RENR7691RENR7691-04_SIS(1).pdf
2
R E N R 7 6 9 1 0 4 2 0 P a g e ©2011Caterpillar AllRights Reserved Printedin U.S.A. RENR7691-04 May2011 C7 On-highway Engine Electrical System KAL1-UP SAP1-3955 155-2252 3E-5179 160-7690 C B 3E-3370 A 111-2416 100-3320 A B 155-2269 116-6158 2 1 C B A 155-2267 A B 118-8429 160-7690 KEY SLOTS POSITIONED AS SHOWN E-S4 E-S5 E-S6 E-S7 E-S3 E-C13 E-C12 E-C1 E-C11 E-C6 E-C5 E-C7 E-S2 E-C14 E-S1 E-C9 E-C2 E-C8 E-C15 E-C4 E-C3 222-5905 E-C1 E-S4 E-S5 E-S6 E-S7 E-C11 E-C15 E-C18 E-C2 E-C8 E-C9 E-C3 E-S1 E-C7 E-S2 KEYSLOTS POSITIONED ASSHOWN E-C17 E-C14 E-C5 E-C6 E-C12 E-C13 E-S3 222-5906 222-5907 (G828-WH) (G850-BU) (G829-GN) (G833-PK) (L983-WH) (L984-OR) (L859-YL) (G833-PK) (G828-WH) (G829-GN) (G850-BU) (L985-YL) (L984-OR) (L983-WH) SPEED/TIMING SENSOR CONNECTOR SECONDARY (BOTTOM) SPEED/TIMING SENSOR CONNECTOR SECONDARY (BOTTOM) SPEED/TIMING PRIMARY (TOP) SENSOR CONNECTOR SPEED/TIMING PRIMARY (TOP) SENSOR CONNECTOR PRESSURE OIL CONNECTOR SENSOR ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR HARNESS INJECTOR CONNECTOR ECM CONNECTOR TURBO WASTEGATE SOLENOID CONNECTOR ATMOSPHERIC PRESSUR E SENSOR CONNECTOR AIR TEMPERATURE SENSOR CONNECTOR INTAKE MANIFOLD ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR HARNESS INJECTOR CONNECTOR ECM CONNECTOR PRESSURE OIL CONNECTOR SENSOR ENGINE OIL CONNECTOR LEVEL SWITCH TURBO WASTEGATE SOLENOID CONNECTOR ATMOSPHERIC PRESSURE SENSOR CONNECTOR PRESSURE CONNECTOR AIR TEMPERATURE SENSOR CONNECTOR INTAKE MANIFOLD INJECTOR ACTUATION PRESSURE SENSOR CONNECTOR INJECTION ACTUATION PRESSURE SENSOR CONNECTOR INLET AIR HEATER RELAY CONNECTOR INLET AIR HEATER RELAY CONNECTOR INJECTION ACTUATION PRESSURE CONTROL VALVE CONNECTOR INJECTOR ACTUATION PRESSURE CONTROL VALVE CONNECTOR INLET AIR HEATER LAMP/FAN CONNECTOR INLET AIR HEATER LAMP CONNECTOR ENGINEHARNESS CONNECTORANDSPLICELOCATIONS ENGINEHARNESS CONNECTORANDSPLICELOCATIONS ENGINE BOOST SENSOR ENGINE PRESSURE CONNECTOR BOOST SENSOR E-C2 CLR-G A WIRENAME POS TERM/PL UG WH-18 G828-E2 A 180-9340 GN-18 G829-E8 B 180-934 0 GY-18 A747-E 10 C 180- 9340 ACCESSORYTABLE QT Y PARTNAM E P/ N 1 PLU G_A S. 155-2267 1 WE DG E 15 5- 2276 E-C3 CLR-G A WIRENAME POS TERM/PL UG WH-18 G828-E3 A 180-9340 GN-18 G829-E7 B 180-9340 PK-18 A746-E 25 C 180-9 340 ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 155 -22 67 1 WE DGE 15 5-22 76 E-C4 CLR- GA WIRENAME POS TERM/P LUG RD-1 8 C987 -E44 A 116-6159 BU-1 8 G850 -E42 B 116-6159 ACCESSORYTABLE QTY PA RTNA ME P/ N 1 PLU G_A S. 116 -61 58 2 SE AL 10 0-66 74 1 RET AIN ER 111 -24 22 1 CA P 11 6- 61 61 E-C5 CLR-G A WIRENAME POS TERM/PL UG BR-18 G826-E 26 A 180- 9340 BU-18 G827-E 27 B 180- 9340 GY-18 994-E16 C 180-934 0 ACCESSORYTABLE QT Y PARTNAME P/N 1 PLUG_A S. 155-22 67 1 WE DGE 15 5-22 76 E-C6 CLR- GA WIRENAME POS TERM/P LUG BU-18 995-E1 8 1 180-934 0 PK-18 G833-E 12 2 180-9340 ACCESSORYTABLE QT Y PA RTNA ME P/N 1 PLU G_AS. 155-2269 1 WE DGE 15 5-22 61 E-C1 CLR-G A WIRENAME POS TERM/PL UG 1 8T-8 737 WH-18 G828-E1 2 180-9340 GN-18 G829-E5 3 180-934 0 4 8T-8 737 5 8T-8 737 6 8T-8 737 7 8T-8 737 BU-18 G850-E9 8 180-934 0 9 8T-8 737 10 8T-8 737 11 8T-8 737 12 8T-8 737 13 8T-8 737 GY-18 A747-E1 0 14 180-9340 15 8T-8 737 16 8T-8 737 17 8T-8 737 PK-18 G833-E1 1 18 180-9340 19 8T-8 737 20 8T-8 737 21 8T-8 737 22 8T-8 737 23 8T-8 737 GY-18 994-E16 24 180-934 0 BR-18 G849-E17 25 180-9340 26 8T-8 737 27 8T-8 737 28 8T-8 737 29 8T-8 737 30 8T-8 737 31 8T-8 737 BU-18 995-E18 32 180-934 0 33 8T-8 737 34 8T-8 737 BU-18 C967-E2 0 35 180-9340 GY-18 A701-E2 1 36 180-9340 PU-18 A702-E2 2 37 180-9340 BR-18 A703-E2 3 38 180-9340 GN-18 A704-E24 39 180-9340 PK-18 A746-E2 5 40 180-9340 BR-18 G826-E2 6 41 180-9340 BU-18 G827-E2 7 42 180-9340 43 8T-8 737 WH-18 L983-E27 44 180-9340 OR-1 8 L984 -E32 45 180-9340 YL-1 8 L985 -E33 46 180-9340 47 8T-87 37 WH-18 E964-E38 48 180-9340 BK-18 E963 -E39 49 180-9340 50 8T-87 37 51 8T-87 37 52 8T-87 37 53 8T-87 37 BU-18 A705 -E40 54 180-9340 GY-1 8 A706 -E41 55 180-9340 56 8T-87 37 57 8T-87 37 YL-1 8 E966 -E36 58 180-9340 BU-18 E965 -E37 59 180-9340 60 8T-87 37 PK-1 8 G854 -E45 61 180-9340 PU-1 8 G855 -E46 62 180-9340 WH-18 M795-E99 63 180-9340 BK-1 8 C211 -E98 64 180-9340 65 8T-87 37 66 8T-87 37 67 8T-87 37 68 8T-87 37 69 8T-8737 70 8T-87 37 ACCESSORYTABLE QT Y PA RTNA ME P/ N 1 PLU G_A S. 160 -76 90 2 ST RA P 3S-2 09 3 1 END BEL L 126 -17 74 E-C7 CLR-G A WIRENAME POS TERM/PL UG BU-18 C967-E 20 1 180- 9340 PK-18 G833-E 13 2 180- 9340 ACCESSORYTABLE QT Y PARTNAM E P/ N 1 PLU G_A S. 155 -22 69 1 WE DG E 15 5- 2261 E-C8 CLR-G A WIRENAME POS TERM/PL UG RD-18 C987-E 44 1 180- 9340 BU-18 G850-E 43 2 180- 9340 ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 155 -22 69 1 WE DG E 15 5- 2261 E-C9 CLR-G A WIRENAME POS TERM/PL UG WH-18 G828-E4 A 180-9339 GN-18 G829-E6 B 180-933 9 BR-18 G849-E 17 C 180-9 339 ACCESSORYTABLE QT Y PA RTNAME P/N 1 RECEP TACLE _AS. 3E-3 370 1 WE DG E 3E -3 37 1 E-C11 CLR-G A WIRENAME POS TERM/PL UG GY-18 A701-E 21 1 180- 9339 PU-18 A702-E 22 2 180- 9339 BR-18 A703-E 23 3 180- 9339 GN-18 A704-E 24 4 180- 9339 BU-18 A705-E 40 5 180- 9339 GY-18 A706-E 41 6 180- 9339 YL-18 L985-E 35 7 180- 9339 YL-18 L985-E 34 8 180- 9339 OR-18 L984-E 30 9 180- 9339 OR-18 L984-E3 1 10 180-9339 WH-18 L983-E29 11 180-9339 WH-18 L983-E28 12 180-9339 ACCESSORYTABLE QT Y PA RTNA ME P/ N 1 RECE PTACL E_AS . 3E-5 179 1 WE DG E 3E -5 18 0 E-C12 CLR-G A WIRENAME POS TERM/PL UG BK-18 E963-E 39 A 111- 1567 WH-18 E964-E38 B 111-1567 ACCESSORYTABLE QT Y PARTNAM E P/ N 1 RECE PTACL E_AS . 