Encoder on IM 174 (Interface Module for 4 Axes)

! – (P320-3) ! (P350-3 DP)" (P350-3 PN)

– (D410)! (D4x5)

!



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2




9

Measuring inputsIntegrated measuring inputs• Number C240: 2+4

C240 PN: 4– D410: 3

D4x5: 616

• Reproducibility 6 µs – 5 µs 5 µsMeasuring inputs on the drives• SIMODRIVE 611 universal,

SIMOVERT MASTERDRIVES MC1/axis 1/axis –

• SINAMICS S110 (CU305) 2/closed-loop control

2/closed-loop control











• SINAMICS S120 (CU320-2) 8/closed-loop control




• SIMOTION CX32 D435: max. 2 CX32 D445-1: max. 4 CX32

– – 3/closed-loop control

–

• SIMOTION CX32-2 D445-2: max. 5 CX32-2 1)

D455-2: max. 5 CX32-2 1)– – – 4/closed-loop

control• Over TM15 Terminal Module on

SINAMICS S120 or SIMOTION D/CX32/CX32-2


- Number of measuring inputs per Terminal Module, max.

24 24 24 24

- Reproducibility 125 µs 125 µs 125 µs 125 µs• Over TM17 High Feature

Terminal Module on SINAMICS S120 or SIMOTION D/CX32/CX32-2- Number of measuring inputs per

Terminal Module, max.16 16 16 16

- Reproducibility ≤ 1 µs ≤ 1 µs ≤ 1 µs ≤ 1 µsOutput camsHigh-speed output cams(hardware-supported output cams with higher resolution)• Integrated output cams ! – ! !

- Reproducibility 70 µs – D410: 200 µsD4x5: 125 µs

10 µs

• Over TM15 Terminal Module on SINAMICS S120 or SIMOTION D/CX32/CX32-2


- Reproducibility 125 µs 125 µs 125 µs 125 µs• Over TM17 High Feature

Terminal Module on SINAMICS S120 or SIMOTION D/CX32/CX32-2- Reproducibility ≤ 10 µs ≤ 10 µs ≤ 10 µs ≤ 10 µs



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2

1) In principle, a sixth CX32-2 Controller Extension can also be connected, e.g. for implementing modular machine concepts. In this case, no drives/drive components can be connected any longer to the integrated drive control of the SIMOTION D4x5-2. All drives must then be operated via the Controller Extensions.




9

Output cams (continued)Standard output cams (update in position controller or IPO cycle, reproducibility of the output cam depends on the implemented I/O)• Integrated output cams ! – ! ! • Over TM15/TM17 High Feature

Terminal Module on SINAMICS S120 or SIMOTION D/CX32/CX32-2


! ! ! !

• Over S7-300 backplane bus of SIMOTION C

! – – –

• Over PROFIBUS DP ! – (P320-3)! (P350-3 DP)" (P350-3 PN)

! (D410 DP)– (D410 PN)! (D4x5)

!

• Over PROFINET IO – (C240) ! (C240 PN)

! (P320-3) " (P350-3 DP)! (P350-3 PN)

– (D410 DP) ! (D410 PN) " (D4x5)

!

• Output to internal system variable ! ! ! ! Integrated I/O interfacesProgrammable digital inputs/outputs (can be parameterized individually as either input or output)

Further inputs/outputs can be implemented for output cam or measuring inputs via the TM15 or TM17 High Feature Terminal Modules.

– – D410: 4D4x5: 8

16

• of which for output cam, max. – – D410: 4D4x5: 8

8

• of which as measuring inputs, max. – – D410: 3D4x5: 6

16

Digital inputs(fixed inputs, cannot be parameterized)

18 – D410: 4D4x5: 8

12

• of which inputs with specific functions- Measuring inputs, max. 2+4 (C240)

4 (C240 PN)– – –

- External zero mark signal for referencing, max.

4 (C240) – – –

Digital outputs(fixed outputs, cannot be parameterized)

8 – – –

• of which for fast output cam, max. 8 – – –Relay outputs with specific functions• Controller enable 4 (C240) – – –• Ready 1 – – –Analog outputs SIMOTION C240: Can be used as drive interface or standard analog outputs.SIMOTION D: D410: Over TM31 D4x5/D4x5-2: Over TM31 or TB30


4 (C240) – " "

Pulse direction interface for stepper drives

SIMOTION C240:Configuration either as analog or stepper drive.

4 (C240) – – –



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2




9

SIMOTION C centralized I/O modules • Centralized I/O modules per system,

max.16 – – –

• Central/expansion rack, max. SIMOTION C: max. two-tier configura-tion with IM 365 interface module

" – – –

• Connectable central SIMATIC S7-300 I/Os

For suitable modulessee SIMOTION I/O components in Catalog PM 21 · 2011.

