Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust...
Transcript of Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust...
A tognum group BrAnd
Power. Passion. Partnership.
Sales Program C&I, Agriculture, Mining Edition1/17 validfrom02/2017
2 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 3
02 Contents
04 MTU: Power. Passion. Partnership.
05 Engine designation General specifications
06 Selection guideline
Applications08 5A-Dieselenginesforheavydutyoperation
75kW-1865kW16 5B-Dieselenginesformediumdutyoperation
110kW-3000kW28 5C-Dieselenginesforshort-timeoperation
373kW-750kW30 Dieselenginesforundergroundmining
75kW-429kW
32 Automation
38 Engines data Cylinderdata Dimensionsandmasses
Weight/Powerratio
54 Parts & Service MTUValueCare
64 Exhaust emissions
66 Emission Flex Package
69 Conversion table
Con
tent
s
4 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 5
General specifications
Gen
eral
Dieselengineformobileindustrial,agriculturalandminingapplications>Four-stroke,direct-injection
>Liquid-coolingandair-cooling
>VorIn-lineconfiguration
PowerDefinitionRatedpowerofdieselenginesinthisSalesProgram
correspondstoISO3046
ICFN=ISOstandard(continuous)fuelstoppower
IFN=ISOstandardfuelstoppower
(ratingsalsoapplytoSAEJ1995andJ1349standardconditions)
Barometricpressure: 1000mbar
Sitealtitudeabovesealevel: 100m
MTU:Power. Passion. Partnership.
MTUisthecorebrandofRolls-RoycePowerSystemsAG,whichisaworld-
leadingproviderofhigh-andmedium-speeddieselandgasengines,
completedrivesystems,distributedenergysystemsandfuelinjection
systemsforthemostdemandingrequirements.
TheproductrangeofMTUisoneofthewidestandmostmoderninthe
sector.Weoffercomprehensive,powerfulandreliableenginesolutionsfor
yachts,commercialshipsandnavalvessels,constructionandindustrial
vehicles,agriculturalmachinery,mining,railandmilitaryvehiclesaswell
asfortheoilandgasindustry.Wealsoprovideafulllineofserviceproducts
tohelpyoumaximizeuptimeandperformance.
Forover100years,MTUhasbeenknownforcutting-edgeinnovationand
technologicalleadership.Thatsamespiritofinnovationinspiresour
sustainabilityefforts.Todayandinthefuture,ourfocusisondeveloping
andimplementingsystemsolutionstomaximizeefficiencyandmeet
emissionsstandards.
MTUappliesapolicyofcontinualproductsandsystemsimprovements.Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.PleasecontactyourMTUdistributorforcurrentinformationandbindingdata.
Explanation of the engine designationSeries900,460,500,1000,1100,1300,1500,1600,2000,4000Example:
16V4000C23Applicationsegment/Designindex
Application
Series
Cylinder-config.: V=V-engine
R=In-lineengine
No.ofcylinders
Cooling variantsSeparatecircuitchargeaircooling 1600/2000/4000
Air-to-aircharge-aircooling 460/500/900/S60/
1000/1100/1300/1500
ForfurtherinformationonMTUC&I,AgricultureandMiningproductsplease
contactyourMTUdistributororvisit:www.mtu-online.com
6 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 7
Selection GuidelineTypical Applications
5A - Diesel engines for heavy duty operationRatingdefinition:continuousoperationwithupto100%load
Operatinghours:unrestricted
5B - Diesel engines for medium duty operationRatingdefinition:continuousoperationwithvariableload
Operatinghours:unrestricted
5C - Diesel engines for short-time operationRatingdefinition:intermittentoperationwithvariableload
Operatinghours:max.1000hoursperyear
Diesel engines for Underground mining
AutomationCapoSsmartedition
Enginemanagementsystem-TypicalconfigurationSeries460,500,900
motivline –themanagementtechnologyforminingapplicationswith
Series4000-03
Engines DataCylinderData
DimensionsandMasses,Weight/PowerRatio
Parts & ServiceMTUValueCare
Aportfolioofvaluableproductsandservices
Exhaust emissions, Emission Flex Package and Conversion Table
75 kW - 1865 kW Page 08 - 15Loadfactor>60%
Fuelstoppower(ICFN)
110 kW - 3000 kW Page 17 - 27Loadfactor<60%
Fuelstoppower(ICFN)
373 kW - 750 kW Page 28 - 29Loadfactor>60%
Fuelstoppower(ICFN)
75 kW - 429 kW Page 30 - 31
Page 32 - 37
Page 38 - 53
Page 54 - 63
Page 64 - 69
Sele
ctio
nG
uid
elin
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Diesel engines for C&I, Agriculture andMining applications
75 kW - 350 kW(101 bhp - 469 bhp)
> Intakeairtemperature: 25°C
5A–Heavydutyoperation
Engine model Rated power ICFN kW bhp rpm Air-to-aircharge-aircooling
4R904C21 75 101 2200
4R904C31 90 121 2200
4R924C22 95 127 2200
6R906C21 130 174 2200
6R906C31 150 201 2200
6R926C22 175 234 2200
6R926C32 195 261 2200
6R460C11R 220 295 1800
6R460C11 242 324 1800
6R460C21 260 349 1800
6R460C31 295 396 1800
6R460C22 265 355 1800
6R460C32 295 396 1800
6V501C31 260 349 1800
6V501C32 265 355 1800
8V502C21 330 442 1800
8V502C31 350 469 1800
Optimization: EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC) ChinaOnroadStageV(GB17691-2005) ChinaNRMMStageIII(GB20981-2014) EPANonroadT4iComp(40CFR1039) EUNonroadStIIIBComp(97/68/EC)
All 5A-ratings can be used for 5B applications!
Peak Torque Optimization
Nm lb-ft rpm
400 295 1200-1600
470 345 1200-1600
500 370 1200-1600
675 500 1200-1600
750 555 1200-1600
850 625 1200-1600
1020 750 1200-1600
1300 960 1300
1600 1180 1300
1750 1290 1300
1900 1400 1300
1750 1290 1300
1900 1400 1300
1730 1275 1300
1850 1365 1300
2150 1585 1300
2300 1695 1300
5A–
Hea
vy
duty
op
erat
ion
38
39
29
31
20
20
20
20
38
38
38
38
38
23
23
23
23
39
38 39
39
39
39
39
31
31
31
31
20 23 31
20 23 31
20 23 31
20
29
29
23 31
20 23 31
20 23 31
20 23 31
20
23
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Diesel engines for C&I and Mining applications
224 kW - 336 kW(300 bhp - 450 bhp)
> Intakeairtemperature: 25°C
5A–Heavydutyoperation
Engine model Reference no. Rated power ICFN kW bhp rpm Air-to-aircharge-aircooling
S60(12.7l) 6063MK33 224 300 2100
6063MK33 242 325 2100
6063MK33 261 350 2100
6063MK33 280 375 2100
6063MK33 298 400 2100
6063MK33 298 400 2200
S60(14l) 6063HK33 336 450 2100
S60(14l) 6063HV33 242 325 2100
6063HV33 280 375 2100
6063HV33 298 400 2100
6063HV33 317 425 2100
6063HV33 336 450 2100
Optimization: ➄ EUNonroadStIIComp(97/68/EC) EPANonroadT2Comp(40CFR89) EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC)
All 5A-ratings can be used for 5B applications!
