Presentation about Mutag BioChip: 3,000 m2/m3 high-performance biofilm carrier for advanced...

Umwelttechnologie AG

Mutag BioChip™

Mutag BioChip™


Mutag BioChip™

Mutag BioChip™ High-performance biofilm

carrier media


Mutag BioChip™

Mutag BioChip™

>3,000 m²/m³ Protected active surface area:


Mutag BioChip™

Mutag BioChip™

>3,000 m²/m³ extremely high biological treatment performance

Protected active surface area:


Mutag BioChip™

Mutag BioChip™

>3,000 m²/m³ scientifically certified…



Mutag BioChip™

Mutag BioChip™

>3,000 m²/m³ … and proven in practice

in more than 130 large-scale WWTP‘s

world-wide!



Mutag BioChip™

Mutag BioChip™

• Material: plastics (PE virgin + additives)


Mutag BioChip™

Mutag BioChip™


• Diameter (average): 22.0 mm


Mutag BioChip™

Mutag BioChip™



• Thickness (average): 1.0 mm


Mutag BioChip™

Mutag BioChip™




• Density (average): 0.95 kg/l (w/o biofilm)


Mutag BioChip™

Mutag BioChip™





• Shape: round, paraboloid


Mutag BioChip™

Mutag BioChip™






• Color: white


Mutag BioChip™

Mutag BioChip™






• Color: white

• Surface: detailed pore system


Mutag BioChip™

Mutag BioChip™

Detailed pore system providing >3,000 m²/m³ as habitat for microorganisms.


Mutag BioChip™

Mutag BioChip™

COD removal performance:

up to 200 kg/m³ per day


Mutag BioChip™

Mutag BioChip™

Nitrification performance: (NH4-N removal)

up to 4 - 5 kg/m³ per day


Mutag BioChip™

Applications:

Biological treatment of:

• industrial wastewater • municipal sewage


Mutag BioChip™

• Nitrification • Denitrification

• COD/BOD removal

Applications:

...at highest efficiency!


Mutag BioChip™

• IFAS process • Anammox process

• MBBR process

Applications:


Mutag BioChip™

Applications: (industrial)

• pulp and paper industry • chemical, petro and oil industry

• coke production • food and beverage industry

• aquaculture

… and many more!


Mutag BioChip™

Benefits:

Extremely high treatment efficiency due to very large surface area (>3,000 m²/m³)


Mutag BioChip™

Highly compact MBBR, IFAS or Anammox systems on smallest possible footprint

Benefits:


Mutag BioChip™

Robust and reliably-running treatment systems due to excellent process stability

Benefits:


Mutag BioChip™

Easy to operate, easy to control.

Benefits:


Mutag BioChip™

Efficient and easy upgrading of existing wastewater treatment plants just by adding Mutag BioChip™ carriers.

Benefits:


Mutag BioChip™

Low maintenance requirements

Benefits:


Mutag BioChip™

Flexible system designs

Benefits:


Mutag BioChip™

Very long lifetime (maximally reduced abrasion due to low kinetic energy)

Benefits:


Mutag BioChip™

Excellent motion characteristics due to paraboloid shape.

Benefits:

flat disc carrier

paraboloid Mutag BioChip™


Mutag BioChip™

Benefits:

flat disc carrier

paraboloid Mutag BioChip™

In Mutag MBBR Technology™, the paraboloid Mutag BioChip™ carriers are easily transported & moved in all directions by the force of process air and water turbulences …


Mutag BioChip™

Benefits: …in other words, the Mutag BioChip™ moves smoothly, like a sail in the wind.


Mutag BioChip™

Benefits:

These Mutag BioChip™ carriers, taken out of an MBBR tank which has been operated for years, show neither any signs of clogging, nor sludge deposits nor abrasion.

Self-cleaning by shear forces


Mutag BioChip™

Benefits:

Due to the contact of the carriers to each other during the movement in water, the outer carrier surface is permanently cleaned.