! – – –

Connectable distributed I/O modules Distributed I/O (over PROFIBUS DP)

For suitable modulessee SIMOTION I/O components in Catalog PM 21 · 2011.

! – (P320-3)! (P350-3 DP)" (P350-3 PN)

! (D410 DP)– (D410 PN)! (D4x5)

!

• SIMATIC ET 200S Isochronous: • SIMATIC ET 200pro SIMATIC ET 200S• SIMATIC ET 200M SIMATIC ET 200M

ADI 4 IM 174

• SIMATIC ET 200eco• ADI 4

(Analog Drive Interface for 4 Axes)• IM 174

(Interface Module for 4 Axes)• All certified standard slaves

(DP-V0, DP-V1, DP-V2)Distributed I/O (over PROFINET IO)

– (C240)! (C240 PN)

! (P320-3) " (P350-3 DP)! (P350-3 PN)

– (D410 DP) ! (D410 PN) " (D4x5)

!

• SIMATIC ET 200S Isochronous: SIMATIC ET 200S• SIMATIC ET 200M

• SIMATIC ET 200pro• SIMATIC ET 200eco PN• All certified PROFINET devicesSINAMICS drive I/O(over DRIVE-CLiQ)• Via Terminal Modules TM15, TM17

High Feature, TM31, TM41, TM54FFor connection to SIMOTION C and P over SINAMICS S120

! ! ! !

• Via TB30 Terminal Board Plug-in card for SIMOTION D4x5/D4x5-2 and SINAMICS CU320/CU320-2

! ! – (D410)! (D4x5)

!



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2




9

SIMOTION HMI devicesConnection over PROFIBUS DP(configured using WinCC flexible)

! – (P320-3)! (P350-3 DP)" (P350-3 PN)

! (D410 DP)– (D410 PN)! (D4x5)

!

• SIMATIC MP 170 Mobile Panel• SIMATIC MP 177 DP Mobile Panel• SIMATIC MP 277 Mobile Panel• SIMATIC TP 170B and TP 270

Touch Panel• SIMATIC TP 177B and TP 277

Touch Panel• SIMATIC OP 170B and OP 270

Operator Panel• SIMATIC OP 177B and OP 277

Operator Panel• SIMATIC MP 270B and MP 370

Multi Panel• SIMATIC MP 277 and MP 377

Multi Panel• SIMATIC Panel PC 477, PC 670,

PC 677, PC 877Connection over Ethernet/PROFINET(configured using WinCC flexible)

! ! – (D410 DP)! (D410 PN) ! (D4x5)

!

• SIMATIC MP 177 PN Mobile Panel 1)

• SIMATIC MP 277 Mobile Panel 1)

• SIMATIC TP 277 Touch Panel 1)

• SIMATIC TP 177B Touch Panel Color 1)

• SIMATIC OP 177B Operator Panel Color 1)

• SIMATIC MP 177• SIMATIC TP 270 Touch Panel • SIMATIC OP 270 Operator Panel• SIMATIC OP 277 Operator Panel 1)

• SIMATIC MP 270B and MP 370 Multi Panel

• SIMATIC MP 277 1) and MP 377 Multi Panel 1)

• SIMATIC Panel PC 477, PC 577, PC 670, PC 677, PC 877

HMI software for SIMOTION• WinCC flexible " " " " Software for extended communication with SIMOTION• SIMATIC NET OPC server See SIMOTION

runtime software in Catalog PM 21 · 2011.

" ! 2) – (D410 DP)

" (D410 PN) " (D4x5)

"

• SIMOTION IT OPC XML-DA (over Ethernet)- Open communication over TCP/IP

and SOAP standard protocols- Clients on any hardware with various

operating systems (Windows, Linux, etc.)

- According to OPC Foundation standard OPC XML-DA V1.01

! 3)

! 3)

! 3)

!



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2

1) PROFINET IO-capable.2) Subject to license.3) Subject to license for SIMOTION Kernel < V4.2.




9

Software for extended communication with SIMOTION (continued)• SIMOTION MIIF:

Multipurpose Information Interface- Symbolic access to SIMOTION data

via Ethernet- SIMOTION as server, e.g. operator

panels as clients

" " – (D410)" (D4x5)

"

CommunicationEthernet interfaces• Number and transmission rates 1 ×

10/100 Mbit/sP320-3: 1 × 10/100/1000 Mbit/sP350-3: 2 ×10/100 Mbit/s

D410: – D4x5: 2 ×10/100 Mbit/s

2 × 10/100/1000 Mbit/s

PROFIBUS DP interfaces• Integrated/support isochronous

communicationOne interface can be used as an MPI.SIMOTION P350-3: The PROFIBUS version can be optionally retrofitted with PROFINET.