100- 3320 E-C13 CLR- GA WIRENAME POS TERM/P LUG BU-1 8 E965 -E37 A 111-1567 YL-1 8 E966 -E36 B 111-1567 ACCESSORYTABLE QTY PA RTNA ME P/ N 1 RECE PTACL E_AS. 111-2 416 E-C14 CLR-G A WIRENAME POS TERM/PL UG WH-18 M795-E99 1 180-9340 BK-18 C211-E 98 2 180-9 340 ACCESSORYTABLE QT Y PA RTNAME P/N 1 PLU G_A S. 155 -22 69 1 WE DGE 15 5-22 61 E-C1 CLR- GA WIRENAME POS TERM/P LUG 1 8T-87 37 WH-18 G828-E1 2 180-9340 GN-1 8 G829- E5 3 180-934 0 4 8T-87 37 5 8T-87 37 6 8T-87 37 7 8T-87 37 BU-1 8 G850- E9 8 180-934 0 9 8T-87 37 10 8T-87 37 11 8T-87 37 12 8T-87 37 13 8T-87 37 GY-18 A747 -E10 14 180-9340 15 8T-87 37 16 8T-87 37 17 8T-87 37 PK-1 8 G833 -E11 18 180-9340 19 8T-87 37 20 8T-87 37 21 8T-87 37 22 8T-87 37 23 8T-87 37 GY-18 994-E16 24 180-93 40 BR-1 8 G849 -E17 25 180-9340 26 8T-87 37 27 8T-87 37 28 8T-87 37 29 8T-87 37 30 8T-87 37 31 8T-87 37 BU-1 8 995-E 18 32 180-93 40 GY-1 8 G458 -E48 33 180-9340 34 8T-87 37 BU-1 8 C967 -E20 35 180-9340 GY-1 8 A701 -E21 36 180-9340 PU-1 8 A702 -E22 37 180-9340 BR-1 8 A703 -E23 38 180-9340 GN-18 A704 -E24 39 180-9340 PK-1 8 A746 -E25 40 180-9340 BR-1 8 G826 -E26 41 180-9340 BU-1 8 G827 -E27 42 180-9340 43 8T-87 37 WH-18 L983-E27 44 180-9340 OR-1 8 L984 -E32 45 180-9340 YL-1 8 L985 -E33 46 180-9340 47 8T-87 37 WH-18 E964-E38 48 180-9340 BK-18 E963 -E39 49 180-9340 50 8T-87 37 51 8T-87 37 52 8T-87 37 53 8T-87 37 BU-1 8 A705 -E40 54 180-9340 GY-1 8 A706 -E41 55 180-9340 56 8T-87 37 57 8T-87 37 YL-1 8 E966 -E36 58 180-9340 BU-18 E965 -E37 59 180-9340 GN-1 8 G883 -E49 60 180-9340 PK-1 8 G854 -E45 61 180-9340 PU-1 8 G855 -E46 62 180-9340 WH-18 M795-E99 63 180-9340 BK-1 8 C211 -E98 64 180-9340 65 8T-87 37 66 8T-87 37 67 8T-87 37 68 8T-87 37 69 8T-87 37 70 8T-87 37 ACCESSORYTABLE QTY PA RTNA ME P/ N 1 PLU G_A S. 160 -76 90 2 ST RA P 3S -2 09 3 1 END BEL L 126 -17 74 E-C2 CLR- GA WIRENAME POS TERM/P LUG WH-18 G828-E2 A 180-9340 GN-1 8 G829- E8 B 180-9340 GY-1 8 A747- E10 C 180-9 340 ACCESSORYTABLE QTY PA RTNA ME P/ N 1 PLU G_A S. 155 -22 67 1 WEDG E 155- 22 76 E-C3 CLR-G A WIRENAME POS TERM/PL UG WH-18 G828-E3 A 180-9340 GN-18 G829-E7 B 180-934 0 PK-18 A746-E 25 C 180- 9340 ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 155 -22 67 1 WE DG E 15 5- 2276 E-C5 CLR-G A WIRENAME POS TERM/PL UG BR-18 G826-E 26 A 180- 9340 BU-18 G827-E 27 B 180- 9340 GY-18 994-E16 C 180-934 0 ACCESSORYTABLE QT Y PARTNAM E P/ N 1 PLU G_A S. 155 -22 67 1 WE DG E 15 5- 2276 E-C6 CLR- GA WIRENAME POS TERM/P LUG BU-1 8 995-E 18 1 180-934 0 PK-18 G833 -E12 2 180-9340 ACCESSORYTABLE QTY PA RTNA ME P/ N 1 PLU G_A S. 155 -22 69 1 WEDG E 155- 22 61 E-C7 CLR-G A WIRENAME POS TERM/PL UG BU-18 C967-E 20 1 180- 9340 PK-18 G833-E13 2 180- 9340 ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 155 -22 69 1 WE DG E 15 5- 2261 E-C8 CLR-G A WIRENAME POS TERM/PL UG RD-18 C987-E44 1 180-9 340 BU-18 G850-E 43 2 180-9 340 ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 155 -22 69 1 WE DGE 15 5-2261 E-C11 CLR- GA WIRENAME POS TERM/P LUG GY-1 8 A701 -E21 1 180-9339 PU-1 8 A702 -E22 2 180-9339 BR-1 8 A703 -E23 3 180-9339 GN-1 8 A704 -E24 4 180-9339 BU-1 8 A705 -E40 5 180-9339 GY-1 8 A706 -E41 6 180-9339 YL-1 8 L985 -E35 7 180-9339 YL-1 8 L985 -E34 8 180-9339 OR-1 8 L984 -E30 9 180-9339 OR-1 8 L984 -E31 10 180-9339 WH-18 L983-E29 11 180-9339 WH-18 L983-E28 12 180-9339 ACCESSORYTABLE QT Y PA RTNA ME P/ N 1 RECE PTACL E_AS. 3E-51 79 1 WE DG E 3E-5 18 0 E-C12 CLR- GA WIRENAME POS TERM/P LUG BK-1 8 E963- E39 A 111-1 567 WH-18 E964-E38 B 111-1567 ACCESSORYTABLE QTY PA RTNA ME P/ N 1 RECEP TACL E_AS. 100-3 320 E-C13 CLR- GA WIRENAME POS TERM/PLUG BU-1 8 E965- E37 A 111-1 567 YL-1 8 E966- E36 B 111-1 567 ACCESSORYTABLE QTY PA RTNA ME P/ N 1 RECEP TACL E_AS. 111-2 416 E-C14 CLR- GA WIRENAME POS TERM/P LUG WH-18 M795-E99 1 180-9340 BK-18 C211-E 98 2 180-9340 ACCESSORYTABLE QT Y PA RTNAME P/N 1 PLU G_A S. 155 -22 69 1 WE DGE 15 5-22 61 E-C18 CLR-G A WIRENAME POS TERM/PL UG RD-18 C987-E 44 A 189-9 115 BU-18 G850-E 42 B 189-9 115 GN-18 G883-E 49 C 189-9 115 ACCESSORYTABLE QT Y PARTNAME P/N 1 PLU G_A S. 189 -91 14 3 SE AL 18 9-91 16 E-C19 CLR-G A WIRENAME POS TERM/PL UG A 189-9117 B 189-9 117 C 189-9 117 ACCESSORYTABLE QT Y PARTNAME P/N 1 RECEP TACLE _AS. 189-9 113 E-C17 CLR- GA WIRENAME POS TERM/P LUG GY-18 G458- E48 A 123-1198 GN-18 G829- E47 B 123-1198 ACCESSORYTABLE QT Y PA RTNAME P/N 1 PLU G_A S. 118 -84 29 E-C15 CLR-G A WIRENAME POS TERM/P LUG PK-1 8 G854 -E45 1 180- 9340 PU-1 8 G855 -E46 2 180- 9340 ACCESSORYTABLE QT Y PA RTNA ME P/ N 1 PLU G_A S. 155 -22 69 1 WE DG E 15 5- 22 61 EngineCoolant Temperature SensorConnector E-C6 InjectionActuation PressureControl ValveConnector E-C15 IntakeManifold AirTemperature SensorConnector E-C7 InjectionActuation Pressure SensorConnector E-C9 EngineOil Pressure SensorConnector E-C5 EngineOil Level SwitchConnector E-C17 PrimaryEngine Speed/Timing SensorConnector (Top) E-C12 SecondaryEngine Speed/Timing SensorConnector (Bottom) E-C13 Boost Pressure SensorConnector E-C3 Turbo Wastegate SolenoidConnector E-C14 Atmospheric Pressure SensorConnector E-C2 Injector Harness Connector E-C11 Injector Harness Grommet E-C1 Engine Control Module J1 Fuel Pressure Sensor E-C16 InletAirHeater RelayConnector E-C8 E-C4 InletAirHeaterLampConnector InletAirHeater Lamp/FanSpeedConnector E-C18 OR (NoteA) 1 2 105-9344 Pin Socket Fuse Component PartNumber PinorSocket Number Receptacle Plug ConnectorReference Designator SingleWire Ground Connection Connector Harness And Wire Symbols 325-AG135PK-14 P274 1117898 J274 3E5179 P174 1306795 Circuit Number Identification Wire Color Wire Gauge J174 1306795 200-L32BK-14 325-A135PK-14 Part Number For ConnectorAssembly Harnessidentificationcode Thisexample indicates wire135inharne ss"AG". PID-FMI Flash Code D escription PID-FMI Flash Code Description 001- 11 72 Cylin der#1I nj ectorcu rr entfaul t 105- 00 64 Hi ghI nt akeMa ni foldAirT emperatureWar ni ng 002- 11 72 Cylin der#2I nj ectorcu rr entfaul t 105- 03 38 IntakeManif ol dAi rTe mper at ur evolt agehi gh 003- 11 73 Cylin der#3I nj ectorcu rr entfaul t 105- 04 38 IntakeManif ol dAi rTe mper at ur evolt agelow 004- 11 73 Cylin der#4I nj ectorcu rr entfaul t 105- 11 64 Ve ryHighIntakeManif ol dAi rTe mper at ur e 005- 11 74 Cylin der#5I nj ectorcu rr entfaul t 108- 03 26 