Self-cleaning by shear forces


Mutag BioChip™

Optimal thin biofilms on very large surface area = best possible treatment results

Benefits:


Mutag BioChip™

Benefits: Optimal thin biofilms


Mutag BioChip™

0.5

mm

1.0

mm

Oxygen Substrate

Oxygen Substrate

Depth of diffusion

Mutag BioChip cross section



Mutag BioChip™


0.5

mm

1.0

mm

Oxygen Substrate

Oxygen Substrate

Depth of diffusion

Limit

Mutag BioChip cross section


Mutag BioChip™

Raw material: virgin PE (no recycling material)

Benefits:

No plasticizers, no biologically inhibitory substances.


Mutag BioChip™

Mutag BioChip™ vs. competitors

Comparison of surface area in m²/m³


Mutag BioChip™


Significantly less Mutag BioChip™ carrier media volume is required …

60% max.

Conventional carrier Mutag BioChip™

… at similar treatment capacity.

12%

=


Mutag BioChip™


Significantly less Mutag BioChip™ carrier media volume is required…

60% max.



12%

= Reserve capacity

48%


Mutag BioChip™


60% max.


Less carrier volume allows for significantly smaller reaction tanks…


Mutag BioChip™


60% max.


36% 75%


= =

Less carrier volume allows for significantly smaller reaction tanks…


Mutag BioChip™


Less carrier volume at similar carrier surface area means lower shipping & transportation costs.

Mutag BioChip™ 1

Carrier P 1

Carrier K1 1

Carrier P 2

Carrier K1 2

Carrier P 3

Carrier K1 3

Carrier K1 4

Carrier K1 5


Mutag BioChip™

Competence in Design

of

MBBR, IFAS & Anammox process technology

>3,000 m²/m³ ! using


Mutag BioChip™

We supply:

High-performance biofilm carrier media

Mutag BioChip™: >3,000 m²/m³


Mutag BioChip™

Delivery world-wide !

Mutag BioChip™: >3,000 m²/m³


Mutag BioChip™

Design calculations

We supply also:

for MBBR, IFAS & Anammox systems


Mutag BioChip™

Further services:

Excellent customer support & after-sales service


Mutag BioChip™

Further services:

Our re-seller support for marketing


Mutag BioChip™

Further services:

• Presentations



Mutag BioChip™

Further services:

• Presentations • Sample packs



Mutag BioChip™

Further services:

• Presentations • Sample packs • Technical articles



Mutag BioChip™

Further services:

• Presentations • Sample packs • Technical articles • Flyers & brochures



Mutag BioChip™

Further services:

• Presentations • Sample packs • Technical articles • Flyers & brochures • References



Mutag BioChip™

Further services:


• Photographs



Mutag BioChip™

Further services:


• Photographs • Video clips



Mutag BioChip™

Further services:


• Photographs • Video clips • Technical support



Mutag BioChip™

Further services:


• Photographs • Video clips • Technical support • Design calculations



Mutag BioChip™

Further services:


• Photographs • Video clips • Technical support • Design calculations • Press releases



Mutag BioChip™

Further services:



• Photographs • Video clips • Technical support • Design calculations • Press releases

… and much more!


Mutag BioChip™

Our skills:

Profound know-how in process technology


Mutag BioChip™

Our skills:


• More than 15 years of experience in the application of different types of biofilm carrier media


Mutag BioChip™

Our skills:


• More than 15 years of experience in the application of different types of biofilm carrier media

• Result: development of the proprietary Mutag BioChip™ high-performance carrier


Mutag BioChip™

Our skills:

Profound know-how in WWTP design


Mutag BioChip™

Our skills:


• Supply of basic and detail engineering on request


Mutag BioChip™

Our skills:

• 3-D engineering



Mutag BioChip™

Mutag BioChip™…

…the best carrier available.


Mutag BioChip™

Thank you very much for your attention.

Presentation about Mutag BioChip: 3,000 m2/m3 high-performance biofilm carrier for advanced...

Environment

Transcript of Presentation about Mutag BioChip: 3,000 m2/m3 high-performance biofilm carrier for advanced...