2/2 P320-3: –/–P350-3 DP: 2/2P350-3 PN: –/–

D410 DP: 1/1D410 PN: –/–D4x5: 2/2

2/2

• Integrated CP5611 For PG/PC and HMI – P350-3: 1 – –• Transmission rates in Mbit/s 1.5 / 3 / 6 /12 1.5 / 3 / 6 /12 1.5 / 3 / 6 /12 1.5 / 3 / 6 /12• Number of PROFIBUS DP slaves Per

PROFIBUS DP subnet64 64 64 64

PROFINET interfaces• Integrated ports SIMOTION P350-3 DP,

SIMOTION D4x5: PROFINET can be optionally retrofitted by means of MCI-PN, CBE30 Communica-tion Boards

C240: –C240 PN: 3

P320-3: 3 P350-3 DP: 4, " P350-3 PN: 4

D410 DP: –D410 PN: 2D4x5: 4, "

3

• Number of PROFINET devices (provided that PROFINET interface is onboard or optionally retrofitted)

64 64 64 64

Further communication interfaces• Serial interfaces – 1 – –• USB interfaces P350-3: e.g. for mouse

and keyboardD4x5/D4x5-2: for upgrading D4x5, D4x5-2 Control Units using a USB memory stick

– P320-3: 4 × USB 2.0 P350-3: 4 × USB 2.0

D410: –D4x5: 2

2

• DRIVE-CLiQ interfaces – – D410: 1D425/D435: 4D445-1: 6

6



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2




9

Communication (continued)Connections over PROFIBUS DP and Ethernet/PROFINET

SIMOTION C: PROFINET with C240 PN only

• PROFIBUS DP The connection resources can be assigned as required, over PROFIBUS DP or Ethernet.

C240: !C240 PN: !

P320-3: –P350-3 DP: !P350-3 PN: –

D410 DP: !D410 PN: –D4x5: !

!

• Ethernet/PROFINET C240: !/–C240 PN: !/!

P320-3: !/!P350-3 DP: !/" P350-3 PN: !/!

D410 DP: –/–D410 PN: –/!D4x5: !/"

!/!

Online connections, max. 16 16 16 16• SIMOTION SCOUT engineering

system (SCOUT occupies up to 3 online connections)

2 2 2 2

• HMI 5 5 5 5• OPC ! ! ! ! • Basic communication Xsend/Xreceive

(not via Ethernet)5 5 5 5

• Standard TCP/IP connections 45 40 D410: 45D4x5: 75

75

• SIMOTION IT ! ! ! ! Communication functions over PROFIBUS between:

Basic version with regard to SIMOTION

! ! ! !

• SIMOTION – SIMATIC HMI/WinCC flexible- HMI data exchange:

Support from the SIMOTION operating system

- Plant-wide access to process data and displays

- Interrupt mechanism: Alarms are event-driven

• SIMOTION – SIMOTION- Distributed I/O mechanisms

Process image, e.g. (% I1.3)I/O variables (symbolic)

- XSND/XRCV, max. 200 bytes• SIMOTION – SIMATIC S7

- Distributed I/O mechanismsProcess image, e.g. (% I1.3)I/O variables

- XSND/XRCV, max. 76 bytes• SIMOTION – SIMATIC NET OPC• SIMOTION – PG/PCs with STEP 7

and SCOUT• PROFIBUS DP slave-to-slave

communication



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2




9

Communication (continued)Communication functions over PROFINET IO between:


• SIMOTION – SIMOTION- Distributed I/O mechanisms

Process image, e.g. (% I1.3)I/O variables (symbolic)

PROFINET standard feature on C240 PN, P320-3, P350-3 PN, D410 PN, D4x5-2

! ! ! !

• SIMOTION – SIMATIC S7- Distributed I/O mechanisms

Process image, e.g. (% I1.3)I/O variables- For SIMATIC – SIMOTION:

SIMOTION as I-Device- For SIMOTION – SIMATIC:

over SIMATIC CP

On P350-3 DP and D4x5 optionally by means of PROFINET board.

! ! ! !

• Slave-to-slave communication between SIMOTION controllers

! ! ! !

Communication functions over Ethernet/PROFINET between:

Not for D410 DP

• SIMOTION – SIMATIC HMI/WinCC flexible - HMI data exchange:

Support from the SIMOTION operating system

- Plant-wide access to process data and displays

- Interrupt mechanism: Alarms are event-driven

! ! ! !

• SIMOTION – SIMATIC NET OPC ! ! ! ! • SIMOTION IT OPC XML-DA

(over Ethernet)- Open communication over TCP/IP

and SOAP standard protocols- Clients on any hardware with

various operating systems (Windows, Linux, etc.)

- According to OPC Foundation standard OPC XML-DA V1.01

! 1)

! 1)

! 1)

!

• SIMOTION MIIF: Multipurpose Information Interface- Symbolic access to SIMOTION data

via Ethernet- SIMOTION as server, e.g. operator

panels as clients

O O – (D410)O (D4x5)

O

• SIMOTION – PG/PCs with STEP 7 and SCOUT

! ! ! !

