RENR7691RENR7691-04_SIS(1).pdf

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RENR7691-04 May2011 C7 On-highway Engine Electrical System KAL1-UP SAP1-3955 155-2252 3E-5179 160-7690 C B 3E-3370  A 111-2416 100-3320  A B 155-2269 116-6158 2 1 C B  A 155-2267  A B 118-8429 160-7690 KEY SLOTS POSITIONED  AS SHOWN E-S4 E-S5 E-S6 E-S7 E-S3 E-C13 E-C12 E-C1 E-C11 E-C6 E-C5 E-C7 E-S2 E-C14 E-S1 E-C9 E-C2 E-C8 E-C15 E-C4 E-C3 222-5905 E-C1 E-S4 E-S5 E-S6 E-S7 E-C11 E-C15 E-C18 E-C2 E-C8 E-C9 E-C3 E-S1 E-C7 E-S2 KEYSLOTS POSITIONED  ASSHOWN E-C17 E-C14 E-C5 E-C6 E-C12 E-C13 E-S3 222-5906 222-5907 (G828-WH) (G850-BU) (G829-GN) (G833-PK) (L983-WH) (L984-OR) (L859-YL) (G833-PK) (G828-WH) (G829-GN) (G850-BU) (L985-YL) (L984-OR) (L983-WH) SPEED/TIMING SENSOR CONNECTOR SECONDARY (BOTTOM) SPEED/TIMING SENSOR CONNECTOR SECONDARY (BOTTOM) SPEED/TIMING PRIMARY (TOP) SENSOR CONNECTOR SPEED/TIMING PRIMARY (TOP) SENSOR CONNECTOR PRESSURE OIL CONNECTOR SENSOR ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR HARNESS INJECTOR CONNECTOR ECM CONNECTOR TURBO WASTEGATE SOLENOID CONNECTOR  ATMOSPHERIC PRESSUR E SENSOR CONNECTOR  AIR TEMPERATURE SENSOR CONNECTOR INTAKE MANIFOLD ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR HARNESS INJECTOR CONNECTOR ECM CONNECTOR PRESSURE OIL CONNECTOR SENSOR ENGINE OIL CONNECTOR LEVEL SWITCH TURBO WASTEGATE SOLENOID CONNECTOR  ATMOSPHERIC PRESSURE SENSOR CONNECTOR PRESSURE CONNECTOR  AIR TEMPERATURE SENSOR CONNECTOR INTAKE MANIFOLD INJECTOR ACTUATION PRESSURE SENSOR CONNECTOR INJECTION ACTUATION PRESSURE SENSOR CONNECTOR INLET AIR HEATER RELAY CONNECTOR INLET AIR HEATER RELAY CONNECTOR INJECTION ACTUATION PRESSURE CONTROL VALVE CONNECTOR INJECTOR ACTUATION PRESSURE CONTROL VALVE CONNECTOR INLET AIR HEATER LAMP/FAN CONNECTOR INLET AIR HEATER LAMP CONNECTOR ENGINEHARNESS CONNECTORANDSPLICELOCATIONS ENGINEHARNESS CONNECTORANDSPLICELOCATIONS ENGINE BOOST SENSOR ENGINE PRESSURE CONNECTOR BOOST SENSOR E-C2 CLR-G A WIRENAME POS TERM/PL UG  WH-18 G828-E2 A 180-9340 GN-18 G829-E8 B 180-934 0 GY-18 A747-E 10 C 180- 9340  ACCESSORYTABLE QT Y PARTNAM E P/ N 1 PLU G_A S. 155-2267 1 WE DG E 15 5- 2276 E-C3 CLR-G A WIRENAME POS TERM/PL UG  WH-18 G828-E3 A 180-9340 GN-18 G829-E7 B 180-9340 PK-18 A746-E 25 C 180-9 340  ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 155 -22 67 1 WE DGE 15 5-22 76 E-C4 CLR- GA WIRENAME POS TERM/P LUG RD-1 8 C987 -E44 A 116-6159 BU-1 8 G850 -E42 B 116-6159  ACCESSORYTABLE QTY PA RTNA ME P/ N 1 PLU G_A S. 116 -61 58 2 SE AL 10 0-66 74 1 RET AIN ER 111 -24 22 1 CA P 11 6- 61 61 E-C5 CLR-G A WIRENAME POS TERM/PL UG BR-18 G826-E 26 A 180- 9340 BU-18 G827-E 27 B 180- 9340 GY-18 994-E16 C 180-934 0  ACCESSORYTABLE QT Y PARTNAME P/N 1 PLUG_A S. 155-22 67 1 WE DGE 15 5-22 76 E-C6 CLR- GA WIRENAME POS TERM/P LUG BU-18 995-E1 8 1 180-934 0 PK-18 G833-E 12 2 180-9340  ACCESSORYTABLE QT Y PA RTNA ME P/N 1 PLU G_AS. 155-2269 1 WE DGE 15 5-22 61 E-C1 CLR-G A WIRENAME POS TERM/PL UG 1 8T-8 737  WH-18 G828-E1 2 180-9340 GN-18 G829-E5 3 180-934 0 4 8T-8 737 5 8T-8 737 6 8T-8 737 7 8T-8 737 BU-18 G850-E9 8 180-934 0 9 8T-8 737 10 8T-8 737 11 8T-8 737 12 8T-8 737 13 8T-8 737 GY-18 A747-E1 0 14 180-9340 15 8T-8 737 16 8T-8 737 17 8T-8 737 PK-18 G833-E1 1 18 180-9340 19 8T-8 737 20 8T-8 737 21 8T-8 737 22 8T-8 737 23 8T-8 737 GY-18 994-E16 24 180-934 0 BR-18 G849-E17 25 180-9340 26 8T-8 737 27 8T-8 737 28 8T-8 737 29 8T-8 737 30 8T-8 737 31 8T-8 737 BU-18 995-E18 32 180-934 0 33 8T-8 737 34 8T-8 737 BU-18 C967-E2 0 35 180-9340 GY-18 A701-E2 1 36 180-9340 PU-18 A702-E2 2 37 180-9340 BR-18 A703-E2 3 38 180-9340 GN-18 A704-E24 39 180-9340 PK-18 A746-E2 5 40 180-9340 BR-18 G826-E2 6 41 180-9340 BU-18 G827-E2 7 42 180-9340 43 8T-8 737  WH-18 L983-E27 44 180-9340 OR-1 8 L984 -E32 45 180-9340 YL-1 8 L985 -E33 46 180-9340 47 8T-87 37  WH-18 E964-E38 48 180-9340 BK-18 E963 -E39 49 180-9340 50 8T-87 37 51 8T-87 37 52 8T-87 37 53 8T-87 37 BU-18 A705 -E40 54 180-9340 GY-1 8 A706 -E41 55 180-9340 56 8T-87 37 57 8T-87 37 YL-1 8 E966 -E36 58 180-9340 BU-18 E965 -E37 59 180-9340 60 8T-87 37 PK-1 8 G854 -E45 61 180-9340 PU-1 8 G855 -E46 62 180-9340  WH-18 M795-E99 63 180-9340 BK-1 8 C211 -E98 64 180-9340 65 8T-87 37 66 8T-87 37 67 8T-87 37 68 8T-87 37 69 8T-8737 70 8T-87 37  ACCESSORYTABLE QT Y PA RTNA ME P/ N 1 PLU G_A S. 160 -76 90 2 ST RA P 3S-2 09 3 1 END BEL L 126 -17 74 E-C7 CLR-G A WIRENAME POS TERM/PL UG BU-18 C967-E 20 1 180- 9340 PK-18 G833-E 13 2 180- 9340  ACCESSORYTABLE QT Y PARTNAM E P/ N 1 PLU G_A S. 155 -22 69 1 WE DG E 15 5- 2261 E-C8 CLR-G A WIRENAME POS TERM/PL UG RD-18 C987-E 44 1 180- 9340 BU-18 G850-E 43 2 180- 9340  ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 155 -22 69 1 WE DG E 15 5- 2261 E-C9 CLR-G A WIRENAME POS TERM/PL UG  WH-18 G828-E4 A 180-9339 GN-18 G829-E6 B 180-933 9 BR-18 G849-E 17 C 180-9 339  ACCESSORYTABLE QT Y PA RTNAME P/N 1 RECEP TACLE _AS. 3E-3 370 1 WE DG E 3E -3 37 1 E-C11 CLR-G A WIRENAME POS TERM/PL UG GY-18 A701-E 21 1 180- 9339 PU-18 A702-E 22 2 180- 9339 BR-18 A703-E 23 3 180- 9339 GN-18 A704-E 24 4 180- 9339 BU-18 A705-E 40 5 180- 9339 GY-18 A706-E 41 6 180- 9339 YL-18 L985-E 35 7 180- 9339 YL-18 L985-E 34 8 180- 9339 OR-18 L984-E 30 9 180- 9339 OR-18 L984-E3 1 10 180-9339  WH-18 L983-E29 11 180-9339  WH-18 L983-E28 12 180-9339  ACCESSORYTABLE QT Y PA RTNA ME P/ N 1 RECE PTACL E_AS . 3E-5 179 1 WE DG E 3E -5 18 0 E-C12 CLR-G A WIRENAME POS TERM/PL UG BK-18 E963-E 39 A 111- 1567  WH-18 E964-E38 B 111-1567  ACCESSORYTABLE QT Y PARTNAM E P/ N 1 RECE PTACL E_AS . 100- 3320 E-C13 CLR- GA WIRENAME POS TERM/P LUG BU-1 8 E965 -E37 A 111-1567 YL-1 8 E966 -E36 B 111-1567  ACCESSORYTABLE QTY PA RTNA ME P/ N 1 RECE PTACL E_AS. 111-2 416 E-C14 CLR-G A WIRENAME POS TERM/PL UG  WH-18 M795-E99 1 180-9340 BK-18 C211-E 98 2 180-9 340  ACCESSORYTABLE QT Y PA RTNAME P/N 1 PLU G_A S. 155 -22 69 1 WE DGE 15 5-22 61 E-C1 CLR- GA WIRENAME POS TERM/P LUG 1 8T-87 37  WH-18 G828-E1 2 180-9340 GN-1 8 G829- E5 3 180-934 0 4 8T-87 37 5 8T-87 37 6 8T-87 37 7 8T-87 37 BU-1 8 G850- E9 8 180-934 0 9 8T-87 37 10 8T-87 37 11 8T-87 37 12 8T-87 37 13 8T-87 37 GY-18 A747 -E10 14 180-9340 15 8T-87 37 16 8T-87 37 17 8T-87 37 PK-1 8 G833 -E11 18 180-9340 19 8T-87 37 20 8T-87 37 21 8T-87 37 22 8T-87 37 23 8T-87 37 GY-18 994-E16 24 180-93 40 BR-1 8 G849 -E17 25 180-9340 26 8T-87 37 27 8T-87 37 28 8T-87 37 29 8T-87 37 30 8T-87 37 31 8T-87 37 BU-1 8 995-E 18 32 180-93 40 GY-1 8 G458 -E48 33 180-9340 34 8T-87 37 BU-1 8 C967 -E20 35 180-9340 GY-1 8 A701 -E21 36 180-9340 PU-1 8 A702 -E22 37 180-9340 BR-1 8 A703 -E23 38 180-9340 GN-18 A704 -E24 39 180-9340 PK-1 8 A746 -E25 40 180-9340 BR-1 8 G826 -E26 41 180-9340 BU-1 8 G827 -E27 42 180-9340 43 8T-87 37  WH-18 L983-E27 44 180-9340 OR-1 8 L984 -E32 45 180-9340 YL-1 8 L985 -E33 46 180-9340 47 8T-87 37  WH-18 E964-E38 48 180-9340 BK-18 E963 -E39 49 180-9340 50 8T-87 37 51 8T-87 37 52 8T-87 37 53 8T-87 37 BU-1 8 A705 -E40 54 180-9340 GY-1 8 A706 -E41 55 180-9340 56 8T-87 37 57 8T-87 37 YL-1 8 E966 -E36 58 180-9340 BU-18 E965 -E37 59 180-9340 GN-1 8 G883 -E49 60 180-9340 PK-1 8 G854 -E45 61 180-9340 PU-1 8 G855 -E46 62 180-9340  WH-18 M795-E99 63 180-9340 BK-1 8 C211 -E98 64 180-9340 65 8T-87 37 66 8T-87 37 67 8T-87 37 68 8T-87 37 69 8T-87 37 70 8T-87 37  ACCESSORYTABLE QTY PA RTNA ME P/ N 1 PLU G_A S. 160 -76 90 2 ST RA P 3S -2 09 3 1 END BEL L 126 -17 74 E-C2 CLR- GA WIRENAME POS TERM/P LUG  WH-18 G828-E2 A 180-9340 GN-1 8 G829- E8 B 180-9340 GY-1 8 A747- E10 C 180-9 340  ACCESSORYTABLE QTY PA RTNA ME P/ N 1 PLU G_A S. 155 -22 67 1 WEDG E 155- 22 76 E-C3 CLR-G A WIRENAME POS TERM/PL UG  WH-18 G828-E3 A 180-9340 GN-18 G829-E7 B 180-934 0 PK-18 A746-E 25 C 180- 9340  ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 155 -22 67 1 WE DG E 15 5- 2276 E-C5 CLR-G A WIRENAME POS TERM/PL UG BR-18 G826-E 26 A 180- 9340 BU-18 G827-E 27 B 180- 9340 GY-18 994-E16 C 180-934 0  ACCESSORYTABLE