Peak Torque Optimization
Nm lb-ft rpm
1424 1050 1350 ➄
1559 1150 1350 ➄
1831 1350 1350 ➄
1831 1350 1350 ➄
1898 1400 1350 ➄
1830 1350 1350 ➄
2237 1650 1350 ➄
1559 1150 1350
1830 1350 1350
1898 1400 1350
2000 1475 1350
2102 1550 1350
19
20
23
20 23
20 23
20 23
20 23
19
19
19
19
19
19
19
20 23
5A–
Hea
vy
duty
op
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12 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 13
Diesel engines for C&I, Agriculture and Mining applications
100 kW - 400 kW(134 bhp - 536 bhp)
> Intakeairtemperature: 25°C
5A–Heavydutyoperation
Engine model Rated power ICFN kW bhp rpm Air-to-aircooling
4R1000C10 100 134 2200
4R1000C20 115 154 2200
4R1000C30 129 173 2200
6R1000C20 180 241 2200
6R1000C30 210 282 2200
6R1100C30 280 375 1700
6R1300C20 320 429 1700
6R1300C30 340 456 1700
6R1500C30 400 536 1700
Optimization: EPANonroadT4(40CFR1039) EUNonroadStIV(97/68/EC) EmissionFlexPackage-EUNonroadStIIIAComp(ECER96)
All 5A-ratings can be used for 5B applications!
Peak Torque Optimization
Nm lb-ft rpm
600 443 1200-1500
675 498 1200-1500
750 553 1200-1600
1000 738 1200-1600
1150 848 1200-1600
1900 1401 1300
2100 1549 1300
2200 1623 1300
2600 1918 1300
21
21
21
21 27
27
27
27
21 27
21 27
21 27
21 27
21 27
21
27
40
5A–
Hea
vy
duty
op
erat
ion
40
40
40
40
40
40
40
40
40
14 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 15
Diesel engines for C&I and Miningapplications
567 kW - 1865 kW(760 bhp - 2500 bhp)
> Intakeairtemperature: 25°C
> Charge-aircoolanttemperature:45°C(12V2000C12/S4000)
50°C(16V2000C12)
5A–Heavydutyoperation
Engine model Rated power ICFN kW bhp rpm Separatecircuitcharge-aircooling(SCCC)
12V2000C12 567 760 2100
16V2000C12 783 1050 1800/2100
12V4000C11R 1193 1600 1900
12V4000C15 1150 1542 1800
12V4000C11 1286 1725 1900
12V4000C13R 1193 1600 1800
12V4000C25 1250 1676 1800
12V4000C13L 1425 1910 1800
12V4000C35 1500 2012 1800
16V4000C11R 1600 2146 1800
16V4000C11 1715 2300 1900
16V4000C13R 1492 2000 1800
16V4000C13 1750 2345 1800
16V4000C13 1750 2345 1900
16V4000C13L 1865 2500 1800/1900
Optimization:x Fuelconsumptionoptimized ➁ EPANonroadT1Comp(40CFR89) EPANonroadT2Comp(40CFR89) EPANonroadT4(40CFR1039) ChinaNRMMStageIII(GB20981-2014)
All 5A-ratings can be used for 5B applications!
DataforTier4finalenginesarepreliminary.
Peak Torque Optimization
Nm lb-ft rpm
3300 2441 1350
4450 3288 1350
7612/7595 5614/5602 1500 x➁
7351 5422 1494
6985 5151 1500 x➁
7595 5600 1500 x
7990 5893 1494
9070 6690 1500 x
9588 7072 1494
10188 7515 1500 ➁
9313 6896 1500 x➁
9520 7022 1350 x
11141 8216 1500 x
11141 8216 1500 x
11870 8754 1500 x
19
19
19
19
19
19
19
21
21
21
31
31
31
31
31
31
19
21
5A–
Hea
vy
duty
op
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16 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 17
5B–
Med
ium
du
ty
oper
atio
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Diesel engines for C&I, Agriculture and Mining applications
110 kW - 375 kW(147 bhp - 503 bhp)
> Intakeairtemperature: 25°C
5B–Mediumdutyoperation
Engine model Rated power ICFN kW bhp rpm Air-to-aircharge-aircooling
4R904C61 110 147 2200
4R904C71 129 173 2200
4R924C71 145 194 2200
4R924C52 115 154 2200
4R924C62 129 173 2200
4R924C72 150 201 2200
6R906C51 170 228 2200
6R906C61 190 255 2200
6R906C71 205 275 2200
6R926C61 220 295 2200
6R926C71 240 322 2200
6R926C52 210 281 2200
6R926C62 225 302 2200
6R926C72 240 322 2200
6R460C41 315 422 1800
6R460C51 335 449 1800
6R460C61 360 483 1800
6R460C71 375 503 1800
6R460C42 315 422 1800
6R460C52 335 449 1800
6R460C62 360 483 1800
6R460C72 375 503 1800
Optimization: EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC) ChinaOnroadStageV(GB17691-2005) ChinaNRMMStageIII(GB20981-2014) EPANonroadT4iComp(40CFR1039) EUNonroadStIIIBComp(97/68/EC)
Peak Torque Optimization
Nm lb-ft rpm
580 430 1200-1600
675 500 1200-1600
750 555 1200-1600
610 450 1200-1600
675 500 1200-1600
800 590 1200-1600
810 595 1200-1600
1000 735 1200-1600
1100 810 1200-1600
1200 885 1200-1600
1300 960 1200-1600
1120 825 1200-1600
1200 885 1200-1600
1300 960 1200-1600
2000 1475 1300
2000 1475 1300
2200 1620 1300
2200 1620 1300
2000 1475 1300
2000 1475 1300
2200 1620 1300
2200 1620 1300
38
39
29
31
20
23
20 23 31
20 23 31
20 23 31
20 23 31
20 23 31
20 23 31
20 23 31
20 23 31
20 23 31
20 23 31
20 23 31
20 23 31
38 39
38 39
38 39
38 39
38 39
38 39
29 38 39
29 38 39
29 38 39
38 39
18 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 19
Diesel engines for C&I, Agriculture and Mining applications
290 kW - 480 kW(389 bhp - 644 bhp)
> Intakeairtemperature: 25°C
5B–Mediumdutyoperation
Engine model Rated power ICFN kW bhp rpm Air-to-aircharge-aircooling
6V501C51 290 389 1800
6V501C61 315 422 1800
6V501C52 300 402 1800
6V501C62 320 429 1800
6V501C72 350 469 1800
8V502C41 390 523 1800
8V502C51 420 563 1800
8V502C61 450 603 1800
8V502C71 480 644 1800
8V502C42 375 503 1800
8V502C52 405 543 1800
8V502C62 440 590 1800
8V502C72 480 644 1800
Optimization: EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC) ChinaOnroadStageV(GB17691-2005) ChinaNRMMStageIII(GB20981-2014) EPANonroadT4iComp(40CFR1039) EUNonroadStIIIBComp(97/68/EC)