• Ethernet/PROFIBUS DP routing ! ! ! !



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2

1) Subject to license for SIMOTION Kernel < V4.2.




9

Communication (continued)UDP and TCP/IP communication functions over Ethernet/PROFINET between:• SIMOTION – SIMOTION• SIMOTION – SIMATIC• SIMOTION – PC

Not for D410 DP ! ! ! !

Serial communication via a point-to-point connection


• CP 340 and CP 341 communication modules

! ! ! !

• 1SI communication module (connected over ET 200S)

! ! ! !

Communication via AS-Interface Basic version with regard to SIMOTION• CP 343-2 P

communication module! ! ! !

• DP/AS-Interface Link 20E/Link Advanced

! ! ! !

• IE/AS-Interface Link PN IO ! ! ! !

Connectable network couplers Basic version with regard to SIMOTION• DP/DP coupler for connecting two

PROFIBUS DP networks! ! ! !

• PN/PN coupler for connecting two PROFINET IO networks

! ! ! !

PROFIsafe drives on SIMOTIONMax. number of PROFIsafe drives on SIMOTION with SINAMICS S120 drive system:• over PROFIBUS with PROFIsafe

- with 1 × PROFIBUS interface SIMOTION as I-Slave on SIMATIC F-CPU over PROFIBUS

16 P320-3: –P350-3 DP: 16P350-3 PN: –

D410: 1 1)

D4x5: 1616

- with 2 × PROFIBUS interface 32 P320-3: –P350-3 DP: 32P350-3 PN: –

D425: 16 D435: 32 D445-1: 32

32

• over PROFINET with PROFIsafe SIMOTION as I-Device on SIMATIC F-CPU over PROFINETConfiguration:A higher-levelSIMATIC F-CPU controls the safety functions of the SINAMICS S120 drives that are assigned to SIMOTION via the I-Slave/I-Device inter-face of the SIMOTION controller.SIMOTION routes the safety telegrams through to the drives.

32 P320-3: 64P350-3 DP: –P350-3 PN: 64

D410: 1 1)

D425: 16D435: 32D445-1: 64

64



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2

1) For SIMOTION D410, routing through is only possible to integrated drive.




9

SIMOTION KernelExecution system• System tasks for motion control

- SERVO (position control cycle)- IPO (interpolation cycle)

! ! ! !

- SERVOFast- IPOFast

SERVOFast and IPOFast allow axes with differing dynamic responses to be assigned to a slow bus system and a fast bus system, as well as especially fast I/O processing.High-speed PROFINET I/O modules are used for this purpose.

– – – !

- MotionTasks (sequential) 20 32 32 32- ServoSynchronousTask (cyclic,

synchronous with the position control cycle)

1 1 1 2

• Task structure/program execution- BackgroundTask (cyclic) Adjustable

monitoring time1 1 1 1

- TimerInterruptTasks (time-controlled down to 1 ms)

5 5 5 5

- IPOSynchronousTask (cyclic, synchronous with the interpolation cycle)

2 2 2 3

- InterruptTasks (for user) (event-driven)

2 2 2 2

- TControlTasks (temperature control)

5 5 5 5

- StartupTask (for transition from STOP to RUN)

1 1 1 1

- ShutdownTask (for transition from RUN to STOP)

1 1 1 1

• Task structure/error processing(SystemInterruptTasks)

Central trouble-shooting is possible

- ExecutionFaultTask (starts in the event of an error when executing a program)

1 1 1 1

- TechnologicalFaultTask (starts in the event of an error on a technology object)

1 1 1 1

- PeripheralFaultTask(starts in the event of an error on the I/O)

1 1 1 1

- TimeFaultTask(starts in the event of a Timer-InterruptTask timeout)

1 1 1 1

- TimeFaultBackgroundTask(starts in the event of a BackgroundTask timeout)

1 1 1 1

• Program organization ! ! ! ! - Units (source program)- Programs- Function blocks (FBs)- Functions (FCs)- System functions (SFs)- Libraries



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2




9

SIMOTION Kernel (continued)PLC command set(according to IEC 61131-3; optionally expandable by technology functions)

! ! ! !