Barometr icPressur evolt agehi gh 00 6- 11 74 Cy li nd er #6Inject orcurr en tfa ul t 10 8- 04 26 Ba ro me tr icPre ssur evo lt agel ow 022 -11 42 Pri mar ytoSecon dar yEngineSpee dSignalCali br ati on 110-0 0 61 Hig hCoo lan tTemper atu reWarn ing 022 -13 42 Eng ineSpee dSignalCali br ati onNo tPer for med 110-0 3 27 Coo lan tTemper atu revo ltagehi gh 030- 08 29 PTOThr ot tl esi gn ali nval id 110-0 4 27 Co ol an tTempera turevolt ag elo w 03 0- 13 29 PTOThr ot tl eouto fca li br at ion 110 -1 1 61 Ve ryHi ghCo ol an tTempe ra ture 032- 05 33 TurboWa st egat eSo lenoidcur rentl ow 11 1- 01 62 LowCo ol antLevelWa rning 032- 06 33 TurboWa st egat eSo lenoidcur renth igh 11 1- 02 12 Cool antLevelsig nalinvali d 032- 11 33 TurboWa st egat eSo lenoidcur rentmismat ch 11 1- 03 12 Cool antLevelvolt agehi gh 04 1- 03 21 8Vol tSup plyvo lt agehi gh 111-04 12 Cool an tLev elvol ta gel ow 04 1- 04 21 8Vol tSup pl yvol tag el ow 111- 11 62 Ver yLowCoo la nt Le ve l 042- 11 18 Inject ionAc tuat ionPr essureo ut putfaul t 128- 03 44 Secondar yFuelLevelvol tageh igh 043-02 71 KeySwitchFault 128-04 44 SecondaryFuelLevelvolt agel ow 064- 02 34 Secondar yEngi neSpeedl ossofsignal 164- 00 17 ExcessiveInject ionAc tuat ionPr essure 064- 11 34 Secondar yEngi neSpeednopa tt er n 164- 02 15 Inject ionActuat ionPr essureSignalEr rati c 07 0- 05 49 In letAirHe at ercu rr en tlo w 164- 03 15 In ject ionAct uati onPr es sureVo lt ag eHigh 07 0- 06 49 In letAirHe at ercu rr en thigh 16 4- 04 15 In ject ionAct uati onPr essureVo lt ag eLow 07 1- 00 01 Id leShu td ownOve rr ide 16 4- 11 39 In ject ionAct ua ti onPr essu resyst emfaul t 071-01 47 IdleShutdown 168-00 51 ExcessiveECMBatteryPower 071-14 47 PTOShutdown 168-01 51 LowECMBatteryPower 084- 00 41 Ve hi cl eOvers pe edWa rn in g 16 8- 02 51 ECMBat teryPo we rI nt er mi tt en t 084- 01 31 Ve hi cl eSpe edlosso fsi gn al 17 3- 00 16 Hi ghEx haus tGa sTempe ra tu reDe ra te 08 4- 02 36 Ve hi cl eSpe edsi gn ali nval id 173- 11 16 Ve ryHi ghExha ustGasTe mp er at ur eDer at e 084- 08 36 Vehi cl eSp eedsi gnaloutofra nge 186- 04 00 PTOEngi neShutdownSwit chVol tageLow 084- 10 36 Vehi cl eSp eedsi gnalr at eofchange 186- 14 47 PTOEngi neShutdownSwit chOccur rence 08 4-14 00 Qu ic kSto pOcc urr en ce 190 -00 35 Eng in eOve rspeedWa rni ng 091- 08 32 Thro tt leP osit ionInv al id 19 0- 02 34 Pr imar yEngin eSpe edlosso fsigna l 091- 13 28 Thrott lePosit ionou tofCal ibra ti on 190- 11 34 Pr imar yEngi neSpeednopa tt er n 09 4-01 63 Lo wFue lPre ss ur eWarni ng 224 -1 1 00 Th ef tDet erre nt Ac tive 094- 03 37 Fuel Pr essu reVo lt ag eHig h 22 4- 14 00 Thef tDet er re ntActi vewi thE ng ineCra nk ing 09 4- 04 37 Fu elPres su reVol ta geLo w 231 -0 2 58 J1 939Da taIn co rre ct 09 4-11 63 Lo wCra nk in gFue lPres su re 231 -1 1 58 J1 93 9DataLi nkFa ul t 09 6-03 00 Fu elLeve lVol ta geHig h 231 -1 2 J1 93 9Devi ceNot Res po nd in g 09 6-04 00 Fu elLev elVol ta geLo w 23 1- 14 57 Tr a ns missi onDat aLinkDer at e 10 0-01 46 Lo wOilPr es su reWar ni ng 23 2-03 21 5VoltSu pp lyvo lt agehi gh 10 0-03 24 Oi lPres su revolt ag ehig h 232 -0 4 21 5VoltSu pp lyvo lt ag el ow 10 0-04 24 Oi l Pres su revo lt ag el ow 246 -1 00 Br ak ePed al Swi tc h#1Fau lt 10 0-11 46 Ver yLowOi lPress ur e 24 7- 11 00 Bra kePed al Sw it ch#2Fa ult 102-01 25 LowBoostPressure 252-11 59 EngineSoftwareI ncorrect 102- 02 25 Bo ostPre ssur esigna ler ra ti c 25 3- 02 56 Ch eckCusto me rorSystemPar amet er s 102- 03 25 BoostPr essurev ol tagehigh 253- 14 56 Tr uckManufact ur erPar amet erN otProgr ammed 10 2-04 25 Bo os tPres su revol ta gelo w N/A 55 NoDia gn os ticCo deDet ect ed 102 -07 25 Boo stPr essuren otre spo ndi ng Diagnostic Code Listing CONNECTORS Related Electrical ServiceManuals Form Number SENR9517 RENR7572 Title Troubleshooting SystemsOperation/T estingandAdjusting NoteA: ConnectorE-C4forHarnesses266-7696and 266-7698 ConnectorE-C18forHarnesses266-7699and 283-5607
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Transcript of RENR7691RENR7691-04_SIS(1).pdf
8/13/2019 RENR7691RENR7691-04_SIS(1).pdf
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©2011Caterpillar
AllRights Reserved
RENR7691-04May2011
C7 On-highway EngineElectrical System
KAL1-UPSAP1-3955
3E-5179
9
4
8
5
1211
2 16
7
3
10
58
48
40
32
24
14
1
70
57
47
39
31
23
13
160-7690
111-2416100-3320
B A B A
A B
155-2269
116-6158
2 1
C
B A
155-2267
58
48
40
32
24
14
1
70
57
47
39
31
23
13
160-7690
KEY SLOTSPOSITIONED AS SHOWN
E-S4E-S5
E-S6
E-S7
E-S3
E-C13E-C12
E-C1
E-C11
E-C6
E-C5
E-C7
E-S2
E-C14
E-S1
E-C9
E-C2
E-C8
E-C15
E-C4
E-C3
222-5905
E-C1
E-S4
E-S5
E-S6
E-S7
E-C11
E-C15
E-C18
E-C2
E-C8
E-C9
E-C3
E-S1
E-C7
E-S2
KEYSLOTSPOSITIONED ASSHOWN
E-C17
E-C14
E-C5
E-C6
E-C12E-C13
E-S3
222-5906
222-5907
(G828-WH)(G850-BU)
(G829-GN)
(G833-PK)
(L983-WH)
(L984-OR)
(L859-YL)
(G833-PK)
(G828-WH)(G829-GN)
(G850-BU)
(L985-YL)
(L984-OR)
(L983-WH)
SPEED/TIMINGSENSOR CONNECTOR
SECONDARY (BOTTOM)
SPEED/TIMINGSENSOR CONNECTOR
SECONDARY (BOTTOM)
SPEED/TIMINGPRIMARY (TOP)
SENSOR CONNECTOR
SPEED/TIMINGPRIMARY (TOP)
SENSOR CONNECTOR
PRESSUREOIL
CONNECTORSENSOR
ENGINE COOLANTTEMPERATURE SENSOR
CONNECTOR
HARNESSINJECTOR
CONNECTOR
ECMCONNECTOR
TURBO WASTEGATESOLENOID CONNECTOR
ATMOSPHERIC PRESSURESENSOR CONNECTOR
AIR TEMPERATURESENSOR CONNECTOR
INTAKE MANIFOLD
ENGINE COOLANTTEMPERATURE SENSOR
CONNECTOR
HARNESSINJECTOR
CONNECTOR
ECMCONNECTOR
PRESSUREOIL
CONNECTORSENSOR
ENGINE OIL
CONNECTORLEVEL SWITCH
TURBO WASTEGATESOLENOID CONNECTOR
ATMOSPHERIC PRESSURESENSOR CONNECTOR
PRESSURE
CONNECTOR
AIR TEMPERATURESENSOR CONNECTOR
INTAKE MANIFOLD
INJECTOR ACTUATIONPRESSURE SENSORCONNECTOR
INJECTION ACTUATIONPRESSURE SENSORCONNECTOR
INLET AIRHEATER RELAYCONNECTOR
INLET AIRHEATER RELAYCONNECTOR
INJECTION ACTUATIONPRESSURE CONTROLVALVE CONNECTOR
INJECTOR ACTUATIONPRESSURE CONTROLVALVE CONNECTOR
INLET AIR HEATERLAMP/FANCONNECTOR
INLET AIRHEATER LAMP
CONNECTOR
ENGINEHARNESS