Peak Torque Optimization
Nm lb-ft rpm
1850 1365 1300
2000 1475 1300
2000 1475 1300
2100 1550 1300
2300 1695 1300
2400 1770 1300
2700 1990 1300
2700 1990 1300
2800 2065 1300
2400 1770 1300
2600 1915 1300
2800 2065 1300
3000 2210 1300
38
39
29
31
20
23
20 23 31
20 23 31
20 23 31
20 23 31
20 23 31
20 23 31
38 39
38 39
38 39
29 38 39
29 38 39
29 38 39
29 38 39
5B–
Med
ium
du
ty
oper
atio
n
20 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 21
Diesel engines for C&I and Miningapplications
317 kW - 429 kW(425 bhp - 575 bhp)
> Intakeairtemperature: 25°C
5B–Mediumdutyoperation
Engine model Reference no. Rated power ICFN kW bhp rpm Air-to-aircharge-aircooling
S60(12.7l) 6063MK33 317 425 2100
6063MK33 332 445 2200
6063MK33 336 450 2100
6063MK33 354 475 2100
S60(14.0l) 6063HV33 354 475 2100
6063HV33 373 500 2100
6063HV33 391 525 2100
6063HV33 397 533 2000
6063HV33 410 550 2100
6063HK33 391 525 2100
6063HK33 397 533 2000
6063HK33 410 550 2100
6063HK33 410 550 2300
6063HK33 429 575 2100
Optimization: ➄ EUNonroadStIIComp(97/68/EC) EPANonroadT2Comp(40CFR89) EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC)
Peak Torque Optimization
Nm lb-ft rpm
2000 1475 1350 ➄
2000 1475 1350 ➄
2102 1550 1350 ➄
2102 1550 1350 ➄
2102 1550 1350
2102 1550 1350
2373 1750 1350
2373 1750 1350
2373 1750 1350
2373 1750 1350 ➄
2373 1750 1350 ➄
2373 1750 1350 ➄
2373 1750 1350 ➄
2373 1750 1350 ➄
23
19
20
19
19
19
19
19
19
19
19
19
20 23
20 23
20 23
20 23
20 23
5B–
Med
ium
du
ty
oper
atio
n
22 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 23
5B–Mediumdutyoperation
Engine model Rated power ICFN kW bhp rpm Air-to-aircooling
4R1000C40 150 201 2200
4R1000C50 170 228 2200
6R1000C40 230 308 2200
6R1000C50 260 349 2200
6R1100C40 300 402 1700
6R1100C50 320 429 1700
6R1300C40 360 483 1700
6R1300C50 380 510 1700
6R1300C60 390 523 1700
6R1500C50 430 577 1700
6R1500C60 460 617 1700
Separatecircuitcharge-aircooling(SCCC)
10V1600C60 567 760 2100
10V1600C70 613 822 1900
12V1600C50 636 853 1900
12V1600C60 680 912 2100
12V1600C70 736 987 1900
Optimization: EPANonroadT4Comp(40CFR1039) EPANonroadT4(40CFR1039) EUNonroadStIV(97/68/EC) EPANonroadT2Comp EmissionFlexPackage-EUNonroadStIIIAComp(ECER96)
Diesel engines for C&I, Agriculture and Mining applications
150 kW - 736 kW(201 bhp - 987 bhp)
> Intakeairtemperature: 25°C
Peak Torque Optimization
Nm lb-ft rpm
800 590 1200-1600
900 664 1200-1600
1250 922 1200-1600
1400 1033 1200-1600
2000 1475 1300
2100 1549 1300
2300 1696 1300
2380 1755 1300
2450 1807 1300
2750 2028 1300
2900 2139 1300
3385 2497 1200
3517 2594 1300
4020 2965 1300
4100 3024 1300
4220 3113 1300
21 27
21 27
21 27
21 27
21 27
21 27
21 27
21 27
21 27
21 27
21 27
21
27
13
5B–
Med
ium
du
ty
oper
atio
n
40
40
40
40
40
40
40
40
40
40
40
36
13 21 36
13 21 36
13 21 36
13 21 36
13 21 36
40
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Diesel engines for C&I and Mining applications
634 kW - 2013 kW(850 bhp - 2699 bhp)
> Intakeairtemperature: 25°C
> Charge-aircoolanttemperature:45°C(12V2000/16V2000C66/
S4000)
47°C(16V2000C22)
5B–Mediumdutyoperation
Engine model Rated power ICFN kW bhp rpm Separatecircuitcharge-aircooling(SCCC)
12V2000C22R 634 850 2100
12V2000C22 675 905 2100
12V2000C66R* 783 1050 1800
12V2000C66 783 1050 2100
16V2000C22 899 1205 2100
16V2000C66 970 1301 2100
12V4000C21R 1398 1875 1900
16V4000C21R 1492 2000 1900
12V4000C21 1510 2025 1900
12V4000C23R 1510 2025 1800
12V4000C23R 1510 2025 1900
12V4000C23 1680 2253 1800/1900
12V4000C55 1750 2347 1900
12V4000C65 1864 2500 1800
12V4000C65 1864 2500 1900
16V4000C21 1864 2500 1900
16V4000C45 2000 2682 1800
16V4000C21L 2013 2699 1900
Optimization:x Fuelconsumptionoptimized ➁ EPANonroadT1Comp(40CFR89) EPANonroadT2Comp(40CFR89) EPANonroadT4(40CFR1039) ChinaNRMMStageIII(GB20981-2014) EPANonroadT4iComp(40CFR1039) * alsoavailablefor2Aapplication
Peak Torque Optimization
Nm lb-ft rpm
3750 2766 1500
4000 2950 1500
4636 3419 1100
4636 3419 1100
5250 3872 1500
5286 3899 1400
7610 5613 1500 x➁
9494 7003 1500 ➁
8199 6047 1500 x➁
8482 6255 1700 x
onrequest onrequest onrequest x
9435 6959 1700 x
9258 6828 1805
10409 7677 1710
9861 7273 1805
10146 7483 1500 x➁
11169 8238 1710
10933 8064 1500 x➁
DataforTier4finalenginesarepreliminary.
19 31
19 31
19 31
19
19
31
19 31
31
38
19
21
21
21
21
21
38
38
38
5B–
Med
ium
du
ty
oper
atio
n
26 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 27
Diesel engines for C&I and Mining applications
1510 kW - 3000 kW(2025 bhp - 4023 bhp)
> Intakeairtemperature: 25°C
> Charge-aircoolanttemperature:45°C(S4000)
5B–Mediumdutyoperation
Engine model Rated power ICFN kW bhp rpm Separatecircuitcharge-aircooling(SCCC)
16V4000C23R 2013 2699 1800
16V4000C23R 2013 2699 1900
16V4000C31 2125 2850 1900
16V4000C23 2240 3000 1800
16V4000C55 2240 3004 1800
16V4000C65 2400 3218 1800
20V4000C22 2720 3650 1800
20V4000C23 2800 3755 1800
20V4000C23L 3000 4023 1800
Optimization:x Fuelconsumptionoptimized ➁ EPANonroadT1Comp(40CFR89) EPANonroadT2Comp(40CFR89) EPANonroadT4(40CFR1039) ChinaNRMMStageIII(GB20981-2014)
DataforTier4finalenginesarepreliminary.