System functions, e.g. for ! ! ! ! • Interrupt and error handling• Copying data• Clock functions• Diagnostic functions• Module parameterization• Operating mode transitions, Run/Stop• Reading and writing of data blocks

from the user program to an exchangeable memory medium

• DPV1 communication to DP slaves• Read/write drive parameters• DP slaves/PROFINET devices can

be connected to and disconnected from application

• DP slave and IP address can be set in user program

• DP station diagnostics• Activate/deactivate technology

objects• Counter (IEC commands)• Timer (IEC commands)• Real-time clock, format

[DATE_AND_TIME]



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2




9

Motion Control technology packageTechnology functions• Motion Control Basic No license required ! ! ! ! • POS – Positioning Use of the functions

during runtime is subject to license. SIMOTION D410 already contains the technology functions for precisely one real axis.(D410 no PATH)

! 1)

! 1)

! 1)

! 1)

• GEAR – Synchronous operation ! 1)

! 1)

! 1)

! 1)

• CAM – Cam ! 1)

! 1)

! 1)

! 1)

• PATH – Path interpolation ! 1)

! 1)

! 1)

! 1)

The technology package functions are accessed via language commands, system variables and through function blocks in accordance with PLCopen.Axis types• Electrical/hydraulic/

stepper motor axes! ! ! !

• Speed-controlled axis ! ! ! ! • Positioning axes Included with

POS license or higher!

1)!

1)!

1)!

1)

- Rotary axis- Linear axis- Modulo for linear and rotary axes- Force/pressure-controlled axis- Force/pressure-limited axis

• Synchronous axis Included with GEAR license or higher

! 1)

! 1)

! 1)

! 1)

• Path axis Included with GEAR license or higher

! 1)

! 1)

! 1)

! 1)

• Cam axis Included with CAM license or higher

! 1)

! 1)

! 1)

! 1)

• Virtual axis ! ! ! ! • Simulation axis ! ! ! ! Systems of units• Metric (mm, m, Nm, Pa, ...) ! ! ! ! • US (inch, feet, PSI, lb, ...) ! ! ! ! Axis monitoring functionsThe activated monitoring functions are executed cyclically.

! ! ! !

• Watchdog• Hardware and software limit switches• Position/zero-speed monitoring• Dynamic following error monitoring• Encoder monitoring, cable break• Force/pressure monitoring• Setpoint• Plausibility in data exchange



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2

1) Use of the functions during runtime is subject to license. Exception: SIMOTION D410 already contains the Motion Control technology functions for precisely one real axis.




9

Other technology packagesTControl technology package Technology package

integrated in SCOUT!

1)!

1)!

1)!

1)

• With technology functions for temperature control

Technology package Drive Control Chart (DCC)

Technology package integrated in SCOUT

! ! ! !

• With technology functions for Drive Control Chart

Technology package for Direct Product Motion (DPM)

Technology package can be purchased via your SIEMENS contact

" 1)

" 1)

" 1) (D4x5) "

1)

• With technology functions for intelligent, contact-free product synchronization

Technology package Multipurpose Information Interface (MIIF)

Technology package can be purchased via your SIEMENS contact

" 1)

" 1)

" 1) (D4x5) "

1)

• With multi-functional communication functions

SIMOTION IT SIMOTION IT DIAGIntegrated web server on the SIMOTION controller

Licensed through the SIMOTION IT DIAG license or SIMOTION IT Virtual Machine com-bined license

! 2)

! 2)

! 2)

!

• Service and diagnostic functions provided via Internet browser with extensive information functions (hardware/software version display, processor utilization, memory usage, diagnostic buffer, task runtimes, user logbook, operating state, time of day, etc.)

• Access to all variables on the control system using variable browser functions

• Watch tables(control variable diagnostics in status and control tables that can be permanently saved)

• Trace (control variable tracing for one controller or several synchronously)

• Generation of diagnostic data (diagnostic buffer, alarms, states of variables, ...)

• Project update• Firmware update• Password-protected access• Remote access to SIMOTION file

system• User-defined service and diagnostic

pages



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2

1) Use of the functions during runtime is subject to license.2) Subject to license for SIMOTION Kernel < V4.2.




9

SIMOTION IT (continued)SIMOTION IT OPC XML-DAIntegrated OPC XML-DA server on the SIMOTION controller

Licensing through the SIMOTION IT OPC XML-DA license or SIMOTION IT Virtual Machine combined license

! 1)

! 1)

! 1)

!

• Read/write variables• Browse variables• Trace interface via SOAP• Password-protected accessSIMOTION IT Virtual Machine (integrated Java runtime environment on the SIMOTION controller)• Read and write access to the

SIMOTION variables • Read and write access to the

non-volatile memory (NVRAM)• Use of system functions

(functions of the technology objects)• Use of standard Java classes in the

device (file access, network functions, string functions, etc.)

• Creation of servlets, for the purpose of enhancing the display of menu interfaces in HTML pages

Licensing through SIMOTION IT Virtual MachineNote:For SIMOTION Kernel < V4.2, can be used as combined license for SIMOTION IT DIAG, OPC XML-DA and Virtual Machine.