QT Y PARTNAM E P/ N 1 PLU G_A S. 155 -22 67 1 WE DG E 15 5- 2276 E-C6 CLR- GA WIRENAME POS TERM/P LUG BU-1 8 995-E 18 1 180-934 0 PK-18 G833 -E12 2 180-9340  ACCESSORYTABLE QTY PA RTNA ME P/ N 1 PLU G_A S. 155 -22 69 1 WEDG E 155- 22 61 E-C7 CLR-G A WIRENAME POS TERM/PL UG BU-18 C967-E 20 1 180- 9340 PK-18 G833-E13 2 180- 9340  ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 155 -22 69 1 WE DG E 15 5- 2261 E-C8 CLR-G A WIRENAME POS TERM/PL UG RD-18 C987-E44 1 180-9 340 BU-18 G850-E 43 2 180-9 340  ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 155 -22 69 1 WE DGE 15 5-2261 E-C11 CLR- GA WIRENAME POS TERM/P LUG GY-1 8 A701 -E21 1 180-9339 PU-1 8 A702 -E22 2 180-9339 BR-1 8 A703 -E23 3 180-9339 GN-1 8 A704 -E24 4 180-9339 BU-1 8 A705 -E40 5 180-9339 GY-1 8 A706 -E41 6 180-9339 YL-1 8 L985 -E35 7 180-9339 YL-1 8 L985 -E34 8 180-9339 OR-1 8 L984 -E30 9 180-9339 OR-1 8 L984 -E31 10 180-9339  WH-18 L983-E29 11 180-9339  WH-18 L983-E28 12 180-9339  ACCESSORYTABLE QT Y PA RTNA ME P/ N 1 RECE PTACL E_AS. 3E-51 79 1 WE DG E 3E-5 18 0 E-C12 CLR- GA WIRENAME POS TERM/P LUG BK-1 8 E963- E39 A 111-1 567  WH-18 E964-E38 B 111-1567  ACCESSORYTABLE QTY PA RTNA ME P/ N 1 RECEP TACL E_AS. 100-3 320 E-C13 CLR- GA WIRENAME POS TERM/PLUG BU-1 8 E965- E37 A 111-1 567 YL-1 8 E966- E36 B 111-1 567  ACCESSORYTABLE QTY PA RTNA ME P/ N 1 RECEP TACL E_AS. 111-2 416 E-C14 CLR- GA WIRENAME POS TERM/P LUG  WH-18 M795-E99 1 180-9340 BK-18 C211-E 98 2 180-9340  ACCESSORYTABLE QT Y PA RTNAME P/N 1 PLU G_A S. 155 -22 69 1 WE DGE 15 5-22 61 E-C18 CLR-G A WIRENAME POS TERM/PL UG RD-18 C987-E 44 A 189-9 115 BU-18 G850-E 42 B 189-9 115 GN-18 G883-E 49 C 189-9 115  ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 189 -91 14 3 SE AL 18 9-91 16 E-C19 CLR-G A WIRENAME POS TERM/PL UG  A 189-9117 B 189-9 117 C 189-9 117  ACCESSORYTABLE QT Y PARTNAME P/N 1 RECEP TACLE _AS. 189-9 113 E-C17 CLR- GA WIRENAME POS TERM/P LUG GY-18 G458- E48 A 123-1198 GN-18 G829- E47 B 123-1198  ACCESSORYTABLE QT Y PA RTNAME P/N 1 PLU G_A S. 118 -84 29 E-C15 CLR-G A WIRENAME POS TERM/P LUG PK-1 8 G854 -E45 1 180- 9340 PU-1 8 G855 -E46 2 180- 9340  ACCESSORYTABLE QT Y PA RTNA ME P/ N 1 PLU G_A S. 155 -22 69 1 WE DG E 15 5- 22 61 EngineCoolant Temperature SensorConnector E-C6 InjectionActuation PressureControl ValveConnector E-C15 IntakeManifold  AirTemperature SensorConnector E-C7 InjectionActuation Pressure SensorConnector E-C9 EngineOil Pressure SensorConnector E-C5 EngineOil Level SwitchConnector E-C17 PrimaryEngine Speed/Timing SensorConnector (Top) E-C12 SecondaryEngine Speed/Timing SensorConnector (Bottom) E-C13 Boost Pressure SensorConnector E-C3 Turbo Wastegate SolenoidConnector E-C14  Atmospheric Pressure SensorConnector E-C2 Injector Harness Connector E-C11 Injector Harness Grommet E-C1 Engine Control Module J1 Fuel Pressure Sensor E-C16 InletAirHeater RelayConnector E-C8 E-C4 InletAirHeaterLampConnector InletAirHeater Lamp/FanSpeedConnector E-C18 OR (NoteA) 1 2 105-9344 Pin Socket Fuse Component PartNumber PinorSocket Number Receptacle Plug ConnectorReference Designator SingleWire Ground Connection Connector Harness And Wire Symbols 325-AG135PK-14 P274 1117898 J274 3E5179 P174 1306795 Circuit Number Identification Wire Color Wire Gauge J174 1306795 200-L32BK-14 325-A135PK-14 Part Number For ConnectorAssembly Harnessidentificationcode Thisexample indicates wire135inharne ss"AG". PID-FMI Flash Code D escription PID-FMI Flash Code Description 001- 11 72 Cylin der#1I nj ectorcu rr entfaul t 105- 00 64 Hi ghI nt akeMa ni foldAirT emperatureWar ni ng 002- 11 72 Cylin der#2I nj ectorcu rr entfaul t 105- 03 38 IntakeManif ol dAi rTe mper at ur evolt agehi gh 003- 11 73 Cylin der#3I nj ectorcu rr entfaul t 105- 04 38 IntakeManif ol dAi rTe mper at ur evolt agelow 004- 11 73 Cylin der#4I nj ectorcu rr entfaul t 105- 11 64 Ve ryHighIntakeManif ol dAi rTe mper at ur e 005- 11 74 Cylin der#5I nj ectorcu rr entfaul t 108- 03 26 Barometr icPressur evolt agehi gh 00 6- 11 74 Cy li nd er #6Inject orcurr en tfa ul t 10 8- 04 26 Ba ro me tr icPre ssur evo lt agel ow 022 -11 42 Pri mar ytoSecon dar yEngineSpee dSignalCali br ati on 110-0 0 61 Hig hCoo lan tTemper atu reWarn ing 022 -13 42 Eng ineSpee dSignalCali br ati onNo tPer for med 110-0 3 27 Coo lan tTemper atu revo ltagehi gh 030- 08 29 PTOThr ot tl esi gn ali nval id 110-0 4 27 Co ol an tTempera turevolt ag elo w 03 0- 13 29 PTOThr ot tl eouto fca li br at ion 110 -1 1 61 Ve ryHi ghCo ol an tTempe ra ture 032- 05 33 TurboWa st egat eSo lenoidcur rentl ow 11 1- 01 62 LowCo ol antLevelWa rning 032- 06 33 TurboWa st egat eSo lenoidcur renth igh 11 1- 02 12 Cool antLevelsig nalinvali d 032- 11 33 TurboWa st egat eSo lenoidcur rentmismat ch 11 1- 03 12 Cool antLevelvolt agehi gh 04 1- 03 21 8Vol tSup plyvo lt agehi gh 111-04 12 Cool an tLev elvol ta gel ow 04 1- 04 21 8Vol tSup pl yvol tag el ow 111- 11 62 Ver yLowCoo la nt Le ve l 042- 11 18 Inject ionAc tuat ionPr essureo ut putfaul t 128- 03 44 Secondar yFuelLevelvol tageh igh 043-02 71 KeySwitchFault 128-04 44 SecondaryFuelLevelvolt agel ow 064- 02 34 Secondar yEngi neSpeedl ossofsignal 164- 00 17 ExcessiveInject ionAc tuat ionPr essure 064- 11 34 Secondar yEngi neSpeednopa tt er n 164- 02 15 Inject ionActuat ionPr essureSignalEr rati c 07 0- 05 49 In letAirHe at ercu rr en tlo w 164- 03 15 In ject ionAct uati onPr es sureVo lt ag eHigh 07 0- 06 49 In letAirHe at ercu rr en thigh 16 4- 04 15 In ject ionAct uati onPr essureVo lt ag eLow 07 1- 00 01 Id leShu td ownOve rr ide 16 4- 11 39 In ject ionAct ua ti onPr essu resyst emfaul t 071-01 47 IdleShutdown 168-00 51 ExcessiveECMBatteryPower  071-14 47 PTOShutdown 168-01 51 LowECMBatteryPower  084- 00 41 Ve hi cl eOvers pe edWa rn in g 16 8- 02 51 ECMBat teryPo we rI nt er mi tt en t 084- 01 31 Ve hi cl eSpe edlosso fsi gn al 17 3- 00 16 Hi ghEx haus tGa sTempe ra tu reDe ra te 08 4- 02 36 Ve hi cl eSpe edsi gn ali nval id 173- 11 16 Ve ryHi ghExha ustGasTe mp er at ur eDer at e 084- 08 36 Vehi cl eSp eedsi gnaloutofra nge 186- 04 00 PTOEngi neShutdownSwit chVol tageLow 084- 10 36 Vehi cl eSp eedsi gnalr at eofchange 186- 14 47 PTOEngi neShutdownSwit chOccur rence 08 4-14 00 Qu ic kSto pOcc urr en ce 190 -00 35 Eng in eOve rspeedWa rni ng 091- 08 32 Thro tt leP osit ionInv al id 19 0- 02 34 Pr imar yEngin eSpe edlosso fsigna l 091- 13 28 Thrott lePosit ionou tofCal ibra ti on 190- 11 34 Pr imar yEngi neSpeednopa tt er n 09 4-01 63 Lo wFue lPre ss ur eWarni ng 224 -1 1 00 Th ef tDet erre nt Ac tive 094- 03 37 Fuel Pr essu reVo lt ag eHig h 22 4- 14 00 Thef tDet er re ntActi vewi thE ng ineCra nk ing 09 4- 04 37 Fu elPres su reVol ta geLo w 231 -0 2 58 J1 939Da taIn co rre ct 09 4-11 63 Lo wCra nk in gFue lPres su re 231 -1 1 58 J1 93 9DataLi nkFa ul t 09 6-03 00 Fu elLeve lVol ta geHig h 231 -1 2 J1 93 9Devi ceNot Res po nd in g 09 6-04 00 Fu elLev elVol ta geLo w 23 1- 14 57 Tr a ns missi onDat aLinkDer at e 10 0-01 46 Lo wOilPr es su reWar ni ng 23 2-03 21 5VoltSu pp lyvo lt agehi gh 10 0-03 24 Oi lPres su revolt ag ehig h 232 -0 4 21 5VoltSu pp lyvo lt ag el ow 10 0-04 24 Oi l Pres su revo lt ag el ow 246 -1 00 Br ak ePed al Swi tc h#1Fau lt 10 0-11 46 Ver yLowOi lPress ur e 24 7- 11 00 Bra kePed al Sw it ch#2Fa ult 102-01 25 LowBoostPressure 252-11 59 EngineSoftwareI ncorrect 102- 02 25 Bo ostPre ssur esigna ler ra ti c 25 3- 02 56 Ch eckCusto me rorSystemPar amet er s 102- 03 25 BoostPr essurev ol tagehigh 253- 14 56 Tr uckManufact ur erPar amet erN otProgr ammed 10 2-04 25 Bo os tPres su revol ta gelo w N/A 55 NoDia gn os ticCo deDet ect ed 102 -07 25 Boo stPr essuren otre spo ndi ng Diagnostic Code Listing CONNECTORS Related Electrical ServiceManuals Form Number SENR9517 RENR7572 Title Troubleshooting SystemsOperation/T estingandAdjusting NoteA: ConnectorE-C4forHarnesses266-7696and 266-7698 ConnectorE-C18forHarnesses266-7699and 283-5607