CONNECTORANDSPLICELOCATIONS
ENGINEHARNESS
CONNECTORANDSPLICELOCATIONS
ENGINE
BOOST
SENSOR
ENGINE
PRESSURE
CONNECTOR
BOOST
SENSOR
E-C2
CLR-GA WIRENAME POS TERM/PLUG WH-18 G828-E2 A 180-9340GN-18 G829-E8 B 180-9340GY-18 A747-E10 C 180-9340
ACCESSORYTABLEQ TY P AR T NA ME P /N
1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6
E-C3
CLR-GA WIRENAME POS TERM/PLUG WH-18 G828-E3 A 180-9340GN-18 G829-E7 B 180-9340PK-18 A746-E25 C 180-9340
ACCESSORYTABLE
Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6
E-C4CLR-GA WIRENAME POS TERM/PLUGRD-18 C987-E44 A 116-6159BU-18 G850-E42 B 116-6159
ACCESSORYTABLEQ TY P AR T N AM E P /N1 P L UG _ AS . 1 1 6- 6 15 82 S EA L 1 00 -6 67 41 R E TA I NE R 1 1 1- 2 42 2
1 C AP 1 16 -6 16 1
E-C5CLR-GA WIRENAME POS TERM/PLUGBR-18 G826-E26 A 180-9340BU-18 G827-E27 B 180-9340
GY-18 994-E16 C 180-9340 ACCESSORYTABLE
Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6
E-C6CLR-GA WIRENAME POS TERM/PLUGBU-18 995-E18 1 180-9340PK-18 G833-E12 2 180-9340
ACCESSORYTABLEQ TY P AR T N AM E P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1
E-C1CLR-GA WIRENAME POS TERM/PLUG
1 8T-8737 WH-18 G828-E1 2 180-9340GN-18 G829-E5 3 180-9340
4 8T-87375 8T-87376 8T-8737
7 8T-8737BU-18 G850-E9 8 180-9340
9 8T-873710 8T-873711 8T-8737
12 8T-873713 8T-8737
GY-18 A747-E10 14 180-934015 8T-873716 8T-8737
17 8T-8737PK-18 G833-E11 18 180-9340
19 8T-873720 8T-873721 8T-8737
22 8T-873723 8T-8737
GY-18 994-E16 24 180-9340BR-18 G849-E17 25 180-9340
26 8T-8737
27 8T-873728 8T-873729 8T-873730 8T-873731 8T-8737
BU-18 995-E18 32 180-9340
33 8T-873734 8T-8737
BU-18 C967-E20 35 180-9340GY-18 A701-E21 36 180-9340PU-18 A702-E22 37 180-9340
BR-18 A703-E23 38 180-9340GN-18 A704-E24 39 180-9340PK-18 A746-E25 40 180-9340BR-18 G826-E26 41 180-9340BU-18 G827-E27 42 180-9340
43 8T-8737 WH-18 L983-E27 44 180-9340OR-18 L984-E32 45 180-9340YL-18 L985-E33 46 180-9340
47 8T-8737
WH-18 E964-E38 48 180-9340BK-18 E963-E39 49 180-9340
50 8T-873751 8T-873752 8T-8737
53 8T-8737BU-18 A705-E40 54 180-9340GY-18 A706-E41 55 180-9340
56 8T-873757 8T-8737
YL-18 E966-E36 58 180-9340BU-18 E965-E37 59 180-9340
60 8T-8737PK-18 G854-E45 61 180-9340PU-18 G855-E46 62 180-9340 WH-18 M795-E99 63 180-9340
BK-18 C211-E98 64 180-934065 8T-873766 8T-873767 8T-873768 8T-8737
69 8T-873770 8T-8737
ACCESSORYTABLEQ TY P AR T N AM E P /N1 P L UG _ AS . 1 6 0- 7 69 0
2 S TR AP 3 S- 20 931 E N DB E LL 1 2 6- 1 77 4
E-C7CLR-GA WIRENAME POS TERM/PLUGBU-18 C967-E20 1 180-9340
PK-18 G833-E13 2 180-9340 ACCESSORYTABLE
Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1
E-C8CLR-GA WIRENAME POS TERM/PLUGRD-18 C987-E44 1 180-9340BU-18 G850-E43 2 180-9340
ACCESSORYTABLE
Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1
E-C9CLR-GA WIRENAME POS TERM/PLUG WH-18 G828-E4 A 180-9339GN-18 G829-E6 B 180-9339BR-18 G849-E17 C 180-9339
ACCESSORYTABLEQ TY P AR T NA ME P /N1 RECEPTACLE_AS. 3E-33701 W ED GE 3 E- 33 71
E-C11CLR-GA WIRENAME POS TERM/PLUGGY-18 A701-E21 1 180-9339PU-18 A702-E22 2 180-9339
BR-18 A703-E23 3 180-9339GN-18 A704-E24 4 180-9339BU-18 A705-E40 5 180-9339GY-18 A706-E41 6 180-9339YL-18 L985-E35 7 180-9339
YL-18 L985-E34 8 180-9339OR-18 L984-E30 9 180-9339OR-18 L984-E31 10 180-9339 WH-18 L983-E29 11 180-9339 WH-18 L983-E28 12 180-9339
ACCESSORYTABLEQ TY P AR T N AM E P /N1 RECEPTACLE_AS. 3E-51791 W ED GE 3 E- 51 80
E-C12
CLR-GA WIRENAME POS TERM/PLUGBK-18 E963-E39 A 111-1567 WH-18 E964-E38 B 111-1567
ACCESSORYTABLEQ TY P AR T NA ME P /N
1 RECEPTACLE_AS. 100-3320
E-C13CLR-GA WIRENAME POS TERM/PLUG
BU-18 E965-E37 A 111-1567YL-18 E966-E36 B 111-1567
ACCESSORYTABLEQ TY P AR T N AM E P /N1 RECEPTACLE_AS. 111-2416
E-C14CLR-GA WIRENAME POS TERM/PLUG WH-18 M795-E99 1 180-9340BK-18 C211-E98 2 180-9340
ACCESSORYTABLE
Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1
E-C1CLR-GA WIRENAME POS TERM/PLUG
1 8T-8737 WH-18 G828-E1 2 180-9340GN-18 G829-E5 3 180-9340
4 8T-87375 8T-87376 8T-8737
7 8T-8737BU-18 G850-E9 8 180-9340
9 8T-8737
10 8T-873711 8T-873712 8T-873713 8T-8737
GY-18 A747-E10 14 180-9340
15 8T-873716 8T-873717 8T-8737
PK-18 G833-E11 18 180-934019 8T-8737
20 8T-873721 8T-873722 8T-873723 8T-8737
GY-18 994-E16 24 180-9340
BR-18 G849-E17 25 180-934026 8T-873727 8T-873728 8T-873729 8T-8737
30 8T-873731 8T-8737
BU-18 995-E18 32 180-9340GY-18 G458-E48 33 180-9340
34 8T-8737
BU-18 C967-E20 35 180-9340GY-18 A701-E21 36 180-9340PU-18 A702-E22 37 180-9340BR-18 A703-E23 38 180-9340GN-18 A704-E24 39 180-9340PK-18 A746-E25 40 180-9340
BR-18 G826-E26 41 180-9340BU-18 G827-E27 42 180-9340
43 8T-8737 WH-18 L983-E27 44 180-9340OR-18 L984-E32 45 180-9340
YL-18 L985-E33 46 180-934047 8T-8737
WH-18 E964-E38 48 180-9340BK-18 E963-E39 49 180-9340
50 8T-8737
51 8T-873752 8T-873753 8T-8737
BU-18 A705-E40 54 180-9340GY-18 A706-E41 55 180-9340
56 8T-873757 8T-8737
YL-18 E966-E36 58 180-9340BU-18 E965-E37 59 180-9340GN-18 G883-E49 60 180-9340
PK-18 G854-E45 61 180-9340PU-18 G855-E46 62 180-9340 WH-18 M795-E99 63 180-9340BK-18 C211-E98 64 180-9340
65 8T-8737
66 8T-873767 8T-873768 8T-873769 8T-873770 8T-8737
ACCESSORYTABLE
Q TY P AR T N AM E P /N1 P L UG _ AS . 1 6 0- 7 69 02 S TR AP 3 S- 20 931 E N DB E LL 1 2 6- 1 77 4
E-C2CLR-GA WIRENAME POS TERM/PLUG WH-18 G828-E2 A 180-9340GN-18 G829-E8 B 180-9340
GY-18 A747-E10 C 180-9340 ACCESSORYTABLE
Q TY P AR T N AM E P /N1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6
E-C3
CLR-GA WIRENAME POS TERM/PLUG WH-18 G828-E3 A 180-9340GN-18 G829-E7 B 180-9340PK-18 A746-E25 C 180-9340
ACCESSORYTABLEQ TY P AR T NA ME P /N
1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6
E-C5CLR-GA WIRENAME POS TERM/PLUG
BR-18 G826-E26 A 180-9340BU-18 G827-E27 B 180-9340GY-18 994-E16 C 180-9340
ACCESSORYTABLEQ TY P AR T NA ME P /N
1 P L UG _ AS . 1 5 5- 2 26 71 W ED GE 1 55 -2 27 6
E-C6CLR-GA WIRENAME POS TERM/PLUGBU-18 995-E18 1 180-9340PK-18 G833-E12 2 180-9340
ACCESSORYTABLEQ TY P AR T N AM E P /N1 P L UG _ AS . 1 5 5- 2 26 9