Peak Torque Optimization
Nm lb-ft rpm
11310 8342 1700 x
onrequest onrequest onrequest x
11142 8228 1800 x
12566 9268 1700 x
12509 9226 1710
13403 9886 1710
15159 11181 1500 ➁
15728 11600 1700 x
16852 12429 1700 x
19
19 31
19 31
19 31
19 31
31
19
21
21
21
5B–
Med
ium
du
ty
oper
atio
n
28 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 29
Diesel engines for C&I and Mining applications
373 kW - 750 kW(500 bhp - 1005 bhp)
> Intakeairtemperature: 25°C
> Charge-aircoolanttemperature:45°C(S2000)
5C–Short-timedutyoperation
Engine model Reference no. Rated power ICFN kW bhp rpm Air-to-aircharge-aircooling
S60(12.7l) 6063MK33 373 500 2100
6063MK33 373 500 2300
S60(14.0l) 6063HV33 447 600 2100
6063HV45 447 600 2300
6063HV33 470 630 2100
6063HV33 496 665 2300
6063HV45 496 665 2300
6063HK45 447 600 2300
6063HK33 447 600 2100
6063HK33 470 630 2100
6063HK33 496 665 2300
6063HK45 496 665 2300
Separatecircuitcharge-aircooling(SCCC)
12V2000C92R - 750 1005 2100
Optimization: ➄ EUNonroadStIIComp(97/68EC) EPANonroadT2Comp(40CFR89) EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC)
All 5A/5B-ratings can be used for 5C applications!
Peak Torque Optimization
Nm lb-ft rpm
2102 1550 1350 ➄
2237 1650 1350 ➄
2576 1900 1350
2576 1900 1350
2576 1900 1350
2576 1900 1350
2576 1900 1350
2576 1900 1350 ➄
2576 1900 1350 ➄
2576 1900 1350 ➄
2576 1900 1350 ➄
2576 1900 1350 ➄
4100 3024 1500
23
19
20
19
19
19
19
19
19
19
19
20 23
20 23
20 23
20 23
20 23
5C–
Sh
ort-t
ime
duty
op
erat
ion
30 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 31
Diesel engines for Underground Mining applications
75 kW - 429 kW(101 bhp - 575 bhp)
> Intakeairtemperature: 25°C
UndergroundMining
Engine model Reference no. Rated power ICFN kW bhp rpm Air-to-aircharge-aircooling
4R904C 4R904C21 75 101 2200
4R904C31 90 121 2200
4R904C 100 134 2200
4R904C61 110 147 2200
4R904C71 130 174 2200
6R906C 6R906C31 150 201 2200
6R906C51 170 228 2200
6R906C 180 241 2200
6R906C61 190 255 2200
6R906C71 205 275 2200
S60(12.7l) 6063MK32 224 300 2100
6063MK32 242 325 2100
6063MK32 261 350 2100
6063MK32 280 375 2100
6063MK32 298 400 2100
6063MK32 317 425 2100
6063MK32 336 450 2100
6063MK32 354 475 2100
S60(14.0l) 6063HK32 392 525 2100
6063HK32 410 550 2100
6063HK32 429 575 2100
Optimization: MSHA(USregulation30CFRpart7)
Peak Torque Optimization
Nm lb-ft rpm
400 295 1400 MSHA
470 345 1400 MSHA
520 385 1400 MSHA
580 430 1400 MSHA
675 500 1400 MSHA
750 555 1400 MSHA
810 595 1400 MSHA
900 665 1400 MSHA
1000 735 1400 MSHA
1100 810 1400 MSHA
1424 1050 1350 MSHA
1600 1150 1350 MSHA
1830 1350 1350 MSHA
1830 1350 1350 MSHA
1830 1350 1350 MSHA
2000 1475 1350 MSHA
2102 1550 1350 MSHA
2102 1550 1350 MSHA
2373 1750 1350 MSHA
2373 1750 1350 MSHA
2373 1750 1350 MSHA
Un
derg
rou
nd
Min
ing
32 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 33
Reliablepowerrightfromthestart.CaPoSsmarteditionwasespeciallydevelopedforheavyanddutyapplicationsandprovidesthehighenergyrequiredbythe24VDCstartersduringthestartingsequence.
CaPoSusescapacitortechnologytooptimizestartupbehavior.Thenumberofmodulestobeuseddependsonthetypeofengineinvolvedanditsbreakawaytorque.CaPoSsmarteditionmaybeusedautonomouslyorinconjunctionwiththemotivlineautomationsystem.
Themostimportantfeaturesataglance:— Autonomousandmodularconstruction— Maintenance-freesystem— Significantreductionsinweightandvolumecomparedwith conventionalstarterbatteries— Optimizedcold-startingcapabilities— Lowlife-cyclecosts— Novoltageinterruptionduringstart-up— On-boardvoltageof24VDC— Integratedself-monitoringsystemwithinterfacetovehicle controlsystem— IntegratedDC-/DCconverterforautomaticalrecharging— IP66protection
AutomationCaPoS smart edition – Capacitor Power System for Series 2000, 4000
CapoS smarteditionfornewvehiclesorrepowering
Cab
Vehiclecontrolsystem
Loksteuerung
3)
ADEC
Starter
4)
ADEC
POM Starter
2)
MDEC
Starter
1)
DDEC
Starter
OnboardBattery24VDC
CapoS
1to5Modules
Module1
Module5
CapoS smart edition
CapoS smart edition
Au
tom
atio
n
1) Series400001,Series2000022)Series4000023)Series400003/05,Series2000064)OptionalforSeries400003, Series200006
34 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 35
Allourenginesareequippedwithelectronicenginecontrols.Intelligentelectronicsensurethatperformanceandefficientoperationareachievedunderalloperatingconditions.Innovative,high-endtechnologytakesoverthecontrol,regulationandmonitoringofthedrivesystem.Thesystemsaremodularinordertobeabletoadaptthedieselenginetothecomplexoptimaloperatingconditionsoftheequipment.Inaddition,operatingconditionsthatcouldleadtodamagearedetectedintime.
Yourbenefits:– Protectionoftheengineandthereforesafetyby: · Reportingcriticaloperatingconditions · Temporaryreductioninpower · Automaticshutdown · Startinhibitor · Overspeedregulation · Self-diagnosisandregulationforthesystem– Standardinterfacesforexternalsystemconnections,suchas
CANdatabusandSAEJ1939 · Easyintegrationwiththevehicle · Flexibleadjustmenttothevehicleorvehiclecomponentsand
projectspecificneeds · Interfaceforenginediagnosis– Highavailabilityandfail-safeoperation– Highpowerefficiency– Lowfuelconsumption– Minimalexhaustemissionsthatfullymeetalllegal
requirements
ForenginesequippedwithSCRsystems,weareyourexperttechnologypartner.ThelatestelectronicsintegratethenecessarySCRcomponentsforthereductionofemissionsintelligentlyintotheoverallsystem.Thisensuresoptimaltuningofallengineandemissioncontrolfunctions.
We manage everything for you.