! 2)

! 2)

! 2)

! 2)

SIMOTION SCOUT engineering systemSIMOTION SCOUT basic functions ! ! ! ! • SCOUT Workbench• STARTER

Drive commissioning/parameterization

• Hardware and network configuration• Diagnostics for testing and

commissioning• Axis control panel• Program editors/programming

languages (command set in accordance with IEC 61131-3)- Structured Text (ST)- Ladder Logic (LAD)- Function Block Diagram (FBD)- Motion Control Chart (MCC)

• Creation of cams (basic)• Creation of technology objects• Technology tools (function generator)• Operator interface, online help and

documentation in English, French, German and Italian

SIMOTION SCOUT optional packages• CamTool

(graphical cam editor)" " " "

• DCC editor (graphical editor for Drive Control Chart)

" " " "



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2

1) Subject to license for SIMOTION Kernel < V4.2.2) Use of the functions during runtime is subject to license.




9

Testing and diagnostics with SIMOTION SCOUTInformation functions ! ! ! ! • Hardware/software version• Processor utilization• Memory utilization• Diagnostic buffer• Task runtimes• User logbook• Operating status• TimeComparison functions for projects ! ! ! ! • Comparison of objects in projects:

- Between offline projects - Between online and offline projects

• Detailed comparison: Shows differences between objects in detail

• Matching: Projects and objects can be matched

Program test functions ! ! ! ! • Control/status variables• Watch tables• Status program/FB/FC

(with specification of the call point)• Single-step MCC• Breakpoints in all languages

(ST, MCC, LAD/FBD)• Tracer for MCC

(for fast program sequences)• Trace technology object

(recording of all technology object commands)

Trace ! ! ! ! • Recording of I/O, system and program

variables (on one controller as well as over several synchronously)

• Recording from position control cycle onwards (n × position control cycle)

• Trigger:Instantaneous, rising/falling edge, at code point system variable

• Measuring functions for optimizing the speed/position controller (step response, ramp, frequency curve)

• Automatic setting of the speed controller/position controller

• Bode diagram, FFT analysis, function generator, mathematical functions

• Endless trace• Recording over defined measuring

period



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2




9

Testing and diagnostics with SIMOTION SCOUT (continued)Further diagnostic functions• Module diagnostics ! ! ! !

- Centralized- Distributed (e.g. ET 200M)

• PROFIBUS DP station diagnostics PROFINET standard feature on C240 PN, P320-3, P350-3 PN, D410 PN, D4x5-2. Optional on P350-3 DP and D4x5 by means of PROFINET board

! ! ! ! • PROFINET station diagnostics ! ! ! !

• Diagnostic buffer On SIMOTION D, one diagnostic buffer is provided for SIMOTION and another for the integrated SINAMICS drive.

- No. of entries, max. 200 200 D410: 2 × 100D4x5: 2 × 200

D4x5-2:2 × 200

• Process fault diagnostics (Alarm_S)- Messages from user program ! ! ! ! - No. of entries, max. 40 40 40 40

Engineering drivesSTARTER (integrated in SCOUT)Drive/commissioning software for:

! ! ! !

• SINAMICS S/SINAMICS G• MICROMASTER 410/420/430/440• COMBIMASTER 411Drive ES BASIC Engineering tools and integrated data storage in SIMATIC S7/SIMOTION projects for:

Drive ES BASIC is included complete with license in the SIMOTION SCOUT software package.

! ! ! !

• SINAMICS S/SINAMICS G (STARTER)

• MICROMASTER 410/420/430/440 (STARTER)

• COMBIMASTER 411 (STARTER)• SIMODRIVE

(SimoCom U/SimoCom A)• SIMOVERT MASTERDRIVES

(DriveMonitor)



– Not possible



SIMOTION D410, D4x5

SIMOTION D4x5-2


Appendix

Conditions of sale and delivery

A/1Siemens PM 21 N · January 2012

■ 1. General Provisions

By using this catalog you can acquire hardware and software products described therein from Siemens AG subject to the following Terms and Conditions of Sale and Delivery (hereinafter referred to as "T&C"). Please note! The scope, the quality and the conditions for supplies and services, including software prod-ucts, by any Siemens entity having a registered office outside of Germany, shall be subject exclusively to the General Terms and Conditions of the respective Siemens entity. The following T&C apply exclusively for orders placed with Siemens Aktiengesell-schaft, Germany.

1.1 For customers with a seat or registered office inGermany

For customers with a seat or registered office in Germany the following applies subordinate to T&C• the "General Terms of Payment" 1) and• for software products the "General License Conditions for Soft-

ware Products for Automation and Drives for Customers with a Seat or registered Office in Germany" 1) and

• for other supplies and/or services the "General Conditions for the Supply of Products and Services of the Electrical and Elec-tronics Industry" 1).

1.2 For customers with a seat or registered office outside of Germany

For customers with a seat or registered office outside Germany the following applies subordinate to T&C• the "General Terms of Payment" 1) and• for software products the "General License Conditions for Soft-

ware Products for Automation and Drives for Customers with a Seat or registered Office outside of Germany" 1) and

• for other supplies and/or services the "General Conditions for Supplies of Siemens, Automation and Drives for Customers with a Seat or registered Office outside of Germany" 1).