1 W ED GE 1 55 -2 26 1
E-C7CLR-GA WIRENAME POS TERM/PLUG
BU-18 C967-E20 1 180-9340PK-18 G833-E13 2 180-9340
ACCESSORYTABLEQ TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 9
1 W ED GE 1 55 -2 26 1
E-C8CLR-GA WIRENAME POS TERM/PLUGRD-18 C987-E44 1 180-9340BU-18 G850-E43 2 180-9340
ACCESSORYTABLEQ TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1
E-C11CLR-GA WIRENAME POS TERM/PLUG
GY-18 A701-E21 1 180-9339PU-18 A702-E22 2 180-9339BR-18 A703-E23 3 180-9339GN-18 A704-E24 4 180-9339BU-18 A705-E40 5 180-9339
GY-18 A706-E41 6 180-9339YL-18 L985-E35 7 180-9339YL-18 L985-E34 8 180-9339OR-18 L984-E30 9 180-9339OR-18 L984-E31 10 180-9339
WH-18 L983-E29 11 180-9339 WH-18 L983-E28 12 180-9339
ACCESSORYTABLEQ TY P AR T N AM E P /N1 RECEPTACLE_AS. 3E-5179
1 W ED GE 3 E- 51 80
E-C12
CLR-GA WIRENAME POS TERM/PLUGBK-18 E963-E39 A 111-1567 WH-18 E964-E38 B 111-1567
ACCESSORYTABLEQ TY P AR T N AM E P /N
1 RECEPTACLE_AS. 100-3320
E-C13CLR-GA WIRENAME POS TERM/PLUGBU-18 E965-E37 A 111-1567YL-18 E966-E36 B 111-1567
ACCESSORYTABLEQ TY P AR T N AM E P /N1 RECEPTACLE_AS. 111-2416
E-C14CLR-GA WIRENAME POS TERM/PLUG WH-18 M795-E99 1 180-9340
BK-18 C211-E98 2 180-9340 ACCESSORYTABLE
Q TY P AR T NA ME P /N1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1
E-C18CLR-GA WIRENAME POS TERM/PLUGRD-18 C987-E44 A 189-9115BU-18 G850-E42 B 189-9115
GN-18 G883-E49 C 189-9115 ACCESSORYTABLE
Q TY P AR T NA ME P /N1 P L UG _ AS . 1 8 9- 9 11 43 S EA L 1 89 -9 11 6
E-C19CLR-GA WIRENAME POS TERM/PLUG
A 189-9117B 189-9117C 189-9117
ACCESSORYTABLEQ TY P AR T NA ME P /N
1 RECEPTACLE_AS. 189-9113
E-C17CLR-GA WIRENAME POS TERM/PLUGGY-18 G458-E48 A 123-1198
GN-18 G829-E47 B 123-1198 ACCESSORYTABLE
Q TY P AR T NA ME P /N1 P L UG _ AS . 1 1 8- 8 42 9
E-C15
CLR-GA WIRENAME POS TERM/PLUGPK-18 G854-E45 1 180-9340PU-18 G855-E46 2 180-9340
ACCESSORYTABLEQ TY P AR T N AM E P /N
1 P L UG _ AS . 1 5 5- 2 26 91 W ED GE 1 55 -2 26 1
EngineCoolant
TemperatureSensorConnector E-C6
InjectionActuationPressureControlValveConnector E-C15
IntakeManifold
AirTemperatureSensorConnector E-C7
InjectionActuationPressureSensorConnector E-C9
EngineOilPressure
SensorConnector E-C5
EngineOilLevel
SwitchConnector E-C17
PrimaryEngineSpeed/TimingSensorConnector (Top)E-C12
SecondaryEngineSpeed/TimingSensorConnector (Bottom)E-C13
BoostPressure
SensorConnector E-C3
TurboWastegateSolenoidConnector E-C14
AtmosphericPressure
SensorConnector E-C2Injector
HarnessConnector E-C11
Injector HarnessGrommet
E-C1 Engine
ControlModule
J1
FuelPressureSensor
E-C16
InletAirHeater RelayConnector E-C8
E-C4 InletAirHeaterLampConnector
InletAirHeater Lamp/FanSpeedConnector
E-C18
OR
(NoteA)
1
2
PinSocket
PinorSocNumber
Plug
ConnectorReferenDesignator
SingleWire GroundConnectionConnector
Harness And Wire
325-AG135PK-14
P2741117898
J3E
P1741306795
CircuitNumber Identification
WireColor
WireGauge
J1741306795
HarnessidentificationcodeThisexample indicateswire135inharness"AG".
PID-FMIFlash
CodeDescription PID
0 01 -1 1 7 2 C yl i nd er # 1 In je ct or c ur re nt f au lt 1
0 02 -1 1 7 2 C yl i nd er # 2 In je ct or c ur re nt f au lt 1
0 03 -1 1 7 3 C yl i nd er # 3 In je ct or c ur re nt f au lt 1
0 04 -1 1 7 3 C yl i nd er # 4 In je ct or c ur re nt f au lt 1
0 05 -1 1 7 4 C yl i nd er # 5 In je ct or c ur re nt f au lt 1
0 06 -1 1 7 4 C yl in de r# 6I nj ec to rc ur re nt f au lt 1
0 2 2- 11 4 2 P r im a ry t o S ec o nd a ry E n gi n e Sp e ed S i gn a l Ca l ib ra t io n 1
0 2 2- 1 3 4 2 E n gi n e Sp e ed S i gn a l Ca l ib ra t io n N ot P e rf o rm ed 1
0 30 -0 8 2 9 P TO Th ro tt le s ig na l in va li d 11
0 30 -1 3 2 9 P TO Th ro tt le ou t of c al ib ra ti on 11
0 32 -0 5 3 3 T ur bo W as te ga te S ol en oi d cu rr en t lo w 1
0 32 -0 6 3 3 T ur bo W as te ga te S ol en oi d cu rr en t hi gh 1
0 32 -1 1 3 3 T ur bo W as te ga te S ol en oi d cu rr en t mi s ma tc h 1
0 41 -0 3 2 1 8 Vo lt Su ppl yv ol tag eh igh 11
0 41 -0 4 2 1 8 Vo lt Su pp ly vo lta ge lo w 11
0 42 -1 1 1 8 I nj ec ti on A ct ua ti on P re ss ur e ou tp ut f au lt 1
043-02 71 Key Switch Faul t 12
0 64 -0 2 3 4 S ec on da ry E ng in e Sp ee d lo ss o f si gn al 1
0 64 -1 1 3 4 S ec on da ry E ng in e Sp ee d no p at te rn 1
0 70 -0 5 4 9 I nl et Ai rH ea te rc ur re nt l ow 1
0 70 -0 6 4 9 I nl et Ai rH ea te rc ur re nt hi gh 1
0 71 -0 0 0 1 I dl e Sh ut do wn Ov er ri de 1
071-01 47 Idle Shutdown 16
071-14 47 PTO Shutdown 16
0 84 -0 0 4 1 V eh ic le Ov er sp ee dW ar ni ng 1
0 84 -0 1 3 1 V eh ic le Sp ee dl os s of s ig na l 1
0 84 -0 2 3 6 V eh ic le Sp ee ds ig na l in va li d 1
0 84 -0 8 3 6 V eh ic le S pe ed s ig na l ou t of r an ge 1
0 84 -1 0 3 6 V eh ic le S pe ed s ig na l ra te o f ch an ge 1
0 84-1 4 0 0 Q ui ck St op Oc cur re nc e 19
0 91 -0 8 3 2 T hr ot tl e Po si ti on In va li d 1
0 91 -1 3 2 8 T hr ot tl e Po si ti on o ut o f Ca li br at io n 1
0 94-0 1 6 3 L ow Fu el Pr es su re Warn in g 22
0 94 -0 3 3 7 F ue lP re ss ur eV ol ta ge Hi gh 2
0 94 -0 4 3 7 F uel Pre ss ur eVo lt ag eL ow 23
0 94-11 6 3 L ow Cr an ki ng Fu el Pre ss ur e 23
0 96-0 3 0 0 F uel Lev el Vo lt ag eHi gh 23
0 96-0 4 0 0 F uel Le vel Vo lt ag eL ow 2
1 00-0 1 4 6 L ow Oi lP re ss ur eWa rn ing 2
1 00-0 3 2 4 O il Pre ss ure vol ta ge hi gh 23
1 00-0 4 2 4 O il Pre ss ur ev ol ta ge lo w 24
1 00-11 4 6 Ve ry Lo wO il Pres su re 2
102-01 25 Low Boost Pressure 25
1 02 -0 2 2 5 B oo st Pr es su re si gn al e rr at ic 2
1 02 -0 3 2 5 B oo st P re ss ur e vo lt ag e hi gh 2
1 02-0 4 2 5 B oo st Pre ss ure vo lt ag el ow
1 0 2- 0 7 2 5 B o os t P re s su r e no t r es p on d in g
Diagnostic Code
CONNECTOR
Related Electrical S
Title
Troubleshooting
SystemsOperation/T estingandAdjusti
NoteA: ConnectorE-C4forHarnes
ConnectorE-C18forHarne
8/13/2019 RENR7691RENR7691-04_SIS(1).pdf
http://slidepdf.com/reader/full/renr7691renr7691-04sis1pdf 2/2
R E N R 7 6 9 1 - 0
4
2 0 P a g e ,
C o l o r
SENSOR/ ACTUATORSUPPLY
SIGNALPLUSTO ECM