Transcript of RENR7691RENR7691-04_SIS(1).pdf

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 AllRights Reserved

RENR7691-04May2011

C7 On-highway EngineElectrical System

KAL1-UPSAP1-3955

3E-5179

9

4

8

5

1211

2 16

7

3

10

58

48

40

32

24

14

1

70

57

47

39

31

23

13

160-7690

111-2416100-3320

B A  B A

 A B

155-2269

116-6158

2 1

C

B A

155-2267

58

48

40

32

24

14

1

70

57

47

39

31

23

13

160-7690

KEY SLOTSPOSITIONED AS SHOWN

E-S4E-S5

E-S6

E-S7

E-S3

E-C13E-C12

E-C1

E-C11

E-C6

E-C5

E-C7

E-S2

E-C14

E-S1

E-C9

E-C2

E-C8

E-C15

E-C4

E-C3

222-5905

E-C1

E-S4

E-S5

E-S6

E-S7

E-C11

E-C15

E-C18

E-C2

E-C8

E-C9

E-C3

E-S1

E-C7

E-S2

KEYSLOTSPOSITIONED ASSHOWN

E-C17

E-C14

E-C5

E-C6

E-C12E-C13

E-S3

222-5906

222-5907

(G828-WH)(G850-BU)

(G829-GN)

(G833-PK)

(L983-WH)

(L984-OR)

(L859-YL)

(G833-PK)

(G828-WH)(G829-GN)

(G850-BU)

(L985-YL)

(L984-OR)

(L983-WH)

SPEED/TIMINGSENSOR CONNECTOR

SECONDARY (BOTTOM)

SPEED/TIMINGSENSOR CONNECTOR

SECONDARY (BOTTOM)

SPEED/TIMINGPRIMARY (TOP)

SENSOR CONNECTOR

SPEED/TIMINGPRIMARY (TOP)

