RBI_v3.5
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Transcript of RBI_v3.5
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With increasing pressures to optimize costs, it becomes critical that
inspection and maintenance efforts be streamlined or utmost efficiency.
Balancing inspection costs with regulatory compliance can only be
achieved by understanding the risk that an asset poses to a manuacturing
acility. Many organizations are turning to Risk Based Inspection (RBI)
as an accepted methodology, which assesses the probability o ailure
against consequence to optimize inspection activities based upon overall
risk. Companies need an RBI program in compliance with API 580 thatis seamlessly integrated into inspection management and maintenance
programs.
Meridiums Risk Based Inspection (RBI) module is part o the
Mechanical Integrity work process and an integrated component o a
complete Asset Perormance Management (APM) solution. Meridium
provides a complete risk-based inspection work process ollowing
American Petroleum Institute (API) standards and Recognized And
Generally Accepted Good Engineering Practices (RAGAGEP).
Developed through partnerships with leading organizations in
the oil and gas, petrochemical, paper, mining and other industries,
Meridiums RBI solution allows operators to ocus their resources on
the critical equipment and relie devices. Te approach allows or a
very structured, consistent method to develop plans that address ways
to manage risk at the equipment level. Te Meridium RBI approach
also provides a better understanding o their current risk and how
to reduce that risk through inspection and maintenance. Finally, it
provides a process or continuous improvement.
Meridiums RBI module offers the key work processes to not only
calculate risk but also to drive the overall RBI program and ensure
that inspection strategies are evaluated as equipment conditions
change, promoting a living, dynamic program.
With the Meridium RBI sofware, a user is empowered to:
Rank fixed equipment based on risk, which is
calculated rom the probability and consequence o ailure.
Develop and implement inspection plans using predefined and/
or customer-defined inspection strategies.
Execute tasks and document activities identified in the
inspections plan.
Facilitate compliance and manage risk at an optimum level
using configurable reports, metrics and key perormance
indicators.
Upfront Corrosion Engineering
As a key step o the Meridium RBI workflow, corrosion engineering
lays the oundation or an evergreen RBI process. Steps in the upront
corrosion engineering phase include:
Definition of Corrosion Loops- Meridium enables the
effective development and documentation o corrosion loops,
which establishes the basis or a knowledge management
system by allowing:
e systematic documentation of corrosion loops for
effective knowledge sharing with inspectors and other
end users in the field. Linkage of marked-up Process Flow Diagrams (PFDs)
and schematics to the corrosion loops or easy reerence.
Assignment of Potential Degradation Mechanisms- Afer
corrosion loops have been identified and documented,
the potential degradation mechanisms are assigned
to the loop. Meridium provides a library o potential
degradation mechanisms with the RBI module but also
allows or extensibility o the Potential Degradation
library.
Management of Equipment Design and Process Data-Equipment design and process data are key data components
which are used as inputs or risk assessments. Meridium RBI
provides several capabilities to ensure all detailed data needed
or semi-quantitative RBI evaluation is available through:
Te equipment definitions maintained in the enterprise
asset management (EAM) system to eliminate any
potential discrepancies between EAM and RBI/
inspection management systems.
Risk Based InspectionA Me ch anical In t eg r i t y Work Process S olut ion
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e creation and management of
multiple RBI components or the same equipment
item, which accommodates different degradation
mechanism profiles that may exist within the same
equipment.
e ability to assign RBI components to a corrosion
loop, allowing a top-down approach to
management o the semi-quantitative analysis and
RBI strategy. Potential degradation mechanisms
and IOW inormation, which is gathered and
documented or the corrosion loop, are passed
down to the individual RBI components assigned
within that loop.
Data and Risk Assessment
With Meridium RBI, the risk assessment process can leverage data
rom the corrosion engineering process, the current results o the
inspection and the thickness monitoring program, as well as other
data rom process historians and EAM systems. Using existing
data rom all these locations will significantly reduce the number o
assumptions made during the risk evaluation.
Assigning Damage Mechanisms
Because Meridium RBI is part o an enterprise asset management
system, the application provides options allowing users to go beyond
the pressure containment requirements and account or other damage
mechanisms and consequences. Once the risk is calculated, inspection
priorities are defined or each degradation mechanism, allowing users
to define a mitigation strategy specific to each mechanism according
to the likelihood o it occurring.
Inspection Strategy Development
and Implementation
Using the Meridium RBI module, clients can define and man
inspection strategy rule sets that allow them to baseline us
common evaluation logic o risk assessment results. Utilizing
logic built into the strategy rule sets, users are able to automatic
generate RBI recommendations that detail the overall inspect
plan through the definition o inspection tasks, scope and reque
derived rom the Inspection priorities calculated rom the individ
degradation mechanisms.
Strategy Execution and
Inspection Documentation
Meridium provides integrated Inspection Management and Tickn
Monitoring solutions which are designed to work with the Merid
RBI module. RBI inspection strategies can be implemented
managed within the Meridium inspection solutions. In addition,
results o the documented inspections, findings and corrosion rcan be urther leveraged within the Meridium RBI module to ens
that an evergreen process is implemented.
Utilizing the integrated inspection solutions within Meridium, u
can:
Document the results of inspections using Meridium Inspec
Management unctionality and drive those findings back into
RBI module by calculating an inspection confidence ollow
the guidelines o API 581.
Document thickness measurements captured during UT
Using existing data rom the corrosionengineering process, current results oinspection and thickness monitoring
programs, and inormation romprocess historians and EAM systemswill significantly reduce the amount oguesswork during a risk evaluation.
Risk Based Inspection
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Inspections, perorm corrosion rate calculations using Meridium
Tickness Monitoring and utilize that quantitative data to ensure
the RBI work process is kept evergreen.
Utilize the Meridium recommendation management
system to centrally manage and implement all inspection
recommendations, and track them to closure.
Meridium is designed to support the planning o RBI recommendations
either rom within Meridium or rom many industry-leading EAM
systems.
Te Meridium RBI solution helps you develop and prioritize industrial
asset maintenance strategies based on analysis o ailure modes to
determine probabilities and consequences, allowing operators to
ocus resources on the most critical equipment. Te Meridium RBI
approach also provides a better understanding o their current risk
and how to reduce that risk through inspection and maintenance.
As part o the Mechanical Integrity Work Process, the Meridium
Risk Based Inspection application provides the tools and baseline
unctionality needed to develop a powerul APM solution that
supports your workflows and has the flexibility needed to meet
changing business needs.
Meridium is the global leader in asset perormance manageme
sofware and services or asset-intensive industries. Meridium lowe
the risk o harm to people, our planet and profits by predictin
and preventing physical asset ailures. With Meridiums uniqu
enterprise analytics, our clients minimize production downtime wh
improving saety.
Te Meridium Mechanical Integrity Work Process and enablin
sofware improve saety, containment reliability and environment
compliance in high-risk industrial environments by profiling fixed-ass
corrosion and containment threats and prioritizing risk mitigatio
strategies based on ailure probabilities and consequence. It aligns peop
and API 580-compliant processes to drive increased uptime and cos
efficient asset utilization. Standalone or as part o a ull-spectrum ass
perormance solution, APM Mechanical Integrity supports repeatab
best practices and promotes improved results.
Risk Based Inspection
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