Engine management system – Typical configuration Series 460, 500, 900
Retarder Transmission Vehicleinstrumentpanel
InterfacetoSAEJ1939
ABS
Vehicle-CAN
Controlunit2
Vehiclecontrolcommands
Diagnosisinterface
EngineManagement1
Enginesensorsandcontrolelements
SCR-CAN
SCRcontrolunitFramemoduleUreadosing
unit;Heatingvalveandureanozzle
SCRmufflerwithcatalyst2
Ureatank2Ureasupplyunit2
1Enginemounted2Vehiclemounted
Additional components for current engine series with emissions regulations Eu Stage IIIB/EpA tier 4i
EnginemanagementsystemwithintegratedSCRsystem–Typicalconfiguration–
Scope of supply for current engine series with emissions regulations Eu Stage IIIA/EpA tier 3
Au
tom
atio
n
36 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 37
ThemotivlineautomationsystemisaninnovativehighendtechnologydevelopedbyMTUforminingvehicles.motivlineperformsthecontrolandmonitoringfunctionsfortheentireengineplant.Themodularsystemguaranteesoptimumadaptationofthedieselenginetothediversityofoperatingconditionsinmining.
motivlinesupports:> flexibleadaptationtothevehicleand/oritscomponentsand project-specificrequirements> automaticpoweroutputadjustmentoroptionalengine shutdownbytheintegratedsafetysystemandallother necessarymonitoringandsafetyfunctions> Interface-MTUtelemetricdeviceforGSM*-for MTUValueCareProductRemoteServices(optionalwithuser agreement),whichprovidesdirectaccesstothedataofyour MTUengine> EasyadaptationbymeansofMTUinterfacemoduleSAM
motivlineharmonizestheengineintegrationintothevehicle.Becauseofthatoptimizedconditionsgenerates:> high power- efficiency> low fuel consumption> minimal exhaust emissions that are substantially below the legal limits
FortheSeries 4000 engines,anewenginemanagementsystemADEChasbeendeveloped,whilstthereisalsoanextensiverangeofstandardizedsolutionsavailable-withoptionsforflexibleinterfaces.TheEngineMonitoringUnitEMUprovidesfurtherenhancedavailabilitybymeansofadditionalmonitoringanddiagnosticoptionsfortheengine.ComplementingtheSAMinterfacemodule,POMoptimizesthestartprocessandsimplifiescablingtothestarterandalternator.ThecompletePlug & Playsystemmakesinstallationoftheengineinthevehicleconsiderablysimplerandfaster.
*GlobalSystemforMobileCommunications
motivline – the management technology for mining appli-cations with Series 4000-03
AdEC = Advenced diesel Engine ControlEmu** = Engine monitoring unitpom** = power output moduleSAm = Service and Application moduleCapoS = Capacitor power System
BatteryCaPoSsmart edition**
Vehicle Control system
Interface CAnopen or SAE J1939 or parallel wired
CAn
CAnBattery
ChargingAlternator
EMU**POM** ADEC
Starter
SAM
Au
tom
atio
n
Telemetric Device**
**Optional
38 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 39
Series900
Series460
Diesel engines for C&I, Agriculture and Mining applications
DieselenginesforC&I,AgricultureandMiningapplications
Engine Cylinder data Bore/Stroke Cyl. displac. Total displac. mm (in) l (cu in) l (cu in)4R 904 C01 102/130 1.06 4.24Cyl./In-Line (4.0/5.1) (65) (256)
4R 924 C01 106/136 1.20 4.84Cyl./In-Line (4.2/5.4) (73) (293)
4R 924 C02 106/136 1.20 4.84Cyl./In-Line (4.2/5.4) (73) (293)
6R 906 C01 102/130 1.06 6.46Cyl./In-Line (4.0/5.1) (65) (391)
6R 926 C01 106/136 1.20 7.26Cyl./In-Line (4.2/5.4) (73) (439)
6R 926 C02 106/136 1.20 7.26Cyl./In-Line (4.2/5.4) (73) (439)
6R 460 C11R-C21 128/166 2.13 12.86Cyl./In-Line (5.0/6.5) (129) (781)
6R 460 C31-C71 128/166 2.13 12.86Cyl./In-Line (5.0/6.5) (129) (781)
6R 460 C02 128/166 2.13 12.86Cyl./In-Line (5.0/6.5) (129) (781)
Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.
Dimensions, max. Mass, max.L x W x H (dry)mm (in) kg (lbs.)830x672x945 395(33x26x37) (870)
830x645x925 405(33x25x36) (893)
830x645x925 415(33x25x36) (915)
1087x688x956 530(43x27x38) (1168)
1087x681x956 530(43x27x38) (1168)
1087x681x956 545(43x27x38) (1202)
1315x785x1142 920(52x31x45) (2028)
1320x750x1115 920(52x30x44) (2028)
1320x750x1115 930(52x30x44) (2072)
Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.
L W
H
L
H
Engi
nes
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Series500
Diesel engines for C&I, Agriculture and Mining applications
DieselenginesforC&I,AgricultureandMiningapplications
Engine Cylinder data Bore/Stroke Cyl. displac. Total displac. mm (in) l (cu in) l (cu in)6V 501 C01 130/150 1.99 12.06Cyl./90°V (5.1/5.9) (121) (732)
6V 501 C02 130/150 1.99 12.06Cyl./90°V (5.1/5.9) (121) (732)
8V 502 C21-C51 130/150 1.99 15.98Cyl./90°V (5.1/5.9) (121) (970)
8V 502 C61-C71 130/150 1.99 15.98Cyl./90°V (5.1/5.9) (121) (970)
8V 502 C02 130/150 1.99 15.98Cyl./90°V (5.1/5.9) (121) (970)
Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.
Dimensions, max. Mass, max.L x W x H (dry)mm (in) kg (lbs.)1206x1020x1158 885(47x40x46) (1951)
1190x1020x1130 895(47x40x44) (1973)
1515x1013x1053 1125(60x40x41) (2480)
1385x1021x1198 1125(55x40x47) (2480)
1530x1195x1080 1135(60x47x43) (2502)
L W
H
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nes
dat
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42 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 43
Diesel engines for C&I and Mining applications
DieselenginesforC&IandMiningapplications
Engine Cylinder data Bore/Stroke Cyl. displac. Total displac. mm (in) l (cu in) l (cu in)S60 130/160 2.12 12.76Cyl./In-line (5.1/6.3) (129) (775)
S60 133/168 2.33 14.06Cyl./In-line (5.2/6.6) (142) (854)
Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.
Dimensions, max. Mass, max. Weight/Power ratioL x W x H (dry) kg/kWmm (in) kg (lbs.) (lbs./bhp)1455x925x1380 1290 3.5-5.8(57x36x54) (2844) (5.7-9.5)
1455x925x1380 1215 2.4-5.4(57x36x54) (2680) (4.0-8.9)
Series60
L W
H
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44 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 45
Series1000 Series1300
Series1100 Series1500
Diesel engines for C&I, Agriculture and Mining applications
DieselenginesforC&I,AgricultureandMiningapplications
Engine Cylinder data Bore/Stroke Cyl. displac. Total displac. mm (in) l (cu in) l (cu in)4R 1000 C00 110/135 1.28 5.14Cyl./In-Line (4.3/5.3) (78) (311)
6R 1000 C00 110/135 1.28 7.76Cyl./In-Line (4.3/5.3) (78) (470)
6R 1100 C00 125/145 1.77 10.76Cyl./In-Line (4.9/5.7) (108) (652)
6R 1300 C00 132/156 2.13 12.86Cyl./In-Line (5.2/6.1) (130) (781)
6R 1500 C00 139/171 2.60 15.66Cyl./In-Line (5.5/6.7) (159) (952)
Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.