SENSOR CONNECTOR

PRESSUREOIL

CONNECTORSENSOR

ENGINE COOLANTTEMPERATURE SENSOR

CONNECTOR

HARNESSINJECTOR

CONNECTOR

ECMCONNECTOR

TURBO WASTEGATESOLENOID CONNECTOR

 ATMOSPHERIC PRESSURESENSOR CONNECTOR

 AIR TEMPERATURESENSOR CONNECTOR

INTAKE MANIFOLD

ENGINE COOLANTTEMPERATURE SENSOR

CONNECTOR

HARNESSINJECTOR

CONNECTOR

ECMCONNECTOR

PRESSUREOIL

CONNECTORSENSOR

ENGINE OIL

CONNECTORLEVEL SWITCH

TURBO WASTEGATESOLENOID CONNECTOR

 ATMOSPHERIC PRESSURESENSOR CONNECTOR

PRESSURE

CONNECTOR

 AIR TEMPERATURESENSOR CONNECTOR

INTAKE MANIFOLD

INJECTOR ACTUATIONPRESSURE SENSORCONNECTOR

INJECTION ACTUATIONPRESSURE SENSORCONNECTOR

INLET AIRHEATER RELAYCONNECTOR

INLET AIRHEATER RELAYCONNECTOR

INJECTION ACTUATIONPRESSURE CONTROLVALVE CONNECTOR

INJECTOR ACTUATIONPRESSURE CONTROLVALVE CONNECTOR

INLET AIR HEATERLAMP/FANCONNECTOR

INLET AIRHEATER LAMP

CONNECTOR

ENGINEHARNESS

CONNECTORANDSPLICELOCATIONS

ENGINEHARNESS

CONNECTORANDSPLICELOCATIONS

ENGINE

BOOST

SENSOR

ENGINE

PRESSURE

CONNECTOR

BOOST

SENSOR

E-C2

CLR-GA WIRENAME POS TERM/PLUG WH-18 G828-E2 A 180-9340GN-18 G829-E8 B 180-9340GY-18 A747-E10 C 180-9340

 ACCESSORYTABLEQ TY P AR T NA ME P /N

1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6

E-C3

CLR-GA WIRENAME POS TERM/PLUG WH-18 G828-E3 A 180-9340GN-18 G829-E7 B 180-9340PK-18 A746-E25 C 180-9340

 ACCESSORYTABLE

Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6

E-C4CLR-GA WIRENAME POS TERM/PLUGRD-18 C987-E44 A 116-6159BU-18 G850-E42 B 116-6159

 ACCESSORYTABLEQ TY P AR T N AM E P /N1 P L UG _ AS . 1 1 6- 6 15 82 S EA L 1 00 -6 67 41 R E TA I NE R 1 1 1- 2 42 2

1 C AP 1 16 -6 16 1

E-C5CLR-GA WIRENAME POS TERM/PLUGBR-18 G826-E26 A 180-9340BU-18 G827-E27 B 180-9340

GY-18 994-E16 C 180-9340 ACCESSORYTABLE

Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6

E-C6CLR-GA WIRENAME POS TERM/PLUGBU-18 995-E18 1 180-9340PK-18 G833-E12 2 180-9340

 ACCESSORYTABLEQ TY P AR T N AM E P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1

E-C1CLR-GA WIRENAME POS TERM/PLUG

1 8T-8737 WH-18 G828-E1 2 180-9340GN-18 G829-E5 3 180-9340

4 8T-87375 8T-87376 8T-8737

7 8T-8737BU-18 G850-E9 8 180-9340

9 8T-873710 8T-873711 8T-8737

12 8T-873713 8T-8737

GY-18 A747-E10 14 180-934015 8T-873716 8T-8737

17 8T-8737PK-18 G833-E11 18 180-9340

19 8T-873720 8T-873721 8T-8737

22 8T-873723 8T-8737

GY-18 994-E16 24 180-9340BR-18 G849-E17 25 180-9340

26 8T-8737

27 8T-873728 8T-873729 8T-873730 8T-873731 8T-8737

BU-18 995-E18 32 180-9340

33 8T-873734 8T-8737

BU-18 C967-E20 35 180-9340GY-18 A701-E21 36 180-9340PU-18 A702-E22 37 180-9340

BR-18 A703-E23 38 180-9340GN-18 A704-E24 39 180-9340PK-18 A746-E25 40 180-9340BR-18 G826-E26 41 180-9340BU-18 G827-E27 42 180-9340

43 8T-8737 WH-18 L983-E27 44 180-9340OR-18 L984-E32 45 180-9340YL-18 L985-E33 46 180-9340

47 8T-8737

 WH-18 E964-E38 48 180-9340BK-18 E963-E39 49 180-9340

50 8T-873751 8T-873752 8T-8737

53 8T-8737BU-18 A705-E40 54 180-9340GY-18 A706-E41 55 180-9340

56 8T-873757 8T-8737

YL-18 E966-E36 58 180-9340BU-18 E965-E37 59 180-9340

60 8T-8737PK-18 G854-E45 61 180-9340PU-18 G855-E46 62 180-9340 WH-18 M795-E99 63 180-9340

BK-18 C211-E98 64 180-934065 8T-873766 8T-873767 8T-873768 8T-8737

69 8T-873770 8T-8737

 ACCESSORYTABLEQ TY P AR T N AM E P /N1 P L UG _ AS . 1 6 0- 7 69 0

2 S TR AP 3 S- 20 931 E N DB E LL 1 2 6- 1 77 4

E-C7CLR-GA WIRENAME POS TERM/PLUGBU-18 C967-E20 1 180-9340

PK-18 G833-E13 2 180-9340 ACCESSORYTABLE

Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1

E-C8CLR-GA WIRENAME POS TERM/PLUGRD-18 C987-E44 1 180-9340BU-18 G850-E43 2 180-9340

 ACCESSORYTABLE

Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1

E-C9CLR-GA WIRENAME POS TERM/PLUG WH-18 G828-E4 A 180-9339GN-18 G829-E6 B 180-9339BR-18 G849-E17 C 180-9339

 ACCESSORYTABLEQ TY P AR T NA ME P /N1 RECEPTACLE_AS. 3E-33701 W ED GE 3 E- 33 71

E-C11CLR-GA WIRENAME POS TERM/PLUGGY-18 A701-E21 1 180-9339PU-18 A702-E22 2 180-9339

BR-18 A703-E23 3 180-9339GN-18 A704-E24 4 180-9339BU-18 A705-E40 5 180-9339GY-18 A706-E41 6 180-9339YL-18 L985-E35 7 180-9339

YL-18 L985-E34 8 180-9339OR-18 L984-E30 9 180-9339OR-18 L984-E31 10 180-9339 WH-18 L983-E29 11 180-9339 WH-18 L983-E28 12 180-9339

 ACCESSORYTABLEQ TY P AR T N AM E P /N1 RECEPTACLE_AS. 3E-51791 W ED GE 3 E- 51 80

E-C12

CLR-GA WIRENAME POS TERM/PLUGBK-18 E963-E39 A 111-1567 WH-18 E964-E38 B 111-1567

 ACCESSORYTABLEQ TY P AR T NA ME P /N

1 RECEPTACLE_AS. 100-3320

E-C13CLR-GA WIRENAME POS TERM/PLUG

BU-18 E965-E37 A 111-1567YL-18 E966-E36 B 111-1567

 ACCESSORYTABLEQ TY P AR T N AM E P /N1 RECEPTACLE_AS. 111-2416

E-C14CLR-GA WIRENAME POS TERM/PLUG WH-18 M795-E99 1 180-9340BK-18 C211-E98 2 180-9340

 ACCESSORYTABLE

Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1

E-C1CLR-GA WIRENAME POS TERM/PLUG

1 8T-8737 WH-18 G828-E1 2 180-9340GN-18 G829-E5 3 180-9340

4 8T-87375 8T-87376 8T-8737

7 8T-8737BU-18 G850-E9 8 180-9340

9 8T-8737

10 8T-873711 8T-873712 8T-873713 8T-8737

GY-18 A747-E10 14 180-9340

15 8T-873716 8T-873717 8T-8737

PK-18 G833-E11 18 180-934019 8T-8737

20 8T-873721 8T-873722 8T-873723 8T-8737

GY-18 994-E16 24 180-9340

BR-18 G849-E17 25 180-934026 8T-873727 8T-873728 8T-873729 8T-8737

30 8T-873731 8T-8737

BU-18 995-E18 32 180-9340GY-18 G458-E48 33 180-9340

34 8T-8737

BU-18 C967-E20 35 180-9340GY-18 A701-E21 36 180-9340PU-18 A702-E22 37 180-9340BR-18 A703-E23 38 180-9340GN-18 A704-E24 39 180-9340PK-18 A746-E25 40 180-9340

BR-18 G826-E26 41 180-9340BU-18 G827-E27 42 180-9340

43 8T-8737 WH-18 L983-E27 44 180-9340OR-18 L984-E32 45 180-9340

YL-18 L985-E33 46 180-934047 8T-8737

 WH-18 E964-E38 48 180-9340BK-18 E963-E39 49 180-9340

50 8T-8737

51 8T-873752 8T-873753 8T-8737

BU-18 A705-E40 54 180-9340GY-18 A706-E41 55 180-9340

56 8T-873757 8T-8737

YL-18 E966-E36 58 180-9340BU-18 E965-E37 59 180-9340GN-18 G883-E49 60 180-9340

PK-18 G854-E45 61 180-9340PU-18 G855-E46 62 180-9340 WH-18 M795-E99 63 180-9340BK-18 C211-E98 64 180-9340

65 8T-8737

66 8T-873767 8T-873768 8T-873769 8T-873770 8T-8737

 ACCESSORYTABLE

Q TY P AR T N AM E P /N1 P L UG _ AS . 1 6 0- 7 69 02 S TR AP 3 S- 20 931 E N DB E LL 1 2 6- 1 77 4

E-C2CLR-GA WIRENAME POS TERM/PLUG WH-18 G828-E2 A 180-9340GN-18 G829-E8 B 180-9340

GY-18 A747-E10 C 180-9340 ACCESSORYTABLE

Q TY P AR T N AM E P /N1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6

E-C3

CLR-GA WIRENAME POS TERM/PLUG WH-18 G828-E3 A 180-9340GN-18 G829-E7 B 180-9340PK-18 A746-E25 C 180-9340

 ACCESSORYTABLEQ TY P AR T NA ME P /N

1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6

E-C5CLR-GA WIRENAME POS TERM/PLUG

BR-18 G826-E26 A 180-9340BU-18 G827-E27 B 180-9340GY-18 994-E16 C 180-9340

 ACCESSORYTABLEQ TY P AR T NA ME P /N

1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6

E-C6CLR-GA WIRENAME POS TERM/PLUGBU-18 995-E18 1 180-9340PK-18 G833-E12 2 180-9340

 ACCESSORYTABLEQ TY P AR T N AM E P /N1 P L UG _ AS . 1 5 5- 2 26 9

1 W ED GE 1 55 -2 26 1

E-C7CLR-GA WIRENAME POS TERM/PLUG

BU-18 C967-E20 1 180-9340PK-18 G833-E13 2 180-9340

 ACCESSORYTABLEQ TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 9

1 W ED GE 1 55 -2 26 1

E-C8CLR-GA WIRENAME POS TERM/PLUGRD-18 C987-E44 1 180-9340BU-18 G850-E43 2 180-9340

 ACCESSORYTABLEQ TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1

E-C11CLR-GA WIRENAME POS TERM/PLUG

GY-18 A701-E21 1 180-9339PU-18 A702-E22 2 180-9339BR-18 A703-E23 3 180-9339GN-18 A704-E24 4 180-9339BU-18 A705-E40 5 180-9339