(+) BATTERYSWI TCHED
SIGNALMINUSTO ECM
(+) BATTERY
(-) BATTERY/ SENSORRETURN
STARTING CIRCUIT
DATALINK
CONTROLPLUSFROM ECMCONTROLMINUSFROM ECM
E-C1
CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737
WH-18 G828-E1 2 180-9340
GN-18 G829-E5 3 180-9340
4 8T-8737
5 8T-8737
6 8T-8737
7 8T-8737
BU-18 G850-E9 8 180-9340
9 8T-8737
10 8T-8737
11 8T-8737
12 8T-8737
13 8T-8737
GY-18 A747-E10 14 180-9340
15 8T-8737
16 8T-8737
PK-18 C991-E49 17 180-9340
PK-18 G833-E11 18 180-9340
19 8T-8737
20 8T-8737
21 8T-8737
22 8T-8737
23 8T-8737
GY-18 994-E16 24 180-9340
BR-18 G849-E17 25 180-9340
26 8T-8737
27 8T-8737
28 8T-8737
29 8T-8737
30 8T-8737
31 8T-8737
BU-18 995-E18 32 180-9340
33 8T-8737
34 8T-8737
BU-18 C967-E20 35 180-9340
GY-18 A701-E21 36 180-9340
PU-18 A702-E22 37 180-9340
BR-18 A703-E23 38 180-9340
GN-18 A704-E24 39 180-9340
PK-18 A746-E25 40 180-9340
BR-18 G826-E26 41 180-9340
BU-18 G827-E19 42 180-9340
43 8T-8737 WH-18 L983-E27 44 180-9340
OR-18 L984-E32 45 180-9340
YL-18 L985-E33 46 180-9340
47 8T-8737
WH-18 E964-E38 48 180-9340
BK-18 E963-E39 49 180-9340
50 8T-8737
51 8T-8737
52 8T-8737
53 8T-8737
BU-18 A705-E40 54 180-9340
GY-18 A706-E41 55 180-9340
56 8T-8737
57 8T-8737
YL-18 E966-E36 58 180-9340
BU-18 E965-E37 59 180-9340
60 8T-8737
PK-18 G854-E45 61 180-9340
PU-18 G855-E46 62 180-9340
WH-18 M795-E99 63 180-9340
BK-18 C211-E98 64 180-9340
65 8T-8737
66 8T-8737
67 8T-8737
68 8T-8737
69 8T-8737
70 8T-8737
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 PLUG_AS. 160-7690
2 S TR AP 3 S- 20 93
1 E ND BE LL 1 2 6 -1 77 4
E-C2
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-E2 A 180-9340
GN-18 G829-E8 B 180-9340
GY-18 A747-E10 C 180-9340
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 PLUG_AS. 155-2267
1 W ED GE 1 5 5- 22 76
E-C3
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-E3 A 180-9340
GN-18 G829-E7 B 180-9340
PK-18 A746-E25 C 180-9340
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 PLUG_AS. 155-2267
1 W ED GE 1 5 5- 22 76
E-C4
CLR-GA WIRE NAME POS TERM/PLUG
RD-18 C987-E44 A 116-6159
BU-18 G850-E42 B 116-6159
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 PLUG_AS. 116-6158
2 S EA L 1 00 -6 67 4
1 RETAINER 111-2422
1 C AP 1 16 -6 16 1
E-C6
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 995-E18 1 180-9340
PK-18 G833-E12 2 180-9340
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 PLUG_AS. 155-2269
1 W ED GE 1 55 -2 26 1
E-C11
CLR-GA WIRE NAME POS TERM/PLUG
GY-18 A701-E21 1 180-9339
PU-18 A702-E22 2 180-9339
BR-18 A703-E23 3 180-9339
GN-18 A704-E24 4 180-9339
BU-18 A705-E40 5 180-9339
GY-18 A706-E41 6 180-9339
YL-18 L985-E35 7 180-9339
YL-18 L985-E34 8 180-9339
OR-18 L984-E30 9 180-9339
OR-18 L984-E31 10 180-9339
WH-18 L983-E29 11 180-9339
WH-18 L983-E28 12 180-9339
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 RECEPTACLE_AS. 3E-5179
1 W ED GE 3 E- 51 80
E-C12
CLR-GA WIRE NAME POS TERM/PLUG
BK-18 E963-E39 A 111-1567
WH-18 E964-E38 B 111-1567
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 RECEPTACLE_AS. 100-3320
E-C13
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 E965-E37 A 111-1567
YL-18 E966-E36 B 111-1567
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 RECEPTACLE_AS. 111-2416
E-C5
CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-E14 A 180-9340
BU-18 G827-E47 B 180-9340
GY-18 994-E16 C 180-9340
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 PLUG_AS. 155-2267
1 W ED GE 1 5 5- 22 76
E-C10
CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-E15 A 180-9339
BU-18 G827-E48 B 180-9339
PK-18 C991-E49 C 180-9339
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 RECEPTACLE_AS. 3E-3370
1 W ED GE 3 E- 33 71E-C14
CLR-GA WIRE NAME POS TERM/PLUG
BK-18 C211-E98 1 180-9340
WH-18 M795-E99 2 180-9340
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 PLUG_AS. 155-2269
1 W ED GE 1 5 5- 22 61
E-C7
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 C967-E20 1 180-9340
PK-18 G833-E13 2 180-9340
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 PLUG_AS. 155-2269
1 W ED GE 1 5 5- 22 61
E-C8
CLR-GA WIRE NAME POS TERM/PLUG
RD-18 C987-E44 1 180-9340
BU-18 G850-E43 2 180-9340
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 PLUG_AS. 155-2269
1 W ED GE 1 5 5- 22 61
E-C9
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-E4 A 180-9339
GN-18 G829-E6 B 180-9339
BR-18 G849-E17 C 180-9339
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 RECEPTACLE_AS. 3E-3370
1 W ED GE 3 E- 33 71
E-C15
CLR-GA WIRE NAME POS TERM/PLUG
PU-18 G855-E46 1 180-9340
PK-18 G854-E45 2 180-9340
ACCESSORY TABLE
Q TY P AR T N AM E P /N
1 PLUG_AS. 155-2269
1 W ED GE 1 5 5- 22 61
E-C1
CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737
WH-18 G828-E1 2 180-9340
GN-18 G829-E5 3 180-9340
4 8T-8737
5 8T-8737
6 8T-8737
7 8T-8737
BU-18 G850-E9 8 180-9340
9 8T-8737
10 8T-8737
11 8T-8737
12 8T-8737
13 8T-8737
GY-18 A747-E10 14 180-9340
15 8T-8737
16 8T-8737
PK-18 C991-E52 17 180-9340
PK-18 G833-E11 18 180-9340
19 8T-8737
20 8T-8737
21 8T-8737
22 8T-8737
23 8T-8737
GY-18 994-E16 24 180-9340
BR-18 G849-E17 25 180-9340
26 8T-8737
27 8T-8737
28 8T-8737
29 8T-8737
30 8T-8737
31 8T-8737
BU-18 995-E18 32 180-9340
GY-18 G458-E48 33 180-9340
34 8T-8737
BU-18 C967-E20 35 180-9340
GY-18 A701-E21 36 180-9340
PU-18 A702-E22 37 180-9340
BR-18 A703-E23 38 180-9340
GN-18 A704-E24 39 180-9340
PK-18 A746-E25 40 180-9340
BR-18 G826-E26 41 180-9340
BU-18 G827-E14 42 180-9340
43 8T-8737 WH-18 L983-E27 44 180-9340
OR-18 L984-E32 45 180-9340
YL-18 L985-E33 46 180-9340
47 8T-8737
WH-18 E964-E38 48 180-9340
BK-18 E963-E39 49 180-9340
50 8T-8737
51 8T-8737
52 8T-8737
53 8T-8737
BU-18 A705-E40 54 180-9340
GY-18 A706-E41 55 180-9340
56 8T-8737
57 8T-8737
YL-18 E966-E36 58 180-9340
BU-18 E965-E37 59 180-9340
GN-18 G883-E49 60 180-9340
PK-18 G854-E45 61 180-9340
PU-18 G855-E46 62 180-9340
WH-18 M795-E99 63 180-9340
BK-18 C211-E98 64 180-9340
65 8T-8737
66 8T-8737
67 8T-8737