Dimensions, max. Mass, max. Weight/Power ratioL x W x H (dry) kg/kWmm (in) kg (lbs.) (lbs./bhp)818x755x1033 510 3.0-5.0(32.2x29.7x40.7) (1124) (4.9-8.2)
1059x821x1033 669 2.6-3.6(41.7x32.3x40.7) (1475) (4.2-6.0)
1325x955x1230 950 3.0-3.4(52.7x37.6x48.4) (2094) (4.9-5.6)
1375x980x1260 1083 2.8-3.4(54.1x38.6x49.6) (2388) (4.6-5.6)
1425x1005x1290 1235 2.7-3.1(56.1x39.6x50.8) (2723) (4.4-5.1)
Engi
nes
dat
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46 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 47
Series1600
Diesel engines for C&I, Agriculture and Mining applications
DieselenginesforC&I,AgricultureandMiningapplications
Engine Cylinder data Bore/Stroke Cyl. displac. Total displac. mm (in) l (cu in) l (cu in)10V 1600 C00 122/150 1.75 17.510Cyl./90°V (4.8/5.9) (107) (1068)
12V 1600 C00 122/150 1.75 2112Cyl./90°V (4.8/5.9) (107) (1282)
Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.
Dimensions, max. Mass, max. Weight/Power ratioL x W x H (dry) kg/kWmm (in) kg (lbs.) (lbs./bhp)1707x1258x1200 1940 3.2-3.4(67.2x49.5x47.2) (4277) (5.3-5.6)
1873x1258x1200 2200 3.0-3.5(73.7x49.5x47.2) (4850) (5.0-5.7)
Engi
nes
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48 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 49
Series2000
Diesel engines for C&I and Mining applications
DieselenginesforC&IandMiningapplications
Engine Cylinder data Bore/Stroke Cyl. displac. Total displac. mm (in) l (cu in) l (cu in)12V 2000 C02 130/150 1.99 23.912Cyl./90°V (5.1/5.9) (121) (1458)
16V 2000 C02 130/150 1.99 31.916Cyl./90°V (5.1/5.9) (121) (1947)
12V 2000 C06 135/156 2.23 26.812Cyl./90°V (5.3/6.2) (136) (1633)
16V 2000 C06 135/156 2.23 35.716Cyl./90°V (5.3/6.2) (136) (2177)
Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.
Dimensions, max. Mass, max. Weight/Power ratioL x W x H (dry) kg/kWmm (in) kg (lbs.) (lbs./bhp)1864x1205x1286 2416 3.2-4.3(73.4x47.4x50.6) (5326) (5.3-7.0)
2360x1247x1314 2994 3.0-3.8(93x49,1x51,7) (6601) (4.9-6.3)
2028x1278x1461 2950 3.8(79.8x50.3x57.5) (6503) (6.2)
2378x1288x1488 3350 3.5(93.6x50.7x58.6) (7385) (5.7)
Engi
nes
dat
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Series4000
Diesel engines for C&I and Mining applications
DieselenginesforC&IandMiningapplications
Engine Cylinder data Bore/Stroke Cyl. displac. Total displac. mm (in) l (cu in) l (cu in)12V 4000 C01 165/190 4.06 48.812Cyl./90°V (6.5/7.5) (248) (2978)
16V 4000 C01 165/190 4.06 65.016Cyl./90°V (6.5/7.5) (248) (3967)
20V 4000 C02 165/210 4.49 89.820Cyl./90°V (6.5/8.3) (274) (5480)
12V 4000 C03 170/210 4.77 57.312Cyl./90°V (6.7/8.3) (291) (3493)
16V 4000 C03 170/210 4.77 76.316Cyl./90°V (6.7/8.3) (291) (4656)
20V 4000 C03 170/210 4.77 95.420Cyl./90°V (6.7/8.3) (291) (5822)
Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.
Dimensions, max. Mass, max. Weight/Power ratioL x W x H (dry) kg/kWmm (in) kg (lbs.) (lbs./bhp)2409x1588x1736 6045 4.0-5.1(94.8x62.5x68.3) (13325) (6.6-8.3)
2879x1588x1736 7030 3.5-4.4(113.4x62.5x68.3) (15615) (5.8-7.3)
3647x1609x2065 9865 3.6(143.6x63.3x81.3) (21750) (6.0)
2497x1629x2065 7000 4.2-5.9(98.3x64.1x81.3) (15430) (6.8-9.7)
3020x1629x2065 8100 3.6-5.4(118.9x64.1x81.3) (17860) (6.0-8.9)
3647x1609x2065 10700 3.6-4.5(143.6x63.3x81.3) (23590) (6.0-7.4)
Engi
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52 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 53
Series4000
Diesel engines for C&I and Mining applications
DieselenginesforC&IandMiningapplications
Engine Cylinder data Bore/Stroke Cyl. displac. Total displac. mm (in) l (cu in) l (cu in)12V 4000 C05 170/210 4.77 57.212Cyl./90°V (6.7/8.3) (291) (3491)
16V 4000 C05 170/210 4.77 76.316Cyl./90°V (6.7/8.3) (291) (4656)
Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.
Dimensions, max. Mass, max. Weight/Power ratioL x W x H (dry) kg/kWmm (in) kg (lbs.) (lbs./bhp)2633x1631x1997 7960 4.3-6.9(103.7x64.2x78.6) (17549) (7.0-11.4)
3201x1631x1997 9350 4.1-4.9(126.0x64.2x78.6) (20613) (6.7-8.0)
Engi
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54 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 55
Part
s&
Serv
iceMTUValueCare
Ensure a long, reliable life.
Asyourequipmentages,itsneeds--andyours--change.MTUValueCarewrapsaroundyourMTUinvestment,providing360degreesofcustomizedsupport,foroptimalvalueateverystageoflife.
1 EXTENDED COVERAGE
5 REM
AN / REBUILD
3
4
•
••
•
Planning reliability throughout your equipment's lifeMTU ValueCare
2 DATA-ENHANCED SOLUTIONS
LONG-TERM SERVICE AGREEMENT
GENUINE PARTS & CONSUMABLES
TRAININ
G
MTU-CERTIFIED TECHNICIANSM
AIN
TEN
ANC
E
Start of equipment operation & standard warranty
MTUValueCarecanhelpyou:1.Avoidtheunexpectedwithaddedprotectionbeyondthe standardwarranty*.2.Makebetterdecisionsfasterwithdata-enhancedtools*.3.Maximizeavailabilityandoptimizelifecyclecostswithan individuallytailoredLong-termServiceAgreement*.4.Improvesystemperformanceandextendequipmentlifewith on-demandsupportfromMTU.5.KeepagoodthinggoingwithMTUreman/rebuildsolutions.
* Availableforminingenginesandsystems.
56 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 57
Part
s&
Serv
iceMTUValueCare
Rely on MTU expertise.
Togiveyourequipmentalongandproductivelife,chooseapartneryoucantrust.OnlyMTU-certifiedtechniciansknowhowtogetthejobdonerightusingprovenservicemethods,MTU-specifiedmaintenanceschedulesandgenuineOEMpartsandconsumables.Whateverlevelofsupportyouneed,ourglobalnetworkoffactory-trainedprofessionalsisreadytoprepareacustomizedplantohelpyoumaximizeperformanceandminimizelife-cycle-costs.
Nevercompromise.MTUenginesandsystemsarebuilttolastwithlegendaryhighstandards.Whenit’stimeforservice,don’tsettleforanythingless.Formaximumreliability,performanceanduptime,chooseanameyoucantrust–MTU.