■ 2. Prices

The prices are in € (Euro) ex works, exclusive packaging.

The sales tax (value added tax) is not included in the prices.

It shall be debited separately at the respective rate according to the applicable legal regulations.

Prices are subject to change without prior notice. We will debit the prices valid at the time of delivery.

Surcharges will be added to the prices of products that contain silver, copper, aluminium, lead and/or gold, if the respective basic official prices for these metals are exceeded. These surcharges will be determined based on the official price and the metal factor of the respective product.

The surcharge will be calculated on the basis of the official price on the day prior to receipt of the order or prior to the release order.

The metal factor determines the official price as of which the metal surcharges are charged and the calculation method used. The metal factor, provided it is relevant, is included with the price information of the respective products. An exact explanation of the metal factor can be downloaded at:

www.siemens.com/automation/salesmaterial-as/catalog/en/ terms_of_trade_en.pdf

In the event of an increase or decrease of the purchase price for Rare Earths (e.g. Neodymium, Dysprosium) or in case of a change of prices by our suppliers based on the increase or decrease of the purchase price for Rare Earths between conclusion of the contract and delivery, you or we are additionally entitled to demand for an adjustment of the agreed prices according to the proven cost change for any delivery

which contains Rare Earths. The same applies for such cost changes occurred between submission of our binding offer and your acceptance.

■ 3. Additional Terms and Conditions

The dimensions are in mm. In Germany, according to the German law on units in measuring technology, data in inches only apply to devices for export.

Illustrations are not binding.

Insofar as there are no remarks on the corresponding pages, – especially with regard to data, dimensions and weights given – these are subject to change without prior notice.

■ 4. Export regulations

We shall not be obligated to fulfill this agreement if such fulfill-ment is prevented by any impediments arising out of national or international foreign trade or customs requirements or any embargoes or other sanctions.

Export of goods listed in this catalog may be subject to license. We shall indicate in the delivery details whether licenses are required under German, European and US export lists. Goods labeled with "AL" not equal to "N" are subject to European or German export authorization when being exported out of the EU. Goods labeled with "ECCN" not equal to "N" are subject to US reexport authorization.

The export label is made available with the information of the respective goods on Industry Mall, our online-catalog-system, additionally. The deciding factors are the export label "AL" or "ECCN" indicated on order confirmations, delivery notes and invoices.

Even without a label, or with label "AL:N" or "ECCN:N", authoriza-tion may be required due to the final whereabouts and purpose for which the goods are to be used.

If you transfer goods (hardware and/or software and/or technol-ogy as well as corresponding documentation, regardless of the mode of provision) delivered by us or works and services (in-cluding all kinds of technical support) performed by us to a third party worldwide, you shall comply with all applicable national and international (re-) export control regulations.

If required to conduct export control checks, you, upon request by us, shall promptly provide us with all information pertaining to particular end customer, destination and intended use of goods, works and services provided by us, as well as any export control restrictions existing.

Errors excepted and subject to change without prior notice.

1) The text of the Comprehensive Terms and Conditions of Sale and Delivery can be downloaded at: www.siemens.com/automation/salesmaterial-as/catalog/en/ terms_of_trade_en.pdf

IA/DT/BT VuL_ohne MZ_Seltene_Erden En 27.10.11


Appendix

Notes

A/2 Siemens PM 21 N · January 2012


CatalogsIndustry Automation, Drive Technologies and Low-Voltage Power Distribution

Further information can be obtained from our branch offices listedin the appendix or at www.siemens.com/automation/partner

IA/DT/LMV LV/3U/En 10.02.12

Interactive Catalog on DVD Catalogfor Industry Automation, Drive Technologies and Low Voltage Distribution

CA 01

Drive SystemsVariable-Speed DrivesSINAMICS G130 Drive Converter Chassis Units SINAMICS G150 Drive Converter Cabinet Units

D 11

SINAMICS GM150, SINAMICS SM150 Medium-Voltage Converters

D 12

ROBICON Perfect HarmonyMedium-Voltage Air-Cooled DrivesGermany Edition

D 15.1

SINAMICS S120 Chassis Format Units and Cabinet Modules SINAMICS S150 Converter Cabinet Units

D 21.3

SINAMICS DCM Converter Units D 23.1SINAMICS and Motors for Single-Axis Drives D 31

Three-phase Induction Motors• H-compact• H-compact PLUS

D 84.1

Asynchronous Motors Standardline D 86.1Synchronous Motors with Permanent-Magnet Technology, HT-direct

D 86.2

DC Motors DA 12SIMOREG DC MASTER 6RA70 Digital Chassis Converters

DA 21.1

SIMOREG K 6RA22 Analog Chassis Converters DA 21.2PDF: SIMOREG DC MASTER 6RM70 Digital Converter