68 8T-8737
69 8T-8737
70 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 160-7690
2 S TR AP 3 S- 20 93
1 ENDBELL 126-1774
E-C6
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 995-E18 1 180-9340
PK-18 G833-E12 2 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 155-2269
1 W ED GE 1 55 -2 26 1
E-C11
CLR-GA WIRE NAME POS TERM/PLUG
GY-18 A701-E21 1 180-9339
PU-18 A702-E22 2 180-9339
BR-18 A703-E23 3 180-9339
GN-18 A704-E24 4 180-9339
BU-18 A705-E40 5 180-9339
GY-18 A706-E41 6 180-9339
YL-18 L985-E35 7 180-9339
YL-18 L985-E34 8 180-9339
OR-18 L984-E30 9 180-9339
OR-18 L984-E31 10 180-9339
WH-18 L983-E29 11 180-9339
WH-18 L983-E28 12 180-9339
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-5179
1 W ED GE 3 E- 51 80
E-C3
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-E3 A 180-9340
GN-18 G829-E7 B 180-9340
PK-18 A746-E25 C 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 155-2267
1 W ED GE 1 55 -2 27 6
E-C7
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 C967-E20 1 180-9340
PK-18 G833-E13 2 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 155-2269
1 W ED GE 1 55 -2 26 1
E-C8
CLR-GA WIRE NAME POS TERM/PLUG
RD-18 C987-E44 1 180-9340
BU-18 G850-E43 2 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 155-2269
1 W ED GE 1 55 -2 26 1
E-C9
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-E4 A 180-9339
GN-18 G829-E6 B 180-9339
BR-18 G849-E17 C 180-9339
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3370
1 W ED GE 3 E- 33 71
E-C15
CLR-GA WIRE NAME POS TERM/PLUG
PK-18 G854-E45 1 180-9340
PU-18 G855-E46 2 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 155-2269
1 W ED GE 1 55 -2 26 1
E-C2
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-E2 A 180-9340
GN-18 G829-E8 B 180-9340
GY-18 A747-E10 C 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 155-2267
1 W ED GE 1 55 -2 27 6
E-C4
CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-E51 A 180-9339
BU-18 G827-E19 B 180-9339
PK-18 C991-E52 C 180-9339
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3370
1 W ED GE 3 E- 33 71
E-C5
CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-E50 A 180-9340
BU-18 G827-E15 B 180-9340
GY-18 994-E16 C 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 155-2267
1 W ED GE 1 55 -2 27 6
E-C14
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 M795-E99 1 180-9340
BK-18 C211-E98 2 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 155-2269
1 W ED GE 1 55 -2 26 1E-C17
CLR-GA WIRE NAME POS TERM/PLUG
GY-18 G458-E48 A 123-1198
GN-18 G829-E47 B 123-1198
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 118-8429
E-C18
CLR-GA WIRE NAME POS TERM/PLUG
RD-18 C987-E44 A 189-9115
BU-18 G850-E42 B 189-9115
GN-18 G883-E49 C 189-9115
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG_AS. 189-9114
3 S EA L 1 8 9 -9 11 6
E-C12
CLR-GA WIRE NAME POS TERM/PLUG
BK-18 E963-E39 A 111-1567
WH-18 E964-E38 B 111-1567
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 100-3320
E-C13
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 E965-E37 A 111-1567
YL-18 E966-E36 B 111-1567
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 111-2416
A-C6
CLR-GA WIRE NAME POS TERM/PLUG
BU-16 A705-A9 A 154-2389
YL-16 L985-A10 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 P LU G 1 5 3 -9 69 3
1 S EA L 1 5 4 -0 87 7
1 C LI P 1 5 4 -3 76 9
A-C7
CLR-GA WIRE NAME POS TERM/PLUG
GY-16 A706-A11 A 154-2389
YL-16 L985-A12 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 P LU G 1 5 3 -9 69 3
1 S EA L 1 5 4 -0 87 7
1 C LI P 1 5 4 -3 76 9
A-C1
CLR-GA WIRE NAME POS TERM/PLUGGY-16 A701-A1 1 180-9340PU-16 A702-A3 2 180-9340BR-16 A703-A5 3 180-9340GN-16 A704-A7 4 180-9340
BU-16 A705-A9 5 180-9340GY-16 A706-A11 6 180-9340YL-16 L985-A12 7 180-9340YL-16 L985-A10 8 180-9340OR-16 L984-A8 9 180-9340
OR-16 L984-A6 10 180-9340
WH-16 L983-A4 11 180-9340 WH-16 L983-A2 12 180-9340 ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 155-22521 W ED GE 1 55 -2 25 8
A-C2
CLR-GA WIRE NAME POS TERM/PLUG
GY-16 A701-A1 A 154-2389
WH-16 L983-A2 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 P LU G 1 53 -9 69 3
1 S EA L 1 54 -0 87 7
1 C LI P 1 5 4 -3 76 9
A-C3
CLR-GA WIRE NAME POS TERM/PLUG
PU-16 A702-A3 A 154-2389
WH-16 L983-A4 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 P LU G 1 5 3 -9 69 3
1 S EA L 1 5 4 -0 87 7
1 C LI P 1 5 4 -3 76 9
A-C4
CLR-GA WIRE NAME POS TERM/PLUG
BR-16 A703-A5 A 154-2389
OR-16 L984-A6 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 P LU G 1 5 3 -9 69 3
1 S EA L 1 5 4 -0 87 7
1 C LI P 1 5 4 -3 76 9
A-C5
CLR-GA WIRE NAME POS TERM/PLUG
GN-16 A704-A7 A 154-2389
OR-16 L984-A8 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N
1 P LU G 1 5 3 -9 69 3
1 S EA L 1 5 4 -0 87 7
1 C LI P 1 5 4 -3 76 9
E-C1
ECM
E-S4
E-S5
E-S6
E-S7
E-C11
HARNESS E-C15
E-C18
INLET AIR HEATERLAMP/FAN
E-C2
ATMOSPHERIC PRESSURE
INLET AIRHEATER RELAY
E-C9
INJECTION ACTUATIONPRESSURE SENSOR
E-C3
E-C4
FUEL PRESSURE
E-S1
E-C7
AIR TEMPERATURE
E-S2
KEY SLOTSPOSITIONED AS SHOWN E-C17
ENGINE OIL
E-C14
TURBO WASTEGATE
E-S8
E-S9
E-C5 PRESSURE
E-C6
ENGINE COOLANT
E-C12E-C13
E-S3
261-3782
261-3781
KEYSLOTSPOSITIONED ASSHOWN
SPEED/TIMING
SENSOR CONNECTOR
SPEED/TIMINGPRIMARY (TOP)
E-S4 E-S5E-S6
E-S7
E-S3
E-C13 E-C12
E-C1
E-C11
E-C6
E-C7
E-S2
E-C14
E-S1
E-S8
E-C16
E-C9
E-S9
E-C2
E-C8
E-C15
E-C4
INLET AIRHEATER LAMP
E-C3
222-5917-05
A-C2
INJECTOR 1 A-C3
INJECTOR 2 A-C4
INJECTOR 3 A-C5
INJECTOR 4 A-C6
INJECTOR 5 A-C7
INJECTOR 6
A-C1
INJECTION HARNESS
261-3783
E-C8
(G850-BU)
(G829-GN)(G828-WH)
(G826-BR)
(G827-BU)
(G833-PK)
(L985-YL)(L983-WH)(L984-OR)
(L985-YL)
(L984-OR)
(L983-WH)
(G850-BU)
(G828WH)
(G829-GN)
(G827-BU)
(G826-BR)
(G833-PK)
OIL
TEMPERATURE SENSOR
INJECTOR
SENSOR CONNECTOR
SECONDARY (BOTTOM)SPEED/TIMINGSENSOR CONNECTOR
SECONDARY (BOTTOM)SPEED/TIMINGPRIMARY (TOP)
SENSOR CONNECTOR
CONNECTOR
CONNECTOR
SOLENOID CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR
SENSOR CONNECTOR