GY-18 A706-E41 6 180-9339YL-18 L985-E35 7 180-9339YL-18 L985-E34 8 180-9339OR-18 L984-E30 9 180-9339OR-18 L984-E31 10 180-9339

 WH-18 L983-E29 11 180-9339 WH-18 L983-E28 12 180-9339

 ACCESSORYTABLEQ TY P AR T N AM E P /N1 RECEPTACLE_AS. 3E-5179

1 W ED GE 3 E- 51 80

E-C12

CLR-GA WIRENAME POS TERM/PLUGBK-18 E963-E39 A 111-1567 WH-18 E964-E38 B 111-1567

 ACCESSORYTABLEQ TY P AR T N AM E P /N

1 RECEPTACLE_AS. 100-3320

E-C13CLR-GA WIRENAME POS TERM/PLUGBU-18 E965-E37 A 111-1567YL-18 E966-E36 B 111-1567

 ACCESSORYTABLEQ TY P AR T N AM E P /N1 RECEPTACLE_AS. 111-2416

E-C14CLR-GA WIRENAME POS TERM/PLUG WH-18 M795-E99 1 180-9340

BK-18 C211-E98 2 180-9340 ACCESSORYTABLE

Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1

E-C18CLR-GA WIRENAME POS TERM/PLUGRD-18 C987-E44 A 189-9115BU-18 G850-E42 B 189-9115

GN-18 G883-E49 C 189-9115 ACCESSORYTABLE

Q TY P AR T NA ME P /N1 P L UG _ AS . 1 8 9- 9 11 43 S EA L 1 89 -9 11 6

E-C19CLR-GA WIRENAME POS TERM/PLUG

 A 189-9117B 189-9117C 189-9117

 ACCESSORYTABLEQ TY P AR T NA ME P /N

1 RECEPTACLE_AS. 189-9113

E-C17CLR-GA WIRENAME POS TERM/PLUGGY-18 G458-E48 A 123-1198

GN-18 G829-E47 B 123-1198 ACCESSORYTABLE

Q TY P AR T NA ME P /N1 P L UG _ AS . 1 1 8- 8 42 9

E-C15

CLR-GA WIRENAME POS TERM/PLUGPK-18 G854-E45 1 180-9340PU-18 G855-E46 2 180-9340

 ACCESSORYTABLEQ TY P AR T N AM E P /N

1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1

EngineCoolant

TemperatureSensorConnector E-C6

InjectionActuationPressureControlValveConnector E-C15

IntakeManifold

 AirTemperatureSensorConnector E-C7

InjectionActuationPressureSensorConnector E-C9

EngineOilPressure

SensorConnector E-C5

EngineOilLevel

SwitchConnector E-C17

PrimaryEngineSpeed/TimingSensorConnector (Top)E-C12

SecondaryEngineSpeed/TimingSensorConnector (Bottom)E-C13

BoostPressure

SensorConnector E-C3

TurboWastegateSolenoidConnector E-C14

 AtmosphericPressure

SensorConnector E-C2Injector 

HarnessConnector E-C11

Injector HarnessGrommet

E-C1 Engine

ControlModule

J1

FuelPressureSensor 

E-C16

InletAirHeater RelayConnector E-C8

E-C4 InletAirHeaterLampConnector 

InletAirHeater Lamp/FanSpeedConnector 

E-C18

OR

(NoteA)

1

2

PinSocket

PinorSocNumber 

Plug

ConnectorReferenDesignator 

SingleWire GroundConnectionConnector 

Harness And Wire

325-AG135PK-14

P2741117898

J3E

P1741306795

CircuitNumber Identification

WireColor 

WireGauge

J1741306795

HarnessidentificationcodeThisexample indicateswire135inharness"AG".

PID-FMIFlash

CodeDescription PID

0 01 -1 1 7 2 C yl i nd er # 1 In je ct or c ur re nt f au lt 1

0 02 -1 1 7 2 C yl i nd er # 2 In je ct or c ur re nt f au lt 1

0 03 -1 1 7 3 C yl i nd er # 3 In je ct or c ur re nt f au lt 1

0 04 -1 1 7 3 C yl i nd er # 4 In je ct or c ur re nt f au lt 1

0 05 -1 1 7 4 C yl i nd er # 5 In je ct or c ur re nt f au lt 1

0 06 -1 1 7 4 C yl in de r# 6I nj ec to rc ur re nt f au lt 1

0 2 2- 11 4 2 P r im a ry t o S ec o nd a ry E n gi n e Sp e ed S i gn a l Ca l ib ra t io n 1

0 2 2- 1 3 4 2 E n gi n e Sp e ed S i gn a l Ca l ib ra t io n N ot P e rf o rm ed 1