Cabinet UnitsDA 22

SIMOVERT PM Modular Converter Systems DA 45SIEMOSYN Motors DA 48MICROMASTER 420/430/440 Inverters DA 51.2MICROMASTER 411/COMBIMASTER 411 DA 51.3SIMOVERT MASTERDRIVES Vector Control DA 65.10SIMOVERT MASTERDRIVES Motion Control DA 65.11Synchronous and asynchronous servomotors for SIMOVERT MASTERDRIVES

DA 65.3

SIMODRIVE 611 universal and POSMO DA 65.4SIMOTION, SINAMICS S120 and Motors for Production Machines

PM 21

SINUMERIK, SIMODRIVE and Motors for Machine Tools

NC 60

SINUMERIK, SINAMICS S120 and Motors for Machine Tools

NC 61

Low-Voltage Three-Phase-MotorsIEC Squirrel-Cage Motors D 81.1MOTOX Geared Motors D 87.1

Mechanical Driving MachinesFLENDER Standard Couplings MD 10.1FLENDER SIG Standard industrial gear unit MD 30.1

Low-Voltage Power Distribution and Electrical Installation Technology

SENTRON Protection, Switching, Measuring and Monitoring Devices

LV 10.1

SIVACON · ALPHA Switchboards and Distribution Systems

LV 10.2

SIVACON 8PS Busbar Trunking Systems LV 70GAMMA Building Control ET G1PDF: DELTA Switches and Socket Outlets ET D1

PDF: These catalogs are only available as pdf files.

Motion Control Catalog

SINAMICS and Motors for Single-Axis Drives D 31SINUMERIK & SIMODRIVE Automation Systems for Machine Tools

NC 60

SINUMERIK & SINAMICS Equipment for Machine Tools

NC 61

SINUMERIK 828D BASIC T/BASIC M, SINAMICS S120 Combi and 1FK7/1PH8 motors

NC 82

SIMOTION, SINAMICS S120 and Motors for Production Machines

PM 21

Drive and Control Components for Cranes CR 1

Power Supply and System CablingPower supply SITOP KT 10.1System cabling SIMATIC TOP connect KT 10.2

Process Instrumentation and AnalyticsField Instruments for Process Automation FI 01SIREC Recorders and Accessories MP 20SIPART, Controllers and Software MP 31Products for Weighing Technology WT 10PDF: Process Analytical Instruments PA 01PDF: Process Analytics,

Components for the System IntegrationPA 11

Safety IntegratedSafety Technology for Factory Automation SI 10

SIMATIC HMI/PC-based AutomationHuman Machine Interface Systems/PC-based Automation

ST 80/ ST PC

SIMATIC IdentIndustrial Identification Systems ID 10

SIMATIC Industrial Automation SystemsProducts for Totally Integrated Automation and Micro Automation

ST 70

SIMATIC PCS 7 Process Control System ST PCS 7Add-ons for the SIMATIC PCS 7 Process Control System

ST PCS 7.1

PDF: Migration solutions with the SIMATIC PCS 7 Process Control System

ST PCS 7.2

SIMATIC NETIndustrial Communication IK PI

SINVERT PhotovoltaicsInverters and Components for Photovoltaic Installations RE 10

SIRIUS Industrial Controls SIRIUS Industrial Controls IC 10SIRIUS Industrial Controls (selected content from catalog IC 10)

IC 90

System SolutionsApplications and Products for Industry are part of the interactive catalog CA 01

Download-Center

PDF versions of the catalogs are available on the Internet at:www.siemens.com/drives/infocenter


The information provided in this catalog contains descriptions orcharacteristics of performance which in case of actual use do notalways apply as described or which may change as a result of furtherdevelopment of the products. An obligation to provide the respectivecharacteristics shall only exist if expressly agreed in the terms ofcontract. Availability and technical specifications are subject to changewithout notice.All product designations may be trademarks or product names ofSiemens AG or supplier companies whose use by third parties for theirown purposes could violate the rights of the owners.

www.siemens.com/automation

Subject to change without prior noticeOnly PDF: (E86060-K4921-E101-A1-7600)MP.R2.PM.PM21.NE.2.02KG 0512 HO 88 EnProduced in Germany © Siemens AG 2012

Siemens AGIndustry Sector Drive Technologies DivisionMotion Control SystemsPostfach 31 8091050 ERLANGENGERMANY

Get more information

Motion Control System SIMOTION:www.siemens.com/simotion

The drives family SINAMICS:www.siemens.com/sinamics

Motion Control Systems andMotion Control Solutionsfor production machine and machine tool equipments:www.siemens.com/motioncontrol

Local partners worldwide:www.siemens.com/automation/partner

© Siemens AG 2012

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