On-Demand Support—includingprofessionalinspectionsandpreventivemaintenancerecommendationsfromMTU–helpsyouidentifyandaddressproblemsearly,saveonrepairsorunexpecteddowntime,andoptimizeyourequipment’sperformanceandlongevity.Inspectionsincludevisualassessment,testrunandleakcheck,on-siteoilandcoolantanalysis,diagnosticevaluationandreporting.
Ifyouneedusalittle:
Long-term Service AgreementsforminingapplicationsmakeiteasytoplanthecostofmaintenanceandmaximizeavailabilitythroughoutyourMTUequipment’slifecycle.Thedetails,termsandperiodsofeachpackagearepreciselytailoredtomatchyourindividualneeds,withmaintenanceperformedbyMTU-certifiedtechniciansusingonlygenuineneworremanufacturedparts.
Ifyouneedusalot:
Learnfromthebest.TrainingisagreatwaytobecomeproficientwithMTUenginesandsystemsandgetmaximumefficiencyfromyourequipment.Frompreventivemaintenancetodiagnosticsandrepair,ourtrainingprogramsprovideahands-onlearningexperiencewithknowledgeable,experttrainers.Weofferawiderangeofcustomizedtrainingprogramsaroundtheworldtomaximizeyourreturnoninvestment.
58 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 59
Allpreventivemaintenanceservicesupto10yearsaccordingtoyourapprovedMTUmaintenanceschedule,performedbyMTU-certifiedtechniciansatyourlocalMTU-authorizeddistributor.
Preventive
Allpreventivemaintenanceservicesupto10yearsaccordingtoyourapprovedMTUmaintenanceschedule,performedbyMTU-certifiedtechniciansatyourlocalMTU-authorizeddistributor,includingallnecessarycorrectiveservices.
AllInclusive
MTUValueCare
Plan ahead.MTUValueCare
Protect your investment.
Theannualcostofmaintenancecanvarydramaticallydependingonhowandwhereyourequipmentisused.Atminesiteswhereoptimalequipmentavailabilityandperformanceareessential,andpredictablecostsarepreferred,Long-termServiceAgreementscanhelp.
MTUminingengines–backedbyExtendedCoverage–provideinvaluablepeaceofmindbeyondthestandardwarranty.WithExtendedCoverage,youcanbeassuredthatthecostsofunexpectedrepairsarecovered,withserviceperformedbyMTU-certifiedtechnicians—upholdingresalevalueandensuringlong-termconfidenceinyourMTUinvestment.
Extended Coverageprotectsyoufromthecostofunexpectedrepairsbeyondyourstandardwarranty,withprofessionalservicefromMTU-certifiedtechniciansandcoveragetailoredtoyourneeds.Packagescanalsobeextendedupto5yearsandarefullytransferrable,enhancingresalevalue.Coverageincludesmaterialandlaborfortroubleshooting,faultclearanceandcorrectiveservicestoenginesandon-engineelectronics(excludinggearbox,alternators,orsimilarcomponents).Toensuremaximumquality,allrepairsareconductedusingonlygenuineMTUparts.
year1 year2 year3 year4 year5 year6 year7 year8 year9 year10
Long-termServiceAgreement* PreventiveMaintenance
Example:ScheduledMaintenanceCosts
*Excludescorrectiveservices
Part
s&
Serv
ice
60 I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 61
Digitizationismorethanabuzzword–gooddatafuelssmarterdecisions.AvailableforMiningapplications,Data-enhancedSolutionsfromMTUharnessthatpower,givingyouvitalinformationandhelpfultoolstosimplifyandstreamlineMTUequipmentownership,operationandmaintenance.
Monitoractivityfromafar.Identifyfaultsearlyandmakeinformeddecisionsquickly–eventhousandsofmilesfromtheworksite–byaccessingvitalengineandsysteminformationonlinewithRemoteServices.
Beproactive.Remote Servicescanimproveyourengine’sperformance,andyourprofitability,byhelpingyouavoiddowntime.Usingatelemetricdevice,importantdatasuchasoiltemperature,currentlocationandhoursofdutyisrecordedandtransmittedinnearreal-timeoratpredeterminedintervals.Throughearlyfaultidentification,youcanactdecisivelytoincreaseengineefficiency,preventdamage,reducedowntime,identifynecessaryreplacementpartsandsaveonserviceandrepairs.AllyouneedisacomputerwithanInternetconnection.
Besecure.Yourdataishandledwiththestrictestconfidentiality.WeprovideasecureinfrastructureanduseradministrationviaourMTUsecuritydesign.
Anonboardtelemetricdevicetransmitsvitalequipmentdata,accessibleinnearreal-timeonyourcomputerscreen.
MTUValueCare
Make better decisions – faster.MTUValueCare
Exchange and save.
FactoryremanufacturedMTUproductsdeliverthesamehighstandardsofperformance,servicelifeandqualityasnewMTUproducts,alongwithidenticalwarrantycoverage–atafractionofthecost.Andwithdesignandmodel-relatedupdates,theyalsofeaturesimilartechnologicaladvancements.DevelopedbyR&Dengineers,theremanufacturingprocesssavesyoutimeandmoney,whilebenefitingtheenvironmentthroughthereuseofmaterials.Tohelpyouworkefficiently,awiderangeofremanufacturedparts,enginesandsystemsareavailableworldwide.
Reducelifecyclecosts.Asyouevaluateyourlong-termpowerneeds,youmustconsideravarietyoffactors.Factoryremanufacturedproductsareasmartsolution,helpingyoureducethetotallifecyclecostofyourequipment.
Savetime.Factoryremanufacturedproductsputyourequipmentbacktoworkfasterthananoverhaul,whichreducesdowntime,servicetimeandindirectcostssuchasstorage.
MaintainMTUstandards.AllproductsareremanufacturedtostrictMTUstandardsbyMTU-certifiedtechniciansatregionalMTUremancenters.OnlyMTUcanremanufactureMTUparts,enginesorsystemstooriginalMTUfactoryspecifications.
Protecttheenvironment.Sinceremanufacturingisanefficientuseofresourcesandenergy,factoryremanufacturedproductsbenefittheenvironmentaswell.
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Part
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Serv
iceService Network
Local support. Worldwide.
Wheneverandwhereveryouneedexpertsupport,MTUspecialistsareavailable.Ourglobalservicenetworkofmorethan1,200locations–backedbyourcutting-edgePartsLogisticsCenters–providesyouthisassurance.TofindyourlocalMTUdistributor,visitwww.mtu-online.com.
Localsupport.Worldwide.Weensurethatyoureceiveindividualizedsupportfromourglobalnetworkofmorethan1,200servicecenters—anywhere,anytime.
Globalheadquarters Regionalheadquarters Salesandcustomerservice center
CustomerAssistanceCenter
Agentsareavailable24/7forfastresponsetoyourinquiriesandanyserviceneeds.
Europe, middle East, Africa+49754190-77777
Asia/Pacific+6568609669
north and Latin America+12485608888
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Emis
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Exhaust emissions
Manycountrieshaveimplementedenvironmentallegislationtoprotectpeoplefromconsequencesofpollutedair.Forthisreasonanincreasingnumberofcountriesregulateemissionsfromspecificmobileandstationarysources.