0 30 -0 8 2 9 P TO Th ro tt le s ig na l in va li d 11

0 30 -1 3 2 9 P TO Th ro tt le ou t of c al ib ra ti on 11

0 32 -0 5 3 3 T ur bo W as te ga te S ol en oi d cu rr en t lo w 1

0 32 -0 6 3 3 T ur bo W as te ga te S ol en oi d cu rr en t hi gh 1

0 32 -1 1 3 3 T ur bo W as te ga te S ol en oi d cu rr en t mi s ma tc h 1

0 41 -0 3 2 1 8 Vo lt Su ppl yv ol tag eh igh 11

0 41 -0 4 2 1 8 Vo lt Su pp ly vo lta ge lo w 11

0 42 -1 1 1 8 I nj ec ti on A ct ua ti on P re ss ur e ou tp ut f au lt 1

043-02 71 Key Switch Faul t 12

0 64 -0 2 3 4 S ec on da ry E ng in e Sp ee d lo ss o f si gn al 1

0 64 -1 1 3 4 S ec on da ry E ng in e Sp ee d no p at te rn 1

0 70 -0 5 4 9 I nl et Ai rH ea te rc ur re nt l ow 1

0 70 -0 6 4 9 I nl et Ai rH ea te rc ur re nt hi gh 1

0 71 -0 0 0 1 I dl e Sh ut do wn Ov er ri de 1

071-01 47 Idle Shutdown 16

071-14 47 PTO Shutdown 16

0 84 -0 0 4 1 V eh ic le Ov er sp ee dW ar ni ng 1

0 84 -0 1 3 1 V eh ic le Sp ee dl os s of s ig na l 1

0 84 -0 2 3 6 V eh ic le Sp ee ds ig na l in va li d 1

0 84 -0 8 3 6 V eh ic le S pe ed s ig na l ou t of r an ge 1

0 84 -1 0 3 6 V eh ic le S pe ed s ig na l ra te o f ch an ge 1

0 84-1 4 0 0 Q ui ck St op Oc cur re nc e 19

0 91 -0 8 3 2 T hr ot tl e Po si ti on In va li d 1

0 91 -1 3 2 8 T hr ot tl e Po si ti on o ut o f Ca li br at io n 1

0 94-0 1 6 3 L ow Fu el Pr es su re Warn in g 22

0 94 -0 3 3 7 F ue lP re ss ur eV ol ta ge Hi gh 2

0 94 -0 4 3 7 F uel Pre ss ur eVo lt ag eL ow 23

0 94-11 6 3 L ow Cr an ki ng Fu el Pre ss ur e 23

0 96-0 3 0 0 F uel Lev el Vo lt ag eHi gh 23

0 96-0 4 0 0 F uel Le vel Vo lt ag eL ow 2

1 00-0 1 4 6 L ow Oi lP re ss ur eWa rn ing 2

1 00-0 3 2 4 O il Pre ss ure vol ta ge hi gh 23

1 00-0 4 2 4 O il Pre ss ur ev ol ta ge lo w 24

1 00-11 4 6 Ve ry Lo wO il Pres su re 2

102-01 25 Low Boost Pressure 25

1 02 -0 2 2 5 B oo st Pr es su re si gn al e rr at ic 2

1 02 -0 3 2 5 B oo st P re ss ur e vo lt ag e hi gh 2

1 02-0 4 2 5 B oo st Pre ss ure vo lt ag el ow

1 0 2- 0 7 2 5 B o os t P re s su r e no t r es p on d in g

Diagnostic Code

CONNECTOR

Related Electrical S

Title

Troubleshooting

SystemsOperation/T estingandAdjusti

NoteA: ConnectorE-C4forHarnes

ConnectorE-C18forHarne

8/13/2019 RENR7691RENR7691-04_SIS(1).pdf

http://slidepdf.com/reader/full/renr7691renr7691-04sis1pdf 2/2

   R   E   N   R   7   6   9   1 -   0

   4

   2   0   P  a  g  e ,

   C  o   l  o  r

SENSOR/ ACTUATORSUPPLY

SIGNALPLUSTO ECM

(+) BATTERYSWI TCHED

SIGNALMINUSTO ECM

(+) BATTERY

(-) BATTERY/ SENSORRETURN

STARTING CIRCUIT

DATALINK

CONTROLPLUSFROM ECMCONTROLMINUSFROM ECM

E-C1

CLR-GA WIRE NAME POS TERM/PLUG

1 8T-8737

 WH-18 G828-E1 2 180-9340

GN-18 G829-E5 3 180-9340

4 8T-8737

5 8T-8737

6 8T-8737

7 8T-8737

BU-18 G850-E9 8 180-9340

9 8T-8737

10 8T-8737

11 8T-8737

12 8T-8737

13 8T-8737

GY-18 A747-E10 14 180-9340

15 8T-8737

16 8T-8737

PK-18 C991-E49 17 180-9340

PK-18 G833-E11 18 180-9340

19 8T-8737

20 8T-8737

21 8T-8737

22 8T-8737

23 8T-8737

GY-18 994-E16 24 180-9340

BR-18 G849-E17 25 180-9340

26 8T-8737

27 8T-8737

28 8T-8737

29 8T-8737

30 8T-8737

31 8T-8737

BU-18 995-E18 32 180-9340

33 8T-8737

34 8T-8737

BU-18 C967-E20 35 180-9340

GY-18 A701-E21 36 180-9340

PU-18 A702-E22 37 180-9340

BR-18 A703-E23 38 180-9340

GN-18 A704-E24 39 180-9340

PK-18 A746-E25 40 180-9340

BR-18 G826-E26 41 180-9340

BU-18 G827-E19 42 180-9340

43 8T-8737 WH-18 L983-E27 44 180-9340

OR-18 L984-E32 45 180-9340

YL-18 L985-E33 46 180-9340

47 8T-8737

 WH-18 E964-E38 48 180-9340

BK-18 E963-E39 49 180-9340

50 8T-8737

51 8T-8737

52 8T-8737

53 8T-8737

BU-18 A705-E40 54 180-9340

GY-18 A706-E41 55 180-9340

56 8T-8737

57 8T-8737

YL-18 E966-E36 58 180-9340

BU-18 E965-E37 59 180-9340

60 8T-8737

PK-18 G854-E45 61 180-9340

PU-18 G855-E46 62 180-9340

 WH-18 M795-E99 63 180-9340

BK-18 C211-E98 64 180-9340

65 8T-8737

66 8T-8737

67 8T-8737

68 8T-8737

69 8T-8737

70 8T-8737

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 PLUG_AS. 160-7690

2 S TR AP 3 S- 20 93

1 E ND BE LL 1 2 6 -1 77 4

E-C2

CLR-GA WIRE NAME POS TERM/PLUG

 WH-18 G828-E2 A 180-9340

GN-18 G829-E8 B 180-9340

GY-18 A747-E10 C 180-9340

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 PLUG_AS. 155-2267

1 W ED GE 1 5 5- 22 76

E-C3

CLR-GA WIRE NAME POS TERM/PLUG

 WH-18 G828-E3 A 180-9340

GN-18 G829-E7 B 180-9340

PK-18 A746-E25 C 180-9340

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 PLUG_AS. 155-2267

1 W ED GE 1 5 5- 22 76

E-C4

CLR-GA WIRE NAME POS TERM/PLUG

RD-18 C987-E44 A 116-6159

BU-18 G850-E42 B 116-6159

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 PLUG_AS. 116-6158

2 S EA L 1 00 -6 67 4

1 RETAINER 111-2422

1 C AP 1 16 -6 16 1

E-C6

CLR-GA WIRE NAME POS TERM/PLUG

BU-18 995-E18 1 180-9340

PK-18 G833-E12 2 180-9340

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 PLUG_AS. 155-2269

1 W ED GE 1 55 -2 26 1

E-C11

CLR-GA WIRE NAME POS TERM/PLUG

GY-18 A701-E21 1 180-9339

PU-18 A702-E22 2 180-9339

BR-18 A703-E23 3 180-9339

GN-18 A704-E24 4 180-9339

BU-18 A705-E40 5 180-9339

GY-18 A706-E41 6 180-9339

YL-18 L985-E35 7 180-9339

YL-18 L985-E34 8 180-9339

OR-18 L984-E30 9 180-9339

OR-18 L984-E31 10 180-9339

 WH-18 L983-E29 11 180-9339

 WH-18 L983-E28 12 180-9339

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 RECEPTACLE_AS. 3E-5179

1 W ED GE 3 E- 51 80

E-C12

CLR-GA WIRE NAME POS TERM/PLUG

BK-18 E963-E39 A 111-1567

 WH-18 E964-E38 B 111-1567

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 RECEPTACLE_AS. 100-3320

E-C13

CLR-GA WIRE NAME POS TERM/PLUG

BU-18 E965-E37 A 111-1567

YL-18 E966-E36 B 111-1567

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 RECEPTACLE_AS. 111-2416

E-C5

CLR-GA WIRE NAME POS TERM/PLUG

BR-18 G826-E14 A 180-9340

BU-18 G827-E47 B 180-9340

GY-18 994-E16 C 180-9340

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 PLUG_AS. 155-2267

1 W ED GE 1 5 5- 22 76

E-C10

CLR-GA WIRE NAME POS TERM/PLUG

BR-18 G826-E15 A 180-9339

BU-18 G827-E48 B 180-9339

PK-18 C991-E49 C 180-9339

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 RECEPTACLE_AS. 3E-3370

1 W ED GE 3 E- 33 71E-C14

CLR-GA WIRE NAME POS TERM/PLUG

BK-18 C211-E98 1 180-9340

 WH-18 M795-E99 2 180-9340

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 PLUG_AS. 155-2269

1 W ED GE 1 5 5- 22 61

E-C7

CLR-GA WIRE NAME POS TERM/PLUG

BU-18 C967-E20 1 180-9340

PK-18 G833-E13 2 180-9340

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 PLUG_AS. 155-2269

1 W ED GE 1 5 5- 22 61

E-C8

CLR-GA WIRE NAME POS TERM/PLUG

RD-18 C987-E44 1 180-9340

BU-18 G850-E43 2 180-9340

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 PLUG_AS. 155-2269

1 W ED GE 1 5 5- 22 61

E-C9

CLR-GA WIRE NAME POS TERM/PLUG

 WH-18 G828-E4 A 180-9339

GN-18 G829-E6 B 180-9339

BR-18 G849-E17 C 180-9339

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 RECEPTACLE_AS. 3E-3370

1 W ED GE 3 E- 33 71

E-C15

CLR-GA WIRE NAME POS TERM/PLUG

PU-18 G855-E46 1 180-9340

PK-18 G854-E45 2 180-9340

 ACCESSORY TABLE

Q TY P AR T N AM E P /N

1 PLUG_AS. 155-2269

1 W ED GE 1 5 5- 22 61

E-C1

CLR-GA WIRE NAME POS TERM/PLUG

1 8T-8737

 WH-18 G828-E1 2 180-9340