CONNECTOR
CONNECTOR
SENSOR CONNECTOR
CONNECTOR
SENSOR CONNECTOR
INJECTION ACTUATIONPRESSURE CONTROLVALVE CONNECTOR
SENSOR
INTAKE MANIFOLD
LEVEL SWITCH
E-C5
PRESSUREENGINE OIL
CONNECTORSENSOR
ENGINE COOLANTTEMPERATURE SENSOR
CONNECTOR
HARNESSINJECTOR
CONNECTOR
ECMCONNECTOR
TURBO WASTEGATESOLENOID CONNECTOR
FUEL PRESSURESENSOR CONNECTOR
ATMOSPHERIC PRESSURESENSOR CONNECTOR
AIR TEMPERATURESENSOR CONNECTOR
INTAKE MANIFOLD
PRESSURECONNECTOR
INJECTION ACTUATIONPRESSURE SENSORCONNECTOR
INLET AIRHEATER RELAYCONNECTOR
INJECTION ACTUATIONPRESSURE CONTROLVALVE CONNECTOR
CONNECTOR
CYLINDER
CYLINDER
CYLINDERCYLINDER
CYLINDER
CYLINDER
CONNECTOR
CONNECTOR
CONNECTOR CONNECTOR
CONNECTORCONNECTOR
CONNECTOR
CYLINDER INJECTORHARNESS
ENGINE HARNESS
ENGINE HARNESSES
CONNECTOR AND SPLICE LOCATIONS
CONNECTOR AND SPLICE LOCATIONS
CONNECTOR AND SPLICE LOCATIONS
E-S7
BOOSTSENSOR
PRESSURECONNECTOR
BOOSTSENSOR
ENGINE
ENGINE SPEED/TIMING SENSORS245-4630
169-3300 EARLY
ENGINE HARNESS WIRING DIAGRAM
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
G849-E17 BR-18
994-E16 GY-18
995-E18 BU-18994-E16 GY-18
G827-E19 BU-1
995-E18 BU-18
A701-E21 GY-1
A701-E21 GY-18
A702-E22 PU-18
A702-E22 PU-18
A703-E23 BR-1
A703-E23 BR-18
A704-E24 GN-18
A704-E24 GN-18
A705-E40 BU-18
A705-E40 BU-18
A706-E41 GY-1
A706-E41 GY-18
E963-E39 BK-1
E963-E39 BK-18 E964-E38 WH-1
G850-E9 BU-1G883-E49 GN-1
E964-E38 WH-18
E966-E36 YL-18
E965-E37 BU-1
E965-E37 BU-18
E966-E36 YL-1
G850-E9 BU-18
G828-E1 WH-18
L983-E27 WH-18
L984-E32 OR-18
L985-E33 YL-18
G828-E2 WH-18
G826-E26 BR-18
G828-E2 WH-18
G828-E3 WH-18G828-E4 WH-18
G828-E3 WH-18
G829-E5 GN-18
G827-E27 BU-18 G829-E47 GN-18G829-E6 GN-18
G829-E8 GN-18
G829-E7 GN-18
G829-E7 GN-18G829-E8 GN-18
G833-E11 PK-1
G833-E12 PK-18
G833-E13 PK-1
G833-E13 PK-18
G833-E12 PK-1
C967-E20 BU-1
C967-E20 BU-18
L983-E29 WH-18
L983-E28 WH-18L983-E29 WH-18
L984-E30 OR-18
L984-E31 OR-18L984-E30 OR-18
L985-E35 YL-18
L983-E28 WH-18
L984-E31 OR-18
L985-E34 YL-18
L985-E34 YL-18L985-E35 YL-18
A746-E25 PK-1G458-E48 GY-1
A746-E25 PK-18
A747-E10 GY-1
A747-E10 GY-18
1
2
E-C11 A-C13E5179
3
4
5
6
7
8
9
10
11
12
E-C51552267
A
B
C
E-C21552267
E-C31552267
1
2
E-C71552269
1
2
E-C6
E-C17
1552269
E-C81552269
E-C41166158
E-C181899114
L984-A6 OR-16
A704-A7 GN-16 A705-A9 BU-16
A703-A5 BR-16 A702-A3 PU-16
A701-A1 GY-16
L985-A12 YL-16
L984-A8 OR-16
A706-A11 GY-16
A -
C 7
1 5 3 9 6 9 3
A -
C 6
1 5 3 9 6 9 3
A -
C 5
1 5 3 9 6 9 3
A -
C 4
1 5 3 9 6 9 3
A -
C 3
1 5 3 9 6 9 3
A -
C 2
1 5 3 9 6 9 3
L985-A10 YL-16 L985-A10 YL-16L985-A12 YL-16L984-A6 OR-16L984-A8 OR-16L983-A2 WH-16L983-A4 WH-16
L983-A2 WH-16L983-A4 WH-16
A706-A11 GY-16 A705-A9 BU-16 A704-A7 GN-16 A703-A5 BR-16 A702-A3 PU-16 A701-A1 GY-16
1552252
SIGNALRETURN
ENGINE COOLANTTEMPERATURE SENSOR
130-9811
SIGNALRETURN
INTAKE MANIFOLD AIR TEMPERATURE SENSOR
130-9811
+5VRETURNSIGNAL
A
B
C
+5VRETURNSIGNAL
A
B
C
+5VRETURNSIGNAL
BOOST PRESSURE SENSOR161-1704
OR-18YL-18GN-18
A
B
C
+5VRETURNSIGNAL
PRESSURE SENSOR224-4536
ATMOSPHERIC PRESSURE SENSOR161-1703
ENGINE OIL PRESSURE SENSOR161-1705
(OPTIONAL)
G849-E17 BR-18
G828-E4 WH-18G829-E6 GN-18
E-C93E3370
A B A B A B A B A B
CYLINDERINJECTOR #2
CYLINDERINJECTOR #3
CYLINDERINJECTOR #4
CYLINDERINJECTOR #5
CYLINDERINJECTOR #6
CYLINDERINJECTOR #1
A B
G829-E47 GN-18G458-E48 GY-18
1188429 A
B
ENGINE OIL LEVEL SWITCH183-5903
(OPTIONAL)
INJECTORHARNESSCONNECTOR
G850-E9 BU-18G883-E49 GN-18
C987-E44 RD-18G850-E43 BU-18
BK-18BK-18
A
B
K995-OR
G850-E42 BU-18C987-E44 RD-18
A
B
C
G850-E42 BU-18G883-E49 GN-18
C987-E44 RD-18
1
2
INLET AIRHEATER
INLET AIRHEATER GROUNDSTRAP
INLET AIRHEATER RELAY175-2300209-5581
A
B
E-C121003320
PRIMARY(TOP)
A
B
E-C131112416
SECONDARY(BOTTOM)
FLYBACKDIODE
EXHAUST BRAKESOLENOID
TO ALLISON AT/MT/HT SHIFTMODULATOR FOR AUTOMATICTRANSMISSIONS
COOLING FAN SOLENOID
INLET AIRHEATER LAMP
E-C4
C987-RD
ACCELERATOR PEDAL POSITION SENSOR
BKRD WH
ACCELERATORPEDALSENSOR/SWITCHSENSORCOMMON
+8V
ACCELERATORPEDAL POSITION
B
A
C
H795-PK
H795-PK
A/C HIGH PRESSURE SWITCH N/C
E971-GN
450-YL
451-BR
SIGNAL+
SIGNAL-TACHOMETER
E793-BUE794-YL
10A
10A
10A
10A14 AWG GXL14 AWG GXL
14 AWG GXL14 AWG GXL
PASSIVEMAGNETIC
VEHICLESPEED
SENSOR
G808-BUG809-GN
H795-PK
H795-PK
SET/RESUME SWITCH
ENGINE
BLOCK
A249-BKK990-GNK900-YL
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED
CLUTCH PEDAL POSITION SWITCH N/C
SERVICE BRAKE PEDAL POSITION SWITCH N/C
(PEDAL RELEASED POSITION)
CRUISE CONTROL ON/OFF SWITCH
CHECK ENGINE LAMP
WARNING LAMP
+BAT.-BAT.
J1587 -J1587 +
J1939 -J1939 SHIELD
J1939 +
1
2
J
H795-PK
A
B
H
9 PIN CABCONNECTOR
G
F
E
D
C
B
A
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
+BAT.
(TRANSMISSION IN GEAR)
START
ONOFF
K 9 9 5
- O R
C 9 8 7
- R D
STARTER
MOTOR
ARCSUPPRE
BATTERY 2
N/ORELAY
H795-PKC985-BUC986-BR
C978-BRC979-OR
C977-BU
C992-PU
C975-WH
KEYSWITCH659-PK
GROUND
L994-YL
ALTERNATOR
-12V +- 12V + +12V-
BATTERY 3 BATTERY 1
14 AWG GXL14 AWG GXL14 AWG GXL
14 AWG GXL
C974-PU
C973-GN
SIGNAL+
SIGNAL-SPEEDOMETER
H795-PK
FAST IDLE ENABLE SWITCH
L902-GN N/O MOMENTARY SW
G880-PK
FAST IDLE ENABLED LAMPOR
WAIT TO START LAMP
N/O MOMENTARY SWITCH
G844-PK
DIAGNOSTIC ENABLE SWITCH
H795-PK
(PEDAL RELEASED POSITION)
+BAT.G882-WH
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
(PEDAL RELEASED POSITION)
TRANSMISSION NEUTRAL SWITCH N/O
409-OR
EXHAUST BRAKE ON/OFF SWITCH
1
2
E-C151552269
INJECTION ACTUATIONPRESSURE CONTROL VALVE
G855-E46 PU-18G854-E45 PK-18
G855-E46 PU-1G854-E45 PK-1
M795-E99C211-E98
1
2
E-C141552269
TURBO WASTEGATE SOLENOID230-9944 C211-E98 BK-18
M795-E99 WH-18
INJECTOR HARNESSGROMMET
FUEL PRESSURE SENSOR276-9067
BR-18BU-18PK-18
A
B
C
+5VRETURNSIGNAL
E-C163E3370
C991-E49 PK-18
G826-E19 BR-18G827-E50 BU-18
G827-E47 BU-1G827-E48 BU-1
G826-E26 BR-18
G826-E14 BR-18G826-E19 BR-18
INJECTION ACTUATION
NoteA: ConnectorE-C4for Harnesses:261-3781
ConnectorE-C18for Harnesses:222-5906
261-3783222-5905222-5907
261-3782
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