Technical OverviewEXPERION PROFIT CONTROLLERChris Peters

Perry Nordh

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Advanced Control Definition

• Simple Control

- Typically single input & output

- Current errors corrected

• Advanced Control

- Multiple inputs & outputs

- Future errors corrected

- Model of system to predict future

system response

- Complexity management: dead

time, high dynamic order,

nonlinear dynamics, inverse

response, uncertainty, noise

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Profit Control and Optimization Roadmap

Profit Optimization Suite R431

• Incremental release (simple install)

• CAB enhancements

• Engineering Studio updates

• Updated CV move block

Control Performance Monitor R600

• Next generation Diagnostic workflow

- Tune/Fix/Investigate (Expert Guidance)

• Intuition platform

- Coexistence with DynAMo

- Improved security/user management

Profit Optimization Suite R440

- APC Agnostic Multi-Unit Dynamic optimization

- Optimization engine interior point enhancements

- Operator Guidance enhancements for

optimization

- CAB enhancements

- Engineering Studio updates

- UOP Oleflex and Hydroprocessing toolkits

CPM R610

- Next generation MPC monitoring

- Optimization monitoring

- Integration with Intuition alerting (Pulse)

Profit R500

- Gate to gate Optimization

- Planning integrationExperion Profit Controller

- Profit Controller in CEE (C300/ACE)

- Part of Experion, includes design and visualization

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Nature of Control Problems

ProcessVariables that

can be

adjustedAka manipulated or

independent variable

Variables that vary but

cannot be adjustedAka feedforward, disturbance or independent variable

Variables to

be controlled

within rangeAka controlled or dependent

variable

Control & Optimization

Adjust MVs to minimize

total costs of operation

whilst staying within limits

MVs(OP)

DVs

CVs(PV)

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Applications

Refining

• Distillation

• Unit Control

• Constraint Control

• Furnace

• Boiler

Pulp & Paper

• Lime Kiln

• Boiler

• Furnace

• Evaporation

Oil & Gas

• Gas Processing

• Choke Flow/Pressure

• FPSO

• AntiSlugging

Chemicals

• Distillation

• Reactor Temperature Control

• Dryer

• Furnace

• Boiler

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

L1

L2

L3

Experion Server ACEConsole Station

EAS (URT)Flex Station

C300 C300

Flex Station

Profit Suite PC (URT) 5000 Submodels(200x250x600)

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

L1

L2

L3

Experion Server ACEConsole Station

EAS (URT)Flex Station

C300 C300

Flex Station

Configure, Model, Tune & Operate

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

L1

L2

L3

Experion Server ACEConsole Station

EAS (URT)Flex Station

C300 C300

Flex Station

Control Engine

10 PCs (40x20x20)

5 PCs (10x5x5)

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

L1

L2

L3

Experion Server ACEConsole Station

EAS (URT)Flex Station

C300 C300

Flex Station

EPC Licensing

02481620

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Questions & Segue to:

“Experion Profit Controller: Model Predictive

Control in the C300”