GN-18 G829-E5 3 180-9340

4 8T-8737

5 8T-8737

6 8T-8737

7 8T-8737

BU-18 G850-E9 8 180-9340

9 8T-8737

10 8T-8737

11 8T-8737

12 8T-8737

13 8T-8737

GY-18 A747-E10 14 180-9340

15 8T-8737

16 8T-8737

PK-18 C991-E52 17 180-9340

PK-18 G833-E11 18 180-9340

19 8T-8737

20 8T-8737

21 8T-8737

22 8T-8737

23 8T-8737

GY-18 994-E16 24 180-9340

BR-18 G849-E17 25 180-9340

26 8T-8737

27 8T-8737

28 8T-8737

29 8T-8737

30 8T-8737

31 8T-8737

BU-18 995-E18 32 180-9340

GY-18 G458-E48 33 180-9340

34 8T-8737

BU-18 C967-E20 35 180-9340

GY-18 A701-E21 36 180-9340

PU-18 A702-E22 37 180-9340

BR-18 A703-E23 38 180-9340

GN-18 A704-E24 39 180-9340

PK-18 A746-E25 40 180-9340

BR-18 G826-E26 41 180-9340

BU-18 G827-E14 42 180-9340

43 8T-8737 WH-18 L983-E27 44 180-9340

OR-18 L984-E32 45 180-9340

YL-18 L985-E33 46 180-9340

47 8T-8737

 WH-18 E964-E38 48 180-9340

BK-18 E963-E39 49 180-9340

50 8T-8737

51 8T-8737

52 8T-8737

53 8T-8737

BU-18 A705-E40 54 180-9340

GY-18 A706-E41 55 180-9340

56 8T-8737

57 8T-8737

YL-18 E966-E36 58 180-9340

BU-18 E965-E37 59 180-9340

GN-18 G883-E49 60 180-9340

PK-18 G854-E45 61 180-9340

PU-18 G855-E46 62 180-9340

 WH-18 M795-E99 63 180-9340

BK-18 C211-E98 64 180-9340

65 8T-8737

66 8T-8737

67 8T-8737

68 8T-8737

69 8T-8737

70 8T-8737

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 160-7690

2 S TR AP 3 S- 20 93

1 ENDBELL 126-1774

E-C6

CLR-GA WIRE NAME POS TERM/PLUG

BU-18 995-E18 1 180-9340

PK-18 G833-E12 2 180-9340

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 155-2269

1 W ED GE 1 55 -2 26 1

E-C11

CLR-GA WIRE NAME POS TERM/PLUG

GY-18 A701-E21 1 180-9339

PU-18 A702-E22 2 180-9339

BR-18 A703-E23 3 180-9339

GN-18 A704-E24 4 180-9339

BU-18 A705-E40 5 180-9339

GY-18 A706-E41 6 180-9339

YL-18 L985-E35 7 180-9339

YL-18 L985-E34 8 180-9339

OR-18 L984-E30 9 180-9339

OR-18 L984-E31 10 180-9339

 WH-18 L983-E29 11 180-9339

 WH-18 L983-E28 12 180-9339

 ACCESSORY TABLE

QTY PART NAME P/N

1 RECEPTACLE_AS. 3E-5179

1 W ED GE 3 E- 51 80

E-C3

CLR-GA WIRE NAME POS TERM/PLUG

 WH-18 G828-E3 A 180-9340

GN-18 G829-E7 B 180-9340

PK-18 A746-E25 C 180-9340

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 155-2267

1 W ED GE 1 55 -2 27 6

E-C7

CLR-GA WIRE NAME POS TERM/PLUG

BU-18 C967-E20 1 180-9340

PK-18 G833-E13 2 180-9340

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 155-2269

1 W ED GE 1 55 -2 26 1

E-C8

CLR-GA WIRE NAME POS TERM/PLUG

RD-18 C987-E44 1 180-9340

BU-18 G850-E43 2 180-9340

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 155-2269

1 W ED GE 1 55 -2 26 1

E-C9

CLR-GA WIRE NAME POS TERM/PLUG

 WH-18 G828-E4 A 180-9339

GN-18 G829-E6 B 180-9339

BR-18 G849-E17 C 180-9339

 ACCESSORY TABLE

QTY PART NAME P/N

1 RECEPTACLE_AS. 3E-3370

1 W ED GE 3 E- 33 71

E-C15

CLR-GA WIRE NAME POS TERM/PLUG

PK-18 G854-E45 1 180-9340

PU-18 G855-E46 2 180-9340

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 155-2269

1 W ED GE 1 55 -2 26 1

E-C2

CLR-GA WIRE NAME POS TERM/PLUG

 WH-18 G828-E2 A 180-9340

GN-18 G829-E8 B 180-9340

GY-18 A747-E10 C 180-9340

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 155-2267

1 W ED GE 1 55 -2 27 6

E-C4

CLR-GA WIRE NAME POS TERM/PLUG

BR-18 G826-E51 A 180-9339

BU-18 G827-E19 B 180-9339

PK-18 C991-E52 C 180-9339

 ACCESSORY TABLE

QTY PART NAME P/N

1 RECEPTACLE_AS. 3E-3370

1 W ED GE 3 E- 33 71

E-C5

CLR-GA WIRE NAME POS TERM/PLUG

BR-18 G826-E50 A 180-9340

BU-18 G827-E15 B 180-9340

GY-18 994-E16 C 180-9340

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 155-2267

1 W ED GE 1 55 -2 27 6

E-C14

CLR-GA WIRE NAME POS TERM/PLUG

 WH-18 M795-E99 1 180-9340

BK-18 C211-E98 2 180-9340

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 155-2269

1 W ED GE 1 55 -2 26 1E-C17

CLR-GA WIRE NAME POS TERM/PLUG

GY-18 G458-E48 A 123-1198

GN-18 G829-E47 B 123-1198

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 118-8429

E-C18

CLR-GA WIRE NAME POS TERM/PLUG

RD-18 C987-E44 A 189-9115

BU-18 G850-E42 B 189-9115

GN-18 G883-E49 C 189-9115

 ACCESSORY TABLE

QTY PART NAME P/N

1 PLUG_AS. 189-9114

3 S EA L 1 8 9 -9 11 6

E-C12

CLR-GA WIRE NAME POS TERM/PLUG

BK-18 E963-E39 A 111-1567

 WH-18 E964-E38 B 111-1567

 ACCESSORY TABLE

QTY PART NAME P/N

1 RECEPTACLE_AS. 100-3320

E-C13

CLR-GA WIRE NAME POS TERM/PLUG

BU-18 E965-E37 A 111-1567

YL-18 E966-E36 B 111-1567

 ACCESSORY TABLE

QTY PART NAME P/N

1 RECEPTACLE_AS. 111-2416

 A-C6

CLR-GA WIRE NAME POS TERM/PLUG

BU-16 A705-A9 A 154-2389

YL-16 L985-A10 B 154-2389

 ACCESSORY TABLE

QTY PART NAME P/N

1 P LU G 1 5 3 -9 69 3

1 S EA L 1 5 4 -0 87 7

1 C LI P 1 5 4 -3 76 9

 A-C7

CLR-GA WIRE NAME POS TERM/PLUG

GY-16 A706-A11 A 154-2389

YL-16 L985-A12 B 154-2389

 ACCESSORY TABLE

QTY PART NAME P/N

1 P LU G 1 5 3 -9 69 3

1 S EA L 1 5 4 -0 87 7

1 C LI P 1 5 4 -3 76 9

 A-C1

CLR-GA WIRE NAME POS TERM/PLUGGY-16 A701-A1 1 180-9340PU-16 A702-A3 2 180-9340BR-16 A703-A5 3 180-9340GN-16 A704-A7 4 180-9340

BU-16 A705-A9 5 180-9340GY-16 A706-A11 6 180-9340YL-16 L985-A12 7 180-9340YL-16 L985-A10 8 180-9340OR-16 L984-A8 9 180-9340

OR-16 L984-A6 10 180-9340

 WH-16 L983-A4 11 180-9340 WH-16 L983-A2 12 180-9340 ACCESSORY TABLE

QTY PART NAME P/N

1 RECEPTACLE_AS. 155-22521 W ED GE 1 55 -2 25 8

 A-C2

CLR-GA WIRE NAME POS TERM/PLUG

GY-16 A701-A1 A 154-2389

 WH-16 L983-A2 B 154-2389

 ACCESSORY TABLE

QTY PART NAME P/N

1 P LU G 1 53 -9 69 3

1 S EA L 1 54 -0 87 7

1 C LI P 1 5 4 -3 76 9

 A-C3

CLR-GA WIRE NAME POS TERM/PLUG

PU-16 A702-A3 A 154-2389

 WH-16 L983-A4 B 154-2389

 ACCESSORY TABLE

QTY PART NAME P/N

1 P LU G 1 5 3 -9 69 3

1 S EA L 1 5 4 -0 87 7

1 C LI P 1 5 4 -3 76 9

 A-C4

CLR-GA WIRE NAME POS TERM/PLUG

BR-16 A703-A5 A 154-2389

OR-16 L984-A6 B 154-2389

 ACCESSORY TABLE

QTY PART NAME P/N

1 P LU G 1 5 3 -9 69 3

1 S EA L 1 5 4 -0 87 7

1 C LI P 1 5 4 -3 76 9

 A-C5

CLR-GA WIRE NAME POS TERM/PLUG

GN-16 A704-A7 A 154-2389

OR-16 L984-A8 B 154-2389

 ACCESSORY TABLE

QTY PART NAME P/N

1 P LU G 1 5 3 -9 69 3

1 S EA L 1 5 4 -0 87 7

1 C LI P 1 5 4 -3 76 9

E-C1

ECM

E-S4

E-S5

E-S6

E-S7

E-C11

HARNESS  E-C15

E-C18

INLET AIR HEATERLAMP/FAN

E-C2

 ATMOSPHERIC PRESSURE

INLET AIRHEATER RELAY

E-C9

INJECTION ACTUATIONPRESSURE SENSOR

E-C3

E-C4

FUEL PRESSURE

E-S1

E-C7

 AIR TEMPERATURE

E-S2

KEY SLOTSPOSITIONED AS SHOWN   E-C17

ENGINE OIL

E-C14

TURBO WASTEGATE

E-S8

E-S9

E-C5 PRESSURE

E-C6

ENGINE COOLANT

E-C12E-C13

E-S3

261-3782

261-3781

KEYSLOTSPOSITIONED ASSHOWN

SPEED/TIMING

SENSOR CONNECTOR

SPEED/TIMINGPRIMARY (TOP)

E-S4   E-S5E-S6

E-S7

E-S3

E-C13  E-C12

E-C1

E-C11

E-C6

E-C7

E-S2

E-C14

E-S1

E-S8

E-C16

E-C9

E-S9

E-C2

E-C8

E-C15

E-C4

INLET AIRHEATER LAMP

E-C3

222-5917-05

 A-C2

INJECTOR 1 A-C3

INJECTOR 2   A-C4

INJECTOR 3 A-C5

INJECTOR 4 A-C6

INJECTOR 5   A-C7

INJECTOR 6

 A-C1

INJECTION HARNESS

261-3783

E-C8

(G850-BU)

(G829-GN)(G828-WH)

(G826-BR)

(G827-BU)

(G833-PK)

(L985-YL)(L983-WH)(L984-OR)

(L985-YL)

(L984-OR)

(L983-WH)

(G850-BU)

(G828WH)

(G829-GN)

(G827-BU)

(G826-BR)

(G833-PK)

OIL

TEMPERATURE SENSOR

INJECTOR

SENSOR CONNECTOR

SECONDARY (BOTTOM)SPEED/TIMINGSENSOR CONNECTOR

SECONDARY (BOTTOM)SPEED/TIMINGPRIMARY (TOP)