Emissionstandardsmayapplyinternationally,nationallyand/orforspecificareas.Theenforcementofanemissionlegislationmaydependforexampleontheareawheretheequipmentisusedandthewayitisoperated.
Theemissionlegislationsmaybecategorizedbypowerrangeand/orcylindercapacity.Emissionlegislationsgenerallyrequireacertificatewhichstatescompliance.Stationaryapplicationsmayrequireon-siteapprovals(on-siteemissiontest)dependingontheparticularemissionlegislation.
PleasefindasfollowsexamplesofemissionstandardswhichapplytotheC&I,AgricultureandMiningIndustry.Fordetailspleaseconsulttheapplicablelegislationand/orpermittingauthority.
EmissionlegislationforC&I,AgricultureandMiningapplicationsmaydifferentiatebetweenmobileandstationaryapplications/machinery.
Nonroadmobilemachineryemissionlegislationmaydifferentiatebetweenconstantandvariablespeedapplications.Nonroadmobilemachineryemissionlegislationmaydifferentiatebetweenratingsandcylindervolume.
Emissionlegislationformobileapplicationsaree.g.USEPA,EUNRMM,ChinaNRMM,MoEFIndia/CPCB
Stationaryemissionlegislationdifferentiatesbetweenemergencystandbyandnon-emergencyapplications.Usuallynon-emergencyapplicationshavemorestringentemissionlimits.Enginesforemergencystandbyapplicationsareoftenlimitedbyoperatinghoursperyear.Theoperatinghourlimitationmaybedefineddifferentlyfromcountrytocountry.Especiallystationaryapplicationsmaybesubjecttomorestringentregionalormunicipalemissionlimits(e.g.Non-AttainmentAreas).
EPA NRMM > 560 kW
Pleasenotethattheenginesandsystems(only)complywiththecountryorregionspecificemissionrequirementsandhaveappropriateemissioncertification(s)whichareexplicitlystatedinrespectiveRRPS/MTUdefinedtechnicalspecifications.AnyExport/Import/Operationoftheengineincountriesorregionswithdifferentapplicableemissionlawrequirementsisatthecustomersresponsibility.
Emissionlegislationforstationaryapplicationsishighlyfragmented,e.g.USEPA,EUNRMM,TA-Luft,NEASingapore,MoEFIndia/CPCB,ChinaNRMM.
SampleforemissionstagesinC&I,AgricultureandMiningindustry:EPA
Examplesforemissionleveldescription:•USEPANonroadTier4(40CFR1039) –>certified•USEPANonroadTier2Comp(40CFR89) –>compliantwithemissionlegislation-notcertified•USEPANonroadTier2Comp –>compliantandcorrespondingtoemissionlimitvalues-
notcertified
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Emission Flex Package
Nomatterwhereintheworldyourmachinesoperate,youneedadrivepackagethatperforms.WithourEmissionFlexPackage,youincreasetheflexibilityinhighlyregulatedmarketsaswellasincountrieswithnoorloweremissionsstandards.Withtwoenginegenerationsfrom100-460kW,wearewellpreparedtoofferthesolutionthatmeetsyourindividualrequirementsbest.
EmissionFlexPackageforSeries460,500and900EUStageIIIB/EPATier4ienginesTobeoperatedinnon-regulatedcountries,yourusedEUStageIIIB/EPATier4ienginescanbeadjustedaccordingly.Forthismodification,nohardwarechangesarenecessary;theMTU-certified,authorizedservicedealersonlyupdatethesoftwareanddecertifytheengine*.Theaftertreatmentsystemmayremaininthevehicle,savingtimeandremovalcosts.However,iftheSCRcomponentsareremoved,evenhighersulphurtolerancesmaybeachieved.Thisiscompletelyuptoyou.Wehelpyoudecidewhichoptionisbestforyou.
EmissionFlexPackageforSeries1000-1500EUStageIV/EPATier4fIfyouplantooperateyourEUStageIV/EPATier4fenginesincountrieswithnoorlessstringentemissionsregulations,MTUofferstwooptions:– order new engines with the Emission Flex package. Thisallowsyoutoexportyourmachinestoanywherefrom highlyregulatedcountriestolessornon-regulatedcountries withjustoneengineinstallation– Adjustyourenginesinoperationtomorelenientemissions regulations.Themodificationisdonebysoftwareupdateand recertifying*toEUNonroadStIIIAComp(ECER96)emission standard,nohardwarechangesarenecessary.Removalofthe SCRcomponentsisoptionally.Thenewemissionsconformity isdocumentedinthesystemdata.
*Duetoemissioncomplianceregulationsyouneedtoremovelabelsandcertificationnumbersinadvancesothatde-/recerticationcanbeconducted.
Benefits:+ Quickandeasymodificationthroughelectronic updateonly+ Cost-efficientsolutionforcustomerssellingand purchasingusedEUStageIIIB/EPATier4iproductsin non-regulatedcountries+ Highersulphurtolerancesothatenginescanbe operatedanywhere+ Economicaluseofresourcesbyenablingsecondlifefor enginesoutsideofemissionregulatedmarkets+ Highertechnologicalstandardthanolder,non-regulated engineswhichdirectlytranslatesintofuelsavingsandlower life-cyclecosts
BenefitscomparedtoclassicEUStageIIIA/EPATier3engines:+ Commonengineplatformanddimensions+ Lessintegrationeffort duetoidenticalinterfaces andsamedimensions+ Betterfuelefficiency + Betterpowercurvesformoreefficientoperation+ Future-proofengines thatarecontinuallyenhanced
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Additionalavailablesalesprograms:—Marine—Rail—Gendrive—Oil&Gas
1kW =1.360PS g = 9.80665m/s21kW =1.341bhp π = 3.141591HP =1.014PS e = 2.718281oz =28.35g1lb =453.59g 1lb = 16oz1shortton =907.18kg 1shortton = 2000lbs1lb/HPh =447.3g/PSh 1ftlb = 1.356Nm1lb/HPh =608.3g/kWh 1ft/min = 0.00508m/s1gal/HPh(US)=4264g/kWh pDiesel = 0.83kg/l1kWh =860kcal 1lb/sqin = 0.069bar(1psi)1cal =4.187J 1mmHG = 1.333mbar (133.3Pa)1BTU =1.055kJ 1mmWS = 0.0981mbar (9.81Pa)1inch =2.540cm T(K) = t(°C)+273.151sq.inch =6.542cm2 t(°C) = 5/9x(t(°F)-32)1cu.inch =16.387cm3 t(°C) = 5/4xt(°R)1foot =3.048dm 1foot = 12inches1sq.foot =9.290dm2 1yard = 3feet1landmile =1.609km 1landmile = 5280feet1naut.mile =1.853km 1naut.mile= 6080feet1GBGallon =4.546l1USGallon =3.785l1USBarrel =0.159m3 =42USGallons
Energy: 1J=1Ws=1VAs=1NmPower: 1W=1VA=1Nm/sForce: 1N=1kgm/s2
Pressure: 1Pa=1N/m2(1bar=105Pa)MEP(bar) =Pcyl(kW)x1200 n(1/min)xVcyl(l)Torque(Nm) =Pges(kW)x30000 n(1/min)xπ
Notes Conversion Table
MTUFriedrichshafenGmbHMTUAsiaPteLtdMTUAmericaInc.PartoftheRolls-RoyceGroup
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