SENSOR CONNECTOR

CONNECTOR

CONNECTOR

SOLENOID CONNECTOR

CONNECTOR

CONNECTOR

CONNECTOR

SENSOR CONNECTOR

CONNECTOR

CONNECTOR

SENSOR CONNECTOR

CONNECTOR

SENSOR CONNECTOR

INJECTION ACTUATIONPRESSURE CONTROLVALVE CONNECTOR

SENSOR

INTAKE MANIFOLD

LEVEL SWITCH

E-C5

PRESSUREENGINE OIL

CONNECTORSENSOR

ENGINE COOLANTTEMPERATURE SENSOR

CONNECTOR

HARNESSINJECTOR

CONNECTOR

ECMCONNECTOR

TURBO WASTEGATESOLENOID CONNECTOR

FUEL PRESSURESENSOR CONNECTOR

 ATMOSPHERIC PRESSURESENSOR CONNECTOR

 AIR TEMPERATURESENSOR CONNECTOR

INTAKE MANIFOLD

PRESSURECONNECTOR

INJECTION ACTUATIONPRESSURE SENSORCONNECTOR

INLET AIRHEATER RELAYCONNECTOR

INJECTION ACTUATIONPRESSURE CONTROLVALVE CONNECTOR

CONNECTOR

CYLINDER

CYLINDER

CYLINDERCYLINDER

CYLINDER

CYLINDER

CONNECTOR

CONNECTOR

CONNECTOR   CONNECTOR

CONNECTORCONNECTOR

CONNECTOR

CYLINDER INJECTORHARNESS

ENGINE HARNESS

ENGINE HARNESSES

CONNECTOR AND SPLICE LOCATIONS

CONNECTOR AND SPLICE LOCATIONS

CONNECTOR AND SPLICE LOCATIONS

E-S7

BOOSTSENSOR

PRESSURECONNECTOR

BOOSTSENSOR

ENGINE

ENGINE SPEED/TIMING SENSORS245-4630

169-3300 EARLY

ENGINE HARNESS WIRING DIAGRAM

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

G849-E17 BR-18

994-E16 GY-18

995-E18 BU-18994-E16 GY-18

G827-E19 BU-1

995-E18 BU-18

 A701-E21 GY-1

 A701-E21 GY-18

 A702-E22 PU-18

 A702-E22 PU-18

 A703-E23 BR-1

 A703-E23 BR-18

 A704-E24 GN-18

 A704-E24 GN-18

 A705-E40 BU-18

 A705-E40 BU-18

 A706-E41 GY-1

 A706-E41 GY-18

E963-E39 BK-1

E963-E39 BK-18 E964-E38 WH-1

G850-E9 BU-1G883-E49 GN-1

E964-E38 WH-18

E966-E36 YL-18

E965-E37 BU-1

E965-E37 BU-18

E966-E36 YL-1

G850-E9 BU-18

G828-E1 WH-18

L983-E27 WH-18

L984-E32 OR-18

L985-E33 YL-18

G828-E2 WH-18

G826-E26 BR-18

G828-E2 WH-18

G828-E3 WH-18G828-E4 WH-18

G828-E3 WH-18

G829-E5 GN-18

G827-E27 BU-18   G829-E47 GN-18G829-E6 GN-18

G829-E8 GN-18

G829-E7 GN-18

G829-E7 GN-18G829-E8 GN-18

G833-E11 PK-1

G833-E12 PK-18

G833-E13 PK-1

G833-E13 PK-18

G833-E12 PK-1

C967-E20 BU-1

C967-E20 BU-18

L983-E29 WH-18

L983-E28 WH-18L983-E29 WH-18

L984-E30 OR-18

L984-E31 OR-18L984-E30 OR-18

L985-E35 YL-18

L983-E28 WH-18

L984-E31 OR-18

L985-E34 YL-18

L985-E34 YL-18L985-E35 YL-18

 A746-E25 PK-1G458-E48 GY-1

 A746-E25 PK-18

 A747-E10 GY-1

 A747-E10 GY-18

1

2

E-C11 A-C13E5179

3

4

5

6

7

8

9

10

11

12

E-C51552267

 A

B

C

E-C21552267

E-C31552267

1

2

E-C71552269

1

2

E-C6

E-C17

1552269

E-C81552269

E-C41166158

E-C181899114

L984-A6 OR-16

 A704-A7 GN-16 A705-A9 BU-16

 A703-A5 BR-16 A702-A3 PU-16

 A701-A1 GY-16

L985-A12 YL-16

L984-A8 OR-16

 A706-A11 GY-16

      A   -

      C       7

      1      5       3       9       6       9       3 

      A   -

      C       6 

      1      5       3       9       6       9       3 

      A   -

      C       5 

      1      5       3       9       6       9       3 

      A   -

      C       4

      1      5       3       9       6       9       3 

      A   -

      C       3 

      1      5       3       9       6       9       3 

      A   -

      C       2

      1      5       3       9       6       9       3 

L985-A10 YL-16 L985-A10 YL-16L985-A12 YL-16L984-A6 OR-16L984-A8 OR-16L983-A2 WH-16L983-A4 WH-16

L983-A2 WH-16L983-A4 WH-16

 A706-A11 GY-16 A705-A9 BU-16 A704-A7 GN-16 A703-A5 BR-16 A702-A3 PU-16 A701-A1 GY-16

1552252

SIGNALRETURN

ENGINE COOLANTTEMPERATURE SENSOR

130-9811

SIGNALRETURN

INTAKE MANIFOLD AIR TEMPERATURE SENSOR

130-9811

+5VRETURNSIGNAL

 A

B

C

+5VRETURNSIGNAL

 A

B

C

+5VRETURNSIGNAL

BOOST PRESSURE SENSOR161-1704

OR-18YL-18GN-18

 A

B

C

+5VRETURNSIGNAL

PRESSURE SENSOR224-4536

 ATMOSPHERIC PRESSURE SENSOR161-1703

ENGINE OIL PRESSURE SENSOR161-1705

(OPTIONAL)

G849-E17 BR-18

G828-E4 WH-18G829-E6 GN-18

E-C93E3370

      A      B A      B A      B A      B A      B

CYLINDERINJECTOR #2

CYLINDERINJECTOR #3

CYLINDERINJECTOR #4

CYLINDERINJECTOR #5

CYLINDERINJECTOR #6

CYLINDERINJECTOR #1

      A      B

G829-E47 GN-18G458-E48 GY-18

1188429 A

B

ENGINE OIL LEVEL SWITCH183-5903

(OPTIONAL)

INJECTORHARNESSCONNECTOR

G850-E9 BU-18G883-E49 GN-18

C987-E44 RD-18G850-E43 BU-18

BK-18BK-18

 A

B

K995-OR

G850-E42 BU-18C987-E44 RD-18

 A

B

C

G850-E42 BU-18G883-E49 GN-18

C987-E44 RD-18

1

2

INLET AIRHEATER

INLET AIRHEATER GROUNDSTRAP

INLET AIRHEATER RELAY175-2300209-5581

 A

B

E-C121003320

PRIMARY(TOP)

 A

B

E-C131112416

SECONDARY(BOTTOM)

FLYBACKDIODE

EXHAUST BRAKESOLENOID

TO ALLISON AT/MT/HT SHIFTMODULATOR FOR AUTOMATICTRANSMISSIONS

COOLING FAN SOLENOID

INLET AIRHEATER LAMP

E-C4

C987-RD

 ACCELERATOR PEDAL POSITION SENSOR

BKRD WH

 ACCELERATORPEDALSENSOR/SWITCHSENSORCOMMON

+8V

 ACCELERATORPEDAL POSITION

B

 A

C

H795-PK

H795-PK

 A/C HIGH PRESSURE SWITCH N/C

E971-GN

450-YL

451-BR

SIGNAL+

SIGNAL-TACHOMETER

E793-BUE794-YL

10A

10A

10A

10A14 AWG GXL14 AWG GXL

14 AWG GXL14 AWG GXL

PASSIVEMAGNETIC

VEHICLESPEED

SENSOR

G808-BUG809-GN

H795-PK

H795-PK

SET/RESUME SWITCH

ENGINE

BLOCK

 A249-BKK990-GNK900-YL

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

CLUTCH PEDAL POSITION SWITCH N/C

SERVICE BRAKE PEDAL POSITION SWITCH N/C

(PEDAL RELEASED POSITION)

CRUISE CONTROL ON/OFF SWITCH

CHECK ENGINE LAMP

 WARNING LAMP

+BAT.-BAT.

J1587 -J1587 +

J1939 -J1939 SHIELD

J1939 +

1

2

J

H795-PK

 A

B

H

9 PIN CABCONNECTOR

G

F

E

D

C

B

 A

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

+BAT.

(TRANSMISSION IN GEAR)

START

ONOFF

      K      9      9      5

   -      O      R

      C      9      8      7

   -      R      D

STARTER

MOTOR

 ARCSUPPRE

BATTERY 2

N/ORELAY

H795-PKC985-BUC986-BR

C978-BRC979-OR

C977-BU

C992-PU

C975-WH

KEYSWITCH659-PK

GROUND

L994-YL

 ALTERNATOR

-12V +- 12V + +12V-

BATTERY 3 BATTERY 1

14 AWG GXL14 AWG GXL14 AWG GXL

14 AWG GXL

C974-PU

C973-GN

SIGNAL+

SIGNAL-SPEEDOMETER

H795-PK

FAST IDLE ENABLE SWITCH

L902-GN N/O MOMENTARY SW

G880-PK

FAST IDLE ENABLED LAMPOR

 WAIT TO START LAMP

N/O MOMENTARY SWITCH

G844-PK

DIAGNOSTIC ENABLE SWITCH

H795-PK

(PEDAL RELEASED POSITION)

+BAT.G882-WH

SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O

(PEDAL RELEASED POSITION)

TRANSMISSION NEUTRAL SWITCH N/O

409-OR

EXHAUST BRAKE ON/OFF SWITCH

1

2

E-C151552269

INJECTION ACTUATIONPRESSURE CONTROL VALVE

G855-E46 PU-18G854-E45 PK-18

G855-E46 PU-1G854-E45 PK-1

M795-E99C211-E98

1

2

E-C141552269

TURBO WASTEGATE SOLENOID230-9944   C211-E98 BK-18

M795-E99 WH-18

INJECTOR HARNESSGROMMET

FUEL PRESSURE SENSOR276-9067

BR-18BU-18PK-18

 A

B

C

+5VRETURNSIGNAL

E-C163E3370

C991-E49 PK-18

G826-E19 BR-18G827-E50 BU-18

G827-E47 BU-1G827-E48 BU-1

G826-E26 BR-18

G826-E14 BR-18G826-E19 BR-18

INJECTION ACTUATION

NoteA: ConnectorE-C4for Harnesses:261-3781

ConnectorE-C18for Harnesses:222-5906

261-3783222-5905222-5907

261-3782